SAUDI ARAMCO ID/PID FORM REV 1 - 010109 REV 4 COS 03/31/2010

SATIP No. APPROVED DATE DISCIPLINE:

SAUDI ARAMCO TYPICAL INSPECTION PLAN
Welding of Overlays & Cladding Restoration
SATIP-W-014-01 31-Aug-11 MECHANICAL
(Supplement of SAES-W-010 and SATIP-W-010-01)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

Welding Procedure Specifications /

1.1 Welding Procedure Qualification Records SAIC-W-2017 SAIC-W-2017 RH RH
(WPS/WPQR)
Welder & Welding Operator
1.2 SAIC-W-2035 SAIC-W-2035 RH R
Certifications (and Issuance of JCC)
Review Supplemental Procedure -
1.3 Method Statements related to Overlay SAIC-W-2018 SAIC-W-2018 RH RH
Welding, Cladding Restoration, Repair

Review of Procedure for Weld Deposit

1.4 Chemical Composition Analysis of Final SAIC-W-2019 SAIC-W-2019 RH RH
Weld Overlay

1.5 Production Weld Identification System SAIC-W-2008 SAIC-W-2008 RH RH

Post Weld Heat Treatment Procedure (if

1.6 SAIC-W-2003 SAIC-W-2003 RH RH
required)
A) NDE Proc. (Technique)
B) NDE Process Control Proc. Refer to SATIP-NDE-LPT-01 and SATIP-NDE-UT-01
1.7 See Remarks See Remarks
C) NDE Specification Review respectively
D) NDE Kickoff Meeting
Hydrogen Disbonding Tests (Qualification
1.8 SAIC-W-2020 SAIC-W-2020 RH RH
Testing Reqmt)
Review Procedure - Ferrite Content
1.9 SAIC-W-2029 SAIC-W-2029 RH RH
Testing

2.0 MATERIAL RECEIVING

Recv Insp & Verification of Welding Use SATR-W-2020 SA shall verify and inspect first
2.1 Consumables-(Properties, Type, SAIC-W-2064 SAIC-W-2064 H W batch of delivered consumables, then random
Approved source, storage, etc.) inspection thereafter.
Receiving Inspection and Verification of
2.2 SAIC-W-2034 SAIC-W-2034 H W
Cladding materials
Verify Welding Equipment Calibration
2.3 SAIC-W-2065 SAIC-W-2065 H W Use SATR-W-2009 & SATR-W-2011
(Welding Machines, Electrode Ovens)

Positive Material Identification of Low Use SATR-A-2012 & SATR-A-2013 Refer to Note 1,
2.4 Alloy, Stainless Steel, Nickel & Copper SAIC-L-2010 SAIC-L-2010 H W General Notes for SA Inspection responsibility, after
Based Materials (If Required) which pre-arranged witness shall be agreed upon.

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 REV 4 COS 03/31/2010
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Welding of Overlays & Cladding Restoration
SATIP-W-014-01 31-Aug-11 MECHANICAL
(Supplement of SAES-W-010 and SATIP-W-010-01)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0
3.0 DOCUMENT REVIEW
INSTALLATION
Refer to SATIP-W-010-01 or SATIP-W-011-01
3.1 Welding Base Metal (vessel or piping)
whichever is applicable.
Control of Welding Consumables- Use SATR-W-2009 & SATR-W-2010 Use New Forms
3.2 SAIC-W-2066 SAIC-W-2066 H S
Storage, Handling, Issue, Conditioning (GTAW Consumable Controls)

3.3 Pre-Welding Inspection SAIC-W-2021 SAIC-W-2021 H W

Use SATR-W-2015 Refer to Note 1 of the General

3.4 In-Process Weld Inspection SAIC-W-2022 SAIC-W-2022 H W
Notes

3.5 Final Visual Weld Inspection SAIC-W-2023 SAIC-W-2023 H H

3.6 Weld Repair Verification SAIC-W-2024 SAIC-W-2024 H H

Weld Deposit Chemical

3.7 SAIC-W-2025 SAIC-W-2025 H W/R
Composition Testing
Overlay Thickness Testing Use SATR-NDE-2008 & Refer to SATIP-NDE-UT-
3.8 SATR-NDE-2008 SATR-NDE-2008 H W
(ULTRASONIC TEST) 01for procedure application.
Liquid Penetrant Testing (First Layer & Use SATR-NDE-2009 & Refer to SATIP-NDE-LPT-
3.9 SATR-NDE-2009 SATR-NDE-2009 H W
Final Layer) 01for procedure application.

Post Weld Heat Treatment Inspection (If Use SATR-W-2005, Refer to Note 1 of the General
3.10 SAIC-W-2004 SAIC-W-2004 H W/R
Required) Notes

Use SATR-W-2016 Ferroxyl Test Per ASTM A380

3.11 Ferroxyl Test for cracking overlays SAIC-W-2026 SAIC-W-2026 H H
(Overlay Weld Cracking)
Assess Weld Overlay Workmanship
Use SATR-W-2006 & SAIC-W-2028 SA assesses
a) Production Weld
workmanship based on Visual & UT results (Disbond
3.12 b) Weld Repairs SAIC-W-2027 SAIC-W-2027 H R
acceptance criteria per procedure and SAES-W-2014
c) Final Weld Inspection
using 20% criteria)
d) UT acceptance (Disbond check)
Ferrite Content Testing (As-welded) for
3.13 Production Welds & Procedure SAIC-W-2030 SAIC-W-2030 H H
Qualifications (All Applications)

4.0 PRE-COMMISSIONING

Final Inspection & review of Welding Use SATR-W-2017 & SATR-W-2008 Review &
4.1 SAIC-W-2028 SAIC-W-2028 H R
Summary Report / Record Approve All associated tests

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SAUDI ARAMCO ID/PID FORM REV 1 - 010109 REV 4 COS 03/31/2010
SATIP No. APPROVED DATE DISCIPLINE:
SAUDI ARAMCO TYPICAL INSPECTION PLAN
Welding of Overlays & Cladding Restoration
SATIP-W-014-01 31-Aug-11 MECHANICAL
(Supplement of SAES-W-010 and SATIP-W-010-01)
PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY ASSIGNMENTS
TASK / ACTIVITY REMARKS
NO. Activity Code PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed as "W" require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust
1 the levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative
3 is not present.

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization representative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

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