CMM - 38 10 75

ADAMS RITE AEROSPACE
4141 N. PALM STREET

FULLERTON, CALIFORNIA 92835, USA
TEL: 714 278-6500 FAX: 714 278-6515
GALLEY TANK ASSEMBLY
PART NUMBER
AR9039-1
Component Maintenance Manual

With
Illustrated Parts List
THIS DOCUMENT CONTAINS INFORMATION PROPRIETARY TO ADAMS RITE AEROSPACE, AND IS SUBMITTED UNDER A
CONFIDENTIAL RELATIONSHIP. EXCEPT FOR USES EXPRESSLY GRANTED IN WRITING, ALL RIGHTS ARE RESERVED BY
ADAMS RITE AEROSPACE.
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Initial Release: Nov 20/06
COMPONENT MAINTENANCE MANUAL
PART NO. AR9039
THIS PAGE INTENTIONALLY LEFT BLANK
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PART NO. AR9039
RECORD OF REVISIONS
REV. INSERTION BY REV. INSERTION BY REV. INSERTION BY

NO. DATE NO. DATE NO. DATE
RETAIN THIS RECORD IN THE FRONT OF THE MANUAL OR CHAPTER.

ON RECEIPT OF REVISIONS, INSERT REVISED PAGES IN THE MANUAL, AND ENTER REVISION
NUMBER, DATE INSERTED, AND INITIAL.
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RECORD OF TEMPORARY REVISIONS
TEMPORARY PAGE
ISSUE DATE BY DATE REMOVED BY
REVISION NO. NO.
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SERVICE BULLETIN LIST
DATE
BULLETIN NO. REVISION NO. ISSUE DATE
INCORPORATED
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LIST OF EFFECTIVE PAGES
CHAPTER/ CHAPTER/
SECTION PAGE DATE SECTION PAGE DATE
Title Page T-1 Nov 13/06 Special Tools, 9001 Nov 13/06
T-2 Blank Fixtures, and 9002 Blank
Equipment
Record of RR-1 Nov 13/06
Revisions RR-2 Blank Illustrated Parts 10001 Nov 13/06
List (IPL) 10002 Nov 13/06
Record of RTR-1 Nov 13/06 10003 Nov 13/06
Temporary RTR-2 Blank 10004 Nov 13/06
Revisions 10005 Nov 13/06
10006 Nov 13/06
Service SBL-1 Nov 13/06 10007 Nov 13/06
Bulletin List SBL-2 Blank 10008 Blank
List of Effective LEP-1 Nov 13/06

Pages LEP-2 Blank
Table of TOC-1 Nov 13/06

Contents TOC-2 Blank
Introduction INTRO-1 Nov 13/06

INTRO-2 Blank
Description 1 Nov 13/06

and Operation 2 Nov 13/06
Testing and 1001 Nov 13/06

Fault Isolation 1002 Nov 13/06
1003 Nov 13/06
1004 Blank
Schematics and 2001 Nov 13/06

Wiring Diagrams 2002 Blank
Disassembly 3001 Nov 13/06

3002 Blank
Cleaning 4001 Nov 13/06

4002 Blank
Check 5001 Nov 13/06

5002 Blank
Repair 6001 Nov 13/06

6002 Blank
Assembly 7001 Nov 13/06

7002 Nov 13/06
Fits and 8001 Nov 13/06

Clearances 8002 Blank
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TABLE OF CONTENTS
PARAGRAPH TITLE PAGE
Description and Operation .............................................................................................................................1

Testing and Fault Isolation .......................................................................................................................1001
Schematics and Wiring Diagrams (Not Applicable) .................................................................................2001
Disassembly.............................................................................................................................................3001
Cleaning ...................................................................................................................................................4001
Check .......................................................................................................................................................5001
Repair.......................................................................................................................................................6001
Assembly (Including Storage) ..................................................................................................................7001
Fits and Clearances (Not Applicable) ......................................................................................................8001
Special Tools, Fixtures, and Equipment ..................................................................................................9001
Illustrated Parts List (IPL).......................................................................................................................10001
LIST OF TABLES
TABLE PAGE
1 Leading Particulars ...........................................................................................................................1

1001 Test Equipment and Materials ....................................................................................................1001
1002 Fault Isolation Chart ....................................................................................................................1003
4001 Cleaning Materials ......................................................................................................................4001
6001 Repair Materials ..........................................................................................................................6001
7001 Assembly Materials .....................................................................................................................7001
9001 Special Tools, Fixtures, and Equipment .....................................................................................9001
9002 Consumables ..............................................................................................................................9001
LIST OF ILLUSTRATIONS
FIGURE PAGE
1 Galley Tank Assembly ......................................................................................................................2

IPL 1 Galley Tank Assembly ..............................................................................................................10006
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INTRODUCTION
This Component Maintenance Manual (CMM) provides information necessary to perform maintenance,
ranging from functional checks to total shop repair of the Galley Tank Assembly, PN AR9039 Series,
manufactured by:
Adams Rite Aerospace Inc.
4141 N. Palm St. Fullerton, CA 92835 USA
Telephone: 714-278-6500 Fax: 714-278-6515
Cage Code: 80477
This CMM is divided into front matter, (Title Page, Highlights, Record of Revisions, Record of Temporary
Revisions, Service Bulletin List, List of Effective Pages, Table of Contents and Introduction) followed by
procedural sections and an ILLUSTRATED PARTS LIST Section.
For page location of applicable sections, refer to the TABLE OF CONTENTS. An explanation of the use
of the Illustrated Parts List is provided in the Introduction to that section.
All weights and measurements are given in English standard units followed by metric equivalent in
parenthesis.
This CMM will be revised, as necessary, to reflect current information.
VERIFICATION
Testing/Fault Isolation Verified by simulation

Disassembly Verified by simulation
Assembly Verified by simulation
(Will be verified by performance at the earliest possible time)
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DESCRIPTION AND OPERATION
1. Description
A. The Galley Tank Assembly (tank assembly) is used to provide water to the faucet for the wash
basin. It is permanently installed in the galley and serviced through the aircraft’s service panel. It
is always vented to the cabin pressure (NOT pressurized) under all conditions, i.e. during
normal operation and servicing.
B. The tank assembly consists of fill and overflow ports, port for vent valve, level sensor, and outlet
port at the bottom of tank with manual shut-off valve.
2. Operation
A. The tank assembly’s outlet fitting is connected to the water system to feed water to the faucet.
The shut-off valve provides water isolation between the tank and water system when required.
The fill port is connected from the fill line to the fill port of the service panel. The overflow port is
connected from the overflow line to the overflow port of the service panel (see WARNING
below). The level sensor provides level signal to the controller which then feed the signal to the
CMS for the water level indication.
WARNING: THE TANK ASSEMBLY IS A NON-PRESSURIZED CONFORMAL TANK. BE

SURE THE OVERFLOW PORT IS OPEN AND UNCLOGGED PRIOR TO TANK
FILLING.
3. Leading Particulars (Ref Table 1)
Table 1. Leading Particulars
ITEM CHARACTERISTICS
Capacity 4 gallons (15 liters)
Dimensions:
Height 10.63 in. (270.00 mm) approx.
Width 5.01 in. (127.25 mm) approx.
Length 27.49 in. (698.25 mm) approx.
Dry Weight 13.0 lbs (5.9 kg) max.
Service Medium Water
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PART NO. AR9039
FITTING
INLET FITTING
BRACKET
OVERFLOW FITTING
LEVEL SENSOR
BRACKET
BRACKET
GALLEY TANK
MANUAL SHUTOFF
VALVE
BRACKET
Figure 1. Galley Tank Assembly
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PART NO. AR9039
TESTING AND FAULT ISOLATION
1. General
This section contains test and fault isolation procedures. Test the Galley Tank Assembly before
disassembly to identify damaged parts, and after assembly to verify performance.
2. Conditions
All tests specified herein shall be performed under the following ambient conditions, unless
otherwise specified:
A. Temperature: +50°F to +86°F (10.0°C to +30.0°C)
B. Relative Humidity: 10% to 80%
C. Barometric Pressure): 25 to 31 inches of Hg (846.6 to 1049.8 millibars)
D. Altitude: Prevailing test site laboratory elevation
3. Test Equipment
The recommended test equipment and materials are located in Table 1001. The test equipment
shall be calibrated and certified in accordance with ISO 10012-1 or ANSI/NCSL Z540-1.
NOTE: Equivalent items can be used.
Table 1001. Test Equipment and Materials
PART OR SPECIFICATION
NOMENCLATURE SOURCE (CAGE)*
NUMBER
Power Supply 0-30 VDC, 1 amp Commercially Available
Test Bench, Water, with 35 PSI --- Adams Rite Aerospace, Inc.
min. water supply line
Test Set, Water Level Sensor F7054 Adams Rite Aerospace, Inc.
Controller 32612 Adams Rite Aerospace, Inc.
Water, Clean --- Commercially Available
*Refer to IPL, paragraph 5, for the address.
4. Test Procedures
A. Connect a hose to the fill port (5, IPL Figure 1) of the tank (105, IPL Figure 1) from the supply
port of the test bench.
B. Connect a hose to the overflow port (15, IPL Figure 1) of the tank and set the hose to drain.
Plug the port of the vent fitting (10, IPL Figure 1).
C. Connect a hose to the outlet of the shutoff valve (75, IPL Figure 1) on the bottom of the tank
and allow it to drain.
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D. Connect the cable between the level sensor (50, IPL Figure 1) and the controller (PN 32612) to
the test set (PN F7054).
E. Provide power (28 VDC) to test box.
F. Set outlet pressure from test bench to 35 PSI and allow water to flow (fill the tank).
NOTE: Be sure to shut the valve on the bottom of the tank, the overflow hose is free to flow to
drain, and the port(s) on the vent fitting is capped.
(1) At initial water flow, all LEDs on test box should be out/unlit.
(2) After the water level reaches 2.5 ± 0.5 in. from the bottom of the tank, the LED at the ¼
position must be lit.
(3) After the water level reaches 4.6 ± 0.5 in. from the bottom of the tank, the LED at the ½
(4) After the water level reaches 7.0 ± 0.5 in. from the bottom of the tank, the LED at the ¾
(5) After the water level reaches 8.5 ± 0.5 in. from the bottom of the tank, the LED at the full
position must be lit. Continue to let water flow through the overflow hose.
G. Allow water to flow through the overflow hose for approximately 120 seconds. During this time
check for leakage around the tank including inserts, fittings, and around level sensor connector
and mounting plate.
H. Stop water flow to the tank and check for leakage around tank.
I. Open the valve on the bottom of the tank to drain.
(1) After the level lowered to 8.3 - 8.1 in., the LED for full should go out/unlit.
(2) After the level lowered to 6.8 - 6.6 in., the LED for ¾ should go out/unlit.
(3) After the level lowered to 4.4 - 4.2 in., the LED for ½ should go out/unlit.
(4) After the level lowered to 2.3 - 2.1 in., the LED for ¼ should go out/unlit.
(5) After the level lowered to 0.7 - 0.5 in., the LED for empty should go out/unlit.
J. Allow water to empty from the tank.
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PART NO. AR9039
5. Fault and Isolation Procedures
Table 1002. Fault Isolation Chart
TROUBLE PROBABLE CAUSE REMEDY
Water leakage. Damaged or worn gasket (25, 55; Replace gasket.

100, IPL Fig. 1).
Damaged or worn O-ring (45, 85; Replace O-ring.
IPL Fig. 1).
Level Indication not correct. Damaged level sensor (50, IPL Replace level sensor.
Fig. 1)
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SCHEMATICS AND WIRING DIAGRAMS
(Not Applicable)
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DISASSEMBLY
1. General
A. Refer to TESTING AND FAULT ISOLATION section to determine extent of disassembly

required. Disassemble the Galley Tank Assembly only to the extent necessary to accomplish
repairs and return unit to serviceable condition.
B. Refer to IPL Figure 1 for item numbers.
2. Disassembly Procedures
A. Galley Tank Assembly
(1) Remove the bolts (20), inlet fitting (5), fitting (10), and overflow fitting (15) from galley tank
(105).
(2) Remove and discard the gaskets (25).
(3) Remove the bolts (30) and level sensor (50) from galley tank (105).
(4) Remove the level sensor rings (35), plate (40), and O-ring (45) from level sensor (50).
Discard the O-ring (45).
(5) Remove and discard the gasket (55).
(6) Remove the bolts (70) and brackets (60, 65) from galley tank (105).
(7) Remove the manual shutoff valve (75). Refer to CMM 38-11-06 for breakdown.
(8) Remove the fitting adapter (80) and O-ring (85). Discard the O-ring (85).
(9) Remove the bolts (95) and valve plate (90) from galley tank (105).
(10) Remove and discard the gasket (100).
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CLEANING
1. General
A. This section has the necessary data to clean the Galley Tank Assembly.
B. Thorough cleaning is an essential prelude to inspection to insure detection and extent of

defects.
2. Cleaning Materials
NOTE: Refer to Table 4001 for recommended cleaning agents. Suitable substitutes or equivalents
may be used after appropriate tests are done to ensure equivalent agents do not react with
area being cleaned.
Table 4001. Cleaning Materials
NOMENCLATURE SOURCE (CAGE)*
NUMBER
Alcohol, Isopropyl Federal Specification TT-I-735 Commercially Available
Brush, Bristle, Stiff, Non- ––– Commercially Available
metallic
Cloth, Lint-free ––– Commercially Available
Detergent, Liquid, “Joy”, or equivalent Commercially Available
Dishwashing
Water, Clean ––– Commercially Available
3. Cleaning Procedures
WARNING: USE ALCOHOL IN A WELL-VENTILATED AREA TO ENSURE EVACUATION OF

FUMES AND AVOID INHALATION OF FUMES. KEEP ALCOHOL AWAY FROM
OPEN FLAMES.
A. Clean parts with lint-free cloth dampened with isopropyl alcohol, or wash parts in a solution of
water and liquid detergent.
B. Remove stubborn accumulation with a non-metallic, stiff bristle brush.
C. Dry parts by wiping with a clean, lint-free cloth or with clean, dry, compressed air at 5 to 10 psig
(34.5 to 68.9 kPa).
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CHECK
1. General
This section has the necessary data to check the Galley Tank Assembly.
2. Check Procedures
NOTE: Inspect parts under a strong light and with a suitable magnifying device, 10 power or greater.
Visually examine parts for evidence of wear and/or damage.
A. Check parts for cracks, corrosion, gouges, wear, and other damage or deterioration.
B. Check threads for wear, stripping and cross-threading.
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REPAIR
1. General
This section has the necessary data to repair the Galley Tank Assembly.
2. Repair Material
Repair materials are listed in Table 6001.
NOTE: Equivalent substitutes may be used for listed items.
Table 6001. Repair Materials
MATERIAL SOURCE (CODE)*
NUMBER
Cloth, Emery P-D-458 Commercially Available
File, Fine-tooth --- Commercially Available
Paint, Enamel Clear Commercially Available
Thread Chaser --- Commercially Available
3. Repair Procedures
NOTE: Minor nicks and scratches are defined as material raised above the parent material which, if
not removed, would impair assembly or sealing during operation. Also, surfaces treated with
abrasives must be treated in accordance with CLEANING section prior to assembly.
A. Repair damaged threads with a sharp thread chaser. Remove burrs using a fine-tooth file.
B. Polish out minor nicks and scratches in corrosion resistant steel components using emery cloth.
C. Repair minor scratches on decoratively finished metal surfaces by satin buffing and spraying
with commercially available clear enamel paint.
4. Replace
A. Replace all components that are damaged beyond repair or do not meet inspection criteria of
CHECK section.
B. Replace all gaskets (25, 55, 100, IPL Fig. 1) and O-rings (45, 85, IPL Fig. 1) each time total
disassembly is accomplished.
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ASSEMBLY
1. General
A. Read through and be familiar with the entire assembly procedure before starting to assemble
the Galley Tank Assembly. Pay particular attention to all NOTES and CAUTIONS.
B. Refer to TESTING section after unit is assembled.
C. Refer to IPL Figure 1 for item numbers.
2. Assembly Materials
Table 7001. Assembly Materials
NOMENCLATURE PART NUMBER SOURCE (CAGE)*
Sealant, Silicone GE RTV 397 Commercially Available

Threadlocker Loctite No. 242 Commercially Available
Wrench, Torque 0 to 10 in-lbs Commercially Available
3. Assembly Procedures
A. Galley Tank Assembly
(1) Apply GE RTV 397 on both surfaces of the gasket (100) and install on galley tank (105).
(2) Apply Loctite No. 242 to the bolts (95) and install valve plate (90) on galley tank (105).
Tighten the bolts (105) to 4 in-lbs maximum.
(3) Install the O-ring (85) on fitting adapter (80). Install fitting adapter (80) on valve plate (90).
(4) Install the manual shutoff valve (75) on fitting adapter (80).
(5) Apply Loctite No. 242 to the bolts (70) and install brackets (60, 65) on galley tank (105).
(6) Apply GE RTV 397 on both surfaces of the gasket (55) and install on galley tank (105).
(7) Install the O-ring (45), plate (40), and level sensor rings (35) on level sensor (50).
(8) Apply Loctite No. 242 to the bolts (30) and install level sensor (50) on galley tank (105).
(9) Apply GE RTV 397 on both surfaces of the gaskets (25) and install on galley tank (105).
(10) Apply Loctite No. 242 to the bolts (20) and install overflow fitting (15), fitting (10), and inlet
fitting (5) on galley tank (105). Tighten the bolts (20) to 4 in-lbs maximum.
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4. Storage Instructions
A. Wrap unit in moisture barrier paper.
B. Make sure that unit is sufficiently cushioned within container to prevent impact damage during
transit.
C. Clearly label container with unit nomenclature, part number, and serial number.
D. Store packaged unit in a suitable sheltered area. Unit may be stored indefinitely.
E. Storage temperature shall not be below -48°F (-44°C) or higher than 160°F (71°C).
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FITS AND CLEARANCES
(Not Applicable)
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SPECIAL TOOLS, FIXTURES, AND EQUIPMENT
1. Special Tools, Fixtures, and Equipment (See Table 9001)
Table 9001. Special Tools, Fixtures, and Equipment
PART OR
EQUIPMENT SOURCE (CAGE)* USE
SPECIFICATION NO.
Test Bench, Water, with 35 --- Adams Rite Aerospace, Inc. Testing
PSI min. water supply line
Test Set, Water Level F7054 Adams Rite Aerospace, Inc. Testing
Sensor
Controller 32612 Adams Rite Aerospace, Inc. Testing
Wrench, Torque 0 to 10 in-lbs Commercially Available Assembly
2. Consumables (See Table 9002)
Table 9002. Consumables
PART OR
NOMENCLATURE SOURCE (CAGE)* USE
SPECIFICATION NO.
Alcohol, Isopropyl Federal Specification Commercially Available Cleaning
TT-I-735
Cloth, Emery P-D-458 Commercially Available Repair
Cloth, Lint-free --- Commercially Available Cleaning
Detergent, Liquid, “Joy”, or equivalent Commercially Available Cleaning
Dishwashing
Paint, Enamel Clear Commercially Available Repair
Power Supply 0-30 VDC, 1 amp Commercially Available Testing
Sealant, Silicone GE RTV 397 Commercially Available Assembly
Threadlocker Loctite No. 242 Commercially Available Assembly
*Refer to IPL, paragraph 5; for the address.
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ILLUSTRATED PARTS LIST
1. Purpose
The Illustrated Parts List is intended for use in identification and requisition of replaceable parts and
assemblies for the Galley Tank Assembly.
2. Explanation and Usage of Section
A. If the part number is not known.
(1) Find the part in the exploded-view illustration.
(2) Note the item number assigned to the part.
(3) Refer to the parts list and find the item number in the FIG. ITEM column.
B. If the part number is known.
(1) Refer to the parts list or numerical index and find the part in the PART NUMBER column.
(2) Note the figure number and item number assigned to the part in the FIG. ITEM column.
(3) Refer to the illustration to identify attaching hardware and related assembly parts.
3. Numerical Index
The numerical index is an aid to find parts in the Detail Parts List by part number. The figure number,
the item number, and the total quantity required are given for each entry.
The part numbers are sorted one character at a time, from left to right. The correct sequence is (1)
dash, (2) letters A through Z, and (3) numerals 0 through 9.
4. Explanation of Detail Parts List Entries
The detailed parts list is arranged in general sequence of disassembly. The parts are illustrated in
an exploded-view illustration and listed in the related parts list.
Symbol/Abbreviation Definition
---*--- End of attaching parts listing

FIG Figure
RF Reference item
ASSY Assembly
EFF Effectivity
NHA Next Higher Assembly
NO. Number
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PART NO. AR9039
A. FIG. ITEM Column.
The first number at the top of each FIG. ITEM column is the figure number of the illustration.
The number opposite each part number is the item number of the part in the illustration.
A dash (–) before an item number means that the part is not illustrated.
Alpha-variants A through Z (except I and O) are given to item numbers when necessary to
identify:
(1) Added parts.
(2) Alternate parts.
(3) Service bulletin modified parts.
B. PART NUMBER Column.
This column contains the manufacturer's part number for each part. It is possible that some part
numbers were changed to make them agree with ATA 2200. These changes can include:
(1) Removal of blank spaces and special characters, with the possible exception of dashes.
Dashes are permitted only between numeric characters.
(2) Replacement of the manufacturer's part number with a reference number. This is done if
the manufacturer's part number has more than 15 characters. The reference number will
agree with ATA 2200. The manufacturer's part number is then put in the
NOMENCLATURE column.
C. NOMENCLATURE Column.
(1) This column contains descriptive nomenclature for each part, and can also give the CAGE
code of the manufacturer (if the part is not made by Adams Rite Aerospace, Inc.), the part
number (if it is longer than 15 digits or modified to ATA 2200), any service bulletin that
affects the part, and any obsolete part numbers. The column also provides figure
references for NHA and details, and additional descriptive information as required.
(2) Assemblies, subassemblies, and detail parts subjected to modification, deletion, addition,
or replacement by an issued service bulletin are annotated to indicate both the pre- and
post-service bulletin configurations. The term (PRE SB XXXX) in the NOMENCLATURE
column identifies the original configuration, and the term (POST SB XXXX) identifies
assemblies and parts after the modification has been completed.
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PART NO. AR9039
(3) The terms defined below are used when applicable to indicate the interchangeability of
parts.
TERM ABBREVIATION DEFINITION

Alternate ALT The part is alternate to and interchangeable with
other parts in the same item number variant
group or other item numbers if designated.
Optional OPT This part is optional to and interchangeable with

other parts in the same item number variant
group or other item number if specified.
Supersedes SUPSDS The part in the part number column replaces and
is not interchangeable with the item number
specified.
Superseded by SUPSD BY The part in the part number column is replaced

by and is not interchangeable with the item
number specified.
Replaced by REPL BY The part in the part number column is replaced

by and interchangeable with the item number
specified.
Replaces REPLS The part in the part number column replaces and
is interchangeable with the item number
specified.
(4) The indenture system used in the NOMENCLATURE column shows how parts are related:
123
End Item or Major Assembly
ATTACHING PARTS
Attaching Parts for End Item or Major Assembly
---***---
. Detail Parts for End Item or Major Assembly

. Subassemblies
ATTACHING PARTS
. Attaching Parts for Subassemblies
---***---
. . Detail Parts for Subassemblies

ATTACHING PARTS
. . Attaching Parts for Detail Parts
---***---
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D. EFF CODE Column.
This column contains effectively codes (A, B, etc) to identify the alternate models or
configurations of the end item to which these parts apply. This column is left blank when these
parts apply to all models or configurations included in the parts list.
E. UNITS PER ASSY Column.
The quantity shown in this column is the number of units necessary for one NHA. The quantity
given for attaching parts is the quantity necessary to attach one NHA. The abbreviation RF
(reference) indicates that the end item or assembly is shown fully assembled in the figure
specified in the NOMENCLATURE column.
5. Manufacturer Names and Addresses
The following is a listing of all the manufacturers of parts, materials and equipment listed in this
CMM. The list is in CAGE (Commercial and Government Entity) code sequence. The codes are
taken from Cataloging Handbook H4-1. If no CAGE is given in the H4-1, a temporary one has been
assigned. If no code is shown in the NOMENCLATURE column of the Detail Parts List, that part was
made or changed by Adams Rite Aerospace.
CODE NAME and ADDRESS CODE NAME and ADDRESS
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PART NO. AR9039
NUMERICAL INDEX
AIRLINE IPL FIGURE TOTAL

PART NUMBER
STOCK NO. FIGURE ITEM REQ.
AR9039-1 1 -1 RF
NAS1802-3-6 1 70 8
NAS1802-3-8 1 20 12
1 30 4
1 95 4
10004-906 1 85 1
10004-916 1 45 1
400500-5 1 75 1
72495-1 1 105 1
72499-1 1 90 1
72630-1 1 40 1
72634-3 1 50 1
72659-1 1 5 1
72661-1 1 55 1
72662-1 1 25 3
1 100 1
72663-3 1 80 1
72691-1 1 15 1
72699-1 1 60 2
72701-1 1 65 2
72714-1 1 35 2
72715-1 1 10 1
-ITEM NOT ILLUSTRATED
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PART NO. AR9039
5
10 20
15
20
25 50
25
60 40
45
30
35
55 70
60
105
70
65
100
90
95
80 85
70
65
75
IPL Figure 1. Galley Tank Assembly
Page 10006
38-10-75 Nov 20/06
PART NO. AR9039
AIRLINE UNITS
FIG. PART EFF
PART PER
ITEM NUMBER NUMBER 1 2 3 4 5 6 7 NOMENCLATURE CODE ASSY
1
-1 AR9039-1 TANK ASSY, GALLEY RF
5 72659-1 . FITTING, INLET 1
10 72715-1 . FITTING 1
15 72691-1 . FITTING, OVERFLOW 1
ATTACHING PARTS
20 NAS1802-3-8 . BOLT, #10-32 X ½ LG 12
---*---
25 72662-1 . GASKET, 1.5 X 1.5 3
30 NAS1802-3-8 . BOLT, #10-32 X ½ LG 4
35 72714-1 . RING, SENSOR, LEVEL 2
40 72630-1` . PLATE, 1.8 X 1.8 1
45 10004-916 . O-RING 1
50 72634-3 . SENSOR, LEVEL 1
55 72661-1 . GASKET, 1.8 X 1.8 1
60 72699-1 . BRACKET 2
65 72701-1 . BRACKET 2
ATTACHING PARTS
70 NAS1802-3-6 . BOLT, #10-32 X 3/8 LG 8
---*---
75 400500-5 . VALVE, SHUTOFF, MANUAL 1
(REFER TO CMM 38-11-06 FOR
BREAKDOWN)
80 72663-3 . ADAPTER, FITTING 1
85 10004-906 . O-RING 1
90 72499-1 . PLATE, VALVE 1
ATTACHING PARTS
95 NAS1802-3-8 . BOLT, #10-32 X ½ LG 4
---*---
100 72662-1 . GASKET, 1.5 X 1.5 1
105 72495-1 . TANK, GALLEY 1
- ITEM NOT ILLUSTRATED
Page 10007
38-10-75 Nov 20/06
PART NO. AR9039
Page 10008
38-10-75 Nov 20/06

CMM - 38 10 75

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ADAMS RITE AEROSPACE

4141 N. PALM STREET

GALLEY TANK ASSEMBLY

Component Maintenance Manual

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REV. INSERTION BY REV. INSERTION BY REV. INSERTION BY

RETAIN THIS RECORD IN THE FRONT OF THE MANUAL OR CHAPTER.

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RECORD OF TEMPORARY REVISIONS

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SERVICE BULLETIN LIST

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LIST OF EFFECTIVE PAGES

List of Effective LEP-1 Nov 13/06

Table of TOC-1 Nov 13/06

Introduction INTRO-1 Nov 13/06

Description 1 Nov 13/06

Testing and 1001 Nov 13/06

Schematics and 2001 Nov 13/06

Disassembly 3001 Nov 13/06

Cleaning 4001 Nov 13/06

Check 5001 Nov 13/06

Repair 6001 Nov 13/06

Assembly 7001 Nov 13/06

Fits and 8001 Nov 13/06

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PARAGRAPH TITLE PAGE

Description and Operation .............................................................................................................................1

1 Leading Particulars ...........................................................................................................................1

1 Galley Tank Assembly ......................................................................................................................2

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Testing/Fault Isolation Verified by simulation

(Will be verified by performance at the earliest possible time)

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DESCRIPTION AND OPERATION

WARNING: THE TANK ASSEMBLY IS A NON-PRESSURIZED CONFORMAL TANK. BE

3. Leading Particulars (Ref Table 1)

Table 1. Leading Particulars

Figure 1. Galley Tank Assembly

TESTING AND FAULT ISOLATION

A. Temperature: +50°F to +86°F (10.0°C to +30.0°C)

B. Relative Humidity: 10% to 80%

C. Barometric Pressure): 25 to 31 inches of Hg (846.6 to 1049.8 millibars)

D. Altitude: Prevailing test site laboratory elevation

NOTE: Equivalent items can be used.

Table 1001. Test Equipment and Materials

E. Provide power (28 VDC) to test box.

I. Open the valve on the bottom of the tank to drain.

J. Allow water to empty from the tank.

5. Fault and Isolation Procedures

Table 1002. Fault Isolation Chart

TROUBLE PROBABLE CAUSE REMEDY

Water leakage. Damaged or worn gasket (25, 55; Replace gasket.

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SCHEMATICS AND WIRING DIAGRAMS

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A. Refer to TESTING AND FAULT ISOLATION section to determine extent of disassembly

B. Refer to IPL Figure 1 for item numbers.

A. Galley Tank Assembly

(2) Remove and discard the gaskets (25).

(5) Remove and discard the gasket (55).

(10) Remove and discard the gasket (100).

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