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18 11KV VCBs PDF
18 11KV VCBs PDF
2.01 SCOPE:
This specification covers the Design, manufacture, testing, supply and delivery
F.O.R. Destination Railway Stations in Punjab of 11KV,475 MVA 1250 A Incomers, 630A
Station Transformer, ,1250 A Bus Coupler, 630 A Capacitor control and 630 A Outgoing
VCB panels provided these Breakers are type tested as per relevant Indian standards/ IEC
to meet all technical requirements e.g. subject to withstand minimum 100 no. full short
circuit operations etc. These breaker panels should be provided with PTs/CTs, Metering
instruments, relays, supporting structures, Foundation bolts, Alarms, VCB transport trolley
(if required as per firm design) and all accessories/sundries etc. A brief description of these
is given in `Schedule of Requirements‟ in Section III. Any other parts & accessories which
may be required for proper functioning of the equipment would be deemed to have been
included by the supplier, even though the same may not have specifically been mentioned
in the schedule of requirements. The above extensible Incoming, station transformer, bus
coupler, Capacitor control VCB and Outgoing VCB panels should be suitable for lining up
in the form of panel boards/ switch boards.
The 11KV VCB panels must have front door. It shall not be possible to open the
front door while circuit breaker is on and in service position. It shall not be possible to
close the circuit breaker in service position with the front door open. The breaker can be
inserted from test position to service position only with the front door closed. The breaker
cannot be pushed in the panel beyond the test position if the front door is open.
The circuit breaker can operate only in one of the three defined positions i.e.
service, test & isolated. The breaker should not close in any of the intermediate positions.
The circuit breaker can be inserted only in the open position. Likewise CB in closed
position cannot be withdrawn. The CB cannot be inserted in service position till auxiliary
contacts are made. Similarly interlock should prevent auxiliary contacts from being
disconnected, if CB is in service position.
The power and control cables from and to the 11KV switch Boards are not
included in the scope of supply of the supplier.
Each pole of the circuit breaker shall be individually enclosed
/encapsulated.
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2.03 PARTICULARS OF THE SYSTEM:
The 11 KV VCB Panels are required for use on 11KV, 3 phase 4 wire, A.C. 50 Cycles
solidly earthed system. Normally where the 11KV windings of the power transformers are
star connected, the neutral shall be solidly grounded. The highest system voltage may be
taken as 12 KV.
2.05 STANDARDS:
The metal enclosed 11 kV VCB panels shall comply with the requirements laid
down in ISS:3427, IEC-62271-100/IEC-62271-200/ISS:13118, IEC:298 with latest
amendments etc. All other equipments/devices shall also comply generally with the
requirements of the latest editions of relevant Indian Standards. Deviations from these
standard specifications, if any, shall be clearly brought out in the tender duly justified,
specially in “Schedule of Deviations” enclosed as Annexure-E.
Furthermore, the 11 KV VCB bus coupler shall consist of a Bus Bar Chamber and a
Trunking Chamber , arranged in such a way that bus bar arrangement from the bottom of
bus coupler chamber to top of trunking chamber is complete in all respects. Both chambers
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shall have similar height. Loose bus bar(s) to couple similar bus bar configuration/height
11 KV VCB panels on both sides of the bus coupler panel shall also be in Bidders scope.
The bus bar shall be of the AIR INSULATED type with adequate clearance as per
IE rules and shall be mounted in the chambers in an approved manner. Openings in the
enclosure of metal enclosed switchgear and control gear and in the partitions of
compartments through which contacts of removable or withdrawable parts engage fixed
contacts shall be provided with automatic shutters operated in normal service operations to
assure the protection of the persons as per provisions of IEC 62271-200. Shutters will
definitely operate with the movement of VCB and there shall be no chance of partially
closed shutter when VCB is moved in test/service position.
The bus bar shall be additionally covered with sleeves suitable for full system voltage.
Unsleeved portion of the bus bars viz-jointing ends of the bus bars are to be silver plated of
adequate thickness invariably to avoid oxidation and to be shrouded properly. All the Nuts
and Bolts used for bus bar connections /interconnections and for other current carrying
parts shall be of Stainless Steel.
All the three poles of circuit breakers and their associated main connections shall be of
1250A for all incoming T/F panels and bus coupler panels & of 630A for station T/f,
Outgoing VCB panels and capacitor control panels.
The operating mechanism shall be motor operated spring charged type. There shall be
provision (s) for manual charging of closing spring and emergency hand trip. The motor
used for the purpose will be suitable for 240 V AC. The operating mechanism shall work
satisfactorily between 85-110% of rated supply voltage.
Emergency hand trip device (Shaft & Bell crank type) should be at the operatable height
(80 cm. minimum) and not at the bottom. Emergency hand trip device should be provided
so that the opening of circuit breakers is manual as well as electrical through the relevant
protective relays.
2.09 PROTECTION
It is intended to automate the switchgears and use communicable, 61850 compliant
numerical over current relays for protection, control, metering and status monitoring along
with reporting system, disturbance recording for fault analysis . This spec is based on the
understanding that an integrated automation system along with protection shall be provided
and same shall have provisions for integration with SCADA system. All the status signals
are to be wired to the main numeric relay.
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A) RELAY PARTICULARS :
• Numeric, Non-directional, IEC 61850 compliant, O/C relay with control functions
and having following features:-
• Minimum 12 no. of self configurable input relays.
• Minimum 08 no. of self configurable output relays.
• In addition to above, there should be 2 no. of I/P and O/P spare self configurable
potential free contacts each for future use.
• Heavy duty internal/ external contacts suitable to handle tripping of 11 kV VCB‟s
should be provided.
• Trip circuit supervision feature.
• Comprehensive self diagnostic feature with remote indication of relay failure and
alarm.
• Atleast 4 no. programmable LEDs with latching option.
• Time synchronization by IRIG-B or SNTP.
• The Relay should have proper indication for phases, type of fault etc. It should be
configured with following status inputs:
i) Closing Spring charged.
ii) Master Trip relay operated.
iii) CB ON
iv) CB OFF .
v) Ckt breaker in test position.
vi) Ckt breaker in service position
vii) Trip ckt healthy status
viii) Local/ Remote switch status
ix) Ckt breaker is not anti pumping status.
x) Auxiliary relay operated( where provided).
• Rated CT secondary : 5/1 Amp.( User Selectable ) CTs used to be protection class.
• The auxiliary supply for control and protective relay circuits, DC alarm and for
indication etc. shall be made available at 220 V DC (normal operating range : 160
to 250 V) through a two wire system from station storage battery.
• Communication Port-
1. The numeric relay should have RS-232 / RJ-45 port at the front for local
parameter settings and data download etc. and two optical ports at the rear for
parallel redundancy ( in compliance to IEC 62439-3) in the networking on IEC
61850 protocols.
• The relay should be able to communicate with all type of IEC 61850 compliant
other and similar make relays and the local and remote workstations via optical
fibre communication.
• The relay should conform to the IEC 255-5 or equivalent BS / ANSI for following:
i) Overload withstand test
ii) Dielectric withstand: 2 kV in common, 1 kV in differential mode
iii) Impulse voltage :5 kV in common, 1 kV in differential mode.
iv) Insulation resistance > 100 MΩ
v) Vibration : Shock and bump and seismic.
vi) Storing and transportation
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vii) Radio interference : IEC 61000 for high frequency disturbance, Transient
disturbance, Electrostatic discharge. KEMI/CPRI certification for the
particular model offered with respect to IEC 61850 protocol.
• Type Tests : The Numeric Over current relay shall comply with the requirements
of following type tests as per latest edition of ISS/IEC:
In addition to the features detailed at 2.09(A), the Numeric, IEC 61850 compliant
O/C relay should have following protection elements :
Non directional, IDMT, three O/C, one E/F (both measured and derived E/F
functions) with high-set element for phase and Earth Fault of rated current 5A,TMS
range of 0.01 to 1 sec. (in steps of 0.01) with current range of 20% to 200% in steps
of 1% ( or better setting) for O/C and 5% to 40% in steps of 1% for E/F, HSU range
of 50% -1200% of rated current with instantaneous tripping for O/C and 50% to
400% for E/F in steps of 5%. The relay should have in built REF function of CT
secondary rated current 1 Amp on LT side of Power Transformer with minimum
setting range of 10 to 40% (i.e. 100mA to 400 mA). External series resistance of
suitable rating shall be provided in the VCB panel for high impedance REF
function. The relay should have CB Fail protection and time settable as per user.
The Relay should have all the standard IDMTL characteristics/IEC curves (simple
inverse, very inverse, very very inverse, LT Inverse).
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C) OUTGOING VCB PANELS
In addition to the features detailed at 2.09(A), the Numeric, IEC 61850 compliant
O/C relay should have following protection elements :
Non-directional, IDMT three O/C , one E/F(both measured and derived E/F functions) &
one SEF with high-set element for phase and Earth Fault of rated current 5A,TMS range of
0.01 to 1 sec. (in steps of 0.01) with current range of 20% to 200% in steps of 1% ( or
better setting) for O/C and 5% to 40% in steps of 1% for E/F, HSU range of 50% -1200%
of rated current with instantaneous tripping for O/C and 50% to 400% for E/F in steps of
5%. The relay should have in built SEF function, of rated current 5A with minimum setting
range of 2-16% in steps of 1% with Time setting range of 0-25 Sec. in steps of 0.1 Sec. The
relay should have CB Fail protection and time settable as per user. The relay should have
features to monitor broken conductor. The Relay should have all the standard IDMTL
characteristics/IEC curves (simple inverse, very inverse, very very inverse, LT Inverse).
In addition to the features detailed at 2.09(A), the Numeric, IEC 61850 compliant
O/C relay should have following protection elements:
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Non-directional, Inverse Time, three O/C & one E/F with high-set element for phase and
Earth Fault of rated current 5A,TMS range of 0.01 to 1sec. (in steps of 0.01) with current
range of 20% to 200% in steps of 1% ( or better setting) for O/C and 5% to 40% in steps of
1% for E/F, HSU range of 50% -1200% of rated current with instantaneous tripping for
O/C and 50% to 400% for E/F in steps of 5%. The relay should have CB Fail protection
and time settable as per user. The Relay should have all the standard IDMTL
characteristics/IEC curves (simple inverse, very inverse, very inverse, LT Inverse).
In addition to the features detailed at 2.09(A), the Numeric, IEC 61850 compliant
O/C relay should have following protection elements :
Non-directional, IDMT three O/C , one E/F (both measured and derived E/F functions)
with high-set element for phase and Earth Fault of rated current 5A,TMS range of 0.01 to 1
sec. (in steps of 0.01) with current range of 20% to 200% in steps of 1% ( or better setting)
for O/C and 5% to 40% in steps of 1% for E/F, HSU range of 50% -1200% of rated current
with instantaneous tripping for O/C and 50% to 400% for E/F in steps of 5%. The relay
should have in built NDR, Under voltage and Over voltage features. NDR having voltage
setting range of 2.5 V to 20 V in suitable steps and time range of 0.5 sec to 20 sec in steps
of 1 sec. TMS range of 0.01 to 1 in step of 0.01. Under voltage relay rating 110 V, 50 Hz,
A.C. having setting range of 30-95% in steps of 5% of rated voltage, Time delay range of 0
sec to 25.0 sec in steps of 1 sec. TMS range of 0.01 to 1 in step size of 0.01. Over voltage
relay rating 110 V, 50 Hz, A.C. having voltage setting range of 105-170% in steps of 5% of
rated voltage, time delay range of 0 to 25.0 sec in steps of 1 sec. TMS range 0.01 to 1 in
step size 0.01. The relay should have CB Fail protection and time settable as per user. The
Relay should have all the standard IDMTL characteristics/IEC curves (simple inverse, very
inverse, very very inverse, LT Inverse).
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design features adopted or proposed to be provided by the tenderer in the switchgear on
this account should be specifically indicated in his tender with justification.
2.11 INSTRUMENTATION
Each of 11KV VCB panels shall be provided MULTI FUNCTION METER, which
should be on MODBUS Protocol with RS 485 port for SCADA and 3 phase 4 wire HT
solid state trivector meter of approved make by PSPCL and test terminal block.
Multifunction meter is to be installed in Relay and control chamber. All instruments should
be calibrated type except HT solid state meters which may have multiplying factors.
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2.13 AUXILIARY SUPPLY
For indication during normal operation, heaters etc. single phase 230 V 50 cycles
AC supply shall be made available through the station T/F. Supply for tripping, alarm
indication during emergency shall be available at 220V DC on 2 wire system from the
station DC battery. The DC failure indication and alarm equipment should operate on 230V
single phase AC supply.
The wiring in the panel shall be coloured duly ferruled at both ends with 1100 volts
grade multi stranded single core copper PVC cable of min. 2.5mm sq. size for all purposes
except PT & CT circuits where 4mm sq. is to be provided. For CTs & PTs disconnecting
link type TBs are to be used. On ferruling, starting as well as finishing no. of each control
cable wire must be mentioned at both ends.
The control cables to be laid between the 11KV panels & other indoor equipment viz
DC panels, LT AC control panels and outdoor CTs shall be 1100 V grade PVC
insulated, unarmoured cables and shall be provided by the purchaser. A cable schedule
stating the sizes and no. of codes of each cable and the purpose for which required
should be given by manufacturer.
2.17 INTERLOCKING
2.17.01 Efficient mechanical interlocking shall be provided to meet the following
conditions:
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i) It shall be possible to withdraw the breaker only after circuit breaker has been opened.
ii) It shall be possible to insert or withdraw the circuit breaker both when it is in fully home
position as well as it is in the isolated/test position.
iii) It shall not be possible to remove the circuit breaker until the movable plug unit having
secondary connections has been withdrawn.
iv) It shall not be possible to replace in position the moveable plug unit unless the circuit
breaker has been racked in.
v) Provision of shutters or lock off doors with locks shall be made to prevent access to bus
bars chambers and receptacles when the circuit breaker is withdrawn.
vi) Provisions shall be made for locking the circuit breaker closing mechanism in the open
position.
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Further, as per IEC 62271-100, clause 6.1.1 “Grouping of Tests”: The tests defined below
shall be carried out on maximum four test Specimens:-
a) Dielectric Type Tests Report.
b) Short Time Rating Test Report.
c) Temperature Rise Test Report.
d) Mechanical Endurance Test Report.
e) IP5X Test Report (Degree Of Protection Test).
Also,Internal Arc Test shall be performed on 1 no. VCB only, for all the chambers
i.e Panel with same serial no.
The type test certificates to be furnished along with the tender should be in respect of
specified make, type and rating of the circuit breaker intended to be offered and not
in respect of breaker manufactured by their foreign collaborators, if any. All the
drawings along with Bill of material duly authenticated by the Govt./Public Sector
Test House on which type tests have been carried out must be furnished along with
the tender. Also type tests more than 5 years old from the date of opening of tender
will not be considered. No tests conducted at own labs of the firm even if accredited
by CPRI/NABL shall be accepted.
B) ROUTINE TESTS:
All routine tests shall be conducted as per relevant ISS & IEC. In addition to the routine
tests, Temp. rise test and Part Mechanical Endurance test shall also be witnessed on one
breaker panel having highest rating free of cost as part of routine test. The equipment shall
comply with all routine tests as per relevant ISS & IEC. All the test certificates of each
item should be submitted to the purchaser for approval. No material shall be allowed to
despatch without prior inspection and approval of test certificates.
C) INSPECTION
The purchaser reserves the right to get the equipment inspected during the course of its
manufacture and also on the completion of its manufacturing. During the evaluation of the
bids, the bidder may be asked to demonstrate the interoperability of its offered relay(s)
with other make relays if required by PSTCL.
2.26 SPARES
A set of spares considered necessary for 5 years normal operation as recommended by the
manufacturer, should be listed for each 11 KV VCB Panels and their prices shall be quoted
item wise. The tenderer shall give item wise price of spares as per enclosed
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Annexure-E. The prices shall remain valid for a period of 3 years from date of opening of
tender. The warranty of spares like meters, relay, VI etc. shall be as mentioned in the spec.
The tenderer shall separately indicate present rate of GST and F&I charges for spares.
These VIs shall bear warranty for 5 years of free replacement from date of
commissioning. Copy of type test certificates from approved Govt. test house indicating no.
of operation in respect of VIs is to be enclosed with offer. Same Vacuum Interrupter which
is used in type tested VCB shall be offered with the offered VCB. Vacuum Interrupter of
any other make/model will not be accepted.
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2.31 POWER CABLE ENTRY FOR BREAKERS
In all type of breaker panels, power cable entry provision for requisite no. of
power cables as per schedule of requirement shall be from the bottom. However, no such
provision shall be provided for bus coupler panels.
2.32 COMPARTMENTS
All high voltage compartments such as bus bar, breakers and cable chambers shall be
separated from each other by metallic portion in line with IEC.These compartments must
have pressure release provision for the gases due to internal arc etc. Supplier shall submit
test report certificate from Govt. test house in this regard.
2.34 TRAINING
The firm shall provide training to PSTCL officers/officials at various locations as
desired by PSTCL.
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SECTION –III
SCHEDULE OF TECHNICAL REQUIREMENTS
TVM shall have provision of RS-485 Port & DLMS port to enable remote metering and
computation of data in the computer. Provision for TVM should be made such that it can be
mounted at a convenient height so that same can be read by a normal height person. Panels
shall be totally enclosed, floor mounted, indoor type, dust and vermin proof fully
interlocked horizontal isolation pattern, air insulated, single 3 phase Bus, metal clad,11 KV
3 phase 4 wire 50 cycles , neutral earthed,475MVA,spring charged manually/trip free
independent motorized, electrically/manually operated switch panel boards as per ISS-
13118/IEC-62271-100/62271-200/IEC-298 (with latest amendments). The panel shall be
complete with CTs/PTs, Electrolytic Copper bus bars 1250 A/630A,necessary internal
copper connectors matching with breaker rating, small wiring labels, mounting
arrangements for cable, sealing, Power cable glands and multi core cable glands. Fuses,
earth bars, tropical, dust & vermin proof fitments, foundation bolts etc. and as detailed
briefly hereunder:-
Rating of : 250 V AC, if filament type lamps used and the same should be
Indicating Lamps with resistors or neon/LED type lamps may be used. CT type
indicating lamps assembly may be used wherever feasible to
reduce power loss.
Painting & Colour : Light grey colour, shade 631 of IS-5with powder coating for Panels
and preferably semi Matt black for instruments and relays. The
inner painting in the Panels shall be of white color as per clause
2.21.
Ferrule/ Label marking : Black letters on white background. The label should be of
permanent nature type wherever provided instead of paint and
paper sticker type.
Phase Colours wiring : Red, Yellow, Blue phase colour for AC and coloured
wiring For DC supply.
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Description Requirement : A general description of different types of panels included
in the specification is given below in brief:
Item-II 11KV,475MVA Station T/F VCB panel with CT primary rating 100-50A as
per item-II of Annexure`A‟ .
Item-III 11KV, 475MVA, O/G VCB with CT primary rating 400-200A as per item-III
of Annexure `A‟.
Item- IV 11KV, 475 MVA bus coupler VCB with CT primary rating 1200-600A as per
item-IV of Annexure `A‟
Item- V 11KV, 475 MVA Capacitor control VCB with CT primary rating 600-300A
or 400-200 A as per item-V of Annexure `A‟
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ANNEXURE `A’
BILL OF MATERIAL
Item-I
EXTENSIBLE TYPE INCOMING PANEL
(1200-600A, 900-450A)
Split up of quantity for,1200-600A, 900-450A (220V DC) incomers shall
be intimated at the time of placement of order/approval of drawings.
STATIONARY PORTION:
Stationary portion will consist of sheet steel cubicles of min. 2.0mm thickness
CRCA sheet complete with three phases,1250A (min. cross-sec. 1250mm sq.) electrolytic
copper bus bar , six single pole 1250 A Isolating sockets, automatic safety shutter gear
including padlocking arrangement and mounting arrangement for terminating 9 Nos. XLPE
power cables of size 1C 300mm Sq. having aluminium conductor. To avert heating
problem in the long run it is imperative on the part of successful bidders to provide 2000A
current rating male contacts in the Incomer breaker panels.
MOVEABLE PORTION:
Moveable portion complete with 11KV, 1250 A minimum 25KA/3 sec. triple pole
vacuum circuit breaker having 3 interrupters and fitted with 6 isolating plugs , trip free,
independent manually as well as motorized operated spring charged closing mechanism,
DC closing coil and shunt trip coil, min. 8 Nos. auxiliary contacts ( 4NO+4NC) along with
spare 8 Nos. Auxiliary contacts (4NO + 4NC) ,an emergency hand trip device and
mechanical `ON & `OFF‟ indicators. The circuit breaker shall be mounted on the carriage
fitted with self contained Inserting & Withdrawing gear and plug box of unbreakable
material with flexible portions. To avert heating problem in the -long run, it is imperative
on the part of successful bidders to provide 2000A current rating female contacts in the
incomer breaker panels.
CURRENT TRANSFORMERS:
All CTs shall have 25% continuous over load capacity. Ratio changeover of CTs
should be from secondary side only. Three double ratio, double core, bar type , epoxy resin
cast current T/Fs of ratio 1200-600/.577-1A,900-450/.577-1A for differential & REF
protection of power transformer with characteristics:
Three Double ratio, double core, bar type, epoxy resin cast current T/Fs of ratio 1200-
600/5-5A, 900-450/5-5A for over current & E/F Protection and indicating instruments and
metering having characteristics.
Core-1 VA=10, Class 5P, ALF=10 (for back up protection)
Core-II VA=10, Class 0.2S, ISF less than 5 at lower tap (for metering)
NOTE: Metering core is required to be provided on all the phases. Spare core of CT
wherever exists is to be short circuited.
POTENTIAL T/Fs.
1 No. 3 phase voltage T/F of ratio 11000/√3 /110/√3 volts should be provided on the bus
bar of this panel for giving supply to voltmeter , P.F. meter ,H.T. Solid State Trivector
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meter on the incoming feeder panels. The PT shall be epoxy resin cast type complete with
isolating contact, safety shutters etc. having VA = 30 per phase and accuracy class =0.2.
a) Each of 11KV VCB panels shall be provided MULTI FUNCTION METER, which
should be on MODBUS Protocol with RS 485 port for SCADA of
Accord/Siemens/AE/reputed make. Accuracy should be +/- 0.5% of indicated value
three & half digits..
1-HT solid state trivector meter 3 phase 4 wire suitable for 3 phase unbalanced load with
accuracy class 0.2S or better of L&T/Secure make shall only be acceptable. TVM shall
have provision of RS-485 Port& DLMS port to enable remote metering and computation of
data in the computer. Energy meter should be mounted at a convenient height so that same
can be read by a normal height person.
The technical parameters of the 3 phase 4 wire solid state trivector meter are annexed
at annexure `D‟. PSTCL reserves its rights to inspect these meters at the
manufacturers premises. PSTCL further reserve its rights to ask for any make of
TVM of its own choice .
k) 1-set of small wiring with cable troughs & crimping lugs, labels/ferrules, terminal
block stud type with Perspex covering [ sliding type wherever required] and
sundaries.
l) 1-No. lockable control switch with spring return to normal position KAYCEE/Recom
make heavy duty of min. 660V of 16A rating with pistol grip handle.
m) 1 no. Local/ remote switch, 4 pole in each position, 2 way lockable and stay put type,
KAYCEE/Recom/Switron/L&T/Siemens/ABB/ALSTOM make.
n) Terminal Block stud type [ spare ] having provision of 20 Nos. connections of
Connectwell/Wago/JVS/Reputed and approved make.
o) Power cable glands of double compression type.
p) Incomers shall additionally be provided with requisite arrangement ,auxiliary relays
etc.for interlocking with bus coupler breaker panels.
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ISOLATING CONTACTS:
Male & female isolating contacts of incomer breaker panels shall be of 2000A rating
to avoid heating problem in the long run. The thermal rating of the contacts shall be
authenticated by the bidder.
viii) Common items to be provided on the incoming panels for alarm on VCB trip
and DC failure.
a) 1- Auxiliary Alarm initiation relay.
b) 2-Push buttons for alarm accept & alarm re-set.
c) 1-Alarm Bell for trip alarm.
d) Buzzer and auxiliary relay for DC failure indication.
e) DC failure indicating lamp coloured `Clear‟ with suitable legend on globe.
f) 2-Push buttons for DC fail test and alarm accept.
ITEM- II :
EXTENSIBLE TYPE STATION TRANSFORMER VCB PANEL (100-50A)
i) Stationary portion :Same as per incoming panels item-I above except that the
rating of movable portion shall be 11KV 630A . The
current rating of male/female contacts shall be 800A &
mounting arrangement for termination of one no. XLPE
power cable of size 3C x 300mm2 with aluminium
conductor (without epoxy sealing kit).
Moveable portion :
NOTE : Metering core is required to be provided on all the phases. Ratio changeover
should be from secondary side of the CTs only.
b) Cut out for accommodating TVM in future shall be provided with dummy plate.
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c) 2 no. indicating lamps , one `RED‟ for breaker `ON‟ and one `GREEN‟ for breaker
`OFF‟ position.
d) 1-Indication lamp `WHITE‟ coloured for healthy trip indication with a push button
for the breaker preclose and after close position. 1-Indication lamp `AMBER‟
coloured for fault indication with provision for common alarm provided on incomer
panel and one indicating lamp`BLUE‟ for spring charge indication.
e) 1 no. Non-directional, IEC 61850 compliant over current and earth fault relay as
specified in Section II, Technical specifications para 2.09 A and 2.09 D(i)
f) 1no. High Speed Master Tripping Relay.
g) 1 No. Trip Circuit Supervision Relay along with an indication lamp.
h) 1no.set of testing links and terminals for TVM.
i) 1no. tubular heater of reputed and approved make with a switch and thermostat,
1no. 15 Amp. Plug and socket and one illuminating lamp.
j) 1no. set of small wiring with cable troughs & crimping lugs.
k) 1no. labels, terminal blocks (stud type or sliding link type wherever required)&
sundaries to complete the job.
l) 1-No. lockable control switch with spring return to normal position of
KAYCEE/Recom Make),heavy duty of min.660V,16A rating with pistol grip handle.
m) 1 no. Local/ remote switch, 4 pole in each position, 2 way lockable and stay put type,
KAYCEE/Recom/Switron/L&T/Siemens/ABB/ALSTOM make.
n) Terminal block stud type [spare] having provision of 20 Nos. connections.
ISOLATING CONTACTS
Male & female isolating contacts of the panels shall be of 800A rating to avoid
heating problem in the long run. The thermal rating of the contacts shall be authenticated
by the bidder.
ITEM-III :
EXTENSIBLE TYPE OUTGOING PANELS (400-200A)
i) Stationary portion: Same as per incoming panels item-I above Except that the rating
of movable portion shall be 11 KV 630 A. The current rating
of Isolating male/female contacts shall be 800A & mounting
arrangement for termination of one no. XLPE power cable
size 3C x 300mm Sq. with aluminium conductor
ii) Moveable portion:[without epoxy sealing kit].
CURRENT TRANSFORMERS:
Three Double ratio, Double Core wound primary epoxy resin cast current T/Fs of ratio
400-200/5-5A as the case may be for over current and earth fault protection and indicating
instruments and metering having characteristics
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NOTE: Metering core is required to be provided on all the phases. Spare core of CT
wherever exists is to be short circuited.
j) 1 no. Local/ remote switch, 4 pole in each position, 2 way lockable and stay put type,
KAYCEE/Recom/Switron/L&T/Siemens/ABB/ALSTOM make.
k) Terminal block stud type [spare] having provision of 20 Nos. connections of
Connectwell/Wago/JVS/Reputed and approved make.
l). 1 no.3 phase 4 wire HT solid state trivector meter suitable for unbalanced load with
accuracy class 0.2S or better of Secure/L&T make with technical particulars as per
Annex.`D‟. PSTCL reserves the right to ask for TVM of its own choice. TVM shall have
provision of RS-485 Port and DLMS Port to enable remote metering and computation of
data in the computer. Energy meter should be mounted at a convenient height so that same
can be read by a normal height person.
m) Provision shall be made in the panels so as to facilitate fitting of 11KV PT at future date
besides sealing provisions for TVM chamber & CT Chamber to avoid tampering enroute.
ISOLATING CONTACTS
Male & female isolating contacts of outgoing panels shall be of 800A rating to avoid
heating problem in the long run. The bidder shall submit the dimensional drawings of
isolating contacts with the tender.The thermal rating of the contacts shall be authenticated
by the bidder.
20
Similarly the drop outs shall be of electrolytic copper of min. cross sectional area of
630mm sq. having maximum current density of 1 Amp. Per mm sq.
ITEM-IV
EXTENSIBLE TYPE BUS COUPLER PANELS [1200-600A]
STATIONARY PORTION:
Stationary portion will consist of sheet steel cubicles of min. 2.0 mm thickness CRCA
sheet complete with three phases,1250A minimum cross section 1250 sq mm electrolytic
copper bus bar , six single pole 1250 A Isolating sockets, automatic safety shutter gear
including padlocking arrangement . To avert heating problem in the long run it is
imperative on the part of successful bidders to provide 2000A current rating male contacts
in the bus coupler breaker panels.
MOVEABLE PORTION:
Moveable portion complete with 11KV , 1250 A minimum 25 KA for 3 sec. triple pole
vacuum circuit breaker having 3 interrupters and fitted with 6 isolating plugs , trip free,
independent manually as well as motorized operated spring charged closing mechanism,
DC closing coil and shunt trip coil, min. 8Nos. auxiliary contacts ( 4NO+4NC) along with
spare 8 Nos. Auxiliary contacts (4NO + 4NC) ,an emergency hand trip device and
mechanical `ON & `OFF‟ push buttons/indicators. The circuit breaker shall be mounted on
the carriage fitted with self-contained Inserting & Withdrawing gear and plug box of
unbreakable material with flexible portions. To avert heating problem in the long run , it is
imperative on the part of successful bidders to provide 2000A current rating female
contacts in the bus coupler panels.
CURRENT TRANSFORMERS:
All CTs shall have 25% continuous over load capacity. Ratio changeover of CTs should be
from secondary side only. Three double ratio, double core, bar type, epoxy resin cast
current T/Fs of ratio 1200-600/5-5A for overcurrent and earth fault protection and
indicating instruments and metering having characteristics ;
NOTE: Metering core is required to be provided on all the phases. Spare core of CT
wherever exists is to be short circuited.
21
c) 1-indicating lamp `White‟ for healthy trip circuit supervision in both pre-close and
after close position through a push button only.
d) 1-indication lamp `AMBER‟ for fault indication & 1- Indication lamp `BLUE‟ for
spring charged indication.
e) 1 no. Non-directional, IEC 61850 compliant over current and earth fault relay as
specified in Section II, Technical specifications para 2.09 A and 2.09 E(i)
f) 1 no. High Speed Master Tripping Relay.
g) 1 No. Trip Circuit Supervision Relay along with an indication lamp.
h) Cable gland plate fitting with glands including spare ones.
i) 1-set of small wiring with cable troughs & crimping lugs labels/ferrules, terminal
block stud type with Perspex covering (sliding type wherever required) & sundries.
j) 1 no. lockable control switch with spring return to normal position
KAYCEE/Recom make heavy duty of min. 660V, 16A rating with pistol grip handle.
k) 1 no. Local/ remote switch, 4 pole in each position, 2 way lockable and stay put
type, KAYCEE/Recom/Switron/L&T/Siemens/ABB/ALSTOM make.
l) Terminal Block stud type [spare] having provision of 20 Nos. connections.
m) 1- Tubular gland plates fitted with glands including spare ones. 1-Tubular heaters
of reputed and approved make with switch and thermostat. 1no. 15A plug and
socket along with one no. illumination lamp.
n) Power cable glands of double compression type.
o) Bus Coupler Panels shall additionally be provided with requisite
arrangement,auxiliary relays etc. for interlocking with Incomer panels.
ISOLATING CONTACTS
Male & female isolating contacts of bus coupler breaker panels shall be of 2000A
rating . The bidder shall submit the dimensional drawings of isolating contacts with the
tender .The thermal rating of the contacts shall be authenticated by the bidder.
ITEM-V :
EXTENSIBLE TYPE Capacitor Control VCB Panels (600-300 A or 400-200A)
i) Stationary portion: Same as per incoming panels item-I above Except that the rating
of movable portion shall be 11 KV 630 A. The current rating
of Isolating male/female contacts shall be 800A & mounting
arrangement for termination of one no. XLPE power cable
size 3C x 300mm Sq. with aluminium conductor
ii) Moveable portion:[without epoxy sealing kit].
CURRENT TRANSFORMERS:
Three Double ratio, Double Core bar primary epoxy resin cast current T/Fs of ratio 600-
300/5-5A or 400-200/5-5A as the case may be for over current and earth fault protection
and indicating instruments and metering having characteristics :
22
Core-I VA=10, class 5 P. ALF-20.
[ for O/C & E/F Protection ]
Core-II VA=10, Class 0.2S, ISF < 5 at lower tap
[ for metering ]
NOTE: Metering core is required to be provided on all the phases. Spare core of CT
wherever exists is to be short circuited.
f) 1 no. Non-directional, IEC 61850 compliant over current and earth fault relay as
specified in Section II, Technical specifications para 2.09 A and 2.09 F(i)
g) One set of alarm annunciation equipment consisting of following :-
1 no. Auxiliary alarm cancellation relay (VAA-21 or eq.)
1 no. DC alrm bell.
1 no. push button switch complete with label marked `Accept‟.
1 no. indicating lamp `AMBER' labelled `ALARM' .
h) 1 no. Auxiliary Transformer (for external mounting) ratio 121/115 to 127V (in
steps of 1 volt) to be used for compensating the error of over voltage relay (if
required).
i) 1 no. High Speed Master Tripping Relay .
j) 1no. Tubular heater with switch (80 w) & thermostat.
k) 1 no. VCB lockable control switch with spring return to normal position
(KAYCEE/RECOM MAKE), heavy duty of min. 660 Volt,16 Amp. rating with pistol
grip handle.
l) 1 no.Terminal block stud type having provision of 20 nos. connections including spare
ones of Connectwell/Wago/JVS/Reputed and approved make.
m) 1 no. Local/ remote switch, 4 pole in each position, 2 way lockable and stay put
type, KAYCEE/Recom/Switron/L&T/Siemens/ABB/ALSTOM make.
ISOLATING CONTACTS
Male & female isolating contacts of capacitor control panels shall be of 800A rating to
avoid heating problem in the long run. The bidder shall submit the dimensional drawings
of isolating contacts with the tender.The thermal rating of the contacts shall be
authenticated by the bidder.
23
MAIN BUS BARS/DROPOUTS
In respect of all Capacitor control VCB panels, main bus bars shall be of electrolytic
copper of min. cross-sectional area 1250 mm sq. having max. current density of 1 Amp. Per
mm sq. Similarly the drop outs shall be of electrolytic copper of min. cross sectional area
of 630mm sq. having maximum current density of 1 Amp. per mm sq.
COMMON NOTES
1. Each panel mentioned above shall be provided with set of miscellaneous accessories
including special tools , earth bars and other accessories as may be required for
maintenance and operation of each type of breaker.
2. Breaker earthing shall be provided in both service and test positions of the VCB
trolley.
3. The panels shall be complete with bus bars, foundation holding down bolts and all
other accessories required for its independent usage.
4. The DC trip voltage of the panels shall be 220V DC.
5. The various 11KV CTs to be supplied for differential protection under item no.I shall
also conform to class `PS‟ of IS-2705{Part-IV}.
6. The 1200-600/.577-1A CTs & 1200-600 /5-5A CTs required for item no. I should be
interchangeable with 900-450/.577-1A, 900-450/5-5A CTs respectively. The
dimensions/fixing arrangement should be such that these can be interchanged at site
without any difficulty.
7. The space in the CT chamber should be sufficient for fixing 11KV CTs of different
reputed makes available.
8. All the CTs shall have 25% continuous overload current rating. Ring type CTs for
various cores will not be acceptable.
9. Auxiliary wiring should be laid in troughs ,each wire should be provided with suitable
crimping lugs. Terminal blocks of the stud type with prespex covering should be
provided. All spare terminals of relays, auxiliary switch etc. should be wired upto TBs.
10. In case of horizontal drawout breakers, the wipe of moveable female contacts with
fixed male contacts should be through guided motion with pinion & gear arrangement
to avoid un-necessary manual jerk pressure while racking in the VCB trolley.
11. In order to achieve proper sealing arrangement for metering it is imperative on the
part of successful bidders to offer 11KV Breakers in compartmentalized design so that
CT, PT chamber and metering chamber etc. can be sealed independently & the
possibility of tampering is ruled out.
12. The Test Terminal Block (TTB) shall be of Alsthom/JVS/Reputed and approved
make.
13. All push buttons shall be of Siemens/L&T/Tecknic/JVS/Venson/Reputed and
approved make.
14. Warranty for Vacuum Bottles, TVM & Protection relays shall be five years from the
date of commissioning.
15. M/s Areva/ABB/Siemens/Ashida/Easun Reyrolle/CGL/Schneider relays shall be
offered with the panels. Further PSTCL reserves the right to ask for free replacement
for alternate reputed make Relays with 5 years warranty from the date of
commissioning.
24
16. Detailed drawings of 11KV VCB Panels, CTs, PTs, Meters, Relays, VIs & all other
bought out items used in the panels must be submitted along with complete technical
details.
17. It shall be possible to take out moveable portion of VCB without any problem and
without any additional accessory. However if such an accessory is required, it will be
responsibility of the supplier to provide requisite arrangement with each panel.
18. ALL THE TENDERERS MUST QUOTE COMPETITIVE RATES OF SPARES OF
EACH & EVERY ITEM AS PER ANNEXURE-`E‟. The prices so given shall remain
valid for 3 years from date of tender opening. The warranty of spares like meters,
relays, VI etc. shall be as mentioned in the spec.
19. All main relays shall be draw out, flush mounted type and shall have hand reset flag
indicators where specified & shall be operated on +10% &-20% of specified voltage.
25
ANNEXURE `C'
SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS FOR 11KV VCB
PANELS TO BE SUPPLIED BY THE MANUFACTURER
1. PARTICULARS OF MANUFACTURE:
a. Name of manufacturer :
b. Manufacturer`s type & :
description for equipment
c. Whether the equipment is :
indigenous or imported.
d. In case the equipment is being :
manufactured with collaboration
the name of collaborator & Country.
e. Experience of manufacturer in
this field. :
f. IFSC CODE :
g. Beneficiary (Firm‟s) A/c No. :
h. E-mail ID :
i. Contact No.
2. RATING OF BREAKERS :
a) (i) Normal :
ii) Derated current rating under
specified site conditions(Amp.)
b) Breaking Capacity: :
i) Symmetrical (KA) :
ii) Assymetrical (KA) :
c) Making capacity (Peak KA) :
d) Short time current ratings
i) 1 Second (KA) :
ii) 3 Seconds (KA).
e) Contact resistance(R,Y,B phase) : Whether between jaws or including bus bar?
f) MVAR controlling Capacity. :
(supported by Test certificates)
4. INSULATION VALUES:
1 Min. high voltage withstand test(KV) :
a) Impulse withstand voltage (KV Peak):
26
5. PARTICULARS OF EQUIPMENT:
a) Name of manufacturer
b) Manufacturer`s type ,max. voltage,
normal amps. and rupturing capacity
of vacuum interruptors to be used in
various types of VCB panels.
c) Whether the VIs used in
incoming, and other type of panels
are same or different ?
d) Rated impulse withstand voltage (KV)
e) No. of breaks in circuit/phase
i.e. contact stroke.
f) Total length of break per phase
i.e. contact stroke.
g) Type of main contacts and /or
control devices.
h) Degree of vacuum inside the
vacuum interruptors.
i) Opening time.
j) Break time.
k) Closing time.
l) Arc duration.
m) Contact erosion limit (mm)
n) Short time rating of VIs.
o) No. of full short circuit operations
as per test duty 1 to 5 of IEC-56
with amendments which the Vis
offered can safely withstand
(attach type test report).
p) Mechanical life (Operations).
a) Method of closing.
i) Whether hand or power ? :
ii) Whether the circuit breaker is :
designed to close and latch on
27
making or is fitted with making
current release ?
iii) Whether circuit breaker is fixed
trip or trip free ? :
b) Normal operating voltage of closing :
mechanism.
c) Power at normal voltage required :
to close circuit breaker.
d) Normal voltage required for shunt trip
coil :
e) Power at normal voltage required
for shunt trip coil. :
f) Make of auxiliary switch and
NO & NC contacts available.
No of N/O & N/C contacts available
as spares.
g) Whether the breakers are of :
fixed type OR withdrawable type ?
h) In case withdrawable, whether :
horizontal isolation OR Vertical
Isolation ?
i) Rating of spring charging motor :
alongwith complete assembly
j) Whether the CB operating :
mechanism is imported
OR indegenious ?
k) Whether the breaker is suitable for :
100 no.short circuit operations?
If yes, bidder to authenticate the same
l) Category to which the Service continuity :
of Switchgear belongs: LSC1 / LSC 2A
/LSC 2B as per IEC
i) I/C :
ii) Station T/f Control panel :
iii) Outgoing Panels :
iv) Bus Coupler panel
v) Capacitor Control Panels :
b) Material :
c) Normal current under :
specified site conditions(Amps.)
d) Rating of ISOLATING
CONTACTS in Amps.
i) I/C Panels :
ii) Station T/f Control panel :
iii) Outgoing Panels :
iv) Bus Coupler panel
v) Capacitor Control Panels : :
28
9) PARTICULARS OF INSTRUMENTS AND METERS:
a) Type of equipment ( whether flush
mounted or base mounted ?)
b) Guaranteed %age errors at
different loads.
c) Make of these instruments:
i) Multi Function meter
ii) HT Solid State TVMs
d) Whether Multi Function
meter provided is of totally
uniform scale OR not ?
a) Make of CTs
b) Rated Primary current
c) Rated Secondary Current
d) Rated Transformer Ratio.
e) Output at rated current
& accuracy class.
f) Saturation factor.
g) Type of Construction
& Type of Insulation.
h) Knee point e.m.f.
i) Exciting current at
knee point e.m.f.
j) Resistance of secondary
winding corrected to 75 Deg.C
k) Short time rating of CT
l) Magnetisation curve(to be
submitted alongwith tender).
NOTE: The VA burden , saturation factor and accuracy Class of CTs must be as per
PSTCL specification
a) Make of PTs.
b) Rated primary
voltage per phase.
c) Rated secondary
voltage per phase.
d) No. of phases .
e) Rated transformation ratio.
f) Rated output at rated
primary voltage.
g) Accuracy Class.
29
h) Is H.V. neutral earthed
or insulated.
i) Type of construction.
j) Whether epoxy insulated ?
12. RELAYS :
a) Make
b) Type
c) i) Current rating
ii) Voltage rating
d) Current setting range
e) Time setting range
f) No. of auxiliary contacts
available.
(Note:- Firm shall supply complete Technical certificates of the Numeric O/C &earth
fault relay proposed to be used)
13. TNC BREAKER CONTROL SWITCH
a) Make
b) Voltage/Current rating
c) Type of Breaker control switch
d) NO & NC Contacts available.
30
if so, give test report No.(Attach photocopy).
a) Make
b) Type
c) Contact configuration
d) AC and DC current rating
e) AC voltage rating
31
ANNEXURE `D'
NOTE:
1. PSTCL reserves the right to incorporate any other important parameter in respect of
TVMs which shall be indicated at the time of issue of P.O. / approval of bill of materials of
successful bidders.
2. One meter selected from the lot shall be inspected at the works of Meter manufacturer
to witness/carryout all the routine tests as per relevant IS.
32
SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS FOR 3 PHASE 4
WIRE CT PT OPERATED TRIVECTOR ENERGY METER :-
33
27. Load Survey
a. Parameter Logged
b. Logging interval
c. No. of days of Load Survey
28. Time of the day Zone
29. Capability for fraud Prevention
& detection
30. Sealing and Locking Arrangement
31. Type of communication
NOTE:
The above information as mentioned from Sr. No. 1 to 32 must be furnished along
with the tender.
34
ANNEXURE `E'
CTs,PTs,INSTRUMENTS METERS,RELAYS,VACCUM
INTERRUPTORS AND OTHER BOUGHT OUT ITEMS ETC.
11KV Double ratio 2 core current T/F for differential and REF Protection of ratio
i) 1200-600/.577-1A
ii) 900-
450/.57
7-1A
having
charact
eristic
Core-I, : VA=10, Class-PS
Core-II : VA=25, Class-5P ALF = 15
Core-I,VA=10,Class 5 P, ALF=20
Core-II,VA=10,Class-0.2S
ISF < 5 at lower tap
4) 400-200/5-5A for Outgoing/ Capacitor control VCB Panels having characteristics:
Core-I,VA=10,Class 5 P, ALF=20
Core-II,VA=10,Class-0.2S
ISF < 5 at lower tap
B) POTENTIAL TRANSFORMERS:
11000V/√3 / 110V/ √3 three phase epoxy resin type PT having VA=30 per phase &
Accuracy class-0.2.
35
C. INSTRUMENTS AND RELAYS :
Numeric Over Current Relay :-
i) Non-directional, IEC 61850 compliant over current and earth fault relay for
Incoming VCB panels as specified in Section II, Technical specifications para
2.09 A and 2.09 B(i)
ii) Non-directional, IEC 61850 compliant over current and earth fault relay for
Outgoing VCB panels as specified in Section II, Technical specifications para 2.09
A and 2.09 C(i)
iii) Non-directional, IEC 61850 compliant over current and earth fault relay for Stn.
transformer VCB panels as specified in Section II, Technical specifications para
2.09 A and 2.09 D(i)
iv) Non-directional, IEC 61850 compliant over current and earth fault relay for Bus
coupler VCB panels as specified in Section II, Technical specifications para 2.09
A and 2.09 E(i)
v) Non-directional, IEC 61850 compliant over current and earth fault relay for
Capacitor Control VCB panels as specified in Section II, Technical specifications
para 2.09 A and 2.09 F(i)
D) VACUUM INTERRUPTORS :
36
vii) Local/ Remote switch
v) Alarm Bell/Buzzer.
vi) Push Button.
vii) Trip coil 220V DC
viii) Closing coil 220V DC
ix) Thermostat for heater
x) VCB Transport trolley
xi) Spring Charging motor
37