253 BRAKE TEST REPORT

Vehicle check list

TEST DATE TIME
AMB.TEMP
VEHICLE MODEL Compact Django TEST SITE
CHASSIS NO ROAD SURFACE
MOTOR NO
VEHICLE WEIGHT INSTRUMENT USED

GVW

SOLO

DUAL

BRAKE SYSTEM BRAKE SYSTEM DIAMETER

FRONT

REAR

TYRE PRESSURE TYRE MAKE

FRONT (psi) FRONT CST tubeless tyre
REAR (psi) REAR CST tubeless tyre
CONDITION OF TYRE Test Summary

SPEEDOMETER

RIDER

PILLION RIDER

1.FRONT BRAKE

Front brake test-Solo Front brake test-Dual

stopping
load(kg) MFDD(m/s²) load(kg)
distance(m)
limit: <37.32 ≥ 4.4 limit:
6 6
8 8
10 10
WL WL

Front brake test(solo) Front brake test(dual)

12 12

10 10
stance(m)

tance (m)

8 8
 Front brake test(solo) Front brake test(dual)
12 12

10 10
Stoppin g diistance(m)

Stopping distance (m)

8 8

6 6

4 4

2 2

0 0
6 8 10 WL 6 8 10
Load (kg) Load (kg)

2. REAR BRAKE

Rear brake test-Solo Rear brake test-Dual

stopping
load(kg) MFDD(m/s²) load(kg)
distance(m)
limit: 53.88 ≥ 2.9 limit:
6 6
8 8
10 10
WL WL

Rear brake test(solo) Rear brake test(dual)

12 12

10 10
Stoppin g diistance(m)

Stopping distance (m)

8 8

6 6

4 4

2 2

0 0
6 8 10 WL 6 8 10
Load (kg) Load (kg)

3.BOTH BRAKE

Both brake test-Solo Both brake test-Dual

stopping
load(kg) MFDD(m/s²) load(kg)
distance(m)
limit: <33.36 ≥ 5.1 limit:
 6 6
8 8
10 10
WL WL

Both brake test(solo) Both brake test(dual)

12 12

10 10
Stoppin g diistance(m)

Stopping distance (m)

8 8
6 6
4 4
2 2
0 0
6 8 10 WL 6 8 10
Load (kg) Load (kg)
 Brake fade test for brake pad
1. baseline test
Load (kg) Stopping Distance(m) MFDD(m/s²)
Limit:
6 82.99 1.67
8 79.65 1.74
10 58.79 2.36
WL

Baseline test
90 82.99
79.65
80
70
Stopping distance(m)

58.79
60
50
40
30
20
10
0
6 8 10 WL
Load (kg)

2. hot brake stop test

Load (kg) Stopping Distance(m) MFDD(m/s²)
Limit:
6 102.72 1.4
8 86.55 1.66
10 58.77 2.44
WL

hot brake stop

120
102.72
100
86.55
Stopping distance(m)

80
58.77
60

40

20

0
6 8 10 WL
Load (kg)
 40

Stopp
20

0
6 8 10 WL
Load (kg)

3. recovery test
Load (kg) Stopping Distance(m) MFDD(m/s²)
Limit:
6
8
10
WL

Recovery test
120
102.72
100
86.55
Stopping distance(m)

80
58.77
60

40

20

0
6 8 10WL

Load (kg)
58.79

10 WL

58.77

10 WL
10 WL
 IS 14464-2010 Euro R78 BRAKE PERFORMANCE REGULATION
REGULATIONS
Vehicle details
INDIAN
Category 3 Vehicle- A power driven vehicle
Category 3-1 Vehicle- two-wheeled moped-speed not exceeding 50
Category 3-2 Vehicle- three-wheeled moped
Category 3-3 Vehicle- two-wheeled motorcycle speed exceeding 50

Note

1.Test speed should not exceed 60 kmph. Maximum test speed limit= 60 kmph

1.Brake performance test

Single brake system -Front brake

Test Speed
Vehicle max Stopping distance(S)
Vehicle catogory kmph
speed(kmph) Formula
(0.9Vmax)

3-1 0 S ≤ 0.1 V + 0.0111 V^2

3-2 0 S ≤ 0.1 V + 0.0143 V^2
3-3 60 S ≤ 0.1 V + 0.0087 V^2

Single brake system -Rear brake

Test Speed
Vehicle max Stopping distance(S)
Vehicle catogory kmph
speed kmph Formula
(0.9Vmax)

3-1 0 S ≤ 0.1 V + 0.0143 V^2

3-2 0 S ≤ 0.1 V + 0.0143 V^2
3-3 60 S ≤ 0.1 V + 0.0133 V^2

Single brake system -Both brake

Test Speed
Vehicle max Stopping distance(S)
Vehicle catogory kmph
speed kmph Formula
(0.9Vmax)

3-1 and 3-2 0 S ≤ 0.1 V + 0.0087 V^2

3-3 60 S ≤ 0.1 V + 0.0076 V^2
2.Brake fade test
The stopping distance: S2 ≤ 1.67 S1 – 0.67 x 0.1V
where:
S1 = corrected stopping distance in metres achieved in the baseline test.
S2 = corrected stopping distance in metres achieved in the hot brake stop.
V = specified test speed in km/h

Note

1.Test speed should not exceed 60 kmph. Maximum test speed limit= 60 kmph

Brake fade test- Baseline test

Test Speed-
Vehicle max Stopping distance(S1)
Vehicle catogory V (kmph)
speed(kmph) Formula
(0.9Vmax)

3-3 89 60 S1 ≤ 0.1 V + 0.0087 V^2

Brake fade test- Hot brake stop

Test Speed-
Vehicle max Stopping distance(S2)
Vehicle catogory V (kmph)
speed(kmph) Formula
(0.9Vmax)

3-3 S2 ≤1.67 S1– 0.67x0.1V

KE PERFORMANCE REGULATION
EU:L1:R78 Vehicle category
Vehicle details

Vehicle- A power driven vehicle

icle- two-wheeled moped-speed not exceeding 50 km/h.
Vehicle- three-wheeled moped
icle- two-wheeled motorcycle speed exceeding 50 km/h

mit= 60 kmph

stem -Front brake

calculated
MFDD(m/s2)
stopping distance(m)

0 ≥ 3.4
0 ≥ 2.7
37.32 ≥ 4.4

ystem -Rear brake

calculated
MFDD(m/s2)
stopping distance(m)

0 ≥ 2.7
0 ≥ 2.7
53.88 ≥ 2.9

ystem -Both brake

calculated
MFDD(m/s2)
stopping distance(m)

0 ≥ 4.4
33.36 ≥ 5.1
 ne test.
rake stop.

mit= 60 kmph

est- Baseline test

calculated
MFDD(m/s2)
stopping distance- S1(m)

37.32 ≥ 4.4

st- Hot brake stop

calculated MFDD(m/s2) ≥ 60%

stopping distance- S2(m) Baseline MFDD

0
hicle category