ABB Industrial Drives

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ABB Industrial Drives, Training at ABB from

ACS800 16 Sep 13 to 19 Sep 13
eLearning
© Copyright 7/29/2022 ABB.
All rights reserved.
© ABB Group
Month DD, Year | Slide 2
© ABB Group
© ABB Group
© ABB Group
© ABB Group
© ABB Group
© ABB Group
© ABB Group
© ABB Group
ACS800 product series
◼ Wide power range : 0,55 to 5600 kW

◼ Extensive offering :
◼ Single drives modules
◼ Drive modules
◼ Multidrives
◼ Key benefits :
◼ Compact and complete products
◼ Many easy-to-use programming
© ABB LV AC Drives - 2008
solutions
◼ Improved process control
◼ Premium technology
ABB
ACS800 product series
single drive
Motors
6-pulse
Supply Unit M
12-pulse
Supply Unit
(Medium Voltage)
Software:
Regenerative Braking • Standard
Supply Unit Chopper • Winch Control
• System Control
3 AC • Master-Follower
• Crane Drive Control
multidrive • Extruder Control
Supply Section Drive Sections • Pump & Fan Control
Output
Filters • Centrifuge Control
6-pulse • Spinning Control &
Supply Unit - dU/dt
- sine Traverse Control
12-pulse M
Supply Unit M
M
Regenerative
Supply Unit
ABB
ACS800 common features – hardware options
All ACS800 drives can be enhanced with :
◼ Brake options
◼ Brake chopper (standard & built-in
depending on models)
◼ Brake resistor
◼ EMC filters
◼ Sine filters
◼ du/dt filters
ABB
Regenerative drive
Uline UDC Uout
Filter Inverter DC link Inverter

+ Motor
L1 U1
Supply L2 C Ud V1 M3~
W1
L3
-
Monitoring
Control Electronics
Control control, monitoring and communication
ABB
What is a regenerative drive?
◼ A drive that can, under braking conditions, convert the
mechanical energy of the motor and connected load into electrical
energy which is returned (or regenerated) to the network
◼ Equipped with an active supply unit
◼ Allow efficient utilization of electricity and cost savings
◼ Applications with cyclic or continuous braking
◼ Braking energy returned to network - not wasted
◼ No additional resistor for energy dissipation
◼ Space saving
◼ No need for handling the waste heat
kW
300 Power
200
100 +
1 2 3 4 5
ABB
-100
- Time
-200
-300
Why regenerative drives?
◼ Energy and money savings

◼ Voltage stabilisation
◼ Line converter control follows DC voltage
reference
◼ In low network voltage conditions, motor still gets
full voltage
◼ Voltage boosting
◼ It is possible to set DC voltage reference to
higher value
◼ … and use 500 Vac class equipment in 400 Vac
network
◼ Redundancy in high power units
◼ Built-in redundancy through parallel connected
modules in high power range

◼ Each module is a complete three-phase inverter
ABB
ACS800 application program examples
◼ Crane control for fast and safe crane control

◼ Centrifuge control for effective separation of solids from liquids
and coordinates speed difference control
◼ Extruder control for reliable and safe extrusion
◼ Master/follower for load sharing between mechanically
connected motors
◼ Pump and fan for sequential closed loop control of pumps
control and fans
◼ Spinning & traverse for high quality yarn production
control
◼ Motion control for positioning and synchronising
in machinery applications
◼ Winch control for precise and safe winches control
ABB
ACS800 common features – NETA-01 module
Possibility to add web capabilities to the drives

using the NETA-01 module :
◼ Allows remote monitoring,

configuring, diagnotics and control
◼ No programming needed
◼ Password protected
◼ Controls up to 9 drives
◼ compatible with SCADA systems
ABB
ACS800 common features
Features Benefits
◼ Compact modules ➔ Savings in energy, space, installation,

cabling and maintenance
➔ Less training, engineering, commissioning,
◼ Common control features,
common tools documentation, spares and support needed
➔ Fast and accurate control, immediate
◼ DTC technology
response to load changes
➔ Ready made demanding applications. Tailor
◼ Programmability made solutions or customers applications
➔ Large scale of options, ratings and voltages
◼ Flexibility ➔ Easy to choose, easy to buy, easy to use
◼ Engineering / configuration
tools
ABB
All rights reserved. - 20 -
Type code
Help
ACS800 single drives portfolio
ACS800 single drives :
◼ Wall-mounted drives, ACS800-01

◼ Wall-mounted regenerative drives, ACS800-11
◼ Wall-mounted low harmonic drives, ACS800-31
◼ Free-standing drives, ACS800-02
◼ Cabinet-built drives, ACS800-07
◼ Liquid-cooled drives, ACS800-07LC
◼ Cabinet-built regenerative drives, ACS800-17
◼ Cabinet-built low harmonic drives, ACS800-37
ABB
Help
ACS800 Drive Series and Application Software

Hardware variants :
ACS800-01 & -11 ACS800-02, ACS800-04, ACS800-07, ACS800-17, ACS800-37,
Wall mounting Pedestal mounting Modules for Panel Cabinet mounting Cabinet mounting Cabinet mounting with
builder with DSU with regenerative ISU low harmonic ISU
Application software variants :

Standard Master-follower Test Bench

Cascade Generator Control Motion control Standard PSMS

Center Winder / Unwind PCP and ESP System
Inline Rod Pump Light System PMSM
Crane Pump and Fan Control Multi Block
Slew Spinning Centrifuge
Extruder Traverse Template
Help
Mains connection
◼ Supply voltages
– 3-phase, U2IN= 208 to 240 V, ±10%
– 3-phase, U3IN= 380 to 415 V, ±10%
– 3-phase, U5IN= 380 to 500 V, ±10%
– 3-phase, U7IN= 525 to 690 V, ±10%
◼ Supply frequency range 48-63 Hz

◼ Power factor
– 0.98 (fundamental)
– 0.93 to 0.95 (total)
◼ Suitable for floating (IT) network

– If equipped with an EMC filter, usually only for grounded

network
Help
Motor connection
◼ ACS800-01 power and voltage range

– 0.55 - 55 kW / (3~ 208 V to 240 V supply)
– 1.1 - 132 kW / (3~ 380 V to 415 V supply)
– 1.5 - 132 kW / (3~ 380 V to 500 V supply)
– 5.5 - 160 kW / (3~ 525 V to 690 V supply)
◼ Frequency 0 to 300 Hz
◼ Field weakening point adjustable from 8 to 300 Hz
◼ Motor control is ABB’s Direct Torque Control
(DTC)
Help
Ratings
Nominal ratings Typical ratings Heavy-duty ratings
Product type Supply voltage

Construction Rating (size)

Help
Environmental limits
◼ Operating temperature
– From -15 to +50°C, no frost allowed
– From +40 to +50°C at reduced output current (1% / 1°C)
◼ Operating altitude
– Up to 1000 m without derating
– For 230 to 500 V units, from 1000 to 4000 m with derating (1% / 100 m)
– For 690 V units, from 1000 to 2000 m with derating (1% / 100 m)
◼ Relative humidity
– 5 to 95%, no condensation allowed
◼ Degree of protection
– Standard degree of protection IP21, IP55 optional for harsh environments

Help
ACS800-01 Power Range

230V 400V 500V 690V
610 500
550 450
490 400 R8 R8 Pedestal or
440 355
R8
Cabinet
400 315
320 250
260 200 R7 R7
R8
210 160 R7
170 132
140 110 R6
Rated Output (kVA)
Motor Power (kW)
R6
120 90 R7 R6 Wall-mounted
100 75 ACS800-01
70 55
60 45 R6 R5
R5
50 37 R5
40 30
R4
30 22 R5
R4
25 18,5
R4
20 15 R3
R4
16 11 R3
11 7,5
9 5,5 R3
6 4 R2
5 3 R2
4 2,2 ACS800-01-0040-3
3 1,5 R2
2 1,1
1 0,75
Help
Frame Sizes
R2 R3 R4 R5 R6
Hardware details
Hardware manual ACS800-01

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Technology Concept
Component R2 R3 R4 R5 R6
Boards -Input/EMC(RRFC) or Input/varistor(RVAR), several different board types
-Main circuit (RINT) , several different board types
-Control I/O (RMIO), RMIO-02C can be use as a spare part for every ACS800
Plug-in options -Fieldbus adapter

-Analog I/O extension
-Digital I/O extension
-Encoder interface
-DDCS channels
-Panel
Power -Soldered Power module (includes: -Soldered input diode bridge -Input thyristor/diode bridge (screw)
semiconductors inverter module, braking chopper and -Soldered inverter module -Inverter module (screw)
input diode bridge) -Option: brake module (soldered) -Option: braking module (screw)
Charging -On main circuit board -Tin coated copper busbars
Main circuit busbars -On main circuit board -Transducer on main circuit board,
busbar / cable through
Current measurement -On main circuit board, soldering -With screws on main circuit board -With screws on busbars
Fan -1 DC fan for cooling

- Additional internal fan in all IP 55 and some IP21 protection class modules
Non-replaceable -Power semiconductors -Power semiconductors

parts -DC capacitors -Braking chopper
-Braking chopper
Replaceable parts -Input/EMC or input/varistor board -Input/EMC or input/varistor board -Input/EMC or input/varistor board
-Control I/O board -Control I/O board -Control I/O board
-Main circuit board -Main circuit board -Main circuit board
-Plug-in options -Plug-in options -Plug-in options

-Panel -Panel -Panel
-Fan -Fan -Fan

-DC capacitors -DC capacitors
-Power semiconductors
-Braking chopper
Block Diagram of the ACS800-01

Help
Help
Frames of Free-standing units

R8
◼ Two frame sizes R7 with enclosure

extension
– R7 and R8 R7
◼ Both frames can be

ordered with an enclosure
extension
Hardware details
Hardware manual ACS800-02

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Help
Technology Concept
Component R7 & R8
Boards -Circuit board pictures and board descriptions are presented in unit: Circuit boards.
-Control I/O (RMIO), RMIO-02C can be use as a spare part for every ACS800
Plug-in options -Fieldbus adapter
-Analog I/O extension
-Digital I/O extension
-Encoder interface
-DDCS channels
-Panel
Power -Input thyristor/diode bridge (screw)
semiconductors -IGBT Inverter element (screw), R7 1 pc., R8 3 pcs (Gate driver soldered to the IGBT)
-Option: braking element (screw)
-Only correct ABB spare part package for the drive can be used (Gate driver + IGBT)
Charging -Half-controlled input bridge, charging diode and resistor
Main circuit -Tin coated copper busbars

busbars
Current -Three transducer on main circuit, motor side, busbar through
measurement
Fan - 1-phase AC, supply via internal transformer, internal protection fuse
Parts -Parts can be replaced when the drive module is taken out from the cabinet or pedestal
Help
Block Diagram of the ACS800-02

~230
ACS800-02 FAN T 1.
RDCO CDP
2.
312R
option
+24V AIBP 3.
Ch 3
ADPI APOW
+24V 4.
Ch 2 AINP
Ch 1 RMI AINT
O
5.
Ch 0
Option Option
modules modules AGDR 6.
External
option 7.
V
modules 1. Fan transformer U W + -
Pulse encoder, Fieldbus, Extended I/O 2. Chokes
3. Filtering & Protection devices M
4. Rectifier
5. DC Capacitors
6. Inverter
7. Current transducers
Electronic Boards Help
Main circuit board, RINT

◼ Contains all high voltage and internal
measurement components
DC-capacitors Power Supply
Clamping capacitor
Diode bridge snubber RASI-board
capacitor - A/D
- PPCC-ASIC
- earth fault detection
Capacitors to
minimize radiated
emissions
Current measurement
scaling by converter type
(soldered slots)
Optical isolators for

gate drivers
DC-link
Output phases Gate driver
(Braking resistor output) transformers
Current transducers
ASIC board for the main circuit, RASI

◼ Contains main circuit low voltage control components
◼ Transmits information between the main circuit and
control boards
◼ The A/D converter is located on the board
RFI filter board, RRFC
◼ Used to meet EMC requirements
Overvoltage protection ground Input terminals
Overvoltage protection
Filter ground
Common mode
chokes
Filter capacitors
Model/version RRFC-5211
Varistor board, RVAR
Varistors
◼ Input protection board
◼ Can be used instead of
an RRFC board
◼ Version number
according to voltage
class and frame size
Ground
DDCS channel board, RDCO
◼ Optic fiber link connection board required e.g. for

DriveWindow
DDCS adapter with 4 channels

DDCS adapter connector in RMIO board

Main circuit board, AINT
◼ Contains all high voltage and internal

measurement components
Gate driver board, AGDR

◼ Gate control, saturation feedback and temperature
measurement functions
◼ Connected directly to the IGBT
◼ Types used with different IGBT elements:
– AGDR-42 for Lopak4 element
– AGDR-52 for Lopak5 element
– AGDR-62 for Econopak+ element
Power supply board, APOW
◼ Feeds power to RMIO and AINT

◼ Supply for AINP connected via AINT
Input bridge control board, AINP
◼ Controls the charging operation when power is switched on

◼ Used in:
– ACS800-02 and -04
– ACS800-07 when supply and drive unit are in same module
Input bridge protection board, AIBP
◼ Protects the input bridge against voltage peaks

◼ Used in:
– ACS800-02 and -04
– ACS800-07 when supply and drive unit are in same module
Help
Connectivity
◼ Standard analogue and digital I/O channels
◼ Extension options (connected as plug-in modules)
– Analog and digital I/O modules
– Fieldbus modules
– Pulse encoder interface modules
3 Analog inputs 2 Analog outputs
7 Digital inputs 3 Relay outputs

Digital I/O Extensions (up to 13 DI and 9 RO)

Analog I/O Extensions (up to 5 AI and 4 AO)
Pulse Encoder Adapter
Connectivity Help
Specifications of Standard I/O

◼ Standard I/O on the RMIO-01 control board
– 3 analog inputs
◼ Differential and galvanically isolated into a group
◼ Common mode voltage ±15 V
◼ One ±0(2) -10 V, resolution 12 bit
◼ Two 0(4) - 20 mA, resolution 11 bit
– 2 analog outputs
◼ 0(4) - 20 mA, resolution 10 bit
– 7 digital inputs
◼ Galvanically isolated into a group with input voltage 24 V DC and filtering (HW)
time 1 ms
– 3 relay (digital) outputs

◼ 24 V DC or 115/230 V AC
◼ Max. continuous current 2 A with changeover contact
– Reference voltage output

◼ ±10 V ±0.5%, max. 10 mA
– Auxiliary power supply output

◼ +24 V ±10%, max. 250 mA
Help
User interface
◼ Control panel CDP312R
– Multilingual alphanumeric display with
4 lines x 20 characters
– Removable, mounted on the drive
enclosure or remotely
– Start-up assistant
– Actual value display
– Fault memory
– Parameter copying
7 6 3 1
– Centralized control
– Easy programming
2
4 5
1 Start
2 Stop
3 Activate reference setting
4 Forward direction of rotation
5 Reverse direction of rotation
6 Fault reset
7 Change between Local/Remote control
Help
Protection functions
Pre-programmed protection functions Programmable protection functions
◼ Ambient temperature ◼ Adjustable power limits
◼ DC overvoltage ◼ Control signal supervision
◼ DC undervoltage ◼ Critical frequencies lock-out
◼ Drive temperature ◼ Current and torque limits
◼ Input phase loss ◼ Earth fault protection
◼ Overcurrent ◼ External fault
◼ Power limits ◼ Motor phase loss
◼ Short circuit ◼ Motor stall protection
◼ Motor thermal protection
◼ Motor underload protection
◼ Panel loss
Motor control and I/O board, RMIO
Digital inputs (6 programmable + 1 Analogue inputs and outputs

dedicated stop. Two isolated groups)
(2 current inputs + 1 bipolar
3 relay outputs +24VDC voltage input)
Panel
connector
DDCS adapter
connector
PPCC-link = serial 2 parallel ports for +24VDC power

communication to RINT option modules supply
Help
Plug-in options
◼ Used to provide additional connections between

the drive and other devices
– Fieldbus
– Pulse encoder
– Extended I/O
◼ Software-dependent
ACS800 common features – control I/O
Extensive range of Fieldbus adapters:
◼ PROFIBUS ◼ LONWORKS®
◼ Modbus ◼ CANopen
◼ ABB CS 31 ◼ Siemens Building Automation
◼ ABB AF100 ◼ Landis Division FLN
◼ ModbusPlus ◼ Johnson Controls N2
◼ DeviceNet ◼ EtherCAT
◼ InterBus-S
ABB
ACS800 common features – PC tools
Solutions for data collection, graphing
and maintenance:
◼ DriveAP: to create, edit and download

adaptive programming
◼ DriveWindow 2: easy maintenance and
remote monitoring
◼ DriveWindow Light 2: easy maintenance
and offline analysis
◼ DriveSize: helps select the optimal motor,
drive and transformer
◼ DriveOPC: remote monitoring and link to
Microsoft® applications
ABB
Help
Option Slot Allocation
Slot 1 (Upper)
– Digital I/O extension (RDIO)
– Analogue I/O extension (RAIO)
– Pulse encoder interface (RTAC)
– Fieldbus interface
Slot 2 (Middle)
– Digital I/O extension (RDIO)
– Analogue I/O extension (RAIO)
– Pulse encoder interface (RTAC)
Slot 3 (Lower)
– DDCS link (RDCO)

Help
RDCO channels
Four fiber optic channels
Channel 3 for PC Tools
Channel 2 for NTAC/ Master Follower
Channel 1 for NDIO, NAIO, NTAC

Channel 0 for Fieldbus adapters

Help
AIMA-01 I/O module adapter

◼ For connecting I/O extension modules
– 3 slots for RDIO, RAIO and RTAC
– Connected to I/O channel CH1 of RMIO
CH1
I/O Extension with AIMA
RDIO RDIO
AIMA
Help
Help
I/O Extension with N-type modules
X2 X2
8 7 6 5 4 3 2 1 8 7 6 5 4 3 2 1
R2NC R2CM R2NO R1NC R1CM R1NO R2NC R2CM R2NO R1NC R1CM R1NO
X2 X2
RXD RXD
NDIO-02 NDIO-02
DI GIT AL I /O DI GIT AL I /O
EXT ENSIO N EXT ENSIO N
T XD T XD
X1 X1
DI1A DI1B DI2 A DI 2B +24V 0V DI1A DI1B DI2 A DI 2B +24V 0V
1 2 3 4 5 6 7 8 1 2 3 4 5 6 7 8
X1 X1
AC drive types
Single drive
DC voltage
Rectifier Intermediate circuit Inverter
U1 U2
V1 V2
W1 W2
▪ Complete AC drive consisting of rectifier,

DC voltage intermediate circuit, inverter and
control electronics
© ABB Group
July 29, 2022 | Slide 57
AC drive types
Multidrive
U1 ▪ Multidrive is an AC drive that consists of

V1 one rectifier (supply unit) and several
W1 inverters connected to a common
DC voltage intermediate circuit
▪ Each inverter is able to operate
independently
▪ Braking energy from braking motors is
fed into common DC bus for use by
other motors
© ABB Group
July 29, 2022 | Slide 58
Multidrive
▪ Drive Units (INU)

ACS800-107: 3...6970 kVA
▪ Diode Supply unit (DSU)
ACS800-307 / 507: 200...5300 kVA
▪ Thyristor Supply unit (TSU)
ACS800-407 / 807: 680...6500 kVA
▪ IGBT supply unit (ISU)
ACS800-207: 70...5450 kVA
▪ Dyn. Braking unit (DBU)
ACS800-607: 320...2400 kW
▪ 3-phase Brake unit
ACS800-607: 250...6500 kW
▪ Control unit
AC800M (optional)
© ABB Group
July 29, 2022 | Slide 59
Drive units R2i – n x R8i
R2i R2i + -
- + -+ -+ -+ -+ -+
R5i
R8i
R8i
R8i
R7i
R8i
R8i
R8i
R3i
FAN
R2i
ACS800 multidrives
Redundancy
◼ Built-in redundancy through parallel U V W

connected modules
V
◼ Each module is a complete three-phase M

inverter
◼ Enables running with partial load if one ACS800 multidrive
module fails
= = =
◼ Provides for higher drive availability and ~ ~ ~
greater process uptime
U V W
U V W U V W
◼ Unique in drives - not available in
previous generation ABB drives

V
ABB
Start-up
◼ The start-up procedure of the drive is normally

performed in local mode either via the Control Panel
or with a PC
◼ The start-up procedure includes actions which need
to be performed only when the drive is powered up
for the first time e.g.
◼ Setting the language
◼ Entering the motor data according to the motor nameplate
◼ Motor identification, and
◼ Setting speed limits and acceleration/deceleration times
◼ The procedure varies depending on the application

The basic Functions of the Start-up
◼ Language selection (Parameter 99.01)

◼ Application macro (Parameter 99.02)
◼ Motor Setup (Parameters 99.04-99.10)
◼ Upload and download parameters
◼ Backup & restore
◼ Direction of rotation
◼ Speed limits (Parameters 20.01-20.02)
◼ Acceleration/deceleration times (Parameters

22.01-20.05)
Motor Nameplate
◼ Before performing any motor setup operations
check the following values in the motor name plate:
1. Motor nominal voltage

2. Motor nominal current
3. Motor nominal frequency
4. Motor nominal speed
5. Motor nominal power
Setting Start-up Parameters
◼ There are two different ways to set the drive start-

up parameters locally:
◼ Control Panel
– Start-upis limited to basic settings without
guidance
◼ PC Tool
– e.g. DriveWindow
Setting Start-up Parameters | Selecting Start-up Method with Control panel
Motor Control Mode

◼ DTC is suitable for most cases
◼ SCALAR is recommended
– For multimotor drives
◼ If the load is not equally shared between the motors
◼ If the motors are different sizes
◼ If the motors are going to be changed after the motor
identification
– When the nominal current of the motor is less than

1/6 of the nominal output current of the drive
(inverter)
– When the drive is used for test purposes with no

motor connected and if a motor ID Run or
Magnetization cannot be performed
Basic Functions
Setting Start-up Parameters | Selecting Start-up Method with Control panel
Motor Identification
◼ Drive performs ID Magnetization automatically at
the first start
◼ ID Run or ID Magnetization has to be performed if
motor values are changed
◼ Cannot be performed if scalar control is selected
◼ The Run Enable signal must be active (16.01)
◼ Note!
– If the motor is not suitable for use with a frequency
converter, the ID Run or Magnetization may fail. Scalar
control can then be used instead.

Basic Functions
| Motor Identification
| Selecting Start-up Method with Control panel
Selecting the Identification Mode

◼ Select the motor identification method in Motor
Setup (9/10) or by setting parameter 99.10
MOTOR ID RUN MODE
◼ Possible modes are ID MAGN, REDUCED or
STANDARD
◼ Default value is ID MAGN (ID Magnetization)
Motor Setup 9/10 1 L ➔ 0.0 rpm 0

MOTOR ID RUN MODE 99 START UP DATA
[ID MAGN] 10 MOTOR ID RUN
Enter:Ok RESET:Back [ID MAGN]
Basic Functions
| Selecting| Selecting
Start-up Method
the Identification
with ControlMode
panel
ID Magnetization
◼ Drive performs the ID magnetization automatically at
the first start
◼ Suitable for most applications
◼ The motor is magnetized at zero speed for 20 to 60s
◼ The drive calculates the motor model
Motor Setup 10/10 * Define signal * 1 L ➔ 0.0 rpm 0
Setup Completed. RUN ENABLE ? ACS800
Ready for ID MAGN? [DI5] ** WARNING **
Enter:Ok RESET:Back Enter:Ok ACT:Exit ID MAGN REQ
Basic Functions
| Selecting| Selecting
Start-up Method
the Identification
with ControlMode
panel
Standard and Reduced ID Run

◼ Standard or reduced ID Run selected when:
– Motor operation point is near zero speed
1 L ➔ 0.0 rpm 0
– Motor is to be operated at torques that are above ACS800
the nominal motor torque, without the need for ** WARNING **
ID RUN SEL
measured speed feedback
◼ Reduced ID Run is selected if it is not possible to

disengage the driven machine from the motor
◼ During the run the motor will rotate in the forward
direction
◼ Check that the motor can rotate safely at 80 %
nominal speed
Basic Functions
| Selecting Start-up Method with Control panel
Identification Procedure
◼ Press the LOC/REM key to change to local control
◼ Press to start the ID Magnetization or ID Run
◼ Three warnings are displayed
◼ ID Run can be stopped by pressing
ID Magnetization
1 L ➔ 1242.0 rpm I 1 L ➔ 0.0 rpm I 1 L ➔ 0.0 rpm O

ACS800 ACS800 ACS800
* * WARNING * * * * WARNING * * * * WARNING * *
MOTOR STARTS ID MAGN ID DONE
ID Run
1 L ➔ 1242.0 rpm I 1 L ➔ 1242.0 rpm I 1 L ➔ 1242.0 rpm I

ACS800 ACS800 ACS800

* * WARNING * * * * WARNING * * * * WARNING * *
MOTOR STARTS ID RUN ID DONE
◼
◼
Exercise #2
Exercise #1
Parameterisation
Help
Master-Follower
RDCO RDCO
Size of the link: One master and max. 10 follower stations. If more than 10 follower station is required
contact ABB representatives.
◼
Exercise#1
Adaptive Programming
Help
Help
Why should drives be connected to a fieldbus?
◼ In a system consisting of several

drives, number of I/O signals to be
wired increases and fieldbus
provides cheaper and more reliable
alternative to control the drive
◼ Drive can be configured, FIELDBUS
parameterized and monitored via

fieldbus operation
I/O’s from sensors
◼ Drive provides lots of diagnostics
information via fieldbus interface
◼ Drive can locally handle complex

tasks and information to and from

the upper level system can be
transferred via fieldbus
Help
Help
Help
Help
Help
Capacitor Reforming
Help

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ABB Industrial Drives, Training at ABB from

◼ Wide power range : 0,55 to 5600 kW

All ACS800 drives can be enhanced with :

Filter Inverter DC link Inverter

◼ Energy and money savings

modules in high power range

◼ Crane control for fast and safe crane control

◼ Winch control for precise and safe winches control

Possibility to add web capabilities to the drives

◼ Allows remote monitoring,

◼ Compact modules ➔ Savings in energy, space, installation,

ACS800 single drives :

◼ Wall-mounted drives, ACS800-01

ACS800 Drive Series and Application Software

Application software variants :

Standard Master-follower Test Bench

Cascade Generator Control Motion control Standard PSMS

◼ Supply frequency range 48-63 Hz

◼ Suitable for floating (IT) network

– If equipped with an EMC filter, usually only for grounded

◼ ACS800-01 power and voltage range

Product type Supply voltage

Construction Rating (size)

– Standard degree of protection IP21, IP55 optional for harsh environments

ACS800-01 Power Range

Motor Power (kW)

Hardware manual ACS800-01

Plug-in options -Fieldbus adapter

Charging -On main circuit board -Tin coated copper busbars

Fan -1 DC fan for cooling

Non-replaceable -Power semiconductors -Power semiconductors

-Plug-in options -Plug-in options -Plug-in options

-Fan -Fan -Fan

Block Diagram of the ACS800-01

Frames of Free-standing units

◼ Two frame sizes R7 with enclosure

◼ Both frames can be

Hardware manual ACS800-02

Main circuit -Tin coated copper busbars

Block Diagram of the ACS800-02

Main circuit board, RINT

Optical isolators for

ASIC board for the main circuit, RASI

RFI filter board, RRFC

◼ Used to meet EMC requirements

Overvoltage protection ground Input terminals

Varistor board, RVAR

DDCS channel board, RDCO

◼ Optic fiber link connection board required e.g. for

DDCS adapter with 4 channels

DDCS adapter connector in RMIO board

Main circuit board, AINT

◼ Contains all high voltage and internal

Gate driver board, AGDR

Power supply board, APOW

◼ Feeds power to RMIO and AINT

Input bridge control board, AINP

◼ Controls the charging operation when power is switched on

Input bridge protection board, AIBP

◼ Protects the input bridge against voltage peaks

3 Analog inputs 2 Analog outputs

7 Digital inputs 3 Relay outputs

Digital I/O Extensions (up to 13 DI and 9 RO)