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Contoh Projek Cad 1
Contoh Projek Cad 1
BDA 2052
CAD and MODELING
R E P O R T
SECTION : 4
COURSE : 2 BDP
TA BLE O F C O NTENTS
1.0 INTRODUCTION
This group is named as group 6 (as the 6th group in the grouping order). The group
members are as shown in the figure below:
1.2 Objective
The fluid enters the pump impeller along or near to the rotating axis and is accelerated
by the impeller, flowing radially outward into a diffuser or volute chamber, from where it
exits into the downstream piping system.
Suction Lift up to 7m
The centrifugal water pump consists of 15 components divided into 4 main sub-
assemblies, namely housing, motor, power transfer and circuit. These subassemblies are
sorted according to the parts usage and positions. The product tree diagram is as shown
below:
There are 15 related parts in the centrifugal water pump. The parts are as shown
below:
Screws
Front cover 1 Front cover 2
Rear cover 2
Rear cover 1
Motor casing
Shaft
Washer
Bearing
Impeller magnet
Magnet
Impeller
Circuit housing
Nut
Circuit block
Figure 5: Centrifugal parts components
Task distribution among members is distributed evenly. Each group members get at
least 3 components to draw (except those that get the critical parts, minimum 2 parts are
considerable). The task distribution is as stated in the table below:
Bearing CP 01.03.01
Magnet CP 01.02.01
Washer CP 01.03.04
Shaft CP 01.03.02
The Gantt chart shows the timeline of the group’s work pace. However, some of the
tasks has to be postponed and lags in the timeline due to some unavoidable circumstances
(i.e. holidays and late laboratory reservation). The project Gantt chart is as shown below:
There are 3 main measurement methods as been suggested to get the geometric
parameters of the components. The measurement method is ranked into is corresponding
accuracy, started with Coordinate Measuring Machine (CMM), Vernier caliper and ruler.
However, there are limits to how a CMM could measure a part. The limitations would
be expensive, limited, time consuming, can only measure a single axis within a single
dimension; outside/inside diameter, height, depth, etc.
Vernier caliper
Ruler
Initial sketching is made to make a rough view on how to draw the components in
AutoCAD. Thus, it has dimensions that can be taken with measuring equipments and shape
that is similar to the product. The initial sketches that have been made by the group members
are as shown below:
Rear cover 1
Circuit housing
Front cover 1
Rear cover 2
Front cover 2
Magnet
Impeller
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Motor casing
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The drawings are compiled after this page. It has been sorted into sequence from full
assembly drawing up till the last single component drawing.
The full assembly drawing is numbered as CP 01.00.00 (A), where it is in the first
level and (A) means assembly. There are 3 views in the full assembly drawing that is
isometric view, side view and sliced isometric view.
Single components drawing does not include standard parts, such as bearing, screws
and nut. These parts have their own specifications (dimensions) in industries. Thus there are
11 other components that have their own drawing. The drawings are made in orthographic
(3rd angle view) since there are isometric view in the drawing as well as side, front and upper
view.
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4.1 Discussion
Measurement problems occur when getting the part dimensions. Some parts are
dimensionally hard to measure, especially those that has tapers, filleted of angled shapes. The
problems occurred while measurement phase are as stated below:
o Standard parts are having complicated or too small geometries such as pic in
screws.
Recommendation: The shape for these components is referred to other similar
parts in books and catalog such as shaft.
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o Some of the subassemblies can not be totally decomposed (Motor and motor
housing). Thus, measurement for connected parts is hard to obtain.
Recommendation: Take dimension according to other components that are
assembled to circuit housing such as motor housing. Alignment for critical
parts is made according to motor housing. Dimension for non-critical parts are
estimated.
o Deformed shapes (plastic made parts) made it harder to measure and draw.
Recommendation: Draw as flat surface.
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o Holes for venting purpose are categorized as non-critical parts. Measuring the
coordinate and size for each hole is time consuming.
Recommendation: Shape alike the holes are drawn and command array is
applied when drawing.
o Angled and circular solid measurement is time consuming and is hardly conducted
either using CMM or vernier caliper.
Recommendation: Take the shape as a cone and substract according to angle.
o Magnet circuit winding only estimated and not measured properly due to its non-
uniform shape.
Recommendation: Estimate the shape to be torus
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There are some parts related to difficulties in drawing. These parts are considered into
critical parts that need extra time in drawing and alignment. The outcome shapes are not
exactly the same as the real part, but estimated to be quite similar in acceptable tolerance.
o Spiral shaped chamber done by filleting is limited to only cylindrical shape only.
Recommendation: Draw separately spiral and discharge nozzle. Union after both
parts finished.
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5.0 CONCLUSION
The conclusion is the main objective for the project has been achieved, that is to draw
centrifugal pump by using AutoCAD by means of reverse engineering. The students
dismantle a mechanical part and get their dimensions. After that, students draw the parts in
AutoCAD. Thus, since all the drawings have been finished, the project goal has been
achieved.
The pump is used to transfer fluid from one place to another. This is the main usage of
the pump and it uses rotational motion to increase pressure in the pump and transfer the fluid
through the discharge nozzle into a piping system.
The pump consists of 15 components that are divided into 4 sub assemblies. The parts
are measured by using digital vernier caliper, CMM and ruler. The parts are not totally
dismantled, thus measurement is hard to be accomplished. Several problems occur in the
project (either measuring or drawing) and students overcame most of it. Thus, the project in
the same way trains the students to overcome obstacles and solve them professionally.
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6.0 REFERENCE
Jamaluddin Mohd Taib et, al (2006). “Rekabentuk Berbantu Komputer: Asas Permodelan”.
Penerbit UTM, Skudai.
http://www.bearings-china.com/
Azwir bin Azlan. Nota DDA 3063: Rekabentuk Kejuruteraan: “Rekabentuk Skru, Pengikat
dan Sambungan”. FKMP, UTHM.
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7.0 APPENDIX
Log book
- Task distribution
- Finding information about centrifugal - Abd Hakim & Soffuan
pump (internet & library)
- Retrieve the pump from PPH - C.F Sia @ Mohd Fuad
- Reserve laboratory (automotive lab) - Yurzie & Y.E Tham
17 September 2007 - Getting water pump from PPH - C.F Sia @ Mohd Fuad
10th week - A worn out centrifugal water pump
taken for research
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29 October 2007 - Preparing slides and report - C.F Sia @ Mohd Fuad
14th week - Y.E Tham
31 October 2007 - Final report presentation - All group members
14th week
2 November 2007 - Final report repair - Y.E Tham
14th week
5 November 2007 - Final report submission -
15th week
* The log book may differ from Gantt chart since some things happen out of the plan.
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MINUTE O F MEETING 1
AG ENDA :
Pre pa re d b y: C he c ke d b y :
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MINUTE O F MEETING 2
AG ENDA :
Pre pa re d b y: C he c ke d b y:
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MINUTE O F MEETING 3
AG ENDA :
Pre pa re d b y: C he c ke d b y :
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