Professional Documents
Culture Documents
Chapter 1 Introduction To ICE
Chapter 1 Introduction To ICE
Chapter 1 Introduction To ICE
ME-215
EMAIL: usman.allauddin@neduet.edu.pk
TEL: +92 21 99261261-8 Ext: 2315
MOBILE #: +92-345-2127526
Office: NED-DICE Energy Innovation Centre
LECTURE LEARNING OUTCOMES
Engine classification.
CLO-1
EXPLAIN the basic knowledge, construction and working of various types
of IC engines and its components
Chap. 1 Introduction
Chap. 3 Air-Standard Cycles and Their Analysis
Chap. 8 Carburetion
Chap. 9 Mechanical Injection Systems
Chap. 13 Engine Friction and Lubrication
Chap. 14 Heat Rejection and Cooling
Chap. 16 Measurements and Testing
Chap. 17 Performance Parameters and Characteristics
CLO-2
SOLVE numerical problems related to the design and operation of IC
engines
Chap. 1 Introduction
Chap. 3 Air-Standard Cycles and Their Analysis
Chap. 8 Carburetion
Chap. 9 Mechanical Injection System
Chap. 12 Engine Combustion.
Chap. 16 Measurements and Testing,
Chap. 17 Performance Parameters and Characteristics,
CLO-3
ANALYZE the effect of engine operating parameters on engine performance
and environmental effects of emissions
CLO-4
It is related to practical.
TBD
ECE
ICE
The maximum temperature of the working fluid in the cycle persists only for a very
small Fraction of the cycle time, therefore, very high working fluid temperatures
can be employed resulting in higher thermal efficiency.
0
Prepared by: Dr.-Ing. Usman Allauddin
PROS AND CONS OF INTERNAL COMBUSTION ENGINES
Cons:
Vibration caused by the reciprocating and moving parts.
Not possible to use a variety of fuels. Only liquid or gaseous fuels of given
specifications can be efficiently used. These fuels are relatively more expensive.
Frictional losses
1
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE CLASSIFICATION
2
Prepared by: Dr.-Ing. Usman Allauddin
CLASSIFICATION OF ENGINES ON THE BASIS OF
CYCLE OF OPERATION
According to the cycle of operation, IC engines are basically classified into
two categories:
Constant volume heat addition cycle engine or Otto cycle engine. It is also
called a Spark-Ignition engine, SI engine or Gasoline Engine.
3
Prepared by: Dr.-Ing. Usman Allauddin
CLASSIFICATION OF ENGINES ON THE BASIS OF
TYPES OF FUEL USED
Based on the type of fuel used engines are classified as:
Engines using gaseous fuels like natural gas, Liquefied Petroleum Gas
(LPG), blast furnace gas, biogas, etc.
Engine using viscous fuels like heavy and light diesel oils.
4
Prepared by: Dr.-Ing. Usman Allauddin
CLASSIFICATION OF ENGINES ON THE BASIS OF
METHOD OF CHARGING
According to the method of charging the engines are classified as:
5
Prepared by: Dr.-Ing. Usman Allauddin
CLASSIFICATION OF ENGINES ON THE BASIS OF
TYPE OF IGNITION
The SI engines requires an external source of energy for the initiation of
spark and thereby the combustion process. A high voltage-spark is made
to jump across the spark plug electrodes. In order to produce the required
high voltage there are types of ignition systems which are normally used.
They are:
6
Prepared by: Dr.-Ing. Usman Allauddin
CLASSIFICATION OF ENGINES ON THE BASIS OF
TYPE OF COOLING
Cooling is very essential for the satisfactory running of an engine. There
are two types of cooling systems in use and accordingly the engines are
classified as:
Air-cooled engine
Water-cooled engines
7
Prepared by: Dr.-Ing. Usman Allauddin
CLASSIFICATION OF ENGINES ON THE BASIS OF
CYLINDER ARRANGEMENT
8
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
Cylinder Block:
It is the main supporting structure for the various components.
It contains the cylinders and made of cast iron or aluminum.
The block of water-cooled engines includes a water jacket cast around
the cylinders.
On air-cooled engines, the exterior surface of the block has cooling fins.
Cylinder head:
It is mounted on the cylinder block.
Cylinder head gasket is used between cylinder block and cylinder head.
The cylinder head is held tight to cylinder block by number of bolts of
studs.
Crankcase:
The bottom portion of the cylinder block is called crankcase.
It is the part of the engine block surrounding the rotating crankshaft.
It becomes a sump for lubricating oil.
9
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
0
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
1
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
Cylinder:
The circular cylinders in the engine block in which the pistons reciprocate
back and forth.
The walls of the cylinder have highly polished hard surfaces.
Cylinders may be machined directly in the engine block or a hard metal
(drawn steel) sleeve may be pressed into the softer metal block.
Combustion chamber:
The end of the cylinder between the head and the piston face where
combustion occurs.
The size of the combustion chamber continuously changes from a
minimum volume when the piston is at TDC to a maximum when the
piston is at BDC.
2
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
Piston & Piston rings:
The cylindrical-shaped mass that reciprocates back and forth in the
cylinder.
It fits perfectly (snugly) into the cylinder providing a gas tight space with
the piston rings and the lubricant.
It is the first link in transmitting the pressure forces to the rotating
crankshaft.
Pistons are made of cast iron, steel, or aluminum.
Pistons rings, fitted into the slots around the piston, provide a tight seal
between the piston and the cylinder wall thus preventing leakage of
combustion gases.
3
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
Inlet and exhaust valves:
Used to allow flow into and out of the cylinder at the proper time in the
cycle.
Most engines use mushroom shaped poppet type valves, which are
spring loaded closed and pushed opened by camshaft action.
Valves are mostly made of forged steel.
Intake manifold:
Piping system which delivers incoming air to the cylinders through the
intake valves.
Usually made of cast metal, plastic, or composite material.
Exhaust manifold:
Piping system through which the products of combustion escape into the
atmosphere.
Usually made of cast metal or composite material.
4
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
Spark Plug:
It is the component to initiate the combustion process in Spark-Ignition
(SI) engines and it is usually located on the cylinder head.
5
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
Connecting rod:
It interconnects the piston and the crankshaft. It transmits the gas forces
from the piston to the crankshaft.
The two ends of the connecting rod are called as small end and the big
end.
Small end is connected to the piston by gudgeon pin and the big end is
connected to the crankshaft by the crank pin.
6
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
Camshaft & Cams:
The camshaft and its associated parts control the opening and closing of
the two valves.
The associated parts are push rods, rocker arms, valve springs and
tappets.
This shaft also provides the drive to the ignition system.
The camshaft is driven by the crankshaft through timing gears.
7
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
Crankshaft:
It converts the reciprocating motion of the piston into useful rotary motion
of the output shaft.
There are a pair of crank arms and balance weights on the crankshaft.
The balance weights are provided for static and dynamic balancing of the
rotating system.
The crank shaft is enclosed in a crankcase.
8
Prepared by: Dr.-Ing. Usman Allauddin
BASIC COMPONENTS OF IC ENGINES
Flywheel:
The net torque imparted to the crankshaft during one complete cycle of
operation of the engine fluctuates causing a change in the angular
velocity of the shaft.
In order to achieve a uniform torque an inertia-mass in the form of a
wheel is attached to the output shaft and this wheel is called the flywheel.
9
Prepared by: Dr.-Ing. Usman Allauddin
NOMENCLATURE OF IC ENGINES
Despite its simplicity, the reciprocating engine (basically a piston–cylinder
device) is one of the rare inventions that has proved to be very versatile
and to have a wide range of applications. It is the powerhouse of the vast
majority of automobiles, trucks, light aircraft, ships and electric power
generators, as well as many other devices.
TDC & BDC: The piston reciprocates in the cylinder between two fixed
positions called the top dead center (TDC)—the position of the piston
when it forms the smallest volume in the cylinder—and the bottom dead
center (BDC)—the position of the piston when it forms the largest volume
in the cylinder.
Stroke (L mm): The distance between the TDC and the BDC is the
largest distance that the piston can travel in one direction, and it is called
the stroke of the engine.
0
Prepared by: Dr.-Ing. Usman Allauddin
NOMENCLATURE OF IC ENGINES
Piston Area (A cm2): The area of a circle of diameter equal to the
cylinder bore is called the piston area.
Intake & Exhaust valves: The air or air–fuel mixture is drawn into the
cylinder through the intake valve and the combustion products are
expelled from the cylinder through the exhaust valve.
1
Prepared by: Dr.-Ing. Usman Allauddin
NOMENCLATURE OF IC ENGINES
Clearance Volume ( 𝑽𝒄 cm3): The minimum volume formed in the
cylinder when the piston is at TDC is called the clearance volume.
Compression ratio (𝒓): It is the ratio of the total cylinder volume when
the piston is at BDC (𝑉𝑡 ) to the clearance volume (𝑉𝑐 ).
𝑽𝒕 𝑽𝒄 + 𝑽𝒔 𝑽𝒔
𝒓= = =𝟏+
𝑽𝒄 𝑽𝒄 𝑽𝒄
2
Prepared by: Dr.-Ing. Usman Allauddin
NOMENCLATURE OF IC ENGINES
3
Prepared by: Dr.-Ing. Usman Allauddin
NOMENCLATURE OF IC ENGINES
4
Prepared by: Dr.-Ing. Usman Allauddin
NOMENCLATURE OF IC ENGINES
d = L (square engine)
Over square engine can operate at higher speeds because of larger bore
and shorter stroke.
5
Prepared by: Dr.-Ing. Usman Allauddin
Thank you!!
6
Prepared by: Dr.-Ing. Usman Allauddin
INTERNAL COMBUSTION ENGINES
ME-215
EMAIL: usman.allauddin@neduet.edu.pk
TEL: +92 21 99261261-8 Ext: 2315
MOBILE #: +92-345-2127526
Office: NED-DICE Energy Innovation Centre
LECTURE LEARNING OUTCOMES
The Otto cycle is the ideal cycle for the SI reciprocating engines.
The Otto cycle is the ideal cycle for spark-ignition reciprocating engines.
0
Prepared by: Dr.-Ing. Usman Allauddin
P-V AND T-S DIAGRAMS OF DIESEL ENGINES
1
Prepared by: Dr.-Ing. Usman Allauddin
COMPARISON OF FOUR-STROKE SI & CI ENGINES
2
Prepared by: Dr.-Ing. Usman Allauddin
AUTO-IGNITION & KNOCKING IN SI ENGINES
When high compression ratios are used, the temperature of the air–fuel
mixture rises above the auto-ignition temperature of the fuel (the
temperature at which the fuel ignites without the help of a spark) during
the combustion process, causing an early and rapid burn of the fuel at
some point or points ahead of the flame front, followed by almost
instantaneous inflammation of the end gas.
3
Prepared by: Dr.-Ing. Usman Allauddin
INTERACTIVE LEARNING OF ENGINE COMPONENTS & CLASSIFICATION
4
Prepared by: Dr.-Ing. Usman Allauddin
INTERACTIVE LEARNING OF ENGINE COMPONENTS & CLASSIFICATION
5
Prepared by: Dr.-Ing. Usman Allauddin
INTERACTIVE LEARNING OF ENGINE COMPONENTS & CLASSIFICATION
6
Prepared by: Dr.-Ing. Usman Allauddin
INTERACTIVE LEARNING OF ENGINE COMPONENTS & CLASSIFICATION
7
Prepared by: Dr.-Ing. Usman Allauddin
INTERACTIVE LEARNING OF ENGINE COMPONENTS & CLASSIFICATION
8
Prepared by: Dr.-Ing. Usman Allauddin
INTERACTIVE LEARNING OF ENGINE COMPONENTS & CLASSIFICATION
9
Prepared by: Dr.-Ing. Usman Allauddin
INTERACTIVE LEARNING OF ENGINE COMPONENTS & CLASSIFICATION
0
Prepared by: Dr.-Ing. Usman Allauddin
INTERACTIVE LEARNING OF ENGINE COMPONENTS & CLASSIFICATION
1
Prepared by: Dr.-Ing. Usman Allauddin
INTERACTIVE LEARNING OF ENGINE COMPONENTS & CLASSIFICATION
2
Prepared by: Dr.-Ing. Usman Allauddin
INTERACTIVE LEARNING OF ENGINE COMPONENTS & CLASSIFICATION
3
Prepared by: Dr.-Ing. Usman Allauddin
Thank you!!
4
Prepared by: Dr.-Ing. Usman Allauddin
INTERNAL COMBUSTION ENGINES
ME-215
EMAIL: usman.allauddin@neduet.edu.pk
TEL: +92 21 99261261-8 Ext: 2315
MOBILE #: +92-345-2127526
Office: NED-DICE Energy Innovation Centre
LECTURE LEARNING OUTCOMES
In these engines, the crankcase is sealed and the outward motion of the
piston is used to slightly pressurize the air–fuel mixture in the crankcase.
Also, the intake and exhaust valves are replaced by openings in the
lower portion of the cylinder wall.
During the latter part of the power stroke, the piston uncovers first the
exhaust port, allowing the exhaust gases to be partially expelled.
Then the intake port, allowing the fresh air–fuel mixture to rush in and
drive most of the remaining exhaust gases out of the cylinder.
This mixture is then compressed as the piston moves upward during the
compression stroke and is subsequently ignited by a spark plug.
Exhaust port
Transfer port
Crankcase
However, they are relatively simple and inexpensive and they have high
power-to-weight and power-to-volume ratios, which make them suitable
for applications requiring small size and weight such as for motorcycles,
chain saws, and lawn mowers
0
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
1. Indicated Thermal Efficiency (𝜼𝒊𝒕𝒉 ):
There are two definitions of thermal efficiency as applied to IC engines.
𝒊𝒑 𝒌𝑱/𝒔
𝜼𝒊𝒕𝒉 =
𝒎𝒂𝒔𝒔 𝒇𝒍𝒐𝒘 𝒓𝒂𝒕𝒆 𝒐𝒇 𝒇𝒖𝒆𝒍 𝒌𝒈/𝒔 ∗ 𝑪𝒂𝒍𝒐𝒓𝒊𝒇𝒊𝒄 𝒗𝒂𝒍𝒖𝒆 𝒐𝒇 𝒇𝒖𝒆𝒍 𝒌𝑱/𝒌𝒈
1
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
2. Brake Thermal Efficiency (𝜼𝒃𝒕𝒉 ):
There are two definitions of thermal efficiency as applied to IC engines.
Brake thermal efficiency is the ratio of energy in the brake power 𝑏𝑝 to the
input fuel energy 𝐸𝑓 in appropriate units.
𝒃𝒑 𝒌𝑱/𝒔
𝜼𝒃𝒕𝒉 =
𝒎𝒂𝒔𝒔 𝒇𝒍𝒐𝒘 𝒓𝒂𝒕𝒆 𝒐𝒇 𝒇𝒖𝒆𝒍 𝒌𝒈/𝒔 ∗ 𝑪𝒂𝒍𝒐𝒓𝒊𝒇𝒊𝒄 𝒗𝒂𝒍𝒖𝒆 𝒐𝒇 𝒇𝒖𝒆𝒍 𝒌𝑱/𝒌𝒈
2
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
3. Mechanical Efficiency (𝜼𝒎 ):
Mechanical efficiency takes into account the mechanical losses in an
engine.
It is defined as the ratio of brake power (delivered power) to indicated
power (power provided to the piston).
𝒃𝒓𝒂𝒌𝒆 𝒑𝒐𝒘𝒆𝒓 𝒌𝑱/𝒔
𝜼𝒎 =
𝒊𝒏𝒅𝒊𝒄𝒂𝒕𝒆𝒅 𝒑𝒐𝒘𝒆𝒓 𝒌𝑱/𝒔
𝒃𝒑 𝒌𝑱/𝒔
𝜼𝒎 =
𝒊𝒑 𝒌𝑱/𝒔
𝒃𝒑 𝒌𝑱/𝒔
𝜼𝒎 =
𝒃𝒑 + 𝒇𝒑 𝒌𝑱/𝒔
It can also be defined as the ratio of brake thermal efficiency to indicated thermal
efficiency.
𝜼𝒃𝒕𝒉 𝒃𝒑/𝑬𝒇 𝒃𝒑
𝜼𝒎 = = =
𝜼𝒊𝒕𝒉 𝒊𝒑/𝑬𝒇 𝒊𝒑
𝜼𝒎 = 𝟕𝟖%
What does it mean??
3
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
4. Volumetric Efficiency (𝜼𝒃𝒕𝒉 ):
It indicates breathing ability of an engine.
Volumetric efficiency is the ratio of the actual quantity of air drawn into the
cylinder during a given period of time to the theoretical (maximum)
quantity which should have been drawn in during the same interval of
time based on the total piston displacement, and the pressure and
temperature of the surrounding atmosphere.
𝒂𝒄𝒕𝒖𝒂𝒍 𝒒𝒖𝒂𝒏𝒕𝒊𝒕𝒚 𝒐𝒇 𝒂𝒊𝒓 𝒅𝒓𝒂𝒘𝒏 𝒊𝒏𝒕𝒐 𝒕𝒉𝒆 𝒄𝒚𝒍𝒊𝒏𝒅𝒆𝒓
𝜼𝒗 =
𝒎𝒂𝒙𝒊𝒎𝒖𝒎 𝒒𝒖𝒂𝒏𝒊𝒕𝒚 𝒐𝒇 𝒂𝒊𝒓 𝒅𝒓𝒂𝒘𝒏 𝒊𝒏𝒕𝒐 𝒕𝒉𝒆 𝒄𝒚𝒍𝒊𝒏𝒅𝒆𝒓
𝑽𝒂𝒊𝒓 𝒎𝟑 𝑽𝒂𝒊𝒓 𝒎𝟑 /𝒔
𝜼𝒗 = =
𝑽𝒔 𝒎𝟑 𝑽𝒔 ∗ 𝒏 𝒎𝟑 /𝒔
4
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
5. Relative Efficiency (𝜼𝒓𝒆𝒍 ):.
Relative efficiency is the ratio of thermal efficiency of an actual cycle to
that of the ideal cycle.
𝜼𝒓𝒆𝒍 = 𝟓𝟎%
What does it mean??
5
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
6. Mean Effective pressure 𝒑𝒎
6
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
Indicated and brake mean effective pressure 𝒑𝒊𝒎 & 𝒑𝒃𝒎
For any particular engine operating at a given speed and power output, there
will be a specific indicated mean effective pressure 𝑝𝑖𝑚 and a corresponding
brake mean effective pressure 𝑝𝑏𝑚
𝒊𝒑 𝒊𝒑
𝒑𝒊𝒎 = ∗ 𝟔𝟎𝟎𝟎𝟎 = ∗ 𝟔𝟎𝟎𝟎𝟎
𝑽𝒔 𝒏𝑲 𝑳𝑨𝒏𝑲
𝒃𝒑 𝒃𝒑
𝒑𝒃𝒎 = ∗ 𝟔𝟎𝟎𝟎𝟎 = ∗ 𝟔𝟎𝟎𝟎𝟎
𝑽𝒔 𝒏𝑲 𝑳𝑨𝒏𝑲
Where
𝑖𝑝 = indicated power in kW
𝑏𝑝 = brake power in kW
𝐿 = length of stroke in m
𝐴 = area of piston in m2
𝑁 = speed in revolution per minute rpm
𝑛 = number of power strokes
𝑁/2 for 4-stroke engines
𝑁 for 2-stroke engines
𝐾 = number of cylinder
7
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
7. Mean piston speed (𝒔𝒑 ):.
The mean piston speed is defined as:
𝒔𝒑 = 𝟐𝑳𝑵
Where
𝐿 = length of stroke in m
𝑁 = speed in revolution per minute rpm
The mean piston speed for most engines lie in the range of 8 to 15 m/s.
Automobile engines operate at the higher end and large marine diesel
engines at the lower end of this range of piston speeds.
8
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
8. Specfic Power Output (𝑷𝒔 ):.
The specific power output is defined as:
𝒃𝒑
𝑷𝒔 = = 𝒄𝒐𝒏𝒔𝒕𝒂𝒏𝒕 ∗ 𝒑𝒃𝒎 ∗ 𝒔𝒑
Where 𝑨
𝑏𝑝 = brake power
𝐴 = area of piston in m2
For increasing the brake mean effective pressure better heat release from
the fuel is required and this will involve more thermal load on engine
cylinder.
9
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
9. Specfic fuel consumption (𝒔𝒇𝒄):.
The fuel consumption characteristics of an engine are generally
expressed in terms of specific consumption in kg of fuel per kilowatt-hour.
𝒔𝒇𝒄 = 𝟏𝟎 𝒈𝒎/𝒌𝑾𝒉𝒓
What does it mean??
0
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
10. Fuel-air (𝑭/𝑨) or Air-fuel Ratio (𝑨/𝑭):.
The relative proportions of the fuel and air in the engine are very
important from the standpoint of combustion and the efficiency of the
engine.
This is expressed either as a ratio of the mass of the fuel to that of the air
or vice versa.
𝒒𝒖𝒂𝒏𝒕𝒊𝒕𝒚 𝒐𝒇 𝒇𝒖𝒆𝒍
𝑭/𝑨 =
𝒒𝒖𝒂𝒏𝒕𝒊𝒕𝒚 𝒐𝒇 𝒂𝒊𝒓
A mixture that contains just enough air for complete combustion of all the
fuel in the mixture is called a chemically correct or stoichiometric fuel-air
ratio.
1
Prepared by: Dr.-Ing. Usman Allauddin
ENGINE PERFORMANCE PARAMETERS
11. Equivalence ratio (∅):.
The ratio of actual fuel-air ratio to the stoichiometric fuel-air ratio is called
equivalence ratio
2
Prepared by: Dr.-Ing. Usman Allauddin
Thank you!!
3
Prepared by: Dr.-Ing. Usman Allauddin
INTERNAL COMBUSTION ENGINES
ME-215
CHAP. 01 INTRODUCTION
CHAP. 16 MEASUREMENTS AND TESTING,
CHAP. 17 PERFORMANCE PARAMETERS
AND CHARACTERISTICS,