SM CB - 053 - 150 - 210 - E3 - Customer - Version - en

™
APT.line CB (E3)
CO2 incubators
with FPI-sensor system and display controller MB1
Service Manual (customer version)
valid for the following models:
CB 053 (230 V / 50 Hz) ........................................ Art.-Nr. 9040-0069

CB 053 (100 - 120 V / 50 - 60 Hz)........................ Art.-Nr. 9040-0070
CB 150 (230 V / 50 Hz) ........................................ Art.-Nr. 9040-0038
CB 150-UL (115 V / 60 Hz) ........................................ Art.-Nr. 9040-0042
CB 150 (100 V / 50 - 60 Hz)................................. Art.-Nr. 9040-0048
CB 210 (230 V / 50 Hz) ........................................ Art.-Nr. 9040-0039
CB 210-UL (115 V / 60 Hz) ........................................ Art.-Nr. 9040-0043
CB 210 (100 V / 50 - 60 Hz)................................. Art.-Nr. 9040-0041
issue 04-2009 Order no. 7001-0193

- Service Manual
2/32 Service Manual CB (E3) customer version

Imprint
Imprint
Manufacturer:
BINDER GmbH
Address P.O. Box 102
D-78502 Tuttlingen
Phone +49 7462 / 2005 0
Fax +49 7462 / 2005 100
Internet http://www.binder-world.com
E-mail info@binder-world.com
Service Hotline +49 7462 / 2005 555
Service Fax +49 7462 / 2005 93 555
Service E-mail service@binder-world.com
Service Hotline USA +1 866 816 8191
Service Hotline Asia Pacific +603 6204 2855
The reproduction, distribution and utilization of this document as well as the

communication of its content to others without explicit authorization are prohibited.
Offenders will be held liable for the payment of damages.
All rights reserved in the event of the grant of a patent, utility model or design.
 BINDER GmbH, 2009
Service Manual CB (E3) customer version 3/32

Table of contents
Table of contents
1 Introduction .................................................................................................. 5
1.1 General guidelines ......................................................................................... 5
1.2 Syntax ............................................................................................................ 5
1.3 Structure of the safety instructions ................................................................. 6
2 General safety instructions ......................................................................... 8

2.1 Qualification of service personnel .................................................................. 8
2.2 Dangers ......................................................................................................... 9
3 Preparation of service tasks...................................................................... 10

3.1 Handling of potential contaminated units...................................................... 10
3.2 Servicing stacked units................................................................................. 10
4 Maintenance ................................................................................................11
5 Troubleshooting ......................................................................................... 13
5.1 General electrical faults................................................................................ 14
5.2 Faults of the heating system ........................................................................ 14
5.3 Faults of the CO2 system ............................................................................. 15
6 Repair work at the doors ........................................................................... 16

6.1 Testing of closeness between outer door and gasket................................... 16
6.2 Adjusting the outer door ............................................................................... 16
6.3 Replacing the outer door gasket .................................................................. 18
6.4 Replacing the glass door gasket .................................................................. 19
6.5 Adjusting the glass door and the latch catch................................................ 20
7 Repair work at the electric mounting plate .............................................. 21

7.1 Replacing the miniature fuse (-1F1 ) ............................................................ 22
7.2 Dismantling the faceplate............................................................................. 23
7.3 Replacing the gas fine filter .......................................................................... 24
8 Repair work at the chamber ...................................................................... 25

8.1 Replacing the rear panel .............................................................................. 25
9 Spare parts.................................................................................................. 26

Introduction
1 Introduction
1.1 General guidelines
This abridged form of the service manual contains informations for company technicians who are
authorized to maintain and repair the CB incubator.
For further operations which are not described in this manual you need an additional skill.
The figures in this service manual show the service work on the CB150 (230 V). The service work
of other CB units is to perform analogical.
References about the required qualification of the service personnel can be found in chap. 2.1 on
page 8.
The service manual of the CB series will be updated if necessary.
Always use the latest version of the service manual.
In case of doubt about the validity of this service manual please contact the Binder Service Hotline
(see Imprint).
Wiring diagrams are published separately. The required wiring diagrams can be ordered at the
Binder Service Hotline.
This service manual is according to the wiring diagrams for the units:
CB 053 (E3), 230 V, 9040-0069, 56005001.PRO
CB 053 (E3), 100 - 120 V, 9040-0070, 56005501.PRO
CB 150 (E3), 230 V, 9040-0038, 56015004.PRO
CB 150 - UL (E3), 115 V, 9040-0042, 56015505.PRO
CB 150 (E3), 100 V, 9040-0048, 56015502A.PRO
CB 210 (E3), 230 V, 9040-0039, 56025001.PRO
CB 210 - UL (E3), 115 V, 9040-0043, 56025502.PRO
CB 210 (E3), 100 V, 9040-0041, 56025502A.PRO
All information about initial operation, normal operation, cleaning, alarm and error messages
of the CB units with controller MB1 can be found in the relevant “Operating manual” delivered
with the CB.
1.2 Syntax
Syntax Meaning
(-1A1) Marking of electrical equipment and electric contacts
<button> Button to be pushed
"text" Displayed text or text to be keyed in

Introduction
1.3 Structure of the safety instructions

In this service manual, the following symbols and signal words indicate dangerous situations
following ANSI Z535.6 and ISO 3864-2.
1.3.1 Safety instructions identification

 Instruction how to avoid the hazard: mandatory action
 Instruction how to avoid the hazard: prohibition
Warning levels
Dangers are indicated, according to the severity and likelihood of their consequences,
by a word to attract attention, with the associated warning color and any appropriate
safety symbol:
DANGER!
Indicates an imminently hazardous situation that, if not avoided, will result in
death or serious (irreversible) injury.
WARNING!
Indicates a potentially hazardous situation which, if not avoided, could result in
death or serious (irreversible) injury.
CAUTION!
Indicates a potentially hazardous situation which, if not avoided, may result in
moderate or minor (reversible) injury.
CAUTION!
Indicates a potentially hazardous situation which, if not avoided, may result in damage of the
product and/or its functions or of a property in its ambiance.

Introduction
1.3.2 Safety symbols
Danger of injury.
Follow all the directions indicated by the safety symbol in order to avoid injury
or death.
Danger of electric shock
Danger of cutting injuries
Danger of injuries by jumping off mechanical components
Stability hazard
Danger of scalding
1.3.3 Imperative symbols
Pull out the power plug
Wear protective goggles
Wear protective gloves
1.3.4 Information symbols
Important information

General safety instructions
2 General safety instructions

2.1 Qualification of service personnel
WARNING!
If the CB is maintained or repaired incorrectly, there is a risk of malfunction which
could cause harm to human beings and material damage to the equipment and
samples.
CAUTION!
If the CB is calibrated or adjusted incorrectly, there is a risk of malfunction which could cause
material damage to the samples and false test results.
The CB should only be maintained, repaired, calibrated and adjusted by qualified

persons.
To be able to carry out the service work the enforcing personnel must be qualified and
familiar with the service and the operation of the CB.
Sufficient qualification is achieved by:
 Electro technical training
 Technical training by BINDER GmbH
 Knowledge of the present service manual
 Knowledge of the operating manual of the CB to be serviced
 Experience in servicing environmental simulation chambers for constant climates
CAUTION!
Danger of mechanical damages.
Never let mechanical components hang at electric cables. Electric cables are not
appropriate to hold bigger components and will be damaged if you do so.

General safety instructions
2.2 Dangers
DANGER!
Danger of electric shock.
Danger to life.
The unit must be switched off and disconnected from the power supply prior to
performing most of the described service tasks.
Take all precautionary measures that a unit which is disconnected from the power
supply will not be inadvertently connected to the power supply.
The unit must be live to perform some of the service tasks.
In this case, a second person must be present who is able to switch off the unit in
case of emergency.
CAUTION!
Danger of cutting injuries by sharp edges.

Wear protective gloves against cutting injuries during mounting and dismantling
of inner chamber parts because the sheet metal components are sharp-edged.
CAUTION!
Danger of damaging the electronics.
Circuit boards might be damaged by handling malpractices and touching of its
components.
Prior to work at electronic components the technician must take appropriate
protective measures against electrostatic discharge. Wearing ESD shoes and a
grounding bracelet have shown to be useful.
Before opening the triangle instrument box the technician should at least
electrostatically discharge by touching grounded metallic objects.
Prior to work at the electrical equipment check identity of the components with the
aid of the wiring diagram.
The order of the electrical equipment may be different from the description in this
service manual.

Preparation of service tasks
3 Preparation of service tasks

3.1 Handling of potential contaminated units
WARNING
Harmful substance. Danger of poisioning.
Biohazard. Danger of infection.
Due to the use the unit may be contaminated with harmful, infectious or
radioactive substances.
 You shall not service a unit with sticking harmful or radioactive substances or
sources of infection.
 You shall not service a unit before the form “Declaration of harmlessness” is
completely filled out.
 Prior to any service tasks, the operating staff shall free the unit from any
sticking harmful or radioactive substances or sources of infection.
 Prior to any service tasks, a person in charge of the operating staff shall fill
out the form “Declaration of harmlessness”.
Incubators series CB are designed for cultivation of mammal cells under typical conditions of
about 37°C (see chap. “Intended use” of the „Operating manual”).
Due to the use by the operating company it might be possible that the unit is contaminated with
harmful, infectious or radioactive substances inside and outside.
For the safety of the service personnel prior to any service tasks the unit shall be freed from
any sticking harmful or radioactive substances or sources of infection by the operating staff.
Prior to any service tasks, a person in charge of the operating staff shall fill out the form
“Declaration of harmlessness”.
The form “Declaration of harmlessness” can be found in chap. “Contamination clearance
certificate” of the „Operating manual” or can be ordered at the Binder Service Hotline.
3.2 Servicing stacked units
Stacked units should be separated before servicing.

Maintenance
4 Maintenance
WARNING
Hazardous voltage
Risk of electric shock
 The check for electrical safety shall be done during the recommended
annual maintenance work and after every repair.
 Nobody shall operate the unit if the check for electrical safety fails.
 Service personnel shall look for possible causes of the fail and repair them.
table 1: Recommended annual maintenance work
Component Check step

 Action
Housing
Sheet metal components Check the housing for mechanical damages and corrosion
 If necessary, repair or replace the damaged sheet metal
components (chap. 8.1, page 25)
Outer door
Outer door, Check the adjustment and the tight fit of the outer door
door hinges, Check the smooth-running of the door hinges
lugs  If necessary, adjust the door hinges and lugs (chap. 6.2, page 16)
Door gasket Check the door gasket for wear, tight fit and damages
 If necessary, replace the door gasket (chap. 6.3, page 18)
Instrument box Check the instrument box for tight fit and cracks
Outer door Check the outer door for mechanical damages and corrosion
Interior side of outer door Check the interior side of outer door for mechanical damages and
corrosion
Closing device Check the smooth-running and the function of the closing device
Door switch Check the function of the CO2 cutoff via the door switch.
Inner chamber
Glass door gasket Check the glass door gasket for wear, tight fit and damages
 If necessary, replace the glass door gasket (chap. 6.4, page 19)
Glass door, Check the glass door, the door hinges and the latch catch for
latch catch damages
Check the strength of the adhesion between the glass door and the
hinges resp. the handle
Check the adjustment of the glass door
Check the smooth-running of the glass door
Inner chamber Check the inner chamber for mechanical damages and corrosion
 If necessary, contact the BINDER service hotline.

Maintenance
Controller
Controller display Check the function of the buttons and the displays by performing
LEDs different inputs (see „Operating manual”)
Check if the operating manual is available (in particular for safety
Operating manual
instruction)
All the other mechanical and electrical parts of the unit should be visually
checked, tested and maintained by qualified service personnel
(chap. 2.1, page 8) annually.

Troubleshooting
5 Troubleshooting
Alarm and error messages described in the “CB operating manual” the operator
himself should take to clear them.
Please make sure these measures have been tried before looking further for
any other possible error causes.
The troubleshooting diagrams below are built up as follows:
Error pattern
Possible error cause Yes Remedial measure
No
Possible error cause Yes Remedial measure
Faults should be found by replacing components of the unit. Usually that will be the fastest method
of troubleshooting.
The sequence of the columns describing potential causes for errors, and the remedial actions to
clear the described error patterns, is mainly intended to facilitate basic error diagnosis and
clearance.
So it is recommended to work your way from top to bottom of the diagrams.
Notations between brackets and in italics, e.g. (-1S1), behind a component refer to the respective
equipment codes for this component, as specified in the wiring diagram, and in labels on some
parts inside the unit.

Troubleshooting
5.1 General electrical faults
No indications on the controller display

Temperature of inner chamber does not
increase to set temperature
Fans do not work
Yes
Power plug (-X1) not connected Connect power plug
No
Yes
Main switch (-1S1) set to OFF Set main switch to ON
No
Yes
Facility-side power supply not available Ensure facility-side power supply
No
Yes Replace miniature fuse (-1F1)

Miniature fuse (-1F1) blown
(chap. 7.1, page 22)
5.2 Faults of the heating system
Temperature of inner chamber does not

increase to set temperature
Controller displays current temperature
Set point of safety controller Yes

Operating error (see Operating manual)
class 3.1 is too low

Troubleshooting
Formation of condensate on the inside

of the chamber
The Permadry™ water pan has not Yes Check the Permadry™ water pan
enough water or is empty or is misplaced.
No
Yes Adjust the outer door

Outer door does not fit closely
(chap. 6.2, page 16)
5.3 Faults of the CO2 system
CO2 controller shows ”9999” or ”1999”
Yes Observe a delay time of at least 30 s

Initialization error
between switching “off” and “on” again.

Repair work at the doors
6 Repair work at the doors
DANGER
Hazardous voltage
 You shall switch off the unit and disconnect it from the facility-side power
supply if this is instructed in the description of a service task.
 You shall disconnect the unit from the facility-side power supply to make
sure that it cannot be switched on again by mistake.
CAUTION
Burn hazard.
Hot surface inside.
 You shall allow the unit to cool down below 36° C before servicing.
6.1 Testing of closeness between outer door and gasket

1. Put a normal writing paper between outer door and gasket and close the door.
If the paper is jammed and does not slip, the door fits close to the gasket.
2. Test the closeness along the whole gasket.
3. If the door does not fit close to the gasket, align the outer door or replace the gasket
6.2 Adjusting the outer door
6.2.1 Aligning the door hinges
Necessary tools:  Phillips-tip screwdriver size 2
1. Open the outer door (F).

2. Loosen all screws (D) of the upper and lower door hinges a little so that the door (F)
can be moved laterally within the slots (E).
3. Adjust the door (F) and tighten all screws (D) of the hinges.
4. Test if the door is proper adjusted and closes tight by opening and closing it.

A B C D E F
fig. 1: Aligning the outer door
A Adjusting screw C Door hinge E Slots

B Door holder lug D Screws of hinge F Outer door
6.2.2 Aligning the lugs
Spare parts:  Door holder lug (order no. 6006-0004)
1. Open the outer door (F).

2. By turning the adjusting screw (A) you can change the horizontal position of the door holder
lug (B).  left-hand rotation = inwards
 right-hand rotation = outwards
When screwing in the door holder lug unnecessarily far (left-hand rotation) the
adjusting screw works loose from the thread of the door holder lug, and the internal
spring may fall into the housing.
3. Align the door holder lug (A) in a way that the closing of the door can seal easy-running in the
openings of the door holder lug and the door closes tightly all around.

6.3 Replacing the outer door gasket

Spare parts:  Outer door gasket CB 053 (order no. 6005-0208)
 Outer door gasket CB 150 (order no. 6005-0017)
 Outer door gasket CB 210 (order no. 6005-0027)
1. Pull the old door gasket (A) from the edges of the interior side (C) of the outer door.
2. For ease of mounting loosen the screws of the interior side a little.
3. Put the new gasket (A) on the upper edge (C) of interior side of the outer door
(see  and ).
The joint at which the gasket is cemented should be located at that side where the door
hinges are located.
4. Push the door gasket (A) with its groove (B) on the upper edge of the interior side of the
outer door (C).
5. Pass the door gasket further on the lateral edge  and push the groove (B) on the edge.
6. Pull the door gasket downward diagonally  until it can be pushed completely on all edges.
7. Test if the door closes tight by opening and closing it (chap. 6.1, page 16).
A 4
C A Door gasket
B Groove
C Edge of interior side

of outer door
fig. 2: Mounting the outer door gasket (sectional view)

6.4 Replacing the glass door gasket

 Glass door gasket CB 053 (order no. 6005-0187)
Spare parts:  Glass door gasket CB 150 (order no. 6005-0077)
 Glass door gasket CB 210 (order no. 6005-0080)
1. Remove the glass door (chap. 6.5, page 20).

2. Pull the old glass door gasket (C) from the edge (A) of the outer enclosure.
3. Put the new gasket (C) on the upper edge (A) of the outer enclosure (see  and ).
The joint at which the gasket is cemented should be located at that side where the door
hinges are located.
4. Push the glass door gasket (C) with its groove (B) on the edge (A) of the outer enclosure.
5. Pass the door gasket further on the lateral edge  and push the groove (B) on the edge.
6. Pull the door gasket downward diagonally  until it can be push completely on the edge
of the outer enclosure.
7. Mount and adjust the glass door (chap. 6.5, page 20).
B C
A
fig. 3: Mounting the glass door gasket (sectional view)

A Edge of outer enclosure
B Groove
C Gasket

6.5 Adjusting the glass door and the latch catch
6.5.1 Adjust the glass door

1. To adjust the glass door loosen the screws (F) of both hinges (G) a little so that the door
can be moved laterally within the slots of the hinges.
2. Adjust the door and tighten all screws (F) of the hinges (G).
G
F Screws of hinges
G Hinge
C
C Latch catch
D Screws of latch catch
fig. 4: Adjusting the glass door and the latch catch
6.5.2 Adjust the latch catch

1. To adjust the latch catch (C) loosen the screws (D) a little so that the latch catch can be
moved within the slots.
2. Adjust the latch catch (C) and tighten the screws (D).

Repair work at the electric mounting plate
7 Repair work at the electric mounting plate

DANGER
Hazardous voltage
The unit must be switched off and disconnected from the power supply prior to
performing most of the described service tasks.
Take all precautionary measures that a unit which is disconnected from the power
supply will not be inadvertently connected to the power supply.
The unit must be live to perform some of the service tasks.
In this case, a second person must be present who is able to switch off the unit in
case of emergency.
CAUTION!
Danger of damaging the electronics.
Circuit boards might be damaged by handling malpractices and touching of its
components.
Prior to work at electronic components the technician must take appropriate
protective measures against electrostatic discharge. Wearing ESD shoes and a
grounding bracelet have shown to be useful.
Before opening the triangle instrument box the technician should at least
electrostatically discharge by touching grounded metallic objects.
Prior to work at the electrical equipment check identity of the components with the
aid of the wiring diagram.
The assembly of the electrical equipment may be different from the description in
this service manual.
Danger of damages by electrostatic discharge (ESD)

 You shall use static control precautions in servicing electrical parts
 Field service or maintenance personnel should be properly grounded
before servicing.

7.1 Replacing the miniature fuse (-1F1 )
Spare parts:  CB units 230 V

Miniature fuse 10 A/250 V medium time-lag 5x20 mm
(order no. 5006-0012)
 screw cap (order no. 5006-0039)
 fuse socket (order no. 5006-0038)
 CB 053 UL (115 V)
Miniature fuse 12,5 A/250 V long time-lag 6.3x32 mm
(order no. 5006-0045)
 fuse socket (order no. 5006-0038)
 CB 150 UL (115 V), CB 150 (100 V); CB 210 UL (115 V)
Miniature fuse 16 A/250 V long time-lag 6.3x32 mm
(order no. 5006-0033)
Necessary tools:  slotted screwdriver
1. Disconnect the unit from the power supply.

2. Turn the fuse holder (A) anti-clockwise to the left until it can be taken from the unit.
3. Remove the fuse (B).
4. Install the new fuse by following step 1 to 3 in reverse order.
A Fuse holder
B Miniatur fuse
B
A
fig. 5: Replacing the miniature fuse

7.2 Dismantling the faceplate

Spare parts:  Faceplate
CB 053 (order no. 4001-0737)
CB 150 (order no. 4001-0286)
CB 210 (order no. 4001-0329)
 Cover plate
CB 053 (order no. 4022-0258)
CB 150 (order no. 4022-0054)
CB 210 (order no. 4022-0077)
 Screws 3,9x9,5 (order no. 3001-0003)

2. Unscrew the screws (A) from the faceplate (B).
3. Pull the faceplate (B) upwards and remove it.
4. Unscrew the screws (C) from the cover plate (D).
5. Pull the cover plate (D) upwards and lift it out.
E
D
C
B fig. 6: Dismantling the faceplate
A
A Screws of the faceplate D Cover plate
B Faceplate E CO2 hoses from the gas fine filter
C Screws of the cover plate

7.3 Replacing the gas fine filter
 Gas fine filter CB-E2/E3 (order no. 6014-0012)

 Hose joint, male connector (order no. 6009-0149)
Spare parts:
 Hose joint, female connector (order no. 6014-0012)
 Disinfectant deconex® SOLARSEPT 500 ml (order no. 1002-0022)
1. Disconnect the unit from the power supply and dismantling the faceplate (F).
2. Pull the filter upwards out of the support (D).
3. Pull the hoses (C) from the connectors (B)
of the filter (A).
4. Disinfect the inside of the fabric hoses with
propanol based disinfectant deconex®
SOLARSEPT.
5. Wait a few minutes until the fabric hoses
have been dried from the disinfectant.
6. Install the new filter by following steps
1 to 3 in reverse order.
fig. 7: Replacing the gas fine filter
A F
E
A Gas fine filter
B
B Hose jointer
C Gas hoses
C
D Support of the gas fine filter
E Screws
F Faceplate D
Danger of biological contamination of samples.

Due to the use of the CB microorganisms may attached inside the fabric
hoses. Therefore you shall disinfect the fabric hoses each time when the gas
fine filters of the CO2 sensor system are replaced.

Repair work at the chamber
8 Repair work at the chamber

8.1 Replacing the rear panel
 Rear panel CB 053 (order no. 4001-0736)
Spare parts:
 Fan cover (order no. 4020-0335)
CAUTION!
Danger of cutting injuries by sharp edges
Wear protective gloves against cutting injuries during mounting the rear panel
because the sheet metal components are sharp-edged.

2. Hold on to the rear panel (C) and unscrew the screws (A).
3. Remove the rear panel (C).
4. Install the rear panel (C) by following
step 1 to 3 in reverse order.
C
B
A
A Screws of rear panel
B Fan cover
C Rear panel
fig. 8: Replacing the rear panel

Spare parts
9 Spare parts
Name of spare part Order no.
Door holder lug 6006-0004
Outer door gasket 6005-0017
Glass door gasket CB 053 6005-0187
Glass door gasket for divided glass door CB 150 6005-0102
Glass door gasket for divided glass door CB 210 6005-0103
Glass door gasket for single door for divided glass door CB 150 6005-0201
Glass door gasket for single door for divided glass door CB 210 6005-0202
Glass door complete CB 053 8010-0089
Divided glass door (Add-on kit) CB 150 8012-0580
Divided glass door (Add-on kit) CB 210 8012-0581
Latch catch 6002-0124
Spacer for latch catch 6002-0148
Caps 6002-0008
Controller MB1 monitor (-3N1) 5014-0059
Connection cable 10 cores with plug for MB1 monitor - 2,5 m (-X60) 5023-0051
Switch mat 3-fold 6002-0185
Switch mat 5-fold 6002-0184
Filter pane 6002-0160
Instrument box housing 6002-0180
Main switch (-1S1) 5019-0019
Instrument box complete 8008-0119
Interior side of the outer door CB 053 (230 V) 8003-0185
Interior side of the outer door CB 053 (100 V - 120 V) 8003-0187
Interior side of the outer door CB 150-UL (115 V), CB 150 (100 V) 8003-0077
Interior side of the outer door CB 210 UL (115 V) 8003-0164
Shrink hose (UL+CSA) 6007-0029
Heating wire 230 V /150 W CB units 230 V 5005-0170
Heating wire 115 V /150 W CB 053 UL, CB 150 UL 5005-0171
Heating wire 115 V /150 W CB 210 UL (115 V) 5005-0173
Door switch 250 V / 25W (-3S1) 5019-0009
Closing device set CB 053 8009-0498
Washer D 5,3 3003-0003
O-ring 3004-0002

Spare parts

Support of closing device complete 8009-0073
Support of closing device 4022-0047
Axle bearing 4020-0018
Push rods 4021-0153
Push rod lever 6006-0009
Push rod guides 6002-0018
Axle guide 6002-0119
Handle 77,5 mm 6002-0336
Locking cylinder sleeve 6006-0323
Cap D 19 mm, white 6002-0023
Temperature sensor Pt 100 (-3B3) straight 5002-0021
Temperature sensor Pt 100 (-3B3) straight CB 053 UL 5002-0048
Door coated CB 053 4002-0216
Hinge pin CB 3006-0007
Circlip hinge CB 6006-0073
Hinge support CB 6002-0173

CB units 230 V
Miniature fuse (-1F1) 10 A/250 V medium time-lag 5x20 mm 5006-0012
Fuse socket 5006-0038
Screw cap for fuse socket 5x20 mm 5006-0039
CB 053 UL (115 V)
Miniature fuse (-1F1) 12,5 A/250 V medium time-lag 5x20 mm 5006-0045
CB 150 UL (115 V), CB 150 (100 V), CB 210 UL (115 V)
Miniature fuse (-1F1) 16 A/250 V medium super time-lag 6.3x32 mm 5006-0033
Fuse socket 5006-0038
Screw cap for fuse socket 6.3x32 mm 5006-0040
CB 053, CB 150, CB 210
Miniature fuse secondary circuit (-1F3, -2F1) 4 A/250 V fast acting 6.3x32 mm 5006-0074
Holder secondary fuse 5006-0029
Faceplate CB 053 4001-0737

Cover plate CB 053 4022-0258
Screws 3,9x9,5 3001-0003

Spare parts

Gas fine filter CB-E2/E3 6014-0012
Hose joint, male connector 6009-0114
Hose joint, female connector 6009-0149
®
Disinfectant deconex SOLARSEPT 500 ml 1002-0022
Alu flex tube 6008-0013
Clear transparent tube 4/6 mm 6008-0051
Power cable complete (-X1) CB units 230 V 8009-0001
Power cable complete (-X1) CB 053 UL (115 V) 8009-0007
Power cable complete (-X1) CB 150-UL, CB 210 UL (115 V) 8009-0085
Axial fan (Permadry) (-4M2) 230 V/50 Hz, 12 W CB units 230 V 5013-0009
Axial fan (Permadry) (-4M2) 115 V/60 Hz, 11 W CB units 100-120 V 5013-0011
Suppression capacitor (-1Z1) CB units 230 V 5026-0001
Line filter (-1Z1) CB 053 UL (115 V) 5026-0016
Power supply (-1T1) CB 053 5006-0038
Power supply (-1T1) CB 150, CB 210 5020-0026
Power supply (-1T1) CB units with O2 control 5020-0015
Controller MB1 I/O-board (-3N2) 5014-0117
Solid state relay (-4K1, -4K2, -4K3) 5011-0036
Manometric switch (-5F1) 5006-0064
CO2 solenoid valve 2/2-ways, 5 V DC (-5Y1) 5025-0040
CO2 sensor board (-2N1) 5014-0063
Through terminal green/yellow 5024-0022

Through terminal blue 5024-0021
Through terminal grey 5024-0020
Repair work at the chamber

Rear panel CB 053 4001-0736
Fan cover 4020-0335
CO2 injection nozzle 6009-0085
Temperature fuse 229° C (-1F2) 5006-0037
Plate of outer chamber, outside CB 053 4004-0244
Fan panel, inside CB 053 4022-0259

Spare parts

Temperature sensor 2x Pt100 (-3B1) triple wire, straight 5002-0043
Temperature sensor 2x Pt100 (-3B1) triple wire, straight CB 053 UL 5002-0050
Temperature sensor Pt100 (-3B2) bend off 5002-0022
Temperature sensor Pt100 (-3B2) bend off CB 053 UL 5002-0049
Cable bushing 6005-0109
Heating (-4E1, -4E2)

ribbed heating 115 V / 400 W CB 053, 115V / 230 V units 5005-0187
Radial fan 230 V / 50 Hz (-4M1) CB units 230 V 5013-0021

Radial fan 230 V / 50 Hz (-4M1) CB units UL 5013-0047
Fan repair set for 230 V CB units 230 V 5013-0060
Fan repair set for 115 V CB units UL 5013-0061
Support for fan 4022-0030
Miscellaneous
Shelf , perforated, stainless steel 6004-0080
Water pan CB 053 4022-0260
Water pan CB 150, CB 210 4022-0081
Mini pressure reducer 6009-0070
Test gas 100% Nitrogen 6017-0003
Test gas 80% Oxygen 6017-0002
Test gas 5% Carbon Dioxide 6017-0001
Calibration and adjustment case 9501-0007
Cleaning kit, pH-neutral detergent, disinfectant spray, lint-free tissues 8012-0503
Aluminum duct tape 40 mm / 50 m 6007-0028
Pressure reducer Fail Safe 8009-0232
Hose set for gas connection 8009-0092
Gas hose transparent 6/12 mm 6008-0050
CO2 / FPI 2 sensor head 5002-0023
CO2 / FPI sensor cable 2,5 m 5023-0052
O2 sensor with controller board 5002-0015

Spare parts

Spare parts

SM CB - 053 - 150 - 210 - E3 - Customer - Version - en

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Service Manual (customer version)

valid for the following models:

CB 053 (230 V / 50 Hz) ........................................ Art.-Nr. 9040-0069

issue 04-2009 Order no. 7001-0193

2/32 Service Manual CB (E3) customer version

The reproduction, distribution and utilization of this document as well as the

Service Manual CB (E3) customer version 3/32

2 General safety instructions ......................................................................... 8

3 Preparation of service tasks...................................................................... 10

6 Repair work at the doors ........................................................................... 16

7 Repair work at the electric mounting plate .............................................. 21

8 Repair work at the chamber ...................................................................... 25

4/32 Service Manual CB (E3) customer version

Service Manual CB (E3) customer version 5/32

1.3 Structure of the safety instructions

1.3.1 Safety instructions identification

6/32 Service Manual CB (E3) customer version

1.3.2 Safety symbols

Danger of electric shock

Danger of cutting injuries

Danger of injuries by jumping off mechanical components

1.3.3 Imperative symbols

Pull out the power plug

Wear protective goggles

Wear protective gloves

1.3.4 Information symbols

Service Manual CB (E3) customer version 7/32

2 General safety instructions

The CB should only be maintained, repaired, calibrated and adjusted by qualified

8/32 Service Manual CB (E3) customer version

Danger of cutting injuries by sharp edges.

Service Manual CB (E3) customer version 9/32

3 Preparation of service tasks

3.2 Servicing stacked units

Stacked units should be separated before servicing.

10/32 Service Manual CB (E3) customer version

table 1: Recommended annual maintenance work

Component Check step

Service Manual CB (E3) customer version 11/32

12/32 Service Manual CB (E3) customer version

The troubleshooting diagrams below are built up as follows:

Possible error cause Yes Remedial measure

Possible error cause Yes Remedial measure

Service Manual CB (E3) customer version 13/32

5.1 General electrical faults

No indications on the controller display

Yes Replace miniature fuse (-1F1)

5.2 Faults of the heating system

Temperature of inner chamber does not

Set point of safety controller Yes

14/32 Service Manual CB (E3) customer version

Formation of condensate on the inside

Yes Adjust the outer door

5.3 Faults of the CO2 system

CO2 controller shows ”9999” or ”1999”

Yes Observe a delay time of at least 30 s

Service Manual CB (E3) customer version 15/32

6 Repair work at the doors

6.1 Testing of closeness between outer door and gasket

6.2 Adjusting the outer door

6.2.1 Aligning the door hinges