CMM - 38 10 31

ADAMS RITE AEROSPACE
4141 N. PALM STREET

FULLERTON, CALIFORNIA 92835, USA
TEL: 714 278-6500 FAX: 714 278-6515
FAUCET ASSEMBLY
PART NUMBER**
AR9027-3D1DXXX
AR9027-3D3DXXX
AR9027-3D5DXXX
** ( “DXXX” DENOTES FINISH CODE. )
Component Maintenance Manual

With
Illustrated Parts List
THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO ADAMS RITE AEROSPACE, AND IS SUBMITTED UNDER A
CONFIDENTIAL RELATIONSHIP. EXCEPT FOR USES EXPRESSLY GRANTED IN WRITING, ALL RIGHTS ARE RESERVED BY
ADAMS RITE AEROSPACE.
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COMPONENT MAINTENANCE MANUAL
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RECORD OF REVISIONS
REV. INSERTION BY REV. INSERTION BY REV. INSERTION BY

NO. DATE NO. DATE NO. DATE
RETAIN THIS RECORD IN THE FRONT OF THE MANUAL OR CHAPTER.

ON RECEIPT OF REVISIONS, INSERT REVISED PAGES IN THE MANUAL, AND ENTER REVISION
NUMBER, DATE INSERTED, AND INITIAL.
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RECORD OF TEMPORARY REVISIONS
TEMPORARY PAGE
ISSUE DATE BY DATE REMOVED BY
REVISION NO. NO.
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SERVICE BULLETIN LIST
DATE
BULLETIN NO. REVISION NO. ISSUE DATE
INCORPORATED
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LIST OF EFFECTIVE PAGES
CHAPTER/ CHAPTER/
SECTION PAGE DATE SECTION PAGE DATE
Title Page T-1 Apr 05/04 Assembly 7001 Apr 05/04

T-2 Blank 7002 Apr 05/04
Record of RR-1 Apr 05/04

Revisions RR-2 Blank
Fits and 8001 Apr 05/04
Record of RTR-1 Apr 05/04 Clearances 8002 Blank
Temporary RTR-2 Blank
Revisions Special Tools, 9001 Apr 05/04
Fixtures, and 9002 Blank
Service SBL-1 Apr 05/04 Equipment
Bulletin List SBL-2 Blank
Illustrated Parts 10001 Apr 05/04
List of Effective LEP-1 Apr 05/04 List (IPL) 10002 Apr 05/04
Pages LEP-2 Blank 10003 Apr 05/04
10004 Apr 05/04
Table of TOC-1 Apr 05/04 10005 Apr 05/04
Contents TOC-2 Blank 10006 Apr 05/04
10007 Apr 05/04
Introduction INTRO-1 Apr 05/04 10008 Blank
INTRO-2 Blank
Description 1 Apr 05/04

and Operation 2 Apr 05/04
Testing and 1001 Apr 05/04

Fault Isolation 1002 Apr 05/04
1003 Apr 05/04
1004 Apr 05/04
Schematics and 2001 Apr 05/04

Wiring Diagrams 2002 Blank
Disassembly 3001 Apr 05/04

3002 Apr 05/04
Cleaning 4001 Apr 05/04

4002 Blank
Check 5001 Apr 05/04

5002 Blank
Repair 6001 Apr 05/04

6002 Apr 05/04
6003 Apr 05/04
6004 Blank
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TABLE OF CONTENTS
PARAGRAPH TITLE PAGE
Description and Operation .............................................................................................................................1

Testing and Fault Isolation .......................................................................................................................1001
Schematics and Wiring Diagrams.......................................................................................... (Not Applicable)
Disassembly.............................................................................................................................................3001
Cleaning ...................................................................................................................................................4001
Check .......................................................................................................................................................5001
Repair.......................................................................................................................................................6001
Assembly (Including Storage) ..................................................................................................................7001
Fits and Clearances ............................................................................................................... (Not Applicable)
Special Tools, Fixtures, and Equipment ..................................................................................................9001
Illustrated Parts List (IPL).......................................................................................................................10001
LIST OF TABLES
TABLE PAGE
1 Leading Particulars ...........................................................................................................................2

1001 Test Equipment ...........................................................................................................................1001
1002 Fault Isolation..............................................................................................................................1004
3001 Disassembly Tools ......................................................................................................................3001
4001 Cleaning Materials ......................................................................................................................4001
6001 Repair Materials ..........................................................................................................................6001
7001 Assembly Materials and Tools ....................................................................................................7001
9001 Special Tools, Fixtures, and Equipment .....................................................................................9001
9002 Consumables ..............................................................................................................................9001
LIST OF ILLUSTRATIONS
FIGURE PAGE
1 Faucet Assembly...............................................................................................................................2
6001 Using Allen Wrench.....................................................................................................................6002
6002 Manipulating Retaining Ring with Screwdriver ...........................................................................6002
IPL 1 Faucet Assembly.......................................................................................................................10006
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INTRODUCTION
This Component Maintenance Manual (CMM) provides information necessary to perform maintenance,
ranging from functional checks to total repair of the Faucet Assembly, PN AR9027-3D1DXXX, -3D3DXXX
and -3D5DXXX, manufactured by:
Adams Rite Aerospace Inc.
4141 N. Palm St. Fullerton, CA 92835 USA
Telephone: 714-278-6500 Fax: 714-278-6515
Cage Code: 80477
This CMM is divided into front matter, (Title Page, Record of Revisions, Record of Temporary Revisions,
Service Bulletin List, List of Effective Pages, Table of Contents and Introduction) followed by procedural
sections and an ILLUSTRATED PARTS LIST Section.
For page location of applicable sections, refer to the TABLE OF CONTENTS. An explanation of the use
of the Illustrated Parts List is provided in the Introduction to that section.
All weights and measurements are given in English standard units followed by metric equivalent (SI) in
parenthesis.
This CMM will be revised, as necessary, to reflect current information.
VERIFICATION
Testing/Fault Isolation Verified by simulation

Disassembly Verified by simulation
Assembly Verified by simulation
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DESCRIPTION AND OPERATION
1. Description (Ref Figure 1)
A. The mechanically timed Faucet Assemblies P/N AR9027-3D1DXXX, -3D3DXXX and -3D5DXXX
consist of a faucet body, aerator assembly and a cartridge assembly with timing valve. Faucet
Assembly P/N AR9027-3D1DXXX has no drain rod whereas the other two configurations have
drain rods. Faucet Assembly P/N AR9027-3D5DXXX is not self-venting whereas the other two
configurations are self-venting.
2. Operation
A. Push faucet knob to activate the faucet. Turn faucet knob for desired temperature.
3. Leading Particulars (Ref Table 1)
TABLE 1: LEADING PARTICULARS
Operation Time Factory set between 5 to 9 seconds
Flow Rate .25 to .50 gal/minute at 26 to 40 psig
Dimensions:
Height 4.57 inches (116.078 mm)
Width 3.80 inches (96.520 mm)
Length 4.14 inches (105.156 mm)
Weight:
AR9027-3D5DXXX 2.3 lbs. (1.043 kg) max.
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PART NO. AR9027
FAUCET ASSEMBLY
FIGURE 1
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TESTING AND FAULT ISOLATION
1. General
A. Test Equipment.
NOTE: Equivalent substitutes may be used for listed items.
NOTE: Test equipment shall be current in regards to calibration.
TABLE 1001: TEST EQUIPMENT
EQUIPMENT MODEL MANUFACTURER
Water Test Station No. 00300 Adams Rite Aerospace
Knob Test Fitting # F6710 Adams Rite Aerospace
Torque Wrench 0 to 10 in-lbs Commercially available
Digital Stop Watch - Commercially available
B. Test Conditions.
(1) Testing is to be conducted at temperature of 50° to 90°F (10.0 to 32.2°C) with relative
humidity of 90% maximum.
2. Testing
A. Proof Pressure Test.
CAUTION: PLACE THE TEST UNIT BEHIND A PROTECTIVE SHIELD THROUGHOUT THIS
TEST.
(1) Pressurize the unit to 125 +5/-0 psig with water for 1 minute through the two inlet fittings.
Use cold water for this test. Do not depress the faucet knob during this portion of testing.
(2) There shall be no visual internal or external leakage. External leakage is detected by water
dripping from the outside of the faucet and back side of the faucet; internal leakage is
detected by the faucet dripping from the aerator. After the 1 minute soak period reduce the
inlet pressure to 25 psig.
B. Vent and Drain Test.
(1) With the drain valve on test stand closed apply water pressure to the unit and adjust it to 5 ±
1 psig. The maximum internal leak rate (leakage from aerator) shall be less than 5 drops
per minute.
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PART NO. AR9027
(2) For AR9027-3D1DXXX and AR9027-3D3DXXX increase the inlet pressure to 25 ± 1 psig.
Push and rotate the faucet knob to ensure that the water is mixing properly and that water is
flowing from the aerator. When the faucet knob is depressed water shall appear at the
aerator, indicating that the air in the system has automatically bled off. With the knob in the
middle position between hot and cold, close the water supply line and open the vent line on
the test stand, the faucet and test system shall drain completely in less than 12 seconds,
indicating that the faucet is self-draining.
C. Timing and Operating Pressure Test.
NOTE: Pressurize the unit to 25 ± 1 psig using both hot and cold water.
(1) Cold Water Timing: Rotate the faucet knob to the cold side, depress and hold the knob
down allowing water to flow for approximately ten seconds. After ten seconds allow the
knob to return to the off position (no water flow). With the knob in the same position depress
it to its full on position and allow it to return to the off position. Water shall flow for 5 to 9
seconds. Repeat the last step for a total of three times. Compute the average flow time by
adding all readings and dividing by three. The average flow time shall be the same as the
individual flow time of 5 to 9 seconds.
(2) Hot Water Timing: Rotate the faucet knob to the hot side, depress and hold the knob down
allowing water to flow for approximately ten seconds. After ten seconds allow the knob to
return to the off position (no water flow). With the knob in the same position depress it to its
full on position and allow it to return to the off position. Water shall flow for 5 to 9 seconds.
Repeat the last step for a total of three times. Compute the average flow time by adding all
readings and dividing by three. The average flow time shall be the same as the individual
flow time of 5 to 9 seconds.
D. Flow and Pressure Test.
NOTE: Pressurize the unit to 25 ± 1 psig using both hot and cold water. This test may be
performed at the same time as the water flow test.
(1) Cold Water Flow: Rotate the faucet knob to the cold side, depress the knob down allowing
water to flow from the aerator. Measure the flow from both the cold and hot inline flow
meters. The flow readings shall be as follows:
Cold flow: 15 to 30 gallons per hour.

Hot flow: 6 gallons per hour maximum.
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PART NO. AR9027
(2) Hot Water Flow: Rotate the faucet knob to the hot side, depress the knob down allowing
water to flow from the aerator. Measure the flow from both the cold and hot inline flow
meters. The flow readings shall be as follows:
Cold flow: 6 gallons per hour maximum.

Hot flow: 15 to 30 gallons per hour.
E. Operating Pressure Test.
(1) With both hot and cold water applied to the inlet ports, pressure the unit to 50 +5/-0 psig.
Depress and rotate the faucet button, verifying that water is flowing and the temperature is
changing at the aerator. Maintain this pressure for 1 minute to check internal and external
leakage. There shall be zero external leakage and 3 drops per minute maximum internal
leakage after the 1 minute soak period. The internal leakage will be detected as water
dripping from the aerator.
F. Knob Operating Force.
(1) Pressurize the unit with both hot and cold water to 50 +5/-0 psig through the two inlet
fittings. Depress and rotate the faucet knob, verifying that water is flowing and that the
temperature is changing at the aerator. Install the knob test fitting and torque wrench over
the knob.
(2) Rotate the knob to the cold side. Rotate the knob to the hot position and measure the force.
The force shall not exceed 5.0 in-lbs. torque.
(3) Rotate the knob to the hot side. Rotate the knob to the cold position and measure the force.
The force shall not exceed 5.0 in-lbs. torque.
G. Knob Push Force.
(1) Pressurize the unit with both hot and cold water to 50 +5/-0 psig through the two inlet
fittings. Depress and rotate the faucet knob, verifying that water is flowing and that the
temperature is changing at the aerator.
(2) Rotate the knob to the cold side. Push the knob and measure the force. The force shall not
exceed 5.0 lbs.
(3) Rotate the knob to the hot side. Push knob and measure the force. The force shall not
exceed 5.0 lbs.
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PART NO. AR9027
3. Fault Isolation
A. Fault isolate the Faucet Assembly in accordance with Table 1002.
TABLE 1002: FAULT ISOLATION
FAULT PROBABLE CAUSE REMEDY

Water flow for less than 5 Hydraulic timer or Adjust hydraulic timer and/or
seconds or more than 9 compression spring damaged compression spring force
seconds
Replace hydraulic timer/or
compression spring
Inadequate water flow Low aircraft water pressure Check and reset
Damaged cartridge valve assy Replace cartridge valve assy
Clogged aerator assy Replace aerator assy
Water leakage from spout Damaged cartridge valve assy Replace cartridge valve assy
Hydraulic timer or Replace hydraulic timer or
compression spring damaged compression spring
Vent valve leaks Replace vent valve
o-ring on cartridge valve Replace o-ring
damaged
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SCHEMATICS AND WIRING DIAGRAMS
(NOT APPLICABLE)
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DISASSEMBLY
1. General
A. Refer to “TESTING AND FAULT ISOLATION” to determine extent of disassembly required.

Disassemble Faucet Assembly only to the extent necessary to accomplish repairs and return unit
to serviceable condition.
B. Refer to IPL section for item numbers and refer to Figures 6001 and 6002 in REPAIR section.
TABLE 3001: DISASSEMBLY TOOLS
MATERIAL SPECIFICATION
Allen wrench Commercially available
Flat-head screwdriver Commercially available
2. Disassembly Procedures
A. Disassemble Faucet Assembly.
(1) Remove setscrew (5) from faucet knob (10). Remove knob (10).
(2) Use a flat/sharp tip screwdriver to pry up the tip of retaining ring (15). Rotate retaining ring
(15) counterclockwise (CCW) to remove.
(3) Pull cartridge assembly (21) straight out from the faucet body (105).
(4) Separate upper ring (20) from cartridge assembly (21) and save upper ring (20) for reuse.
(5) Remove lock pin (25) from cartridge housing (55).
(6) Remove inner knob assembly (30) from cartridge housing (55).
(7) If necessary, remove hydraulic timer (40) from inner knob (30).
NOTE: Hydraulic timer (40) bonded into place with Vibra-Tite.
(8) Remove compression spring (45) from hydraulic timer (40).
(9) If necessary, remove cartridge valve assembly (35) from inner knob (30).
(10) Remove three U Cap seals (50) from cartridge housing (55).
(11) Unthread nut (65) from setscrew (75).
(12) Remove lock washer (70) from setscrew (75).
(13) Remove mounting bracket (60).
(14) If necessary, unthread setscrew (75) from faucet body (105).
NOTE:Setscrew (75) bonded into place with Loctite.
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PART NO. AR9027
(15) Remove two inlet fittings (80) from body (105).
(16) Remove and discard O-rings (85) from inlet fittings (80).
(17) Unthread and remove aerator assembly (90) from body assembly (105).
(18) Unclip drain rod (95).
(19) If necessary, remove drain rod knob (100) from drain rod (95).
NOTE:Knob bonded into place with Loctite RC609.
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PART NO. AR9027
CLEANING
1. General
A. This section has the necessary data to clean the Faucet Assembly.
2. Cleaning Materials
NOTE:Refer to Table 4001 for recommended cleaning agents. Suitable substitutes or equivalents
may be used after appropriate tests are done to ensure equivalent agents do not react with
area being cleaned.
TABLE 4001: CLEANING MATERIALS
Cloth, lint-free Commercially available
Detergent, dishwashing liquid Commercially available
3. Cleaning Procedures
WARNING: DO NOT USE CLEANING SOLVENTS THAT CONTAMINATE DRINKING WATER.

THOROUGHLY RINSE AND DRY ALL PARTS AFTER CLEANING.
A. Clean parts with detergent, water, and a lint-free cloth.
B. Dry parts with clean, lint-free cloths.
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CHECK
1. General
A. This section has the necessary data to check the Faucet Assembly.
B. Refer to IPL section for item numbers.
2. Check Procedures
NOTE:Inspect parts under a strong light and under magnification of 10 power or greater, visually
examine parts for evidence of wear and/or damage.
A. Check all parts for cracks, corrosion, gouges, wear, and other damage or deterioration.
B. Check threads for wear, stripping, and cross-threading.
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REPAIR
1. General
A. This section has the necessary data to repair the Faucet Assembly.
B. Refer to IPL section for item numbers.
2. Repair Materials
A. Repair materials are listed in Table 6001.
TABLE 6001: REPAIR TOOLS AND MATERIALS
Flat Edge Screwdriver Commercially available
Allen Wrench 5/64 in. or 2.0 mm
Vibra-Tite MIL-S-46163A, Type II or MIS-28867A
Cloth, Crocus P-D-458
3. Repair Minor Thread Damage
A. Rework minor damage to threads with a sharp thread chaser and fine tooth file. Replace the part
if more than 50 percent of one thread is damaged.
4. Repair Nicks and Scratches on Metal Parts
CAUTION: DO NOT USE CROCUS ABRASIVE CLOTH ON ALUMINUM OR ALUMINUM ALLOY

PARTS. CROCUS CLOTH CONTAINS AN IRON OXIDE THAT CAN QUICKLY OXIDIZE
ALUMINUM.
CAUTION: DO NOT POLISH MICROFINISH SURFACES.
A. Polish out minor nicks, scratches, and corrosion on steel parts with crocus cloth per Military
Specification P-C-458.
5. Replacement
A. If cartridge binds with faucet, replace old cartridge assembly with new Cartridge Assembly, P/N
72981-5.
(1) Remove setscrew (5) from faucet knob (10).
(2) Use a flat/sharp tip screwdriver to pry up the tip of retaining ring (15). Rotate retaining ring
(15) counterclockwise (CCW) to remove.
(3) Pull cartridge assembly (21) straight out from the faucet body (105).
(4) Separate upper ring (20) from cartridge assembly (21) and save upper ring (20) for reuse.
(5) Insert U-Seal Installation Adapter tool, P/N 72653-1 onto faucet body (105).
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PART NO. AR9027
(6) Insert new Cartridge Assembly 72981-5. Align notch at bottom of cartridge assembly with
pin inside faucet body.
(7) Remove faucet adapter tool.
(8) Insert same upper ring saved in step 4.
(9) Install retaining ring.
CAUTION: BE SURE RETAINING RING IS SEATED. TEST BY GENTLY PULLING ON

CARTRIDGE ASSEMBLY TO ENSURE CARTRIDGE IS SECURE.
(10) Insert faucet knob over cartridge assembly. Orientation of hand graphic on top of knob
should show fingers pointing up after knob installation. Install setscrew.
CAUTION: DO NOT OVERTIGHTEN SETSCREW. HAND-TIGHTEN ONLY.
FIGURE 6001: USING ALLEN WRENCH
FIGURE 6002: MANIPULATING RETAINING RING WITH SCREWDRIVER.
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B. Replace all components that are damaged beyond repair or do not meet inspection criteria of
CHECK section.
6. Timing Adjustment Procedures
A. For adjusting the timing of the faucet using the hydraulic timer, perform the following
procedures:
(1) Follow steps (1) thru (5) under Replacement section 5.A. above.
(2) Remove lock pin (25) and separate inner knob (30) from cartridge housing (55).
(3) Using an Allen wrench, remove the hydraulic timer (40) from inner knob (30).
NOTE: Hydraulic timer (40) bonded into inner knob (30) with Vibra-tite.
(4) Apply Vibra-tite to threads of hydraulic timer (40) and install into inner knob (30) by
threading timer (40) into inner knob (40).
(5) Turn hydraulic timer (40) slightly with Allen wrench counter-clockwise (CCW) to reduce
(shorten) water dispense cycle or clockwise (CW) to increase cycle.
(6) Install lock pin (25) to assemble inner knob (30) onto cartridge housing (55).
(7) Insert cartridge assembly (21) into faucet body (105) and align notch at bottom of cartridge
assembly with pin inside faucet body.
(8) Follow steps (7) thru (10) from Replacement section 5.A. above.
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PART NO. AR9027
ASSEMBLY
1. General
A. Read through and be familiar with the entire assembly procedure before starting to assemble the
unit. Pay particular attention to all NOTES and CAUTIONS.
B. Refer to TESTING section after unit is assembled.
C. Refer to IPL section for item numbers and refer to Figures 6001 and 6002 in REPAIR section.
2. Assembly Materials
TABLE 7001: ASSEMBLY MATERIALS AND TOOLS
Loctite RC 609
U-Seal Installation Adapter Tool ARA P/N 72653-1
Allen wrench Commercially available
Vibra-tite MIL-S-46163A, TYPE II, Grade N, or MIS-
28867A
3. Assembly Procedures
A. Assemble Faucet Assembly
(1) If necessary, install drain rod knob (100) onto drain rod (95) using Loctite RC609.
(2) Clip drain rod (95) into faucet body (105).
(3) Thread aerator assembly (90) onto faucet body (105).
(4) Install O-rings (85) on inlet fittings (80).
(5) Install two inlet fittings (80) into faucet body (105).
(6) Apply Loctite RC609 to setscrew (75) and install setscrew onto faucet body (105).
(7) Install mounting bracket (60) by installing lock washer (70) and nut (65) onto setscrew (75).
(8) If necessary, install U Cap seals (50) onto cartridge housing (55).
(9) Install cartridge valve assembly (35) into inner knob (30).
(10) Apply Class I thread locking compound (Vibra-Tite) onto hydraulic timer (40) and install into
inner knob (30).
(11) Install compression spring (45) onto hydraulic timer (40).
(12) Install inner knob (30) with timer and valve assy onto cartridge housing (55).
(13) Install lock pin (25) to install inner knob (30) into cartridge housing (55) creating cartridge
assembly (21).
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PART NO. AR9027
(14) Insert U-Seal Installation Adapter Tool, P/N 72653-1 into faucet body (105) and insert
cartridge assembly (21) thru installation tool into faucet body (105). Align notch at bottom of
cartridge assembly (21) with pin inside of faucet body (105).
(15) Remove installation tool and install upper ring (20) retaining ring (15) into faucet body (105).
CAUTION: ENSURE RETAINING RING IS SEATED. TEST BY GENTLY PULLING ON

CARTRIDGE ASSEMBLY TO ENSURE CARTRIDGE IS SECURE.
(16) Insert faucet knob (10) over cartridge assembly (21). After installation, orientation of hand
graphic on top of knob should show fingers pointing up. Install setscrew (5) into knob (10).
4. Storage Instructions
A. Wrap units individually in moisture barrier paper.
B. Ensure that assemblies are adequately cushioned within container to prevent impact damage
during transit. Clearly label container with unit nomenclature, part number, and serial number.
C. Store packaged units in a suitable sheltered area. Units may be stored indefinitely.
D. Storage temperature shall not exceed -48°F (-44°C) to 160°F (71°C).
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FITS AND CLEARANCES
(NOT APPLICABLE)
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PART NO. AR9027
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PART NO. AR9027
SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
1. Special Tools, Fixtures, and Equipment
TABLE 9001: SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
SUPPLIERS CODE OR PAGE BLOCK

PART NUMBER DESCRIPTION
NAME AND ADDRESS WHERE USED
No. 00300 Water Test Station Adams Rite Aerospace 1001
# F6710 Knob Test Fitting Adams Rite Aerospace 1001
- Torque Wrench Commercially available 1001
- Digital Stop Watch Commercially available 1001
2. Consumables
TABLE 9002: CONSUMABLES
SUPPLIERS CODE OR PAGE BLOCK

NAME AND ADDRESS WHERE USED
Vibra-tite MIL-S-46163A,Type II Dow Chemical Co. 7001
or MIS-28867A
Loctite No. 242 RC-609 Commercially available 7001
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PART NO. AR9027
ILLUSTRATED PARTS LIST
1. Purpose
The Illustrated Parts List is intended for use in identification and requisition of replaceable parts and
assemblies for the Faucet Assemblies, P/N AR9027-3D1DXXX, -3D3DXXX and -3D5DXXX.
2. Explanation and Usage of Section
A. If the part number is not known.
(1) Find the part in the exploded-view illustration.
(2) Note the item number assigned to the part.
(3) Refer to the parts list and find the item number in the FIG. ITEM column.
B. If the part number is known.
(1) Refer to the parts list or numerical index and find the part in the PART NUMBER column.
(2) Note the figure number and item number assigned to the part in the FIG. ITEM column.
(3) Refer to the illustration to identify attaching hardware and related assembly parts.
3. Explanation of Detail Parts List Entries
The detailed parts list is arranged in general sequence of disassembly. The parts are illustrated in an
exploded-view illustration and listed in the related parts list.
Symbol/Abbreviation Definition
---*--- End of attaching parts listing

FIG Figure
RF Reference item
ASSY Assembly
EFF Effectivity
NO. Number
A. FIG. ITEM Column.
The first number at the top of each FIG. ITEM column is the figure number of the illustration. The
number opposite each part number is the item number of the part in the illustration.
A dash (-) before an item number means that the part is not illustrated.
Alpha-variants A through Z (except I and 0) are given to item numbers when necessary to identify:
(1) Added parts.
(2) Alternate parts.
(3) Service bulletin modified parts.
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PART NO. AR9027
B. PART NUMBER Column.
This column contains the manufacturer's part number for each part. It is possible that some part
numbers were changed to make them agree with ATA 2200. These changes can include:
(1) Removal of blank spaces and special characters, with the possible exception of dashes.
Dashes are permitted only between numeric characters.
(2) Replacement of the manufacturer's part number with a reference number. This is done if the
manufacturer's part number has more than 15 characters. The reference number will agree
with ATA 2200. The manufacturer's part number is then put in the NOMENCLATURE
column.
C. NOMENCLATURE Column.
This column contains the full name for each part, and can also contain other data:
(1) Manufacturer's CAGE code (This is done if the part is not made by Adams Rite Aerospace).
(2) Manufacturer's part number (This is necessary if the part number has more than 15
characters or was changed to agree with ATA 2200).
(3) Service bulletins affecting the part.
(4) Obsolete part numbers
The indenture system used in the NOMENCLATURE column shows how parts are related:
123
End Item or Major Assembly
ATTACHING PARTS
Attaching Parts for End Item or Major Assembly
---***---
. Detail Parts for End Item or Major Assembly

. Subassemblies
ATTACHING PARTS
. Attaching Parts for Subassemblies
---***---
. . Detail Parts for Subassemblies

ATTACHING PARTS
. . Attaching Parts for Detail Parts
---***---
Page 10002
38-10-31 Apr 05/04
PART NO. AR9027
Assemblies, subassemblies and detail parts that are changed, added, removed, or replaced by a
service bulletin are identified. The identification shows both the pre and post-service bulletin
configurations. The identification (PRE SB XXXX) in the NOMENCLATURE column shows the
original configuration. The identification (POST SB XXXX) shows assemblies and parts after the
change has been completed.
The subsequent terms will tell you if parts are interchangeable.
TERM ABBREVIATION DEFINITION

Optional OPT This part is optional to and interchangeable with
other parts in the same item number variant
group or other item number if specified.
Supersedes SUPSDS The part in the part number column replaces and
is not interchangeable with the item number
specified.
Superseded by SUPSD BY The part in the part number column is replaced

by and is not interchangeable with the item
number specified.
Replaced by REPLD BY The part in the part number column is replaced

by and interchangeable with the item number
specified.
Replaces REPLS The part in the part number column replaces and
is interchangeable with the item number
specified.
D. EFF CODE Column.
This column contains effectively codes (A, B, etc) to identify the alternate models or
configurations of the end item to which these parts apply. This column is left blank when these
parts apply to all models or configurations included in the parts list.
E. UNITS PER ASSY Column.
The quantity shown in this column is the number of units necessary for one NHA. The quantity
given for attaching parts is the quantity necessary to attach one NHA. The abbreviation RF
(reference) indicates that the end item or assembly is shown fully assembled in the figure
specified in the NOMENCLATURE column.
Page 10003
38-10-31 Apr 05/04
PART NO. AR9027
4. Manufacturer Names and Addresses
The following is a listing of all the manufacturers of parts, materials and equipment listed in this
CMM. The list is in CAGE (Commercial and Government Entity) code sequence. The codes are
taken from Cataloging Handbook H4-1. If no CAGE is given in the H4-1, a temporary one has been
assigned. If no code is shown in the NOMENCLATURE column of the Detail Parts List, that part was
made or changed by Adams Rite Aerospace.
CODE NAME and ADDRESS CODE NAME and ADDRESS
Page 10004
38-10-31 Apr 05/04
PART NO. AR9027
Page 10005
38-10-31 Apr 05/04
PART NO. AR9027
10
15
20
30
25
40 21
35
100 45
55
50
50
95 50
105 90
85 85
80
60
75
70
65
AR9027-3D5DXXX SHOWN
FAUCET ASSY
IPL FIGURE 1
Page 10006
38-10-31 Apr 05/04
PART NO. AR9027
AIRLINE EFF UNITS

FIG/ PART PER
ITEM PART NUMBER NUMBER 1234567 NOMENCLATURE CODE ASSY
1-1 AR9027-3D5DXXX* FAUCET ASSY A RF

-1A AR9027-3D1DXXX* FAUCET ASSY B RF
-1B AR9027-3D3DXXX* FAUCET ASSY C RF
5 20095-404 . SETSCREW 1
10 72336-1-DXXX* . KNOB (ALT. 72725-1-DXXX) 1
15 32503-1 . RING, RETAINING 1
20 71889-3 . RING, UPPER 1
21 72981-5 . CARTRIDGE ASSY A 1
-21A 72981-1 . CARTRIDGE ASSY B,C 1
25 71882-1 . . PIN, LOCK 1
30 72219-1 . . KNOB, INNER 1
35 73131-1 . . VALVE, CARTRIDGE ASSY (NON-VENTING) A 1
-35A 67839 . . VALVE, CARTRIDGE ASSY (VENTING) B-C 1
40 31460-5 . . TIMER, HYDRAULIC 1
45 31592 . . SPRING, COMPRESSION 1
50 32610-1 . . SEAL, U-CAP 3
55 72332-1 . . HOUSING, CARTRIDGE 1
60 72673-1 . BRACKET, MOUNTING 1
ATTACHING PARTS
65 10601CB-251 . NUT, HEX 1
70 10700B-251 . LOCKWASHER 1
75 10305CB-2532 . SETSCREW, ¼ - 20, 2.0 LG 1
---*---
80 72696-3 . FITTING, INLET, #6 FLARELESS (MS21916) A 2
-80A 72696-1 . FITTING, INLET, #6 FLARED, AS5174J0604) B-C 2
85 10004-904 . O-RING 2
90 32178-7 . AERATOR ASSY 1
95 71893-1-DXXX* . DRAIN, ROD A, C 1
100 71892-1-DXXX* . KNOB, DRAIN ROD A, C 1
. BODY, FAUCET (WITH DRAIN ROD) (ALT.
105 72373-1-DXXX* A, C 1
72727-1-DXXX)
. BODY, FAUCET (NO DRAIN ROD) (ALT. 72727-3-
-105A 72373-3-DXXX* B 1
DXXX)
*(NOTE: “DXXX” DENOTES FINISH CODE.)
-ITEM NOT ILLUSTRATED
Page 10007
38-10-31 Apr 05/04
PART NO. AR9027
Page 10008
38-10-31 Apr 05/04

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ADAMS RITE AEROSPACE

4141 N. PALM STREET

** ( “DXXX” DENOTES FINISH CODE. )

Component Maintenance Manual

THIS PAGE INTENTIONALLY LEFT BLANK

REV. INSERTION BY REV. INSERTION BY REV. INSERTION BY

RETAIN THIS RECORD IN THE FRONT OF THE MANUAL OR CHAPTER.

THIS PAGE INTENTIONALLY LEFT BLANK

RECORD OF TEMPORARY REVISIONS

THIS PAGE INTENTIONALLY LEFT BLANK

SERVICE BULLETIN LIST

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LIST OF EFFECTIVE PAGES

Title Page T-1 Apr 05/04 Assembly 7001 Apr 05/04

Record of RR-1 Apr 05/04

Description 1 Apr 05/04

Testing and 1001 Apr 05/04

Schematics and 2001 Apr 05/04

Disassembly 3001 Apr 05/04

Cleaning 4001 Apr 05/04

Check 5001 Apr 05/04

Repair 6001 Apr 05/04

THIS PAGE INTENTIONALLY LEFT BLANK

PARAGRAPH TITLE PAGE

Description and Operation .............................................................................................................................1

1 Leading Particulars ...........................................................................................................................2

THIS PAGE INTENTIONALLY LEFT BLANK

Testing/Fault Isolation Verified by simulation

THIS PAGE INTENTIONALLY LEFT BLANK

DESCRIPTION AND OPERATION

1. Description (Ref Figure 1)

3. Leading Particulars (Ref Table 1)

TABLE 1: LEADING PARTICULARS

Operation Time Factory set between 5 to 9 seconds

Flow Rate .25 to .50 gal/minute at 26 to 40 psig

Height 4.57 inches (116.078 mm)

Width 3.80 inches (96.520 mm)

Length 4.14 inches (105.156 mm)

AR9027-3D5DXXX 2.3 lbs. (1.043 kg) max.

AR9027-3D3DXXX 2.3 lbs. (1.043 kg) max.

AR9027-3D1DXXX 2.1 lbs. (0.953 kg) max.

TESTING AND FAULT ISOLATION

NOTE: Equivalent substitutes may be used for listed items.

NOTE: Test equipment shall be current in regards to calibration.

TABLE 1001: TEST EQUIPMENT

EQUIPMENT MODEL MANUFACTURER

Water Test Station No. 00300 Adams Rite Aerospace

Knob Test Fitting # F6710 Adams Rite Aerospace

Torque Wrench 0 to 10 in-lbs Commercially available

Digital Stop Watch - Commercially available

A. Proof Pressure Test.

B. Vent and Drain Test.

C. Timing and Operating Pressure Test.

D. Flow and Pressure Test.

Cold flow: 15 to 30 gallons per hour.

Cold flow: 6 gallons per hour maximum.

E. Operating Pressure Test.

F. Knob Operating Force.

G. Knob Push Force.

A. Fault isolate the Faucet Assembly in accordance with Table 1002.

TABLE 1002: FAULT ISOLATION

FAULT PROBABLE CAUSE REMEDY