Pangulir Gold Development Project

1001-155-QAC-ITP-BARA-002

PEMBANGUNAN ACID STORAGE TANK

DAN PIPING PT. SUMBAWA JUTARAYA

Inspection Test Plan Acid Pipeline

1001-155-QAC-ITP-BARA-002

A0 05/01/2024 Issued for Review ARD BTR SHA

PREPARED BY CHECKED BY APPROVED BY

REV. DATE STATUS
PT. BERKAH ANDALAN REKAYASA
Pangulir Gold Development Project
1001-155-QAC-ITP-BARA-002

REVISION LOG

No. Rev. Date Description

1 0A 05/01/2024 INSPECTION TEST PLAN FOR ACID PIPELINE

Pangulir Gold Development Project
1001-155-QAC-ITP-BARA-002

TABLE OF CONTENTS

1. TUJUAN UMUM ............................................................................................................4

2. RUANG LINGKUP.........................................................................................................4
3. REFERENSI DAN STANDART .....................................................................................4
4. DEFINISI .......................................................................................................................4
Pangulir Gold Development Project
1001-155-QAC-ITP-BARA-002

1. TUJUAN UMUM

Prosedur ini menjelaskan prosses inspeksi dan pengujian di workshop maupun di lapangan untuk

proyek Pembangunan Piping Acid PT. Sumbawa Jutaraya.

2. RUANG LINGKUP

Prosedur ini mencakup persyaratan pemeriksaan dan pengujian lapangan selama kegiatan

konstruksi tangki pada kegiatan fabrikasi dan instalasi di workshop / site oleh PT. Berkah Andalan

Rekayasa untuk proyek Pembangunan Piping Acid PT. Sumbawa Jutaraya.

3. REFERENSI DAN STANDART

ASME B31.3 : Process Piping

ASME Sec IX : Qualification / Approval of welding procedure specification (WPS)

BPVC Section IX (2019) : Qualification Standard for welding and Brazing Procedures, welder,

Brazers, and Welding and Brazing Operator

4. DEFINISI

Berikut petunjuk saat digunakan :

Perusahaan : PT. Sumbawa Jutaraya

Project : Pembangunan Tangki dan Pipa Acid

Kontraktor : PT. Berkah Andalan Rekayasa

 SITE INSPECTION & TEST PLAN
PROJECT ACID TANK AND PIPING
OWNER : PT. Sumbawa Jutaraya DOC. NO : 1001-155-QAC-ITP-BARA-002
KONTRAKTOR : PT. Berkah Andalan Rekayasa REV : 0A
PROJECT NAME : PROJECT PIPING ACID DATE : 5-Jan
LOCATION : Pengulir Gold and Development Project
DICIPLINE : PIPING
ITEM INSPECTION LEVEL
PROCESS DESCRIPTION/INSPECTION ACTIVITIES REFERENCE DOCUMENT ACCEPTANCE CRITERIA CERTIFYING VERIFYING DOCUMENT REMARKS
NO
A DOCUMENT
Inspection & Test Plan Sub-Cont BARA SUMBA
1 Approval of drawing and design calculation ASME B 31.3 - 2018 ASME B 31.3 - 2018 Design Calculation & DWG P P A
2 Qualification / Approval of welding procedure specification (WPS) ASME SECT.IX ASME SEC. IX WPS & PQR P P A
3 Qualification / Approval Personnel certificate ASME SECT.IX ASME SEC. IX Certificate, Welder Test Result P P A
4 Approval Material Brand & Specification
a. Gate valve & flexible joint Owner Specification Owner Specification/CSS Technical query/ Material Approval docs. P P R
b. Pipe & Fitting Owner Specification Owner Specification/CSS Technical query/ Material Approval docs. P P R
c. Painting / Coating Material Owner Specification Owner Specification/CSS Technical query/ Material Approval docs. P P R
5 NDT Procedure
a. Penetrant Test ASME B 31.3 - 2018, ASME SECT.V ASME B 31.3 - 2018 NDE Procedure P P A
b. Ultrasonic Test ASME B 31.3 - 2018, ASME SECT.V ASME B 31.3 - 2018 NDE Procedure P P A
6 Hydrotest Procedure ASME B 31.3 - 2018, ASME SECT.V ASME B 31.3 - 2018 Procedure P P A
7 Surface Preparation and Painting Procedure SSPC, ASTM SSPC, ASTM Procedure P P A
8 Inspection of Coating Results (visual, DFT) Procedure SSPC, ASTM SSPC, ASTM Procedure P P A
a. Visual SSPC, ASTM SSPC, ASTM Procedure P P A
b. Dry Film Thickness SSPC, ASTM SSPC, ASTM Procedure P P A

B MATERIAL INSPECTION
1 Material Receiving
a. Review of Material Cert to Conform With Specification Owner Specification Material Specification Mill Certificate P P R
b. Check Corelation between Mil Certificate and Material Identification Owner Specification Material Specification Mill Certificate P P R
c. Physical checking of materials (visual, dimensional, and testing) JIS,ASTM Material Specification Inspection Report P P R

E SITE INSTALLATION / ERECTION

1 Spool joint, Double Spool Joint & Tie in (Pipe & Accessories)
a. Fit up Inspection & Alighment Check ASME B 31.3 - 2018, ASME SECT.V ASME B 31.3 - 2018 Report P P A
b. Visual Inspection ASME B 31.3 - 2018, ASME SECT.V ASME B 31.3 - 2018 Report P P A
c. Penetrant Test ASME B 31.3 - 2018, ASME SECT.V ASME B 31.3 - 2018 Report P P A
d. Vacuum Box Test ASME B 31.3 - 2018, ASME SECT.V ASME B 31.3 - 2018 Report P P A
e. Ultraconic Test

F HYDROTEST
1 Barton Chart Recorder Hydrotest
a. Pressure 25% (Holding time 30 minutes) ASME B 31.3 - 2018, ASME SECT.V ASME B 31.3 - 2018 Report P P W
c. Pressure 50% (Holding time 30 minutes) ASME B 31.3 - 2018, ASME SECT.V ASME B 31.3 - 2018 Report P P W
e. Pressure 100% (Holding time maksimum 2 hours) ASME B 31.3 - 2018, ASME SECT.V ASME B 31.3 - 2018 Report P P A

G COATING
1 Check temperatur & humidity Surface Prep. & Paint Procedure Surface Prep. & Paint Procedure Report P P SW
2 Check Blasting Material Surface Prep. & Paint Procedure Surface Prep. & Paint Procedure Report P P SW

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 SITE INSPECTION & TEST PLAN
PROJECT ACID TANK AND PIPING
OWNER : PT. Sumbawa Jutaraya DOC. NO : 1001-155-QAC-ITP-BARA-002
KONTRAKTOR : PT. Berkah Andalan Rekayasa REV : 0A
PROJECT NAME : PROJECT PIPING ACID DATE : 5-Jan
LOCATION : Pengulir Gold and Development Project
DICIPLINE : PIPING
ITEM INSPECTION LEVEL
PROCESS DESCRIPTION/INSPECTION ACTIVITIES REFERENCE DOCUMENT ACCEPTANCE CRITERIA CERTIFYING VERIFYING DOCUMENT REMARKS
NO

3 Check Surface Preparation as per specification ISO 8501 , ISO 8503 Surface Prep. & Paint Procedure Report P P A
4 Visual & DFT Painting (each layer) ASTM D 7091 Surface Prep. & Paint Procedure Report P P A

I HAND OVER PREAPARATION & DOCUMENTATION

1 Manufactur's Data Report (MDR) Owner Specification Inspection Data Book Report P P A
2 As Built Drawing Owner Specification Project Spec/Drawing As Built Drawing P P A

P : PERFORMED / PREPARED H : HOLD POINT W : WITNES

R : REVIEW SW : SPOT WITNES A : APPROVAL
INVOLVEMENT PARTY SUB-CONT PT. BERKAH ANDALAN REKAYASA PT. SUMBAWA JUTARAYA

SIGNATURE

NAME
SIGN DATE
JOB TITLE

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