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Planetary Drive Axle: (Dry System)
Planetary Drive Axle: (Dry System)
AXLE
(DRY SYSTEM)
H8.00-12.00XM (H170-280HD) [F007, G007,
H007]; H13.00-14.00XM (H300-330HD) [E019,
F019, G019]; H16.00XM-6 (H360HD) [E019,F019,
G019]; H10.00-12.00XM-12EC
(H360HD-EC) [E019, F019, G019]
• Always use correct blocks to prevent the unit from rolling or falling. See HOW TO PUT
THE LIFT TRUCK ON BLOCKS in the Operating Manual or the Periodic Mainte-
nance section.
• Keep the unit clean and the working area clean and orderly.
• Always use HYSTER APPROVED parts when making repairs. Replacement parts
must meet or exceed the specifications of the original equipment manufacturer.
• Make sure all nuts, bolts, snap rings, and other fastening devices are removed before
using force to remove parts.
• Always fasten a DO NOT OPERATE tag to the controls of the unit when making repairs,
or if the unit needs repairs.
• Gasoline, Liquid Petroleum Gas (LPG), Compressed Natural Gas (CNG), and Diesel fuel
are flammable. Be sure to follow the necessary safety precautions when handling these
fuels and when working on these fuel systems.
• Batteries generate flammable gas when they are being charged. Keep fire and sparks
away from the area. Make sure the area is well ventilated.
NOTE: The following symbols and words indicate safety information in this
manual:
WARNING
Indicates a condition that can cause immediate death or injury!
CAUTION
Indicates a condition that can cause property damage!
Planetary Drive Axle Table of Contents
TABLE OF CONTENTS
General ............................................................................................................................................................... 1
Description ......................................................................................................................................................... 1
Operation............................................................................................................................................................ 3
Identification.................................................................................................................................................. 3
Removal .............................................................................................................................................................. 4
Disassembly........................................................................................................................................................ 4
Brake Drum ................................................................................................................................................... 4
Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)................................................. 5
Dry Brakes ..................................................................................................................................................... 7
Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD), H16.00XM-6
(H360HD), and H10.00XM-12EC (H360HD-EC) ......................................................................................... 7
Spindle and Brake Spider ............................................................................................................................. 9
Cleaning.............................................................................................................................................................. 10
Ground or Polished Parts .............................................................................................................................. 10
Parts With Rough Finish............................................................................................................................... 10
Axle Assemblies ............................................................................................................................................. 10
Drying Cleaned Parts .................................................................................................................................... 10
Corrosion Prevention ......................................................................................................................................... 10
Parts Inspection ................................................................................................................................................. 11
Tapered Roller Bearings................................................................................................................................ 11
Bevel Pinion and Ring Gear Sets.................................................................................................................. 12
Main Differential Assembly .......................................................................................................................... 12
Axle Shafts ..................................................................................................................................................... 12
Yoke ................................................................................................................................................................ 12
Brakes ............................................................................................................................................................ 12
Repair or Replace Parts................................................................................................................................. 12
Repair Welding .............................................................................................................................................. 12
Apply Silicone Gasket Material .................................................................................................................... 13
Assembly............................................................................................................................................................. 13
Spindle, Brake Spider, and Brake ................................................................................................................ 13
Wheel End ...................................................................................................................................................... 14
Adjust Wheel Bearing Preload...................................................................................................................... 15
Planetary Spider and Gearing Assembly H8.00-12.00XM (H170-280HD)................................................. 16
Planetary Spider and Gearing Assembly H13.00-14.00XM (H300-330HD), H16.00XM-6
(H360HD), and H10.00XM-12EC (H360HD-EC) ......................................................................................... 17
Planetary Spider Assembly........................................................................................................................... 17
Installation ......................................................................................................................................................... 18
Torque Specifications ......................................................................................................................................... 19
Lubrication Specification................................................................................................................................... 20
HYSTER
APPROVED
PARTS
1400 SRM 945 Description
General
This section has a description and the repair procedures for the planetary gear axle.
Description
The planetary axles incorporate a single reduction Figure 2. The axles have only cast housings. See
carrier/differential assembly with hypoid gearing. Figure 3 and the section Differential for your lift
The final reduction is a planetary spur designed truck.
gearing built into the wheel hubs. See Figure 1 and
1
Description 1400 SRM 945
Figure 2. Wheel End Cross Section H13.00-14.00XM (H300-330HD), H16.00XM-6 (H360HD) and
H10.00-XM-12EC (H360HD-EC)
Legend for Figure 3
1. PLANETARY DRIVE AXLE HOUSING
2
1400 SRM 945 Operation
Operation
The planetary axles permit the hypoid gearing of the in turn mesh with the teeth of the floating ring
carrier and the axle shafts to carry only a nominal gear.
torsional load. At the same time, they provide the • The hypoid gear set in the carrier transmits power
highest practical numerical gear reduction at the to the axle shafts and the sun gear of the final
wheels. reduction, through the revolving planetary gears,
• The hypoid pinion and differential assembly of the and into the planetary spider.
first reduction supports the roller bearings. • The planetary wheel ends on the H8.00-12.00XM
• A hardened precision spacer between the inner and (H170-280HD), H13.00-16.00XM (H300-360HD),
outer pinion bearings adjusts and maintains the and H10.00XM-12EC (H360HD-EC) are serviced
pinion bearing preload. almost identically for cam or wet disc brakes.
• The positioning of the threaded adjusting rings in
the carrier leg and cap bores adjusts and maintains IDENTIFICATION
the differential tapered bearing preload.
• The teeth of the floating sun gear mesh with the NOTE: The exact axle model specification tag is lo-
teeth of the planetary spur gears. cated on the axle housing. See Figure 4.
• The planetary gears rotate on planetary shafts that
are mounted on a spider. The planetary gear teeth
3
Disassembly 1400 SRM 945
Removal
NOTE: The planetary assemblies can be removed
WARNING
with the drive axle installed in the lift truck. If the
drive axle must be removed, do the following steps. Verify that the lifting device has the capacity
If the drive axle will not be removed, do only Step 1 to lift axle assembly and components.
and Step 2, then the Disassembly procedures.
7. Use a lifting device (floor jack or forks of a lift
1. Put blocks under lift truck frame to raise drive truck) to remove drive axle. Put lifting device
wheels from ground. See "How to Put Lift Truck under axle to give it support. Remove bolts and
on Blocks" in the Operating Manual or the Pe- nuts that hold axle to frame. See Figure 5. Re-
riodic Maintenance section for your lift truck. move drive axle from lift truck frame. Clean all
parts in solvent and dry with compressed air.
2. Remove mast assembly from lift truck as de-
scribed in the section Masts 4000 SRM 445 or
Masts and Carriages, Starting 2003 4000
SRM 1062.
Disassembly
stem to make sure that valve stem does not have
WARNING a restriction.
To prevent serious eye injury, always wear eye
protection when performing vehicle mainte- 2. Raise axle so tires and wheels can be removed.
nance or service. Remove wheel nuts. Use a tire jack to remove
tires and wheels.
WARNING
BRAKE DRUM
Completely remove air pressure from tires
before removing wheels from lift truck. Air 1. Rotate wheel ends so magnetic drain plug in
pressure in the tires can cause the tire and planetary spider is at the bottom. Remove plug.
rim parts to explode, causing serious injury or Drain and discard lubricant from both wheel
death. ends. See Figure 1.
1. Put blocks under lift truck frame to raise drive 2. If necessary, remove magnetic drain plug from
wheels from ground. See Removal, Step 1. Raise bottom of axle housing. Drain and discard lubri-
axle to remove weight from tires, so tires are still cant from carrier center section.
touching floor. Loosen wheel nuts just enough
so they can be easily removed. Remove air from 3. Adjust brake slack adjuster to retract brake
tires. Remove valve core to make sure all air shoes to produce clearance between lining and
is out of inner tube. Push a wire through valve brake drum.
4
1400 SRM 945 Disassembly
WARNING WARNING
To prevent serious personal injury and pos- Observe all warnings and cautions provided
sible damage to components, be very careful by the press manufacturer to avoid damage to
when using lifting devices during service and components and serious personal injury.
maintenance procedures.
• Inspect to make sure that neither lifting Use a brass or leather mallet for assembly and
strap is damaged. disassembly procedures. Do not hit steel parts
• Do not subject lifting straps to any shock or with a steel hammer. Pieces of a part can break
drop loading. off and cause serious personal injury.
5
Disassembly 1400 SRM 945
NOTE: If replacing the hub oil seal and bearings, con- 13. Remove wheel hub oil seal from wheel hub.
tinue with Step 13 through Step 16.
14. Remove inner bearing cone.
CAUTION 15. Press out outer bearing cup and inner bearing
Do not damage hub oil seal bore surface in cup from hub.
wheel hub. Damage to this surface will result
16. Remove and discard O-ring from wheel hub.
in oil leakage after assembly.
6
1400 SRM 945 Disassembly
DRY BRAKES
CAUTION
NOTE: To disassemble the H8.00-12.00XM To avoid damage to the pinion shaft, provide
(H170-280HD), H13.00-14.00XM (H300-330HD), a soft cushioned area to receive pinion shaft
H16.00XM-6 (H360HD), and H10.00XM-12EC when it is removed from spider.
(H360HD-EC) dry brakes, see the section Dry
Brake System 1800 SRM 937. 5. Use a press to remove pinion shafts out of spider.
If a press is not available, use a brass drift and
NOTE: If it is necessary to remove the anchor pins, mallet to drive out shaft. Press or drive pinion
remove brake dust shields for convenient access to shaft out toward small end of spider which faces
anchor pins. DOWN.
PLANETARY SPIDER AND GEARING 6. Remove planetary pinions and thrust washers
ASSEMBLY H13.00-14.00XM from planetary spider.
(H300-330HD), H16.00XM-6 (H360HD), AND 7. If the axle shaft thrust button and/or ring gear
H10.00XM-12EC (H360HD-EC) support thrust buttons are worn and require re-
placement, place planetary spider on blocks with
WARNING large flange end facing DOWN. Press them out
toward large end of planetary spider.
To prevent serious personal injury and pos-
sible damage to components, be very careful 8. Remove axle shaft, planetary sun gear, and snap
when using lifting devices during service and ring assembly.
maintenance procedures.
• Inspect to make sure that neither lifting NOTE: The sun gear thrust washer may come out
strap is damaged. with the axle shaft and sun gear assembly.
• Do not subject lifting straps to any shock or
drop loading. 9. Remove snap ring from axle shaft to allow re-
moval of sun gear from axle shaft.
1. With a lifting device, remove planetary spider as-
sembly from wheel hub and set it on workbench. 10. If necessary, remove sun gear thrust washer from
Rest spider on its large flange end. axle shaft.
2. If the planetary ring gear did not remain with the 11. If necessary, remove sun gear thrust washer from
planetary spider assembly during the assembly’s end of spindle.
removal, remove ring gear from planetary ring
12. Remove two lock plate capscrews. Remove lock
gear hub. See Figure 8.
plate from planetary ring gear hub.
3. Mark large ends of planetary pinion shafts and
13. Remove wheel bearing adjusting nut.
planetary spider to aid in reassembly if original
pinion shafts are used. 14. Remove planetary ring gear hub. Outer wheel
bearing cone will remain on ring gear hub. If it
4. Place planetary spider assembly on blocks with
is damaged, remove it from hub.
large flange end facing UP. Remove snap ring
from each pinion shaft. 15. Remove wheel hub. Hub oil seal and inner bear-
ing assembly will remain in hub.
WARNING
Observe all warnings and cautions provided CAUTION
by the press manufacturer to avoid damage to Do not damage hub oil seal bore surface in
components and serious personal injury. wheel hub. Damage to this surface will result
in oil leakage after assembly.
Use a brass or leather mallet for assembly and
disassembly procedures. Do not hit steel parts 16. Remove hub oil seal.
with a steel hammer. Pieces of a part can break
off and cause serious personal injury.
7
Disassembly 1400 SRM 945
Figure 8. Hub and Shaft Assembly H13.00-14.00XM (H300-330HD), H16.00XM-6 (H360HD), and
H10.00XM-12EC (H360HD-EC)
8
1400 SRM 945 Disassembly
17. Remove inner bearing cone. b. Remove only two capscrews. Replace them
with two temporary M16 × 2.0 thread studs
18. If replacement of wheel bearings is necessary, 102 mm (4 in.) before remaining capscrews
press out outer bearing cup and inner bearing are removed. See Figure 9.
cup. • Install one stud at eleven o’clock position.
• Install one stud at one o’clock position.
19. Remove and discard O-ring from wheel hub.
WARNING
To prevent serious personal injury and pos-
sible damage to components, be very careful
when using lifting devices during service and
maintenance procedures. Figure 9. Spindle and Brake Spider Studs
• Inspect to make sure that neither lifting
2. Remove two capscrews and washers that mount
strap is damaged.
clamp around brake camshaft housing tube to
• Do not subject lifting loops or lifting straps to
axle housing.
any shock or drop loading.
3. Remove capscrews and washers that mount
NOTE: Removal of the capscrews allows the spindle
brake spider and spindle to axle housing.
and brake assembly to separate. They can fall from
the planetary axle housing and cause damage to com- 4. Remove brake spider and air chamber assembly
ponents and serious personal injury. from spindle.
1. To prevent the spindle and the brake spider from 5. Remove spindle from axle housing. If necessary,
falling after all the mounting capscrews are re- tap lightly on spindle to loosen pilot fit and to
moved, use one of the following procedures. overcome adhesion due to cured gasket material
in flange joint.
a. Use a lifting device to support spindle during
disassembly.
9
Corrosion Prevention 1400 SRM 945
Cleaning
GROUND OR POLISHED PARTS 2. Remove gasket material from parts. Take care
not to damage ground surfaces with grease to
WARNING prevent corrosion.
To prevent serious eye injury, always wear safe 3. DO NOT clean ground or polished parts in a hot
eye protection when performing vehicle main- solution tank, water, steam, or alkaline solution.
tenance or service.
PARTS WITH ROUGH FINISH
WARNING
1. Use a cleaning solvent or a hot solution tank with
Solvent cleaners can be flammable and poi-
a weak alkaline solution to clean parts with a
sonous and can cause burns. Examples of
rough finish.
solvent cleaners are carbon tetrachloride,
emulsion-type cleaners, and petroleum-based 2. Leave parts in hot solution tank until they are
cleaners. To avoid serious personal injury completely cleaned and heated. When parts are
when using solvent cleaners, carefully follow clean, remove them from tank.
the manufacturer’s product instructions and
these procedures. 3. Wash parts with water until you completely re-
• Wear safe eye protection. move alkaline solution.
• Wear clothing that protects your skin.
• Work in a well-ventilated area. AXLE ASSEMBLIES
• Do not use gasoline or solvents that contain
gasoline. Gasoline can explode. A complete axle assembly can be steam cleaned on
• You must use hot solution tanks or alkaline the outside to remove dirt.
solutions correctly. Follow the manufac-
NOTE: Before the axle is steam cleaned, close or put
turer’s instructions carefully.
a cover over all the openings in the axle assembly.
Examples of openings are the breathers or vents in
CAUTION air chambers.
• Use only solvent cleaners to clean ground
or polished metal parts. Hot solution tanks DRYING CLEANED PARTS
or water and alkaline solutions will damage
these parts. Isopropyl alcohol, kerosene, or CAUTION
diesel fuel can be used for this purpose. Dry bearings with clean paper or rags. Do not
• If required, use a sharp knife to remove gas- use compressed air, which can cause abrasive
ket material from parts. Be careful not to particles to contaminate the bearings. Damage
damage the ground or polished surfaces. to components and reduced lining life can re-
sult.
1. Use a cleaning solvent, kerosene, or diesel fuel
to clean ground or polished parts or surfaces. Immediately after cleaning, use clean paper, rags, or
NEVER USE GASOLINE. compressed air to dry parts.
Corrosion Prevention
NOTE: Parts must be clean and dry before lubricat- 2. If storing the parts after cleaning them, apply
ing them. a corrosion-preventive material to all machined
surfaces. Store the parts in a special paper or
1. If assembling the parts immediately after clean- other material that prevents corrosion.
ing them, lubricate the clean, dry parts with
grease to prevent corrosion.
10
1400 SRM 945 Parts Inspection
Parts Inspection
NOTE: It is important to carefully inspect all parts for
wear and damage before assembling the axle carrier.
1. WEAR MARKS
11
Parts Inspection 1400 SRM 945
AXLE SHAFTS
If there is any wear or cracks at the flange, shaft, and
splines, replace axle shaft.
YOKE
If there is excessive wear at the seal journal area,
replace yoke.
BRAKES
See the section Dry Brake System 1800 SRM 937.
12
1400 SRM 945 Assembly
APPLY SILICONE GASKET MATERIAL 4. Apply a 3.18 mm (0.125 in.) diameter continuous
bead of silicone gasket material around one sur-
WARNING face. Also apply gasket material around edge of
all fastener holes on that surface. See Figure 15.
When applying some silicone gasket materials,
small amounts of acid vapor are present. To 5. Assemble components immediately to permit
prevent possible serious injury, work area gasket material to compress evenly between
must be well-ventilated. If the silicone gasket parts. Tighten fasteners to required torque
material gets into your eyes, flush them with value for that size fastener using an X torquing
water for 15 minutes. Have your eyes checked pattern. See Figure 20 and Figure 21.
by a doctor as soon as possible.
6. Wait 20 minutes before filling assembly with lu-
1. Remove all old gasket material from surfaces of bricant.
both components.
CAUTION
The amount of liquid gasket material applied
to component surface must not exceed 3.18 mm
(0.125 in.) diameter bead. Too much gasket ma-
terial can block lubrication passages. Damage 1. SILICONE GASKET MATERIAL BEAD
to components can result.
Figure 15. Silicone Gasket
Assembly
SPINDLE, BRAKE SPIDER, AND BRAKE
WARNING
To prevent serious eye injury, always wear safe
eye protection when performing vehicle main-
tenance or service.
13
Assembly 1400 SRM 945
WHEEL END
1. Press new inner and outer bearing cups into
wheel hub.
CAUTION
1. SILICONE GASKET MATERIAL BEAD • Do not damage hub oil seal bore surface in
Figure 17. Spindle Assembly wheel hub. Damage to this surface will result
in oil leakage after assembly.
3. Install spindle onto axle housing. • Apply a light film of nonhardening sealant
to hub bore surface to eliminate oil leakage
4. Install brake spider onto spindle. from outer diameter of seal.
• The hub oil seal is a "unitized" oil seal. The ro-
5. Install and hand tighten some spindle mounting tating seal lips are internal. The rubber ribs
capscrews and washers. in the bore of the seal seat onto the spindle
6. Remove two temporary studs. journal surface for static sealing. The ribs
must not be cut or damaged to avoid an oil
7. Install remaining spindle mounting capscrews leak path.
and washers. Tighten all capscrews to 270 to
350 N•m (200 to 260 lbf ft). 4. Use correct oil seal driver to install wheel hub
oil seal. Press seal into hub until standout from
NOTE: Replace camshaft bushing and grease seals hub machined face is 8.64 mm (0.34 in.). See
before camshaft bracket is installed onto brake spi- Figure 18.
der. See the section Dry Brake System 1800 SRM
937. NOTE: Use a Permatex coating to seal against leaks
around hub oil seal. Leaks would result in requiring
8. Install brake camshaft bracket with O-ring on disassembly, should leak be noted after final axle as-
pilot onto brake spider. sembly.
14
1400 SRM 945 Assembly
WARNING
Carefully align adjusting nut dowel pin within
a ring gear tooth spline to avoid damage to pin.
A damaged dowel pin will cause adjusting nut
to back off and loosen wheel during vehicle op-
eration. This can result in serious personal in-
1. 8.64 mm (0.34 in.) jury and damage to components.
Figure 18. Wheel Hub Seal 6. H8.00-12.00XM (H170-280HD).
6. Apply a light film of axle lubricant to hub oil seal Carefully align adjusting nut dowel pin within a
rubber ribs in oil seal bore. ring gear tooth spline to avoid damage to dowel
pin. Tighten adjusting nut to produce proper
7. Install wheel hub, inner bearing, and oil seal as- alignment. Do not back off adjusting nut.
sembly onto spindle. Keep hub assembly aligned
with spindle. H13.00-14.00XM (H300-330HD), H16.00XM-6
(H360HD), and
8. Apply axle lubricant to outer bearing cone H10.00XM-12EC (H360HD-EC).
rollers. Install outer bearing cone onto plane- Install lock plate.
tary ring gear hub.
7. H8.00-12.00XM (H170-280HD).
9. Install ring gear hub and bearing assembly onto Install planetary ring gear onto spindle. The
spindle. dowel pin in adjusting nut must be installed in
hole in ring gear face to allow ring gear to seat
ADJUST WHEEL BEARING PRELOAD against adjusting nut.
15
Assembly 1400 SRM 945
• Sun gear must make contact with thrust b. Carefully pass drill through 0.375 inch-16
washer. tapped hole in planetary spider boss.
• Thrust washer tangs must be properly in-
stalled in ring gear hub holes. c. Install setscrew and tighten it to 47 N•m
(35 lbf ft).
12. Install O-ring on wheel hub at base of flange.
4. Apply gear lubricant to planetary pinion bores
PLANETARY SPIDER AND GEARING and to pinion shaft journals.
ASSEMBLY H8.00-12.00XM (H170-280HD) 5. Install outer thrust washer with tang engaged
1. If thrust button replacement is required, use the into slot in spider.
procedure below. If thrust button is not to be NOTE: If original planetary pinions are used, verify
changed, proceed to Step 2. that gear bores are smooth and free of any surface
damage.
WARNING
6. Install planetary pinion, inner thrust washer,
When applying some silicone gasket materials,
and snap ring.
small amounts of acid vapor are present. To
prevent possible serious injury, work area 7. Apply liquid gasket material on wheel hub
must be well ventilated. If the silicone gasket O-ring and adjacent area.
material gets into your eyes, flush them with
water for 15 minutes. Have your eyes checked
by a doctor as soon as possible.
16
1400 SRM 945 Assembly
PLANETARY SPIDER AND GEARING 10. Apply a film of sealant to outside pinion shaft
ASSEMBLY H13.00-14.00XM bores of planetary spider.
(H300-330HD), H16.00XM-6 (H360HD), AND 11. Place planetary spider on a workbench with
H10.00XM-12EC (H360HD-EC) flange end facing UP.
NOTE: If the original planetary pinions are used, ver- 12. Install snap rings on each pinion shaft.
ify that gear bores are smooth and free of any surface
damage. 13. Install O-ring at base of wheel hub flange.
17
Installation 1400 SRM 945
Installation
NOTE: During assembly and installation, see Fig-
WARNING
ure 20 and Figure 21 for torque specifications. Lu-
bricate all parts with clean axle lubricant. Add air pressure to tires only in a safety cage.
Inspect safety cage for damage before use.
1. If axle housing was removed, install it as de- When air pressure is added to tire, use a chuck
scribed in Step 2 through Step 6. Assemble plan- that fastens onto valve stem of inner tube.
etary assemblies as shown in Figure 6. Make sure there is enough hose to permit op-
erator to stand away from safety cage when
2. Use a jack or forks of a lift truck to put axle under air pressure is added to tire.
frame. Install mount bolts and nuts as shown in
Figure 5. Tighten nuts to 920 N•m (680 lbf ft). Do not sit or stand by safety cage. Do not use
a hammer to try and correct position of side
3. Install brake components as described in the sec- ring and/or lock ring when tire has air pressure
tion Dry Brake System 1800 SRM 937. greater than 20 kPa (3 psi).
4. Connect drive shaft to differential. 6. Install wheels in reverse procedure as described
in Disassembly, Step 1 and Step 2. See Planetary
5. Add air to tires. See the Periodic Maintenance
Spider Assembly, Step 4 for wheel installation
section for your lift truck.
and axle lubrication.
18
1400 SRM 945 Torque Specifications
Torque Specifications
19
Lubrication Specification 1400 SRM 945
Figure 21. Wheel End Torque Chart H13.00-14.00XM (H300-330HD), H16.00XM-6 (H360HD), and
H10.00XM-12EC (H360HD-EC)
Lubrication Specification
See the Periodic Maintenance section for your lift truck.
20
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