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2021 International Electrical Engineering Congress (iEECON2021)

March 10-12, 2021, Pattaya, THAILAND

Monitoring Parameters of Three-Phase Induction


Motor Using IoT
Ekkawach Noyjeen Chattapon Tanita Nattha Panthasarn
Dept. Electrical Technology Dept. Electrical Technology Dept. Electrical Technology
Education, Education, Education,
King Mongkut's University of King Mongkut's University of King Mongkut's University of
2021 9th International Electrical Engineering Congress (iEECON) | 978-1-7281-9584-1/20/$31.00 ©2021 IEEE | DOI: 10.1109/iEECON51072.2021.9440368

Technology Thonburi, Technology Thonburi, Technology Thonburi,


Bangkok, Thailand Bangkok, Thailand Bangkok, Thailand
ekkawach.marwin@mail.kmutt.ac.th chattapon.61080502203@mail.kmutt nattha.nc@mail.kmutt.ac.th
.ac.th

Pakpoom Chansri Jetniphan Pukkham


Dept. Electrical Technology Dept. Electronics and
Education, Telecommunications,
King Mongkut's University of King Mongkut's University of
Technology Thonburi, Technology Thonburi,
Bangkok, Thailand Bangkok, Thailand
pakpoom.cha@kmutt.ac.th jetniphan.2407@mail.kmutt.ac.th

Abstract—The development of technology today is induction motor is needed to monitor continuously for
rapidly related to the Internet of Things (IoT), keeping safety and reliable operation of industrial induction
things connected efficiently. In this paper, the design of motors, which electrical, mechanical, and
IoT technology is presented to monitor and diagnose the environmental factors are including voltage, current,
performance of a three-phase induction motor and vibration, temperature, and ambient humidity of the
recording critical operating parameters. The methods motor affect the good performance of the motor.
offered include an IoT-based platform in order to These faults may cause severe damage to the
collect and process induction motor parameters. The induction motor [3].
parameters are composed of sensors such as voltage
sensor, current sensor, temperature sensor, and This type of motor is used all the time, which may
vibration sensor. This information can be stored in a degrade over time. It may damage the motor,
cloud platform, accessed via web pages, and displayed workpiece or product. Therefore, it is necessary for
on a smartphone device using the MIT application. It maintenance the large motor to achieve maximum
will be notified timely manner when excess of power consumption by monitoring the conditions of
performance limits. An induction motor can be induction motor which large data is recorded daily in
examined carried out immediate action to avoid motor order to diagnose motor malfunctions. It may not able
downtime so it can be saved time and cost. The
to be corrected immediately, causing motors are
advantages of monitoring induction motor by using IoT
damaged. Motor malfunctions (fault system) were
are notification for fault alert and historical data for
predictive maintenance.
analyzed through various systems such as induction
assessment using motor infrared imaging [4],
Keywords— Internet of Things (IoT), three-phase anomalies in the vibration force distribution model
induction motor, styling, MIT Application [5], and offline monitoring of electric motor condition
(Check List Form) by manipulating program data to
analyze the cause of the malfunction [6-7]. These
I. INTRODUCTION problems are conceptualized on motor faults using
Internet of Things (IoT) systems. It can store test
Currently, the industrial sector is using a lot of results on a cloud server by monitoring certain
electrical energy which lead to increasing the cost of parameters of motors using internet networks,
energy. It also has an impact on electrical equipment. embedded devices, micro-computer boards, saints,
Especially, large three-phase induction motor is the and wireless communication modules such as sensors
most popular motor for driving industrial machinery of voltage, current, temperature, and vibration. The
and production system. The advantages of a three- most popular cloud servers are ThingSpeak server. It
phase induction motor are self-starting, durability in is a platform server that provides services specifically
structure, good power factor, and low cost without for building loT applications. It is real-time data
compromising on performance [1]. There is three- collection, chart visualization, plug-ins, and
phase power unsymmetrical fault, unbalances voltage, application creation capabilities for integration with
over-voltage, over-load, or mechanical-related faults web services, social networks, and other APIs [8-10].
such as broken rotor shaft, air gap faults, and bearing The use of IoT systems can diagnose problems by
damage. This may cause a vibration and a loud which debugging three-phase induction motor in order to
damages the stator winding [2]. Therefore, the increase efficiency, reduce energy consumption, and
efficiency of an induction motor depends on the lower operating costs [11].
electrical and mechanical factors. As a result, an

978-1-7281-9584-1/21/$31.00 ©2021 IEEE 483

Authorized licensed use limited to: University of Prince Edward Island. Downloaded on July 04,2021 at 09:51:41 UTC from IEEE Xplore. Restrictions apply.
2021 International Electrical Engineering Congress (iEECON2021)
March 10-12, 2021, Pattaya, THAILAND

In this study, three-phase induction motor was microcontroller will alert in Line application on
tested and demonstrated with IoT using energy smartphone.
consumption sensors, vibration, temperature sensors,
and microcontrollers to obtain electrical energy data
and transmit. The data is stored to the cloud via a
wireless connection. After that, the information can be
viewed in graphs via web application on smartphone
anytime. The use of IoT for monitoring three-phase
induction motor can analyze the energy, temperature,
vibration, and safety performance of an induction
motor while in use with on-load or no-load.

II. SYSTEM DESIGN AND DEVELOPMENT


A. System Overall
Monitor and display of three-phase induction
motor (Misubishi: SF-JR 1 HP) using voltage sensors
(Single Phase Voltage Sensor ZMPT101B), current
sensors (CT Sensor 30A SCT-013-030), vibration
sensors (piezoelectric piece knocking vibration
switch), and temperature sensors (Digital Temperature
Sensor Probe DS18B20 for thermometer waterproof
100CM) via a wireless network was developed to
allow displaying current value, voltage value, power
value, vibration value, and temperature value of the
induction motor while operating with NodeMCU
microcontroller (NodeMCU ESP32). The program has
to be created for controlling the function as receive-
send signal parameters, then sending the results to the
ThingSpeak cloud platform to save the information.
Fig.2. Flowchart model of induction motors three-phase were tested
Also, displaying the results on website and MIT and demonstrated with IoT.
application on smartphone to check the electricity
parameters and the traceability results as shown in
Figure 1. MIT App inventor is an application on III. RESULTS AND DISCUSSIONS
smartphone. It can show real time information and
login for many users at the same time by QR code. Simple hardware control of the three-phase
induction motor with IoT is shown in Figure 3. It
demonstrates a working system of a three-phase
Voltage sensor induction with IoT using voltage sensors, current
sensors, vibration sensors, and temperature sensors
Current sensor
which transmitted through the NodeMCU ESP32
(built-in wifi) before sending the information to
ThingSpeak cloud platform. The web applications is
designed for the purpose of cybersecurity and monitor
Vibration sensor
the motor performance. The information will be
Induction motor
uploaded to the ThingSpeak cloud platform by using
Temperature sensor Wi-Fi connection, and each parameter will be
3 phase
NodeMCU ESP32 displayed in graph format.
Fig. 4 shows three-phase voltage LN-1, LN-2, and
Fig. 1. Diagram model of induction motors three-phase were tested LN-3 on ThingSpeak cloud platform. It was found that
and demonstrated with IoT. phase voltages have average of 226.5-V, 229.0-V, and
B. Proposed System 228.0-V, respectively from voltage sensor. As a result,
the phase voltage values on ThingSpeak cloud
Fig.2. Proposed system, Firstly, setting up the platform match to actual values.
microcontroller to acquaint parameters from sensors
(in Fig.1). After that, the sensors measure and send Fig. 5 shows three-phase current L1, L2 and L3 of
the parameters to microcontroller for processing. induction motor with current sensors obtain on
Then, the microcontroller sends information to ThingSpeak cloud platform. It was found that line
currents have average of 1.92-A, 1.81-A, and 1.72-A,
ThingSpeak cloud platform which links to MIT
respectively from current sensors. As a result, the line
Application. So, it will send information to show on
current values on ThingSpeak cloud platform match to
smartphone. When the parameter is overload, the actual values.

978-1-7281-9584-1/21/$31.00 ©2021 IEEE 484

Authorized licensed use limited to: University of Prince Edward Island. Downloaded on July 04,2021 at 09:51:41 UTC from IEEE Xplore. Restrictions apply.
2021 International Electrical Engineering Congress (iEECON2021)
March 10-12, 2021, Pattaya, THAILAND

Vibration
Current sensor
sensor

Vibration
sensor
Voltage sensor

NodeMCU
ESP32

Fig. 6. Three-phase voltage of induction motor with power sensors


obtain on ThingSpeak.
Fig. 3. Hardware control of the three-phase induction motor with
IoT. Fig. 7 shows temperature and vibration of
induction motor with sensors obtain on ThingSpeak
cloud platform. It was found that temperature has
average of 41-43 C. The vibration of induction motor
with sensors obtain on ThingSpeak cloud platform
showed two states (start motor and run motor). A
vibration of start motor and run motor can measure
245.33 mm-s-1 and 0.25 mm-s-1, respectively. The
vibration while starting the motor is high because the
induction motor was not mounted on a strong area
[12]. A three-phase induction motor with temperature
and vibration sensor obtains on ThingSpeak cloud
platform match to actual values.
Fig. 8 shows induction motor with sensors obtains
on smartphone with MIT application. The three-phase
Fig. 4. Three-phase voltage of induction motor with voltage sensors voltage LN-1, LN-2, and LN-3 of induction motor with
obtain on ThingSpeak. sensors obtains on smartphone with MIT application
is shown in Fig. 8(a).

0.25 mm-s-1

Fig. 7. Temperature and vibration of induction motor with sensors


Fig. 5. Three-phase voltage of induction motor with voltage sensors obtain on ThingSpeak.
obtain on ThingSpeak.
The three-phase voltages LN-1, LN-2, and LN-3
Fig. 6 shows three-phase power P1, P2 and P3 of are 226.5-V, 229.0-V, and 228.0-V, which are shown
induction motor from electrical processing instead of on smartphone match to ThinkSpeak cloud platform
power sensors. The electrical processing including and actual values. Fig. 8 (b) shows three-phase current
voltage, current, and power factor which obtain on L1, L2 and L3 of induction motor with current sensors
ThingSpeak cloud platform. It was found that phase on smartphone with MIT application. The current
power has average of 369-W, 352.5-W and 335.5-W sensors are 1.92-A, 1.81-A, and 1.72-A which are
respectively. The three-phase induction motor with shown on smartphone match to ThinkSpeak cloud
simulation from equation of real power following: platform and actual values. Fig. 8 (c) shows three-
phase power P1, P2 and P3 of induction motor on
Pph  3VP I P cos smartphone with MIT application. It shows that the
when cos is power factor of nameplate frame values on smartphone match to ThinkSpeak cloud
three-phase induction motor (Misubishi: SF-JR 1 HP). platform and actual values.

978-1-7281-9584-1/21/$31.00 ©2021 IEEE 485

Authorized licensed use limited to: University of Prince Edward Island. Downloaded on July 04,2021 at 09:51:41 UTC from IEEE Xplore. Restrictions apply.
2021 International Electrical Engineering Congress (iEECON2021)
March 10-12, 2021, Pattaya, THAILAND

Fig. 8(d) shows temperature and vibration of accessed from multiple locations by using an
induction motor with sensors obtain on smartphone application. The motor performance was assessed by
with MIT application. It was found that temperature analyzing the derived continuous parameter data. In
has average of 41-43 C and the vibration of induction addition to continuous health checks, timely
motor with sensors obtain on smartphone with MIT notification, large storage of recorded information,
application shows 245.399 mm-s-1 (start motor) and and on-site monitoring. In the future, monitoring
0.25 mm-s-1(run motor). A three-phase induction system of the induction motor operation by using IoT
motor with temperature and vibration sensor on could be developed to provide greater efficiency,
smartphone is matched to ThingSpeak cloud platform accuracy and sensitivity of command controllers.
and actual values.
ACKNOWLEDGMENT
This work was supported by King Mongkut’s
University of Technology Thonburi (KMUTT),
Thailand, under the project of the National Research
University Project of Thailand’s Office of the Higher
Education Commission for financial support.

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