STB for 600 UPH

HC
Process Description Deployment /
Stage
MI PCBA VI 2
PCBA loading 1
Glue & pcba lock 1

1
Heatsink
SPDIF 1
CAPACITOR 1
USB 2.0 & POWER 1
USB 3.0 &POWER 1
Tuner 1
VI & PALLET LOADING 1
Wave Operator 1
Pallet Unloding 1
Touch Up 2
Tuner Cap 2
QC 2
Water spider 1

Dross Recovery 1
Total 21

9
 ONT for 450 UPH
HC Remarks On Process
Process Description Deployment /
Stage
Bosa Forming 2 ONT Excess Process - 2HC
SMD Visual and Scan 2 ONT and STB Same Process
Load the PCBA in Wave pallet 1 ONT and STB Same Process
Dispensing CP05 & CP06 +Plug-In CP05 & CP06 1

Plug-In CP05 & CP06

Plug-In SN02, SN01, JP09 1
Plug-In UL2,UL1 &UM01(Silica Gel) 1
Plug-In JV01, JL01 1 ONT Excess Process - 1HC
For JM001(Shield cover & Heat sink) 1
For JM001Heat sink 1
USB JB01 and JB02 1
Plug-In UG02(BOSA wire & routing) 1
VI and Top catch 1
Remove PCBA from Fixture 1 ONT and STB Same Process
VI & Bosa Cable Pasting with Tape 2 ONT Excess Process - 2HC
Touch-Up 2 ONT and STB Same Process
VI - Top 2 ONT and STB Same Process
Bosa connector multimeter check for short 1
Wave operator+pallet movement and clean 1 ONT Excess Process - 1HC
Water Spider 1 ONT and STB Same Process
Dross Recovery 1
Total 25

15
DATE:19/12/2022

Target HC Target Actual Schedule Meeting /

Timings Project Gap
HC Deployment UPH UPH 5S

08-09 ONT 250 0 250

09-10 ONT 250 12 238
10-11 ONT 250 76 174
11-12 ONT 125 99 26
12-01 ONT 250 59 191
25 23
01-02 ONT 250 122 128
02-03 ONT 250 147 103
03-04 ONT 250 84 166
04-05 ONT 250 153 97
05-06 ONT 250 182 68
TOTAL 2375 934 1441 0

DATE:19/12/2022

Target HC Target Actual Schedule Meeting /

Timings Project Gap
HC Deployment UPH UPH 5S

06-07 ONT 250 66 184

07-08 ONT 250 158 92
08-09 ONT 250 131 119
09-10 ONT 125 38 87
10-11 ONT 250 119 131
25 21
11-12 ONT 250 12 238
12-01 ONT 250 148 102
01-02 ONT 250 70 180
02-03 ONT 250 106 144
03-04 ONT 250 152 98
TOTAL 2375 1000 1375 0

DATE:19/12/2022

Target HC Target Actual Schedule Meeting /

Timings Project Gap
HC Deployment UPH UPH 5S
 ONT
Shift - A 25 23 2375 934 1441 0

ONT
Shift - B 25 21 2375 1000 1375 0
Total 50 44 4750 1934 2816 0
 SHIFT-WISE WAVE HOURLY MONITIORING SHEET
Failure Losses / Setup / Fine
Preventive Changeover Minor
Startup Loss Machine tune / Tool
Maint Losses stoppages
breakdown change loss

0 0 0 0 0 0

SHIFT-WISE WAVE HOURLY MONITIORING SHEET

Failure Losses / Setup / Fine
Preventive Changeover Minor
Startup Loss Machine tune / Tool
Maint Losses stoppages
breakdown change loss

0 0 0 0 0 0

SHIFT-WISE WAVE TRACKING SHEET

Failure Losses / Setup / Fine
Preventive Changeover Minor
Startup Loss Machine tune / Tool
Maint Losses stoppages
breakdown change loss
0 0 0 0 0 0

0 0 0 0 0 0
0 0 0 0 0 0
ET SHIFT:A
Awaiting for
Measurement
Power Awaiting for Awaiting for Awaiting for Spares /
& Adjustment
( Other Energy Material Men Consumbales / Tools
losses
resouces)
55 5
45
10

10

0 55 50 0 20

ET SHIFT:B
Awaiting for
Measurement
Power Awaiting for Awaiting for Awaiting for Spares /
& Adjustment
( Other Energy Material Men Consumbales / Tools
losses
resouces)
15

38
30
30
40
20
20
29
20
0 227 15 0 0

Awaiting for
Measurement
Power Awaiting for Awaiting for Awaiting for Spares /
& Adjustment
( Other Energy Material Men Consumbales / Tools
losses
resouces)
0 55 50 0 20

0 227 15 0 0
0 282 65 0 20
SHIFT:A
High Failure DPPM /
Rework Losses
( quality abnormality )

SHIFT:B
High Failure DPPM /
Rework Losses
( quality abnormality )

SHIFT: A&B
High Failure DPPM /
Rework Losses Remarks
( quality abnormality )
 1. PCBA Input not received from UTNPL-55 mins
2. Manpower under going training-50 mins
3. Wave Machine down due to adjustment of Conveyer-
0 25 mins

1. Start-up delay due to Manpower allocation-15 mins

0 2. PCBA Input not received from UTNPL-227mins
0