Professional Documents
Culture Documents
Self Inspection
Self Inspection
1.1 To lay down a procedure for carrying out self inspection of various department to
ensure the lmplementation and compliance with CGNIP to assess the area for
improvement and continuous Quality lmprovement
2.0 Scope
2.1 This SOP is applicable for carrying out the self- inspection of all functional
departmen! of Lucent Biotech Ltd. (Unit-ll) Roorkee.
3.0 Responsibility
4.O Accountability
5.0 Procedure:
I I
5.1 Areas for self-inspection but not limited to:
5.1.17 Equipments.
5.2.1 Announced Inspection: This type inspection shall be conducted as per the
annual selt inspection schedule/ plan Announced Inspection should be
performed periodically (twice in year or Every six month tl5 days for each
department) for verification, monitoring, implementation and effectiveness of
quality systems by audit team selected by the Head of QA.
5.3 QA head will be head of self-inspection team and heads of Q.C., production, stores,
personnel and maintenance or their authorized nominees shall be members of the
team. A list of the auditor shall be oreoared in format no. OAJ006/F03 titled "Lrst of
Auditors"
5.4 Evaluation of Auditors: The auditor shall be selected on the basis of following
poinl
5.4.1 Technical qualification: Technical qualification of auditor shall be science
graduate (minimum qualification B Sc / B. pharmacy / B.E. / B. Tech)
I u.o.a., l\4inimum three time audit shallfbe done as observer with auditor.
(This point shall not be applicable to department head).
5.5 Certificate shall be given to auditors as per format no. QAJ006/F14 titled "certificate
of Auditors"
5.6 Annual calendar for self-inspection shall be prepared and Approved for the
forthcoming year at the end of current Year (Refer format no QA,/006/F02 titled "Self
I inspection schedule"). t
5.7 Head QA shall announce the schedule and the team members for self inspection.
5.8 QA personnel shall be discuss with head QA, nominated auditor and auditee for
inspection date as given in approved self inspection schedule and circulate
inspection date in format No.QAJ006/F11 tiled "Self inspection circular"
5.9 Self inspection shall be conducted within t 15 days of the scheduled dates as per the
self inspection calendar.
5,10 Conduct the self inspection at least twice in a year lf possible increase the frequency
depending upon the complexities of operations involved. Carry out one inspection in
first half of the year and the second inspection in the second halt of the year. The gap
between the two insDections shall be minimum four months.
5.11 Self-inspe ion may also be contcted on special occasions for example before a
5.13 Conduct the self inspection as per respective departmental audit check list. lf
additional shortcomings are observed, attach an annexure with the observations
5.14 Head of department or his nominee (Auditee) shall answer the queries of auditor
5.15 Auditors shall note down the lobservations and discuss the observations with
individual dept Head or auditee. The audit team shall also ensure that all previous
audit non conformances have been cleared up or addressed.
5.17 The observations are classified as Critical, Major and minor based on the impact of
the observation on quality, safety, purity of the products and GMP. The general
guideline to be followed to classify is as given below:
5.'17.1 Critical: This directly affects the quality, safety and purity of product and not
complying Vith GIVIP practice. Corrective action to be taken inlTediately.
tf
5.17.1.1 Deflciencies which have a high probability of causing adverse
consequences to the patient.
5.17.3 Minor: Defects, which can be noted and corrected at scheduled program. lf it
has no impact on the product quality but indicates departure with respect to
cGl\4P compliance.
5.18 Audit team shall be prepare report in format No. OA,/006i F13 titled "compliance
report of non-compliance raised during self inspection". within 7 working days and
senl a copy to respective department for action taken (corrective and preventive
action with targeted date).
I
5.19 Department head / designee shall be prepare compliance report and submit in QA
department within 7 working days after receive of observation report
5.20 Soft copy (electronically generated copy) can be use for preparation of the self
inspection report and compliance report.
5.21 Ouiity Assurance to check the adequacy of the actidn plan. lf some of the actions
are not appropriate or not sufficient then Quality Assurance to finalize the action plan
with consultation of concerned department head The self inspection report shall not
be closed unless allthe non-comDliance has been eliminated and the same has been
verified by carrying out the follow up inspection
5.22 Department head / designee shall be complies all observation within targeted date as
mentioned in format No.QAJ006/F13 tiled "Compliance Report of Non-Compliance
Raised during Self Inspection".
5.23 In case of Critical observation, which require capital investment, inform management
for necessary corrective action and decide the target date of compliance
5.24 The CAPA shall be trigger as per SOP No QAJ035 titled "Procedure for Corrective
and Preventive Actions (CAPA)".
I
5.25 Department head / designee can be take 'extension for CAPA with proper justiflcation.
5.26 QA personnel shall be verified the closer status of CAPA and record in format No.
5.27 Time period for verification of the CAPA closure status by QA personnelwill bewithin
10 working days from targeted date
8.0 References
9.0 Abbreviations
10.0 DistributionList:
c
DeDUDistributed to Copy No.
No.
'
Checked Bv
Approved By
Executive QA
Head QA
, W- v14\ 2llolrlwL\-
o6lto>L
Authorized Bv Head Plant ,'> obl vol L-
Format No : oPlool rol -oo
MASTER COPY
STANDARD OPERATING PROCEDURE T For Restricted Circ ulation
Annexure I
Format No.QA,/o06/F01-00
Annexur€-ll
LUCENT BIOTECH LIMITED ruNrr-l|
@ 165/3, Nalhera, Anantpur, Puhana, Roorkee, Distt: Haridwar (Uttarakhan dl
Department QUALITY ASSURANCE
Title sel nsoection Schedule Paqe of
For Year:........,,............,....
Depar Month
tment
Jan. Feb. Mar. Apr. May. JUn. Jul. Aug sep. Oct, Dec.
Pan
Actual
Pan
Actual
Plan
Actual
Plan
Actual
Planl I
Plan
Actual
Prepared By Approved By
Annexure-lll
LUCENT BIOTECH LIMITED ruNr-n)
@ 165/3, Nalhera, Anantpur, Puhana, Roorkee, Distt: Haridwar (lJttarakl-rand)
Approved by
Sr. Total Head QA/
Name of Auditor Department Qualification
No, expeflence
Desiqnee
Format No.QAJOO6/F03-00
Annexure-lV
LUCENT BIOTECH LIMITED rurr.rn
@ '165/3, Nalhera, Anantpur, Puhana, Roorkee, Distt: Haridwar (Uttarakhand)
I
Name of Auditor(s)
BRIEF REPORT
Documents reviewed
> SOPS r
Satisfactory/Not Satisfactory/N R
> Job responsibility Satisf actory/Not Satisfactory/N R
Record Reviewed
> Equipment Calibration Record ( lf applicable) Satisfactory/Not Satisfactory/N R
Authors Desionation Sio nature Date
PreDared Bv Officer QA U v)4' >) | ol, I t-Lr- '
Checked Bv Executive QA T turb ,t loh.l ,-LL
Approved By I Head QA lry4L .t>l o'61 >a>2-
Authorized Bv Head Plant oAlha
Format No : QA,/001/F01-00
MASTER COPY
STANDARD OPERATING PROCEDURE For Reitricted Circ ulation
C. Receiving Bay:
ls the Air Curtain working properly?
ls the Area is clean as per SOP? Check Record.
ls the Area maintained in a good state of repair?
ls Vacuum Cleaner available?
Check it for proper functioning.
ls the SOP for operation and cleaning displayed?
Format No : QAJOOI/FO1-OO I
MASTEP.-coP
---.------
STANDARD OFERATING PROCEDURE For Restricted Circ ulation
actionbeen imolemented?
ls there an SOP describing the dispensing of printed
16
oackaqinq materials?
ls there an SOP for dispensing additional packaging
17. materials if the quantity initially dispensed to
oroduction was not sufficient?
ls there an SOP for the return of printed packaging
materials to the stores?
18
. ls it followed?
. ls the return recorded?
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
G.F nished Goods Store;
ls the Area is clean as per SOP?
1
Check Record.
2 ls the Area maintained in a good state of repair?
| ls there an SOP for the distribution of finish(S goods
3.
after release?
Examine the distribution records for products.
4
Are the goods distributed according to FIFO?
Observation :
Sr. Compliance
Requirements Remarks
No. Yes No N/A
H.D spensrng
ls the Area is clean as per SOP?
1
Check Record
2 ls the Area maintained in a qood state of repair?
3 ls there an SOP describing dispensing opelations?
Examine the status board of the dispensing area
ls the material currently being dispensed recorded
on it?
ls the airflow svstem ooerational?
Authors Desionation Sionature Date
PreDared Bv Officer QA U uI{ z)l ol' >o2 L
hecked Bv Executive QA. >rlo
Approved By Head QA WL 2>1"$ >ot-L
A thorized Bv Head Plant ,tr-|06 L4rL-
Formal No. : QA"/OO1/FO1-OO
MASTER COIY
STANDARD OPERATING PROCEDURE For Restricted Circ rllation
Format No.QA,/o06/F04-01
Format No : QAJ001/F01-0b
MASii:i.i COPY
STANDARD OPERATING PROCEDURE I For Restricted Circulation
Annexure-V
ts
Department
LUCENT BIOTECH LIMITED rururr-rn
165/3, Nalhera, Anantpur, Puhana, Roorkee, Distt: Haridwar (Uttarakhancl)
QUALITY ASSURANCE
Title AUDIT CHECKLIST FOR PRODUCTION Paqe No - of
Name of Audito(s)
I
BRIEF REPORT
Documents reviewed
> SOPS Satisfactory/Not Satisfactory/NR
> Jpb responsibility Sa{sfactory/Not Satisfactory/NR
Record Reviewed
> Equipment Calibration Record ( lf applicable) Satisfactory/Not Satisfactory/NR
> Equipment Qualification Record Satisfactory/Not Satisfactory/NR
, Authors Desionation Siqnature Date
Preoared Bv Officer QA tMtF,..- 2l VXL
Checked Bv Executive QA 6 V'61-'\
t Approved By Head QA ' '.8${4, 9-'>- oEl wtL
Authorized Bv Head Plant nbl L0 12-
Format No. : bA,rootlFot-oo
llvtAs itir: copv
STANDARD OPERATING PROCEDURE For Restricted Circ ulation '
LUCENT BIOTEGH LIMITED turutr-tn
165/3, Nalhera, Anantpur, Puhana, Roorkee, Distt: Haridwar (Uttarakhand)
Conclusion:
Sr. Compliance
Requirements Remarks
No. Yes No N/A
B.Personnel
1.
Are a complete index and a complete set of
applicable SOPS available in the department?
2 Are the index and the SOP'S current?
3. Are the of SOP's available at the respective places?
Observation
Sr. Compliance
Re q u ire rB ents RerYra rks
No. Yes No N/A
C. Fa ilities
1.
ls the department maintained in a good state of
eoai? | I
2.
ls the department heat and orderly with sufficient
soace for eouioment and operations?
3.
Are all the raw materials for one batch assembled on
a oallet?
Where more than one pallet is designated for one
batch, is each pallet clearlv labelled?
Are allwork areas cleady labelled with the name and
5.
the batch number of the Droduct beino orocessed?
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
D. Prevention of Cross-Gontamination I
Are doors closed at all times?
1.
Do thev know ourDose of air lock?
2.
ls a personnel clothing clean, unstained, and dust
free. includino foot wares?
Authors , Desionation Siqnature ' Date
Preoared Bv Officer QA N"Y ,-llDAlioz)_
Checked Bv Executive QA l{.'rD?' >tl 6 6l \o,1-
Approved By ' Head QA Ng'"4 .rziob 14LL
Authorized Bv Head Plant L2- | olo 141'L-
Format No : QA,/OO1/FOl-OO t
MASI"ER COPY
STANDARD OPERATING PROCEDURE I For Restricted Circulation
3.
ls pressure differential is maintained in working
areas at all times durino work?
A
ls there a record of the pressure differential?
5.
What is the quality of the air in the departmenl (filter
desionation)?
6.
Are their approved SOP'S for the maintenance of
filters?
7.
ls dirty equipment covered prior to transfer to the
washino room?
Obse vation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
E. Eq ipment and Facility Cleaning
1.
Are pallets and drums brought into the area clean
are free from oowder / dust / dirt?
2. ls the equipment neat, clean, and rust free?
3. Are the equipment suitably designed for its purpose?
Are fre equipment constructed so that product I
contact surfaces are not reactive or absorptive, so
that it will not contaminate or in any way affecl the
Droduct beino manufactured?
5.
Are there specific procedures for the cleaning of
maior eouioment items?
Do cleaning procedures include a requirement for
6.
the cleaning of accessories?
ls there a written procedure for washing the finger
7.
bags of fluid bed dryers?
5
which the check is performed. I
Are they in a good state of repair?
Do they bear a valid calibration sticker?
Examine the batch record for a batch that is being
processed.
6
Product:
Batch No.:
ls the master formula signed as being an accurate
7
copy of the original?
Have any changes to the master formula been
8.
authorized by QA?
ls the record completely and accurately fllted out up
I to the appropriate stage of processing?
'10. Are all in-process results within the deflned limits?
1'l Are the in process material properly labeled?
18
Are punches lubricated in the department and, if so,
with an approved lubricant?
19 ls there an approved SOP for in-process control?
Does the BMR/BPR state at what frequency tests
20
must be performed bv Production personnel?
Examine a batch record. t I
22. Do all test results conform to specifications?
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
G. Lubricants
ls equipment designed in such a way that lubricants
1. or coolants cannot come into contact with
comoonents or druo oroduct?
Check whether food-grade ubricants have been
2.
used for lubricatino the eou omenl pans.
Examine the lubricants avalable in the department.
3. Are they clearly labelled and stored in a sanitary
manner?
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
H. Equipment Calibration
ls there an approved annual program for the
1.
Calibration of all Droduction equioment?
Select three eouiDment items and examine the
2.
Calibration records.
ls all critical instrumentation on the eouioment items
3.
identified with a valid calibration tao?
Physically verify that all instruments found on the
eouiDment items are included in the Calibration file.
Are the Calibrations reports checked by appropriate
5.
Dersonnel?
6 Are the reports completely and accurately filled out?
Any Other Observation
Format No.QA,/006/F05-01
Annexure-V I
LUCENT BIOTECH LIMITED ruHrrrn
@ '165/3, Nalhera, Anantpur, Puhana, Roorkee, Distt: Haridwaa (Uttarakhand)
BRIEF REPORT
Documents reviewed
> SoPs/STPs/Specifications Satisfactory/Not Satisfactory/NR
)k-,-.--
ztlotlb>\
2,Ll6Al ro>I)
>vl4lt^t'u
I Format No. : QA/001/FOl 00
MASTER COPY
STANDARD OPERATING PROCEDURE For Restrictetl Circulation
5.
. Clearly labelled with their proper name?
. Labelled with dale of receipt and/or expiration
date?
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
D. lnstrumentation and Calibration
ls there an approved preventive maintenance
1. program for all equipment / instruments used in the
laboratory?
2 ls there evidence that it is followed?
ls the program based on manufacturel
3.
recommendations?
lf not, ts there a documented rationale for the I
alteration of the schedule?
ls there documented evidence that the person who
5. performs the pfeventive maintenance is qualified to
do so?
Are there written procedures for operating the
6.
instruments?
Are there wfitten procedures for calibrating the
7.
instruments?
8 ls there a valid calibration card on each instrument?
Examine the calibration records for the instruments.
I
. I
I Are they up-to-date?
. Are the results within limits?
Where standafds are used to calibrate an
10
instrument. is there a written Drocedure for their
Authors Desiqnation Siqnature Date
PreDared BV Officer QA ln^'tt!-- ' r)-t oL 1,o)-'L
Checked Bv Executive QA .Ll oA \4)-L
ApProved By Head QA
,w"r 11I o6l,DL1^
Authorized Bv Head Plant :4.c-'-' ,r101 ,oL2-
Format No : QAJ001ryF01-00
MASTER COPY
STANDARD OPERATING PROCEDURE For Restricted Circ ulation
preparation?
Where ever applicable are the inslruments are
11.
calibrated to the traceable standards?
ls there a schedule of validating the computer
12
software programme?
13 ls the schedule followed correctly?
Does the schedule includes all the relevant
14
software used in O.C.
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
E. Sa 11ple Receipt, Storage and Documentation
ls a specific person responsible for the receipt of
1.
samples for testirig?
ls there a written SOP describing sample receipt
2.
and recordrng (loggrng In)? |
3. Where are samples stored before and after testing?
Are samples retained after completion of testing
and reporting? lf not, What happens to samples
after testing and repo(ing are complete?
ls there a time limit on how long a sample may
5.
remain in the laboratory prior to testing?
6. Afe the reserve samples kept as per procedure?
ls the aDDroved vendor list for all raw materials and
7.
packing materials available?
Observation
Sr, Compliance
Requirements Remarks
No. Yes No N/A
F. Test Procedures
uthors
A Desionation Siqnature Date
Prepared Bv Officer QA 01h'9.- dbl )a)--'L
Checked By Executive QA DI ohl >n >L
Approved By Head QA Mu4, zt')obl tozz-
Authorized Bv Head Plant Cr'jjj z- oblt'ol'l-
Formlt No : QA,/001/F01-OO
MASTER COPY
STANDARD OPERATING PROCEDURE For Restricted Circulation
Batch No. :
ls it being accurately followed?
Has the test method been validated for precision
5
and reliability?
Has the analyst recorded all the relevant details of
6. the product being tested, including the attachment
of printouts or record of weighing?
ls there documented evidenle that system
7. suitabilitv was determined Drior to use of the
I
chromatography in the analysis?
ls there a reference to the test method used in the
8.
analyst's Test Data Sheet (TDS)?
Do retention samples form part of laboratory
9.
recoros.
ls written cleaning procedure available for all
10
instruments and glassware?
Are laboratory records having name of Product and
11.
Batch number?
Are laboratory records indicbting date of receipt of
12
sample and expiry date?
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
G. Recording Results
1 Examine an analyst's Test Data Sheet.
2. ls it neatly tllled in and legible?
3. Are any cross-outs initialed and dated?
ls there a record of the instrument used for testino
together with any raw data?
5. Are all calculations recorded?
Are all charts, graphs, and printouts labelled with
the
6.
. Product name and batch number?
. Date of the test?
Are numbers rounded in accordance with an
7.
approved SOP?
Do the date+n graphs/charts match with the dates I
8.
of analysis?
ls there a statement in the worksheet as to whether
9.
or not the samole oasses the test?
Are references of lnstruments/Eouioment's and
10
volumetric solution used oiven in the worksheet
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
H. Reference Standards / Working Standards
1. Examine a rbference standard.
2 ls it stored appropriately?
3. ls document available for receipts of same?
J. Evaluation of Results
ls there an SOP for review of test data and
1.
calculations?
Are raw data reviewed prior lo release from ihe
2. laboratory by a person other than the analyst who
performed the test?
Do reviewers sign the TDS to indicate that it has
3.
been reviewed?
Observation
Sr. Compliance
Reouirements Remarks
No. Yes No N/A
K. Methods Validation
1 Have all in-house methods been validated?
ls there a written SOP relating to the validation of
2.
analytical methods?
Check method validation for any pibduct which is
3 done in between two self inspections in respect to
SOP.
Observation
Microbiology Section
Sr. Compliance
Requirements Remarks
No. Yes No N/A
L. Sample Receipt, Storage, and Documentation
ls a specific person responsible for the receipt of
1
e.mnlae f^r tActin^?
ls there a written SOP describing sample receipt
2
and recording (logging in)?
3. Where are samples stored before and after testing?
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
Q. Environmental and Periodic Monitoring ( Clean Room )
ls there an SOP for monitoring differential air
L
oressures?
Are there written records of air oressures checked
2.
and sioned?
ls there an SOP for environmental monitoring in the
3.
clean room?
Do results conform with the limit stated in the SOP?
When out-o imit results were obtained, was
5. corrective action implemented in accordance with
the SOP?
Examine records of monitoring for the past three
6.
months. I
Check the trend charts of environment control
7. (settle plate exposure and air sampling) in
production areas.
Observation
Compliance
Requirements Remarks
No. Yes No N/A
Annexure-V ll
LUCENT BIOTECH LIMITED tutttrrn
@ 165/3, Nalhera, Anantpur, Puhana, Roorkee, Distt: Haridwar (uttarakhan d)
Department OUALITY ASSURANCE
Title AUDIT CHECKLIST FOR OUALITY ASSURANCE Paqe No- of
Name of Auto(s) I
BRIEF REPORT
Documents reviewed
Format No : QA/001/F01-00
MASTEiI COPY
STANDARD OPERATING PROCEDURE For Restricted Cireulation
Sr. ComDliance
Requirements Remarks
No. Yes No N/A
B. Pe sonnel
Are training records of the employees working in
1
the deDartment uD-to-date?
Have the employees undergone training in the
following areas?
2 . GMP
. SOP'S
. Qualitv Assurance Procedures
Question several employees about the operations
3. they are performing.
Are thev knowledqeable about their iob funchons?
Are all employees following the garmenting SOP,
4 including, where necessary, masks, gloves, and
beard covers?
ls an up-to-date organizational chart of the Quality
5.
Assurance Deoartment available? |
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
C. Batch Record Review
ls there an SOP for batch record review prior to
1.
release?
ls there a comprehensive checklist for batch
2.
record review Drior to release?
Examine recently released batch records
3.
Product : Batch No:
Product : Batch Np. I
Product : Batch No.
Are the records complete with respect to the
following?
. The master formula is signed as true copy
Authors Desiqnation -Siqnature Date
PreDared Bv Officer QA t ,tv- >t I ob1 Lo12-
obl \'6L?
Checked Bv Executive QA ,t")',.t
Approved By ttead QA ru4- obl )aL2 t
Authorized Bv Head Plant ->.-z:a 1-2- obl 14&
lFormat No : QAJoO1/F01-OO
STANDARD OPERATING PROCEDURE For Restrictdd Cireulation
Observation
Compliance
Requirements Remarks
No. Yes No N/A
G, Non-conforming Batches
I
Name of Audito(s)
BRIEF REPORT
Documents Reviewed
> s6ps
I Satisfactory/Not Satisfactory/NR
> Personnel Satisfactory/Not Satisfacto ry/NR
Data Reviewed
| I
:"""':;:T'JH:::';'J;'*'"^ Satisfactory/Not Satisfactory/NR
Conclusion:
rn Audrt Checklis
Sr. Compliance Remarks
Requirements
No. Yes No N/A
A. SOP
Are a complete index and a complete set of
1. applicable SOPS available in the I
department?
places?
Check supporting documents and record in
order to verify the compliance of activity
where ever applicable.
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
B. Personnel
Are training records of the employees working in
1
the deDartment uD-to-date?
Question several employees about the operations
2 they are performing.
Are they knowledgeable about theirjob functions?
Are all employees following the garmenting SOP,
3 including, where necessary, masks, gloves, and
beard covers?
observation I I
Sr. Compliance
Requirements Remarks
No. Yes No N/A
C. Ca bration Records
Are there written procedures, which describe
1
volurauvrI PrvucrJ r
2. ls there an aooroved annual calibration schedule?
ls there a tracking procedure in place to ensure
3 that every instrument included in the program
actually undergoes calibration on time?
ls the master list ofdnstruments and calibration I
4 procedures available in the area? Are they
maintained and updated?
5 How is new equipment entered into the calibration
system?
6. Are traceable calibration standards emploved?
Are there certificates of calibration available for the
7.
standards?
ls there written evidence that the calibration
8.
standard used were within calibration?
Were the instruments calibrated according to the
9
freouencv indicated in the relevant SOP?
Are the calibration reports checked by appropriate
10.
personnel?
11. Are the forms completely and accurately filled in?
Were all the calibrations within the dellned limits of
12.
accutacy?
What procedure is followed if the results of the
13.
calibrations do not comply with the limits?
't4. How the external calibration contractor apDroved?
Observationl: I
Sr. ComDliance
Requirements Remarks
No. Yes No N/A
D. Preventive Maintenance Records
ls ihere an approved annual preventive
'1.
maintenance program?
Are there written orocedures for preventive
2.
maintenance for all utility equipment?
3 Are there written records of performance?
Examine the preventive maintenance history of
equipments?
ls there written evidence for each machine that the
5 preventive marntenance was performed in
accordance with the relevant SOP?
6 ls the master list available which identifies that all
Authors Desiqnation Siqnature Date
Preoared Bv Officer QA $ +ij!- 1 I c61^r.L2'
Checked By Executive QA Y64^ ) -l loAl F2L
ApFroved By Head QA "M^! L- '>'Ll obl 1-1 t-
Au horized Bv Head Plant a-'L I ob \b7 L
Sr- Compliance
Requirements Remarks
No. Yes No N/A
Sr. Compliance
Requirements Remarks
No. Yes No N/A
J. Airflow Velocity Test Records
1. ls there an SOP for performing the test?
2. ls the Drocedure adhered to?
Examine records of the most recent tests
3.
performed.
ls it found in order?
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
K. Air Changes Test Records
1. ls there an qOP for performing the test? I
2. ls the procedure adhered to?
Examine records of the most recent tests
3
performed.
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
L. Walk-Through of System
Perform a walk-through inspection of the entire
1.
system. I t
ls the general environment clean and tidy for
2. . Potable water storage?
. The purified water production system?
Observation
sr. Compliance
Requirements Remarks
No. Yes No N/A
P. System Monitoring Records
1.
ls the system sampled according to the frequency
stated in the SOP?
2 ls sampling performed at all locations stated in the
soP?
3. Do results conform to the limits stated in the SOP?
When out-of-limit results were obtained, was
4 corrective action implemented in accordance with
the SOP?
What is the overall oicture of the state of control of
5.
the ourified water svstem?
Observation: I I
Sr. Compliance
Requirements Remarks
No. Yes No N/A
Q. System Validation File
Examine the validation file for the purified water
1.
system
2.
Was the validation perforrned according to
schedule?
Does the report indicate that the system is
3.
operating in a repeatable and reliable manner?
Observation:
Water System
Sr. Compliance
Requirements Remarks
No. Yes No N/A
A. Walk-Through of System
Perform a walk-through inspection of the entire
1.
system.
ls the general environment clean and tidy for
2 Potable water storage?
. The purified water production system?
. The purified water storaoe svstem?
ls the system leak free, rust free, and well
3
maintained?
Are system controls such as electrical panels and
switches Drotected so as to Drevent accidental
tampering?
5
ls access to the main water holding tank for the
fact+y restricted? I
6 Are the covers to the main water holding tank
locked?
7.
When was the main water holding tank last .
cleaned / sanitized?
ls this recorded and is it in accordance with the
8.
relevant SOP?
When the purifled water production system was
9
last sanitized?
10 Was it in conformance with the relevant SOP?
Are us r ooints well maintained. with flexible
11. ...t
tuorng toreo In sucn a way as to mrnrmrze
I
contamination?
Observation:
Sr. Compliance
Requirements Remarks
No. Yes No N/A
B. System Drawing
ls a complete set of up-to-date system drawings
1.
available to
Tha cvctam
^^Ar.t^r?
Maintenance personnel?
Compare the drawings with those in the most
2.
recent validation file. Are they the same?
Have any changes been authorized by Quality
3
Assu rance?
4 Has a change control form been completed?
5 Did the results meet the specifications?
Observation:
Sr. Compliance
Requirements Remarks
No. Yes No N/A
C. System Operating Records
Examine the daily checklists for the water system
1.
for two months preceding the audit.
2 Have they been completed on a daily basis?
lf any faults or breakdowns in the system were
noted, was an unusual event Report form
3
completed and distributed to concerned
personnel?
Observation:
Sr. Compliance
Requirements Remarks
No. Yes No N/A
Sr. t Compliance I
Requirements Remarks
No. No I N/A
Format No QAJ006/F08-01
Annexu re-lX
BRIEF REPORT
MONTH/YEAR: SELFINSPECTION No.
3. Name of Audito(s)
Documents reviewed
) SOPs Satisfactorv/Not Satisfactorv/N R
> J6b responsibility SatiEfactory/Not Satisfactory/N R
Record Reviewed
> Equipment operation Record ( lf applicable) Satisfactory/Not Satisfactory/NR
A klist
Sr. Compliance
Requirements Remarks
No. Yes No N/A
A. SOP
Are a comolete index and a comDlete set of
1
applicable SOPs available in the department?
2. Are the index, SOP's & annexure current?
the of SOP s available at thetrespective
3. ,Are I
praces /
Check supporting documents and record in order
4. to verify the compliance of activity where ever
applicable.
Authors Desiqnation Siqnature Date
Prepared Bv Officer QA thty-) 2l
Checked Bv Executive QA l,lrr4t,o- Dllo I wtz:
Approved By IAAU ,>1,1 Dbl
Hedd QA ,Xuli14 vnLL
Authorized Bv Head Plant A"-J D bl l.o'
--
I Format No :QAJ001/F01-00
STANDARD OPERATING PROC For Restricte'd Circ ulation
Observation
Sr. Compliance
Requirements Remarks
No. Yes No N/A
B. Personnel
Are training records of the employees working in
1.
the deoartment uo-to-date?
Question several employees about the operations
2. they are performing.
Are they knowledgeable about their job functions?
ls an up-to-date organizational chart of the
3
Personnel Department available?
Observation
Sr. Compl ance
Requirements Re marks
No. Yes No N/A
C. Pest Control
1. ls there an SOP for Cest Control Procedures? I
2 ls it followed?
Are all the procedures clearly given for control of
3. all types of pests and their ffequency of control
followed?
4 Examine recent Pest Control records
l\ilaterial Safety Data sheet (MSDS) for each
5.
chemical used available?
Are the records complete with respect to the
followino?
-l t
. All relevant signatures are present
6.
. All relevant data are present.
. All relevant data are accurate.
. Are all the records pfoperly verified by pest
Authors Pesignation
_onicer Sionature ' Date
PreDared Bv oa Wla-' 2,1| ob
2ll
thr-L-
Checked Bv Executive QA Dr1)^ D[r '142-L-
Approved By Head QA "W4 LL-l o 6l tot-t-
Authorized Bv Head Plant t .) aLlo i w*-
Format No : QAJoO'I/FO 1-00 I
For Restricted Circulation
controlAgency?
. ls pest control agreement available?
Observation
Sr. Compliance
Requirements Re marks
No. Yes No N/A
D. Medical Checkup
Are all new employees medically checked before
1
employment and certified fit?
Are all employees medically examined at least
2
once in a year?
Are details of major illness of all employee
3
available?
Are there written procedures for Medical Checkup
of Employees?
5 Examine allthe employees Medical Reports.
observatitn I
Sr. Compliance
Reguirements Remarks
No. Yes No N/A"
E. General House keeping
ls cleaning and sanitization of dustbins done as per
1.
standard procedure?
ls general housekeeping done as per standard
2
procedure?
lf any above mentioned activity outsourced, is
3.
aooroved contract available?
ls Medicines are available in the first-aid box as
per the list and periodically checking records
available?
Observation
Authors Desionation Sionature Date
Preoared BV Officer QA fljMs-' 2l)ob 74L?-
Checked Bv Executive QA W'r'0,- )l,bb \41>L
Apbroved By Head QA '"J&&_ 'zL) oblt-aLL
Authorized Bv Head Plant ,a)' oL LaL 2-
Sr. Compliance
Requirements Remarks
No. Yes No N/A
F. Other Records
Are there a written procedures for Medical
1.
Checkup of Employees
Sr, Compliance
Requirements Remarks
No. Yes No N/A
G. StatutoryRequirements
Are documents pertaining to the following
maintained and updated?
1.
. Factory Inspectorate
. Safety
2 ls company license available?
3. ls Dollution bond certiticate license available?
4. Attendance register of employee
Observation
Sr. Compliance
No.
Requirements I Rerfarks
Yes No N/A
H. Training Program
ls trai0ing need identified for all employees? w.r.t
1.
Department wise?
ls training given to employees as per need
2.
identification and evaluated/re-evaluated?
Are training for safety practices given to
3.
employees?
ls Training of contract labor and person?
E
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STANDARD oPERATING PRocEDURE t For Restricted Circulation'
LUCENT BIOTECH LIMITED ruNrrrrt
165/3, Nalhera, Anqntpur, Puhana, Roorkee, Distt: Haridwar (Uttarakhan d)
Annexure-Xl
B
Department
LUCENT BIOTECH LIMITED ruNrr.r)
165/3, Nalhera, Anantpur, Puhana, Roorkee, Distt: Haridwar (utlarakhand)
QUALITY ASSURANCE
Title Self lnsDection Circular Paqe No- of
Date;
To,
Name of Observer
(lf any)
Best Regards,
Acknowledge by
(Department Head / Designee)
Annexure-Xll
All the Corrective and Preventive action taken for the audit Doint have been reviewed. The
CAPA are monitored for the effectiveness and found satisfactory /not satisfactory
Based on the above observation, the self inspection conducted in the month .. ...... Year......
is closed / still ooen.
CAPA:
Final Closing:
I
Head Quality Assurance
Format No OA,/006/F12-00
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Annexure-XlV
LUCENT BIOTECH LIMITED (uNrr-rl
@ 't65/3, Nalhera, Anantpur, Puhana, Roorkee, Distt: Haddwar (Uftarakhand)
Department QUALITY ASSURANCE
Title Certification for performing self inspection Page No- _ of_
Certified by:
Head - Quality Assurance Date
Approved by:
Head - Plant Date
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