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STATE OF THE ART FGT FOR

WASTE TO ENERGY PLANTS

WASTE TO ENERGY 2019


New Delhi, November 2019

www.luehr-filter.com
AGENDA

1. Introduction JV ECOMAK - LUEHR FILTER

1.1 Company Profile ECOMAK

1.2 Company Profile LUEHR FILTER

2. References FGT downstream waste combustion

3. Conditioning rotor recycle process

4. Efficiency of technology & measurement results

5. Summary

03.12.2019 www.luehr-filter.com 2
JV ECOMAK – LUEHR FILTER
Idea
Serving the Indian Market with state of the art technology for removing gaseous
pollutants to protect the environment
Target markets in India
WtE, Coal fired power plants, other applications for removal of gaseous pollutants
Partners
ECOMAK – Supplier of FGT plants on the Indian Market since 26 years
LUEHR FILTER – global player in the FGT market for gaseous pollutants since
more than 80 years

03.12.2019 www.luehr-filter.com 3
COMPANY PROFILE ECOMAK

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SOME ECOMAK REFERENCES

Baghouse on 25TPH boiler flue exhaust Baghouse on 25TPH boiler flue exhaust

Baghouse of Kiln exhaust for petcoke Baghouse for ladle refinning furnace

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SOME ECOMAK REFERENCES

Baghouse on 25T induction furnace FES for 60T AOD convertor

Bag collector for carbon black plant RABH for Kiln exhaust

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FIGURES AND FACTS

LUEHR FILTER Group

1938 350 70 Mio. Head office Family-owned company


Stadthagen
founded employees EURO turnover without subsidiaries and holdings
(near Hanover)

Subsidiaries in Australia, Great Britain, Italy and Turkey

Branch office in Austria and Poland

11x in Europe
Holdings:
EWK Umwelttechnik GmbH in Kaiserslautern, Germany
(Sales of dry & wet electrostatic precipitators and catalyst
technology)
LUEHR FILTER Suzhou Co. Ltd. – China - Suzhou
BLUE BIRD Co. Ltd. – South Korea – Seoul
Kuttner LLC – USA – Port Washington
ECOMAK LUEHR Pvt Ltd India - Pune

International representations in Benelux, Brazil,


Finland, France, Norway, Russia, Switzerland, Spain
and Ukraine

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OUR RANGE OF PRODUCTS

Our range of products and services is


supplemented by
Bag filter SCR
Control panels
Pre-separators
Additive powder injection devices
Dry hydrators for CaO
Dry and wet electrostatic precipitators
Heat exchanger Evaporative cooler
Mobile bed adsorbers
Product conveyance and storage
Disposal stations
Measures for heat recovery
Modernisation of existing filtration plants

Sorption procedures EFATM- process

Additionally our portfolio comprises all services from the initial conceptual phase up
to after-sales-services

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EXAMPLES OF DIFFERENT APPLICATIONS

Foundry industry Cement / Lime / Gypsum

Steel industry Mineral industry

Non-ferrous metal industry Ceramic industry

Incineration plants Chemical industry

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REFERENCES IN THE FIELD OF
INCINERATION PLANTS FOR POWER
GENERATION

Domestic waste incineration RDF incineration Hospital waste incineration

Industrial waste incineration Biomass incineration Sludge incineration

Paper sludge incineration Coal incineration Tyre incineration

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EXAMPLES OF REFERENCES FOR
WASTE/RDF TO ENERGY

Tammervoima Finland Enertec Hameln Germany

EEW Delfzijl The Netherlands Durham York / Canada

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WORK IN PROGRESS WORLDWIDE

Taiwan Thailand Finland

Great Britain Lithuania

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AGENDA

1. Introduction JV ECOMAK - LUEHR FILTER

1.1 Company Profile ECOMAK

1.2 Company Profile LUEHR FILTER

2. References FGT downstream waste combustion

3. Conditioning rotor recycle process

4. Efficiency of technology & measurement results

5. Summary

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CONDITIONED DRY SORPTION

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CHEMISORPTION WITH
PARTICLE CONDITIONING
Filter

Reactor
Crude gas

Particle re-circulation
re circulation

Dosing srew
conveyor

Double shaft
mixer
Executed example

www.luehr-filter.com 15
CHEMISORPTION WITH
PARTICLE CONDITIONING
Filter

Reactor
Crude gas

Double shaft mixer

Dosing srew
conveyor

Double shaft
mixer
Executed example

www.luehr-filter.com 16
CHEMISORPTION WITH
PARTICLE CONDITIONING
Filter

Reactor
Crude gas

Conditioning rotor

Dosing srew
conveyor

Double shaft
mixer
Executed example

www.luehr-filter.com 17
BASIC SCHEME CONDITIONED DRY WITH
EVAPOURATIVE COOLER

www.luehr-filter.com 18
AGENDA

1. Introduction JV ECOMAK - LUEHR FILTER

1.1 Company Profile ECOMAK

1.2 Company Profile LUEHR FILTER

2. References FGT downstream waste combustion

3. Conditioning rotor recycle process

4. Efficiency of technology & measurement results

5. Summary

03.12.2019 www.luehr-filter.com 19
BEST AVAILABLE TECHNICS REFERENCE
DOCUMENT – BATAELS OF FINAL DISCUSSION

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FLUE GAS CLEANING DOWNSTREAM
RDF COMBUSTION

Volume flow:
235,000 Nm3/h humid

Heat capacity
121 MW

Temperature:
210 °C

Commissioning:
2012

Client:
Spreerecycling
GmbH & Co. KG

2018 www.luehr-filter.com 21
SCREENSHOT DCS SYSTEM

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COMPARISON ELVS VS. YAVS

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RESULTS OF MEASUREMENTS OTHERS
THAN CEMS

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MHKW LUDWIGSHAFEN

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TREND CURVES FOR HCl AND SO2 OF
WtE-PLANT GML LUDWIGSHAFEN

HCl stack

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MHKW ROTHENSEE
Line 1 & 2:
Modification 2005

Line 3 & 4:
Modification 2006

Source: EEW

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FGT PRIOR TO MODIFICATION

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FGT AFTER MODIFICATION

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GAS CLEANING SYSTEM OF MHKW
ROTHENSEE AFTER MODIFICATION

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TREND CURVES MHKW ROTHENSEE

Additionally to the achieved high efficiency


the consumption of lime compounds could
be reduced by roughly 12 kg/t of waste!

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DIOXIN & HM EMISSION TEST RESULTS

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Hg SEPARATION

Extended Limit
measuring Value
inaccuracy [ng/m3]

RDF HKW Stavenhagen

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AGENDA

1. Introduction JV ECOMAK - LUEHR FILTER

1.1 Company Profile ECOMAK

1.2 Company Profile LUEHR FILTER

2. References FGT downstream waste combustion

3. Conditioning rotor recycle process

4. Efficiency of technology & measurement results

5. Summary

03.12.2019 www.luehr-filter.com 34
SUMMARY

The presented technology is able to reliably fulfill todays and future


requirements for emission limit values downstream Waste to Energy
plants and other applications.
The presented technology is competitive versus other systems in regard
to Capex and Opex.
The Conditioning rotor recycle process could prove efficiency and
reliability. It is available to fulfill the requested ELVs of the Indian market.

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WASTE MANAGEMENT [SOURCE: ESWET VISION 2050]

EU 28 globally

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Thank you for
your attention!

Ecomak Luehr Pvt. Ltd.


Level - 2, Mantri Alpine,
Bavdhan, Pune - 411 021
INDIA
Phone : +91-7030-239-988
sales@ecomak.co.in
www.ecomakluehr.com
www.luehr-filter.com

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