Professional Documents
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TL2660 - TL3060 7282519 enGB Om
TL2660 - TL3060 7282519 enGB Om
TL2660 - TL3060 7282519 enGB Om
Telescopic Handler
(TL30.60DB) S/N B3G414000 - B3G415000, B3G415001 & Above
(TL26.60DB) S/N B3G614000 - B3G615000, B3G615001 & Above
(TL30.60HB) S/N B3G714000 - B3G715000, B3G715001 & Above
(TL26.60HB) S/N B3G814000 - B3G815000, B3G815001 & Above
7282519enGB (09-19) (C) Printed in Belgium © 2019 Bobcat Company. All rights reserved.
Original Instructions ROW S3A (EC)
1 of 258
2 of 258
OPERATOR SAFETY WARNINGS
CORRECT
Operator must have instructions
WARNING before operating the machine.
Untrained operators can cause
injury or death.
W-2001-0502
P-90216
Safety Alert Symbol: This symbol with a warning statement,
means: “Warning, be alert! Your safety Never operate without instructions.
is involved!” Carefully read the message See machine signs (decals),
that follows. Operation & Maintenance Manual.
Always fasten seat belt snugly. Never use telescopic handler without Never carry riders.
Always keep your feet and arms operator cab with ROPS and FOPS
inside the cab. approval. Use only an approved work platform.
SAFETY EQUIPMENT
The Bobcat® telescopic handler must be equipped with safety items necessary for each job. Ask your Bobcat dealer for
information on the availability and safe use of attachments and accessories.
1. SEAT BELT: Check belt fasteners and check for damaged webbing or buckle.
2. OPERATOR CAB (ROPS and FOPS): It must be on the telescopic handler with all fasteners tight. Never
operate without right window.
3. OPERATOR’S HANDBOOK: Must be in the cab.
4. SAFETY SIGNS (DECALS): Replace if damaged.
5. SAFETY TREADS: Replace if damaged.
6. GRAB HANDLES: Replace if damaged.
7. BOOM STOP (if equipped): Replace if damaged.
8. PARKING BRAKE: Check for function.
9. WINDOWS AND MIRRORS: Clean and check for broken glass or mirrors. Replace if damaged.
OSW71-EN-0117
3 of 258
4 of 258
CONTENTS
FOREWORD. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
LOAD CHARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 249
REFERENCE INFORMATION
Write the correct information for YOUR Bobcat telescopic handler in the spaces below. Always use these numbers
when referring to your Bobcat telescopic handler.
NOTES:
ADDRESS:
PHONE:
* If EC-equipped machine
This Operation & Maintenance Manual was written to give the owner / operator instructions on the safe operation and
maintenance of the Bobcat telescopic handler. READ AND UNDERSTAND THIS OPERATION & MAINTENANCE
MANUAL BEFORE OPERATING YOUR BOBCAT TELESCOPIC HANDLER. If you have any questions, see your
Bobcat dealer. This manual can illustrate options and accessories not installed on your telescopic handler.
DECLARATION OF CONFORMITY* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Model TL26.60DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Model TL26.60HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Model TL30.60DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Model TL30.60HB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
All Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
DELIVERY REPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
* If EC-equipped machine
Model TL26.60DB
Notified Body
Bobcat France Laboratoire National d’Essais (LNE)
France
Route de Nantes
Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/P175416/2
Technical Documentation
Homologation Manager
Doosan Bobcat EMEA s.r.o. Conformity Assessment Procedure(s)
U Kodetky 1810 2000/14/EC, Annex VI
26312 DobĜíš
Czech Republic Sound Power Levels [Lw(A)]
Measured Sound Power 104 dBA
Guaranteed Sound Power 106 dBA
Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.
Effective From:
1 December 2018
* If EC-equipped machine
Model TL26.60HB
Notified Body
Bobcat France Laboratoire National d’Essais (LNE)
France
Route de Nantes
Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/P175416/2
Technical Documentation
Homologation Manager
Doosan Bobcat EMEA s.r.o. Conformity Assessment Procedure(s)
U Kodetky 1810 2000/14/EC, Annex VI
26312 DobĜíš
Czech Republic Sound Power Levels [Lw(A)]
Measured Sound Power 104 dBA
Guaranteed Sound Power 106 dBA
Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.
Effective From:
1 December 2018
* If EC-equipped machine
Model TL30.60DB
Notified Body
Bobcat France Laboratoire National d’Essais (LNE)
France
Route de Nantes
Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/P175416/2
Technical Documentation
Homologation Manager
Doosan Bobcat EMEA s.r.o. Conformity Assessment Procedure(s)
U Kodetky 1810 2000/14/EC, Annex VI
26312 DobĜíš
Czech Republic Sound Power Levels [Lw(A)]
Measured Sound Power 104 dBA
Guaranteed Sound Power 106 dBA
Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.
Effective From:
1 December 2018
* If EC-equipped machine
Model TL30.60HB
Notified Body
Bobcat France Laboratoire National d’Essais (LNE)
France
Route de Nantes
Notified Body Number: 0071
B.P. 71
44160 Pontchateau EC Certificate No.
FRANCE 2000-14/P175416/2
Technical Documentation
Homologation Manager
Doosan Bobcat EMEA s.r.o. Conformity Assessment Procedure(s)
U Kodetky 1810 2000/14/EC, Annex VI
26312 DobĜíš
Czech Republic Sound Power Levels [Lw(A)]
Measured Sound Power 104 dBA
Guaranteed Sound Power 106 dBA
Declaration of Conformance
This equipment conforms to the requirements specified in all the EC Directives listed in this declaration.
Effective From:
1 December 2018
* If EC-equipped machine
All Models
We Bobcat France S.A.S. with VAT number FR63332690908 declare under our sole responsibility that
when placing on the market pre-charged equipment, which we manufacture in the Union, the
hydrofluorocarbons contained in that equipment are accounted for within the quota system referred to in
Chapter IV of Regulation (EU) No 517/2014 as:
A. we hold authorisation(s) issued in accordance with Article 18(2) of Regulation (EU) No 517/2014
and registered in the registry referred to in Article 17 of that Regulation, at the time of release for free
circulation to use the quota of a producer or importer of hydrofluorocarbons subject to Article 15 of
Regulation (EU) No 517/2014 that cover(s) the quantity of hydrofluorocarbons contained in the equipment.
B. [for importers of equipment only] the hydrofluorocarbons contained in the equipment have been
placed on the market in the Union, subsequently exported and charged into the equipment outside the Union,
and the undertaking that placed the hydrofluorocarbons on the market made a declaration stating that the
quantity of hydrofluorocarbons has been or will be reported as placed on the market in the Union and that
it has not been and will not be reported as direct supply for export in the meaning of Article 15(2)(c) of
Regulation (EU) No 517/2014 pursuant to Article 19 of Regulation (EU) No 517/2014 and Section 5C of
the Annex to Commission Implementing Regulation (EU) No 1191/2014 (2).
C. [for equipment manufactured in the Union only] the hydrofluorocarbons charged into the equipment
were placed on the market by a producer or importer of hydrofluorocarbons subject to Article 15 of
Regulation (EU) No 517/2014.
Patrice Caulier
P. Caulier
30th January, 2017
* If EC-equipped machine
ISO 9001 is an international standard that specifies requirements for a quality management system that controls the
processes and procedures which we use to design, develop, manufacture, and distribute Bobcat products.
British Standards Institute (BSI) is the Certified Registrar Bobcat Company chose to assess the company’s compliance
with the ISO 9001 at Bobcat’s manufacturing facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau (France), and
the Bobcat corporate offices (Gwinner, Bismarck, and West Fargo) in North Dakota. TÜV Rheinland is the Certified
Registrar Bobcat Company chose to assess the company’s compliance with the ISO 9001 at Bobcat manufacturing
facility in Dobris (Czech Republic). Only certified assessors, like BSI and TÜV Rheinland, can grant registrations.
ISO 9001 means that as a company we say what we do and do what we say. In other words, we have established
procedures and policies, and we provide evidence that the procedures and policies are followed.
Parts
The lubricants and fuels described below are those used in the factory and apply to operating conditions in European
temperate climate areas. Please consult Bobcat for requirements under other weather conditions.
Prior to refill or drain any equipment of your Bobcat product, read and understand the according preventive
maintenance pages. (See PREVENTIVE MAINTENANCE on Page 149.)
ENGINE SYSTEMS
Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
Engine - Bobcat Engine Power SAE 10W30 CI4 / ACEA E7 -35°C / +30°C A, B, C, D 6987789*
- Bobcat Engine Power SAE 15W40 CI4 / ACEA E7 -20°C / +40°C A, B, C, D 6987790
- Bobcat EG Coolant Concentrated -36°C A, B, C, D 6987803
Cooling Circuit
- Bobcat EG Coolant Premixed -36°C A, B, C, D 6987804*
Fuel Tank - High-quality diesel fuel that meets EN590 (See FUEL
- - *
SYSTEM on Page 165.)
Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
Hydraulic Fluid - Bobcat Superior SH Hydraulic / Hydrostatic -35°C / +50°C A, B, C, D 6987791*
Tank
TRANSMISSION SYSTEMS
Machine Part
Fluids And Lubricants T° Range Packaging**
Components Number
- Bobcat Axle / Transmission Oil SAE 85W90 LS / API -20°C / +40°C A, B, C, D 6987805
Differential & GL-5
Axles
- Bobcat Axle / Transmission Oil ISO 100 / API GL-4 -20°C / +40°C A, B, C 6987794*
MECHANICAL SYSTEMS
Figure 1
S38000
P119099
S38001
The telescopic handler serial number plate (Item 1) is Other components can also have serial numbers and an
located on the right side of the chassis in front [Figure 1]. identification plate. Always use these serial numbers
when ordering parts.
Explanation of telescopic handler serial number:
XXXX XXXXX
Module 2. - Production
Sequence (Series)
Figure 3
B-16315
18
3 13
2 2
14 4
5 12 1 11
17
6
7
15
9 10 16
8
NA9554
NA15075
Standard tyres: 11
• CAMSO 405/70-20 16 PR TM R4
Optional tyres: 1
1
• CAMSO 405/70-20 14 PR TM R4
1
• DUNLOP 405/70R20 168A2 152J MPT SPT9
• ALLIANCE 400/70R20 149A8 A 580 Available for special applications to restrict material from
entering cab openings [Figure 4].
• MICHELIN 400/80-24 162A8 IND TL POWER CL
The front and roof window guard is mounted to the cab at
• CAMSO 400/80-24 20 PR TM R4 six mounting points (Item 1) [Figure 4].
• DUNLOP 405/70R24 168A2 152J MPT SPT9 Do not use an unapproved front and roof window guard.
A front and roof window guard not manufactured by
• MICHELIN 400/70 R24 152A8/152B IND TL XMCL Bobcat cannot be approved.
• ALLIANCE 405/70R24 152A8 A 580 See your Bobcat dealer for availability.
See your Bobcat dealer for more information on optional Front And Roof Window Guard Inspection And
tyres and the corresponding steering angle adjustment. Maintenance
Available Rims The front and roof window guard must be regularly
inspected and maintained. Inspect the screen and the
Standard rims: four mounting points (Item 1) [Figure 4] for damage.
Replace parts as necessary.
• RIM 13*20” -3
Optional rims:
• RIM 13*24” -3
Buckets Figure 7
Figure 5
NA15560
P133148
• Rigid pallet forks FEM III - with guard
• 780 L (28 ft³) digging bucket - teeth optional • Rigid pallet forks FEM III - without guard
• 1500 L (53 ft³), 2,1 m (83 in) wide light material bucket • Floating pallet forks 1,0 m (39 in), quick-tach
- bolt-on edge optional
• Floating pallet forks 1,0 m (39 in), mani-tach
• 2000 L (71 ft³), 2,3 m (90.5 in) wide light material
bucket - bolt-on edge optional • Floating pallet forks 1,5 m (59 in), quick-tach
Bale Spikes
Figure 8
S38392
Grapple Buckets
• Round bale spike
Figure 11
Bale Handlers With Tubes
Figure 9
P133147
Attachments (Cont’d)
Fork Grapple
Figure 12
S38395
Jibs
Figure 13
EM9746
SAFETY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Before Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Telescopic Handler Approved Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Safe Operation Is The Operator’s Responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Safe Operation Needs A Qualified Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Avoid Silica Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Dismantling And Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FIRE PREVENTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Welding And Grinding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fire Extinguishers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Safety decals must be in good condition. If replacing a • An Operator’s Handbook is fastened to the operator
part with a safety decal or if a safety decal is damaged or cab of the telescopic handler. Its brief instructions are
worn it must be replaced on the machine. convenient to the operator. See your Bobcat dealer
for more information on translated versions.
The Bobcat Telescopic Handler is highly manoeuvrable
and compact. It is rugged and useful under a wide variety The dealer and owner / operator review the
of conditions. This presents an operator with hazards recommended uses of the product when delivered. If the
associated with off motorway, rough terrain applications, owner / operator will be using the machine for a different
common with telescopic handler usage. application(s) he or she must ask the dealer for
recommendations on the new use.
The telescopic handler has an internal combustion
engine with resultant heat and exhaust. All exhaust Telescopic Handler Approved Applications
gases can kill or cause illness so use the telescopic
handler with adequate ventilation. The telescopic handler is designed for the following
specific approved applications.
The dealer explains the capabilities and restrictions of
the telescopic handler and attachment for each • Handling and stacking loads.
application. The dealer demonstrates the safe operation
according to Bobcat instructional materials, which are • Towing a trailer.
also available to operators. The dealer can also identify • Work with a bucket and other approved attachments.
unsafe modifications or use of unapproved attachments.
Any modifications that affects the operator visibility or the
Do not use the telescopic handler for applications not
machines specifications has to be approved by Bobcat
described in the Operation & Maintenance Manual
Company. The attachments and buckets are designed for
delivered with the machine or attachment.
a Rated Load Capacity. They are designed for secure
fastening to the telescopic handler. The user must check
with the dealer, or Bobcat literature, to determine safe Any application that can cause falling objects or
loads of materials of specified densities for the machine - penetration in the operator’s enclosure is prohibited.
attachment combination.
SI TH EMEA-1015
This notice identifies procedures which must be Have Training with Actual Operation
followed to avoid damage to the machine. • Operator training must consist of a demonstration and
I-2019-0284 verbal instruction. This training is given by your
Bobcat dealer before the product is delivered.
• The new operator must start in an area without
bystanders or structures and use all the controls until
he or she can operate the machine and attachment
DANGER safely under all conditions of the work area. Always
fasten seat belt before operating.
The signal word DANGER on the machine and in the Know the Work Conditions
manuals indicates a hazardous situation which, if not • Know the weight of the materials being handled.
avoided, will result in death or serious injury. Avoid exceeding the Rated Load Capacity of the
D-1002-1107 machine (as indicated on the Load Capacity Charts).
Material which is very dense will be heavier than the
same volume of less dense material. Reduce the size
of load if handling dense material.
SI TH EMEA-1015
Operation
SI TH EMEA-1015
Fire Extinguishers
Starting
Sl TH EMEA-1015
TL26.60DB, TL30.60DB,
TL26.60HB, TL30.60HB
OPERATION &
MAINTENANCE MANUAL
7282519enGB
TL26.60DB, TL30.60DB,
TL26.60HB, TL30.60HB
SERVICE MANUAL
7282521enUS
TL26.60DB, TL30.60DB,
TL26.60HB, TL30.60HB
OPERATOR’S HANDBOOK
7282527enGB
Follow the instructions on all the Machine Signs (Decals) that are on the telescopic handler. Replace any damaged
machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.
7241133
7199716 [1] 7201294 [1] 7269447
Load Capacity
Charts
7245984
[1] 7339764 7245982 7362846 7345616
Inside Cab
9 5
7199636*
7251955 (2)
6815993 (2) 9
7350278
7203744 7185935
7197650
NA9554
Follow the instructions on all the Machine Signs (Decals) that are on the telescopic handler. Replace any damaged
machine signs and be sure they are in the correct locations. Machine signs are available from your Bobcat dealer.
7120573
4
7169014
5
7206672
[1] 7241263 9
7169699
In Engine Compartment
6809609 (2)
10
7197517 (2)
2
7351453*
6595014 (2)
7
7245987
Pictorial-Only Safety Signs The safety sign is located on each side of the boom head.
Vertical Configuration
HAZARD
PANEL
WARNING
LOWERING OF ATTACHMENT, FALLING LOADS OR
FALLING OFF ATTACHMENT CAN CAUSE SERIOUS
AVOIDANCE INJURY OR DEATH
PANEL • Do not use as a manlift or work platform.
• No riders.
• Keep away from raised boom and attachment.
• Keep bystanders away.
W-2905-0211
Horizontal Configuration
2. Unexpected Machine Movement (7197517)
HAZARD AVOIDANCE
PANEL PANEL
Pictorial-Only Safety Signs (Cont’d) The safety sign is located inside the engine compartment.
WARNING
AVOID INJURY OR DEATH
• Keep door / cover closed except for service.
• Keep engine clean of flammable material.
• Keep body, loose objects and clothing away from
DANGER electrical contacts, moving parts, hot parts and
exhaust.
• Do not use the machine in space with explosive
dusts or gases or with flammable material near
exhaust.
• Never use ether or starting fluid on diesel engine
with glow plugs or air intake heater. Use only
starting aids as approved by engine
manufacturer.
• Leaking fluids under pressure can enter skin and
P-100830 cause serious injury.
• Battery acid causes severe burns; wear goggles.
AVOID DEATH
If acid contacts eyes, skin, or clothing, flush with
• Disconnecting or loosening any hydraulic
water. For contact with eyes, flush and get
tubeline, hose, fitting, component or a part failure
medical attention.
can cause boom to drop.
• Battery makes flammable and explosive gas.
• Keep out of this area when boom is raised unless
Keep arcs, sparks, flames and lighted tobacco
supported by an approved boom stop. Replace if
away.
damaged.
D-1030-1210
• For jump start, connect negative cable to the
machine engine last (never at the battery). After
jump start, remove negative connection at the
engine first.
• Exhaust gases can kill. Always ventilate.
W-2782-0409
Pictorial-Only Safety Signs (Cont’d) The safety sign is located above the hitch.
WARNING
AVOID INJURY OR DEATH
Read, understand and follow all the instructions and
safety precautions in this manual and on safety
WARNING signs (decals).
Failure to follow the safety precautions could result
in serious injury or death.
PRESSURIZED FLUID CAN CAUSE W-2815-0510
SERIOUS INJURY OR DEATH
Always release hydraulic pressure from accumulator
before service.
W-2984-1113
Pictorial-Only Safety Signs (Cont’d) The safety sign is located on the hitch.
WARNING
WARNING AVOID INJURY OR DEATH
Read, understand and follow all the instructions and
safety precautions in this manual and on safety
AVOID INJURY OR DEATH signs (decals).
Read, understand and follow all the instructions and Failure to follow the safety precautions could result
safety precautions in this manual and on safety in serious injury or death.
signs (decals). W-2815-0510
Failure to follow the safety precautions could result
in serious injury or death.
W-2815-0510
** Not allowed for EC-equipped machines
* If EC-equipped machine
WARNING
HOT PRESSURISED FLUID CAN CAUSE
SERIOUS BURNS
• Never open hot.
• OPEN SLOWLY.
W-2755-EN-0909
WARNING
AVOID BURNS
Hydraulic fluid, tubes, fittings and quick couplers
can get hot when running machine and implements.
Be careful when connecting and disconnecting quick
couplers.
W-2895-1110
Chart for the machine TL26.60DB, TL26.60HB on 20” Chart for the machine TL26.60DB, TL26.60HB on 24”
tyres: tyres:
• DUNLOP 405/70 R20 168A2 152J MPT SPT9 • DUNLOP 405/70R24 168A2 152J MPT SPT9
• with inflation pressure of 400 kPa (4,00 bar) (58 psi). • with inflation pressure of 350 kPa (3,50 bar) (51 psi).
• with floating pallet forks. • with floating pallet forks.
• MICHELIN 400/70R24 152A8/152B IND TL XMCL
• MICHELIN 400/R20 149A8/149B IND TL BIBLOAD • with inflation pressure of 330 kPa (3,30 bar) (48 psi).
• with inflation pressure of 360 kPa (3,60 bar) (52 psi). • with floating pallet forks.
• with floating pallet forks. • ALLIANCE 405/70R24 152A8 A 580
• MICHELIN 400/R20 149A8/149B IND TL XMCL • with inflation pressure of 300 kPa (3,00 bar) (43 psi).
• with inflation pressure of 360 kPa (3,60 bar) (52 psi). • with floating pallet forks.
• with floating pallet forks.
• ALLIANCE 400/R20 149A8 A 580
• with inflation pressure of 380 kPa (3,80 bar) (55 psi).
• with floating pallet forks.
7296687_0
7296686_0
Chart for the machine TL30.60DB, TL30.60HB on 20” Chart for the machine TL30.60DB, TL30.60HB on 24”
tyres: tyres:
• DUNLOP 405/70 R20 168A2 152J MPT SPT9 • DUNLOP 405/70R24 168A2 152J MPT SPT9
• with inflation pressure of 400 kPa (4,00 bar) (58 psi). • with inflation pressure of 350 kPa (3,50 bar) (51 psi).
• with floating pallet forks. • with floating pallet forks.
• MICHELIN 400/70R24 152A8/152B IND TL XMCL
• MICHELIN 400/R20 149A8/149B IND TL BIBLOAD • with inflation pressure of 330 kPa (3,30 bar) (48 psi).
• with inflation pressure of 360 kPa (3,60 bar) (52 psi). • with floating pallet forks.
• with floating pallet forks.
• ALLIANCE 405/70R24 152A8 A 580
• MICHELIN 400/R20 149A8/149B IND TL XMCL • with inflation pressure of 300 kPa (3,00 bar) (43 psi).
• with inflation pressure of 360 kPa (3,60 bar) (52 psi). • with floating pallet forks.
• with floating pallet forks.
• ALLIANCE 400/R20 149A8 A 580
• with inflation pressure of 380 kPa (3,80 bar) (55 psi).
• with floating pallet forks.
7296641_0
OPERATOR CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cab Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Cab Door Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Rear Cab Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Cab Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
PARKING BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
EMERGENCY EXIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Rear Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
BOOM SUSPENSION** . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
SPEED MANAGEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Changing The Factory Default Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
HYDRAULIC CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Hydraulic Control Lever (Joystick) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Front Auxiliary Hydraulics Operation (Reverse Continuous Flow) . . . . . . . . . . . . . . . . . 78
Changing The Maximum Auxiliary Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Auxiliary Hydraulics At Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Quick Couplers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
Auxiliary Hydraulic Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
DUAL FNR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
DAILY INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Daily Inspection And Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Cleaning The Operator Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
PRE-STARTING PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Entering The Telescopic Handler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
Operation & Maintenance Manual And Operator’s Handbook Locations . . . . . . . . . . . . 86
Seat Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Seat Belt Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Mirrors Adjustment And Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Operator Components
Figure 14 2
11 4 6
3
1
9 8
2 P126151
5
1 10
Brake Pedal / Inching Control (Item 1) [Figure 15]. (See
P135523 Brake Pedal And Inching Control on Page 56.)
Figure 16
L R
1
2
P135523
Figure 17
P133033
Multi-function Lever The lever also includes the lights switch (Item 6)
[Figure 19] which has three positions. Rotate the lever to
Figure 19 select front lights:
3 1 • OFF
6 • Parking lights and rear lights
• Headlights and rear lights
5 When the headlights are ON: Push the lever away from
the steering wheel and release it to change from high to
low or low to high beam headlights.
4
2
Steering Wheel Tilt Position
Figure 20
P121938
• Direction signal
• Horn
• Travel speed
• Parking lights and head lights.
Direction Signal
NOTE: Be sure to turn the direction signals off after Turn the lever (if equipped) (Item 1) [Figure 20]
you have completed the turn. anticlockwise to loosen the steering wheel tilt
Horn mechanism.
Push the lever in (Item 4) [Figure 19] to sound the horn. When the steering wheel is in the desired position, turn
the lever (Item 1) [Figure 20] clockwise. Tighten firmly to
Two-Speed Control lock position.
Press the button (Item 5) [Figure 19] at the end of the NOTE: Always keep the steering wheel tilt
lever to toggle between high and low speed. This can be mechanism in the lock position when
done without stopping first. operating the machine.
3. Hazard Lights (Red Light) - Press the bottom of the 19. Smart Handling System (SHS) - Press the bottom of
switch to turn the Hazard Lights ON; press the top to the switch to reduce the boom movements; press the
turn OFF. Switch light flashes when Hazard Lights are top to turn OFF. (See Operation on Page 82.)
ON.
S41633
25. Start Switch (Keyless) (If Equipped) - Used to turn S40661
the electrical system on and off, and to start and stop
the engine. (See Keypad Panel (If Equipped) on Page
92.) Centre Indicator Panel [Figure 23]
Longitudinal Load Moment Indicator (LLMI) Green indicator lights (Item 1) [Figure 24] (four
lights). The operator works in a secure zone.
The LLMI warns the operator about inadequate stability
in the longitudinal plane (forward direction). In this zone, the following machine functions are
progressively reduced in speed as the machine's
The LLMI is intended to warn for tipping over in the case longitudinal stability decreases:
of:
• Boom lowering
• Boom extend
• The machine is stationary on solid, stable and level
• Tilting of attachment
ground
• Auxiliary hydraulic functions.
• The machine is performing load picking, carrying,
loading and unloading
Warning Zone:
• The telescopic boom is not fully retracted.
Orange indicator lights (Item 2) [Figure 24] (two
The LLMI is not intended to warn for tipping over in the lights). The longitudinal stability level gets close to the
case of: critical zone.
Test Button:
Display Panel
Figure 25
15 2 12
1
6 7 16
3 13
18
8 9 10 11
14
4 17
5
19 22
20 21
P122919
1. Direction Signal (Green Light) - The light will flash 9. FORWARD - NEUTRAL - REVERSE - F-N-R (Yellow
when a direction signal is activated or when the Light) - The light will flash when attempting to start
hazard lights are activated. the engine when the Travel Direction Control (Travel
Direction Switch and / or Lever) is not in NEUTRAL
2. General Warning (Red Light) - The light comes on position. (See Travel Direction on Page 46.)
when a general error is present. (See Service Codes*
and "MONITORING THE DISPLAY PANEL" on 10. Joystick Lockout (Red Light) - The light comes on
Page 95.) when the joystick lockout is activated. The light will
flash when there is a joystick malfunction or failure.
3. Low Speed (Yellow Light) - The light comes on when (See Service Codes*.)
low speed is activated.
11. Parking Brake And Operator Position (Red Light)
4. Engine Coolant Temperature (Red Light) - The light - The light comes on when the parking brake is
comes on if the engine coolant temperature is high. engaged. (See PARKING BRAKE on Page 65.) The
The light will flash if the engine coolant temperature is light will flash and a warning horn is activated when
extremely high. the parking brake pressure is too low OR when the
operator leaves the operator seat while the parking
5. Engine Malfunction (Red Light) - The light comes brake is not engaged.
on when there is an engine malfunction or failure.
(See Service Codes* and "MONITORING THE 12. Headlights High Beam (Blue Light) - The light
DISPLAY PANEL" on Page 95.) comes on when high beam is activated. (See Multi-
function Lever on Page 47.)
6. Engine Temperature Gauge - Shows the engine
13. NOT USED
coolant temperature.
14. Fuel Level (Red Light) - The light comes on when the
7. Display Screen - Displays information. (See Display
fuel level is low.
Screen on Page 54.)
* See SYSTEM SETUP AND ANALYSIS for Service Code description. (See DIAGNOSTIC SERVICE CODES on
Page 203.)
TL26.60DB, TL30.60DB, TL26.60HB, TL30.60HB
54 of 258
52 Operation & Maintenance Manual
OPERATOR CONTROLS IDENTIFICATION (CONT’D) *See SYSTEM SETUP AND ANALYSIS for Service Code
description. (See DIAGNOSTIC SERVICE CODES on
Display Panel (Cont’d) Page 203.)
Figure 29
Temperature Control Panel
Figure 30
2
1
P122916
2 3 1
The following information can be displayed on the display
screen [Figure 28]: P118581
Figure 31
1
2
P126151
S41929
The accelerator pedal (Item 1) [Figure 32] is at the right
side of the steering console.
The Auxiliary Power Outlet (Item 1) [Figure 31] is a
12 volt receptacle for accessories. Press the accelerator pedal down to increase engine
speed. Release foot pressure to decrease engine speed.
Description Figure 33
WARNING
1
Never modify operator cab by welding, grinding,
drilling holes or adding attachments unless
instructed to do so by Bobcat Company. Do not
operate without right window. Changes to the cab
can cause loss of operator protection from rollover
and falling objects, and result in serious injury or P119154
death.
W-2906-0211
The cab door can be opened from the outside of the cab
using the latch (Item 1) [Figure 33] and opened from the
inside of the cab when you pull the lever (Item 1)
[Figure 34] back (as shown).
The cab door can be locked (Item 2) [Figure 33] with the
same key as the starter switch.
Figure 35
P119155
Figure 36
P118578
Figure 38
S41640
P118579
The cab light [Figure 40] is located above the operator’s
left shoulder.
Turn the handle (Item 1) [Figure 38] (as shown) to unlock
the rear window. Move the switch (Item 1) [Figure 40] to the left or the
right to turn the light ON. Move the switch to the centre
Push the rear window open until in fully open position. position to turn the light OFF.
Figure 39
P118579
Aligning Modes
Figure 41
3
2
EM8035
4 1
Press the work lights button (Item 4) [Figure 41] once to
P122914 switch to the manual aligning mode. [MANU] [Figure 43]
will appear on the display screen. Pressing the work
lights button again will switch back the aligning mode to
Press the information button (Item 1) to cycle the display semi-automatic.
screen (Item 2) until the engine speed menu (Item 3)
[Figure 41] is displayed. (See Display Screen on Page Figure 44
54.)
Figure 42
EM8037
Semi-Automatic Aligning Mode Procedure The front wheels will turn the direction that the steering
wheel is turned. The rear wheels turn the opposite
Figure 45 direction. Indicator light (Item 1) [Figure 45] will be ON.
Use in most working conditions. (See 4-Wheel Steering
1 2
Mode on Page 67.)
2 1
S41633
S40661
Semi-Automatic Aligning Mode Procedure (Cont’d) Front and rear wheels turn the same direction that the
steering wheel is turned. The machine moves diagonally
2-Wheel Steering (Centre Switch Position) in the direction the steering wheel is turned. Indicator
light (Item 3) [Figure 45] will be ON. Use in confined
The front wheels will turn the direction that the steering areas to move away from buildings or to reposition the
wheel is turned. The rear wheels remain straight ahead. machine. (See Crab Steering Mode on Page 71.)
Use when travelling on roads at higher speeds. (No
indicator light is on when in 2-wheel steering mode.) (See Perform the following procedure to activate the crab
2-Wheel Steering Mode on Page 69.) steering mode:
Perform the following procedure to activate the 2-wheel Press the bottom of the switch (Item 4) [Figure 45]. If the
steering mode: front and rear wheels align straight ahead, the crab
steering mode will be activated.
Move the switch (Item 2) [Figure 45] to the centre
position. If the rear wheels align straight ahead, the 2- If the front and / or rear wheels do not align straight
wheel steering mode will be activated. ahead, the semi-automatic aligning procedure will start:
If the rear wheels do not align straight ahead, the semi- 1. If the rear wheels are not straight ahead, the Rear
automatic aligning procedure will start: Wheels Straight indicator light (Item 1) [Figure 46]
will flash. Turn the steering wheel until the light stays
1. The Rear Wheels Straight indicator light (Item 1) ON. The rear wheels align straight ahead now.
[Figure 46] will flash. Turn the steering wheel until the
light stays ON. The rear wheels align straight ahead 2. If the front wheels align straight ahead, the crab
now. steering mode is active now.
2. The 2-wheel steering mode is activated now. 3. If the front wheels do not align straight ahead, the
Front Wheels Straight indicator light (Item 2)
[Figure 46] will flash. Turn the steering wheel until the
light stays ON. The front wheels align straight ahead
now.
Figure 47
3 4
P133096
Parking Brake Switch Open the rear window. (See Rear Cab Window on Page
59.)
Figure 49
Figure 50
P126149
P118579
NOTE: In case of failure of the service brake, the
parking brake can be used as emergency
Turn the handle (Item 1) [Figure 50] clockwise (as
brake.
shown) and push the rear window fully open.
Parking Brake Activation:
Figure 51
Press the bottom of the parking brake switch (Item 1)
[Figure 49] to engage the parking brake. The light will
turn on.
The parking brake will release automatically when: Exit through the rear window opening [Figure 51].
Description
Figure 52 WARNING
AVOID INJURY OR DEATH
• Always keep bystanders away from the work area
and travel path.
• The operator must maintain a clear view of the
1 direction of travel and look before and during
machine movement.
• The back-up alarm must sound when operating
the machine in the reverse direction.
W-2783-0118
2
The back-up alarm will sound when the operator
prepares the telescopic handler for reverse travel. (See
P119156 Travel Direction on Page 46.)
WARNING
AVOID INJURY OR DEATH
When operating the machine, operate only from the
operator’s seat with the seat belt securely fastened.
W-2811-EN-0614
Figure 53
2 1
P133096
WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109
4-Wheel Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 46.)
Figure 54
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 54] to the right or left. Look in the
R direction of travel.
L
Reverse Travel - Prepare the telescopic handler for
reverse travel. (See Travel Direction on Page 46.)
NA1928
Figure 56
P133096
2-Wheel Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 46.)
Figure 57
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 57] to the right or left. Look in the
R direction of travel.
L
Reverse Travel - Prepare the telescopic handler for
reverse travel. (See Travel Direction on Page 46.)
NA1926
WARNING
AVOID INJURY OR DEATH
When operating the machine, operate only from the
2 1
operator’s seat with the seat belt securely fastened.
W-2811-EN-0614
Crab steering mode allows both the front and rear wheels
to turn the same direction that the steering wheel is P133096
turned. The machine moves diagonally in the direction
the steering wheel is turned. Use in confined areas to
NOTE: Make sure all four wheels are straight ahead
move away from buildings or to reposition the machine.
before changing steering mode. See Steering
Mode Selection for wheel alignment
procedure if front or rear wheels are not
aligned. (See STEERING MODE SELECTION
on Page 60.)
WARNING
ACCIDENTAL TELESCOPIC HANDLER MOVEMENT
CAN CAUSE INJURY OR DEATH
• The direction the Telescopic Handler turns when
moving backward is different in each steering
mode.
• Know and understand the selected steering
mode before operating.
W-2812-EN-1109
Crab Steering Mode (Cont’d) Forward Travel - Prepare the telescopic handler for
forward travel. (See Travel Direction on Page 46.)
Figure 60
Left Turn Forward / Right Turn Forward - Slowly press the
Accelerator Pedal (Item 1) and turn the steering wheel
(Item 2) [Figure 60] to the right or left. Look in the
R direction of travel.
L
Reverse Travel - Prepare the telescopic handler for
reverse travel. (See Travel Direction on Page 46.)
NA1930
Description
Boom Suspension Activation: Once activated, the Boom Suspension indicator light
(Item 1) [Figure 63] will be ON.
Enter the telescopic handler and perform the PRE-
STARTING PROCEDURE. (See PRE-STARTING NOTE: Adding or removing a load on the attachment
PROCEDURE on Page 86.) Start the engine. (See with boom suspension function activated can
STARTING THE ENGINE on Page 91.). cause small boom movement. This is normal
behavior of a suspension system. Lower and
Figure 62 retract the boom to reduce boom movement.
Description
Operation
Examples:
Figure 66
When Speed Management is activated, the machine will
travel at the factory default setting of 50% of Standard
Travel Speed and the percentage [C 50] will appear on
the display screen (Item 1) [Figure 67].
1
P133096
Operation (Cont’d)
Figure 68
1
3
1
P133096
2
Press button (Item 1) [Figure 69] again to deactivate
P135522 Speed Management. The light of the switch will turn OFF.
P135522
Figure 71
1
P133096
5. Extend Telescopic Boom To stop reverse continuous auxiliary hydraulic oil flow,
press the Continuous Flow Control switch (Item 9)
6. Retract Telescopic Boom [Figure 74] a second time.
Changing The Maximum Auxiliary Flow The operator can choose whether the Auxiliary
Hydraulics are enabled or disabled at startup.
The maximum available auxiliary flow setting can be
adjusted by the operator to improve control of the Select the Auxiliary Hydraulics menu on the display
auxiliary hydraulics. screen. (See Display Screen on Page 54.)
Figure 75
2
1
P126293
P135522
WARNING WARNING
AVOID INJURY OR DEATH AVOID BURNS
Diesel fuel or hydraulic fluid under pressure can Hydraulic fluid, tubes, fittings and quick couplers
penetrate skin or eyes, causing serious injury or can get hot when running machine and attachments.
death. Fluid leaks under pressure may not be visible. Be careful when connecting and disconnecting quick
Use a piece of cardboard or wood to find leaks. Do couplers.
not use your bare hand. Wear safety goggles. If fluid W-2220-0396
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909
Figure 79
WARNING
AVOID INJURY OR DEATH
Diesel fuel or hydraulic fluid under pressure can
penetrate skin or eyes, causing serious injury or
1 death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do
not use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.
W-2072-EN-0909
This machine may be equipped with an electric line on This machine may be equipped with an Auto Reverse
the boom. Cooling Fan.
Figure 82
1 1
P119159
Figure 81 The default value of the Auto Reverse Cooling Fan menu
is [I OFF] (disabled) (Item 1) [Figure 82].
1 Figure 83
2 1
2
P126145
Operation
Figure 84
P135522
Press the bottom of the Smart Handling System switch NOTE: When the switch is in the OFF position the
(Item 1) [Figure 84] to turn ON. software will allow the maximum speed of
every boom movement.
NOTE: The software will use the last saved settings
selected by the operator to adjust the
maximum hydraulic fluid on the boom
movements.
Operation
Figure 86
P122918
• Seat Belt Allow the engine and hydraulic fluid to warm completely
before beginning operation.
• Tyres - Check for Wear, Damage, Correct Air
Pressure; Use only approved tyres with correct Use the joystick to check for smooth operation of the
pressure. following hydraulic functions:
• Loose or Broken Parts - Repair or replace as • Raise and lower the boom.
necessary.
• Extend and retract the boom.
• Safety Treads and Safety Signs (Decals), - Replace
as necessary. • Tilt the attachment device forward and backward.
• Check and Clean Mirrors and Windows, Boom Angle Check forward and reverse travel.
Indicator and Boom Extension Indicator - Replace as
necessary. Check operation of the accelerator and brake.
• Fuel Filter - Remove trapped water through the drain Check operation of the steering. Cycle the steering mode
valve on the bottom of the primary filter. regularly to ensure correct wheel alignment.
(See Primary Fuel Filter (Pre-Filter) on Page 166.)
If any of the functions do not operate correctly, have it • Clean soft upholstery in the cab with a cloth that has
repaired immediately before continuing. been dipped in a solution composed of water and
detergent and then thoroughly wrung out.
WARNING
AVOID INJURY OR DEATH
When an engine is running in an enclosed area, fresh
air must be added to avoid concentration of exhaust
fumes. If the engine is stationary, vent the exhaust
outside. Exhaust fumes contain odorless, invisible
gases which can kill without warning.
W-2050-0807
WARNING
Do not use ether with preheat systems. Explosion
can result which can cause injury or death.
W-2391-0301
1
1 2
N-20299
P118186
1
P119142
1 2
2 5
P123769
P126179 Turn the knob (Item 2) [Figure 90] to adjust the height of
the seat.
Pull the lever (Item 1) [Figure 89] up to adjust the angle Release the lever (Item 3) [Figure 90] to adjust the angle
of the seat back. of the seat back.
Pull the bar (Item 2) [Figure 89] up, and move the seat Turn the lever (Item 4) to adjust the seat cushion for
forward or backward to adjust the seat distance from the weight of the operator. The gauge (Item 5) [Figure 90]
steering wheel and pedals. indicates the chosen value in kilograms.
Premium Seat
1
Figure 91
P128347
2
Pull upwards or push down on the headrest (Item 1)
1
[Figure 93] to adjust its height.
P128346
Figure 92
P125430
Seat Belt Adjustment Adjust and clean the mirrors to obtain the best visibility.
Figure 94 Cleaning
P119230
Adjust the left side mirror (Item 1) [Figure 95] until the
left side of the telescopic handler is visible from the
operator’s point of view.
1
P119217A
Adjust the right side mirror (Item 1) [Figure 98] until the
P125589 right side of the telescopic handler is visible from the
operator’s point of view.
Make sure that the left side mirror provides enough Figure 99
clearance (Item 1) [Figure 96] to open and close the cab
door.
2
Figure 97 1
P119218A
Adjust the rear interior mirror (Item 1) until the right side
P119218A of the telescopic handler is visible via the front interior
mirror (Item 2) [Figure 99] from the operator’s point of
view.
Adjust the front interior mirror (Item 1) [Figure 97] until
the rear side of the telescopic handler is visible from the
operator’s point of view.
P122915
Figure 102
2 4
2 3 P126161
3
1
Use the keypad (Item 1) [Figure 103] to enter the
5 6 password. If the code is correct, the machine will start.
P133028 P133035
WARNING
AVOID SERIOUS INJURY OR DEATH
• Engines can have hot parts and hot exhaust gas.
Keep flammable material away.
P122915 • Do not use machines in atmosphere containing
explosive dust or gases.
W-2051-0212
Keep the key switch (if equipped) or the start switch (if
equipped) in RUN position until the engine preheat
countdown (Item 1) [Figure 104] on the display screen
has counted down from 10 to 0 seconds.
WARNING
Do not use ether with preheat systems. Explosion
can result which can cause injury or death.
W-2391-0301
IMPORTANT
WARNING When the temperature is below -30°C (-20°F),
hydrostatic oil must be warmed before starting. The
EXPLOSION CAN CAUSE SERIOUS INJURY, DEATH hydrostatic system will not get enough oil at low
OR SEVERE ENGINE DAMAGE temperatures and will be damaged. Park the machine
DO NOT use ether or starting fluid with glow plug or in an area where the temperature will be above -18°C
air intake heater systems. (0°F) if possible.
W-2071-0415
I-2007-0910
If the temperature is below freezing, perform the following Let the engine run for a minimum of five minutes to warm
procedures to make starting the engine easier: the engine and hydrostatic transmission fluid before
operating the telescopic handler.
• Replace the engine oil with the correct type and
viscosity for the anticipated starting temperature. When temperature is below -15°C (5°F), let the engine
(See Engine Oil Chart on Page 170.) run for a minimum of fifteen minutes before operating the
telescopic handler.
• Make sure the battery is fully charged.
Until hydrostatic fluid reaches the optimal operating
temperature, boom movement speed can be reduced.
Press the information button (Item 4) [Figure 105] for 3 2. Engine Coolant Temperature
seconds until the Service Codes appear on the display
screen. 3. Hydraulic System Malfunction
Procedure
Figure 107
P119748
DO NOT JUMP.
WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211
• Pallet forks,
• Bale spikes,
• Buckets,
• Jibs.
• Grapple bucket,
• Bale handler with tine / tube,
• Fork grapple,
• Side shift carriage.
7322664
Contact your Bobcat Dealer to get additional copy of the
specific attachment Operation & Maintenance Manual.
An attachment serial number plate can be found on each
attachment [Figure 108].
Buckets
Use the correct bucket size for the type and density of
material being handled. For safe handling of materials
and avoiding machine damage, the attachment (or
bucket) should handle a full load without going over the
RLC for the telescopic handler.
NA13802
Buckets (Cont’d)
Figure 111
WRONG
NA5429
WARNING
AVOID INJURY OR DEATH
Do not exceed Rated Load Capacity. Excessive loads
can cause tipping or loss of control.
W-2393-0301
Buckets (Cont’d)
Load Charts
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
Buckets (Cont’d)
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
Buckets (Cont’d)
Mass Properties
Figure 112
NA13830
C.G. of attachment C.G. of load NA13831
X Y Z X Y Z
Digging Bucket 780 L (28 ft³) 415 kg 456 mm -395 mm 0 mm 497 mm -306 mm 0 mm
(915 lb) (18 in) (-15.6 in) (0 in) (19.6 in) (-12 in) (0 in)
Light Material Bucket 1500 L (53 ft³), 539 kg 591 mm -444 mm 0 mm 683 mm -331 mm 0 mm
without bolt-on edge (1188 lb) (23.3 in) (-17.5 in) (0 in) (26.9 in) (-13.0 in) (0 in)
Light Material Bucket 2000 L (71 ft³), 645 kg 614 mm -413 mm 0 mm 720 mm -289 mm 0 mm
without bolt-on edge (1422 lb) (24.2 in) (-16.3 in) (0 in) (28.3 in) (-11.4 in) (0 in)
Light Material Bucket 1500 L (53 ft³), 579 kg 654 mm -458 mm 0 mm 683 mm -331 mm 0 mm
with bolt-on edge (1276 lb) (25.7 in) (-18 in) (0 in) (26.9 in) (-13.0 in) (0 in)
Light Material Bucket 2000 L (71 ft³), 689 kg 674 mm -418 mm 0 mm 720 mm -289 mm 0 mm
with bolt-on edge (1519 lb) (26.5 in) (-16.5 in) (0 in) (28.3 in) (-11.4 in) (0 in)
• Bucket Grapple, forged, 2,2 m (86.6 in) The Operation & Maintenance Manual delivered with the
attachment gives operating information as well as routine
Figure 114 maintenance and service procedures. Refer to the
Attachment Operation & Maintenance Manual before
use.
S38395
• Bale handler with tubes 1,6 m (63 in) The Operation & Maintenance Manual delivered with the
attachment gives operating information as well as routine
• Bale handler with tubes 1,8 m (71 in) maintenance and service procedures. Refer to the
Attachment Operation & Maintenance Manual before
Figure 116 use.
S38392
NA13145
This Bobcat attachment requires a specific Operation &
Maintenance Manual. It is a part of your product and can
be stored in a container provided on the attachment or in
Side Shift Carriage 200 mm (7.9 in) [Figure 113] the Bobcat product.
Pallet Forks
Figure 118
NA15559
Load Charts
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
Mass Properties
Figure 121
NA15562
X Y Z X Y Z
Floating Pallet Forks, 1,0 m (39 in), 254 kg 286 mm -434 mm 0 mm 711 mm -276 mm 0 mm
Quick-tach (560 lb) (11.3 in) (-17.1 in) (0 in) (28 in) (-10.9 in) (0 in)
Floating Pallet Forks, 1,5 m (59 in), 272 kg 277 mm -423 mm 0 mm 711 mm -276 mm 0 mm
Quick-tach (600 lb) (10.9 in) (-16.7 in) (0 in) (28 in) (-10.9 in) (0 in)
Rigid Pallet Forks, without guard, Quick- 300 kg 247 mm -522 mm 3 mm 700 mm -344 mm 0 mm
tach (661 lb) (9.7 in) (-20.6 in) (0 in) (27.6 in) (-13.5 in) (0 in)
Rigid Pallet Forks, with guard, Quick- 325 kg 239 mm -476 mm 0 mm 700 mm -344 mm 0 mm
tach (717 lb) (9.4 in) (-18.7 in) (0 in) (27.6 in) (-13.5 in) (0 in)
Floating Pallet Forks, 1,0 m (39 in), 248 kg 199 mm -373 mm 0 mm 647 mm -339 mm 0 mm
Mani-tach (546 lb) (7.8 in) (-14.7 in) (0 in) (25.5 in) (-13.4 in) (0 in)
Floating Pallet Forks, 1,5 m (59 in), 268 kg 192 mm -357 mm 0 mm 647 mm -339 mm 0 mm
Mani-tach (591 lb) (7.5 in) (-14.1 in) (0 in) (25.5 in) (-13.4 in) (0 in)
Rigid Pallet Forks, without guard, Mani- 271 kg 159 mm -465 mm 3 mm 713 mm -210 mm 0 mm
tach (579 lb) (6.3 in) (-18.3 in) (0 in) (28.1 in) (-8.2 in) (0 in)
Rigid Pallet Forks, with guard, Mani-tach 296 kg 165 mm -411 mm 3 mm 713 mm -210 mm 0 mm
(653 lb) (6.5 in) (-16.2 in) (0 in) (28.1 in) (-8.2 in) (0 in)
Figure 122
NA15091
X Y Z X Y Z
Floating Pallet Forks, J-tach, 150 kg 281 mm -337 mm 0 mm 583 mm -20 mm 0 mm
load at 500 mm (19.7 in) (331 lb) (11.1 in) (-13.3 in) (0 in) (23 in) (-0.8 in) (0 in)
Load Chart
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
Mass Properties
Figure 124
NA13828
X Y Z X Y Z
Pallet Fork frame equipped with two 205 kg 131 mm -424 mm 0 mm 1174 mm -746 mm 0 mm
round bale spikes, Quick-tach (451.9 lb) (5.2 in) (-16.7 in) (0 in) (46.2 in) (-29.4 in) (0 in)
Pallet Fork frame equipped with two 175 kg 74 mm -331 mm 0 mm 958 mm -924 mm 0 mm
round bale spikes, Mani-tach (386 lb) (2.9 in) (-13.0 in) (0 in) (37.7 in) (-36.4 in) (0 in)
Jib
EC Declaration Of Conformity*
Declaration of Conformity
for Interchangeable Equipment
Directive 2006/42/EC of the European Parliament and of The Council
"Machinery Directive Article 1(1)(b)"
Bobcat France
Route de Nantes
B.P. 71
44160 Pontchateau
FRANCE
Technical Documentation
Homologation Manager
Doosan Bobcat EMEA s.r.o.
U Kodetky 1810
26312 DobĜíš
Czech Republic
Description of Equipment
Declaration of Conformance
This equipment conforms to the requirements of an interchangeable equipment as specified in Machinery Directive
2006/42/EC Article1(1)(b) and any other directives listed. This declaration applies exclusively to the interchangeable
equipment and does not include any hydraulic, electrical or mechanical adaptation done by the installer. Installation shall be
done in accordance with instructions and specifications included in this manual.
* If EC-equipped machine
EM9746
Static Test
Jib (Cont’d)
Load Charts
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
• CAMSO 405/70-20/14 PR TM R4
7296691_0
• with inflation pressure of 315 kPa (3,15 bar) (46 psi).
• with floating pallet forks.
Jib (Cont’d)
WARNING
TIPPING OR ROLLOVER CAN CAUSE
SERIOUS INJURY OR DEATH
Always use and follow the Load Capacity Chart that
is specified for each attachment and telescopic
handler combination. Each attachment and machine
combination will have its own chart.
Exceeding the rated load capacity can cause the
machine to tip or rollover.
W-2928-EN-1112
• CAMSO 405/70-20/14 PR TM R4
• with inflation pressure of 315 kPa (3,15 bar) (46 psi). 7296653_0
• with floating pallet forks.
• CAMSO 405/70-20/16 PR TM R4
• with inflation pressure of 315 kPa (3,15 bar) (46 psi). Complies with stability tests of the relevant parts of
• with floating pallet forks. ISO 22915.
• DUNLOP 405/70 R20 168A2 152J MPT SPT9
• with inflation pressure of 400 kPa (4,00 bar) (58 psi).
• with floating pallet forks.
• MICHELIN 400/R20 149A8/149B IND TL BIBLOAD
• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks.
• MICHELIN 400/R20 149A8/149B IND TL XMCL
• with inflation pressure of 360 kPa (3,60 bar) (52 psi).
• with floating pallet forks.
• ALLIANCE 400/R20 149A8 A 580
• with inflation pressure of 380 kPa (3,80 bar) (55 psi).
• with floating pallet forks.
• CAMSO 400/80-24/20 PR TM R4
• with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• with floating pallet forks.
• MICHELIN 400/80-24 162A8 IND TL POWER CL
• with inflation pressure of 250 kPa (2,50 bar) (36 psi).
• with floating pallet forks.
• DUNLOP 405/70R24 168A2 152J MPT SPT9
• with inflation pressure of 350 kPa (3,50 bar) (51 psi).
• with floating pallet forks.
• MICHELIN 400/70R24 152A8/152B IND TL XMCL
• with inflation pressure of 330 kPa (3,30 bar) (48 psi).
• with floating pallet forks.
• ALLIANCE 405/70R24 152A8 A 580
• with inflation pressure of 300 kPa (3,00 bar) (43 psi).
• with floating pallet forks.
Jib (Cont’d)
Mass Properties
Figure 126
NA13829
CENTRE OF GRAVITY OF
CENTRE OF GRAVITY OF LOAD
ATTACHMENT MASS ATTACHMENT
X Y Z X Y Z
Jib 0,7 m (28 in), Quick-tach 177 kg 234 mm -280 mm (- 0 mm 686 mm -707 mm 0 mm
(390 lb) (9.2 in) 11 in) (0 in) (27.0 in) (27.8 in) (0 in)
Jib 0,7 m (28 in), Mani-tach 153 kg 261 mm -135 mm (- 0 mm 686 mm -554 mm 0 mm
(337 lb) (10.3 in) 5.3 in) (0 in) (27.0 in) (21.8 in) (0 in)
Jib (Cont’d)
WARNING
Procedure
OVERLOAD CAN CAUSE TIPPING OR ROLLOVER
Suspended loads have a dynamic and therefore
AND SERIOUS INJURY OR DEATH
unpredictable effect on the telescopic handler’s stability.
• Always use and follow the Rated Load Capacity
External working conditions such as the wind speed
chart provided. Each machine has its own chart.
increase the dynamic and unpredictable effect.
• DO NOT exceed the Rated Load Capacity.
Follow the procedure below when operating a suspended W-2995-1215
load.
The lifting device is intended to handle vertical pull loads. During Travelling
With the jib, do not carry out horizontal pull and side-pull.
• Move the machine with boom fully retracted and load
Carry or place special loads with the lifting device or as close as possible to the ground (transport
attachment intended for this type of use. position). The load should not be suspended higher
than 500 mm (20 in) above the ground when
If the suspended load or the resulting boom geometry travelling.
block the visibility, alternative carrying means must be
considered. • The telescopic handler should travel at speeds
appropriate to the ground and load conditions, or not
The operator must know the wind speed. Do not use the greater than 0,4 m/s (0.9 mph) when carrying
telescopic handler with wind speeds over 12,5 m/s suspended loads.
(28 mph).
• Do not use any controls to reposition the load. Come
Contact your Bobcat dealer for details on applications. to a gradual and complete stop before attempting to
reposition the load.
Load Handling
• Avoid crossing, climbing or descending inclines when
When using a jib with a load suspended from the hook: travelling with a suspended load.
• Check that the jib is properly attached and locked to • During starting, travelling, turning and stopping, avoid
the attachment carrier. jerky movements and load oscillations.
• Do not operate the machine while people are under • When travelling, the lateral and longitudinal attitude
the suspended load. must be horizontal.
3. Put the Travel Direction Control into NEUTRAL and 1. Fully retracted and lower the boom. Move the
make sure the parking brake is engaged. machine as close as possible to the load.
4. Turn off the engine and remove the ignition key. Exit 2. Park the machine on level ground.
the cab. Install the lifting hook to the lifting point of the
load. Check that the lifting gear is hanging freely and 3. Put the Travel Direction Control into NEUTRAL and
is not twisted or knotted. Always turn off the engine to make sure the parking brake is engaged.
avoid involuntary hazardous movements; mainly
when a second operator is present to install the lifting 4. Raise and extend the boom to position the lifting hook
hook to the lifting point of the load. vertically aligned above the load and lower it slowly as
close as possible to the lifting point of the load.
5. Go back to operating position in the cab and start the
engine. 5. Turn off the engine and remove the ignition key. Exit
the cab. Install the lifting hook to the lifting point of the
6. Slightly lift the load from the ground by raising the load. Check that the lifting gear is hanging freely and
boom. The machine is then in the transport position. is not twisted or knotted. Always turn off the engine to
avoid involuntary hazardous movements, mainly
In case of travelling with the suspended load. when a second operator is present to install the load.
6. Slightly lift the load by raising the boom.
• If applicable, turn off the engine and remove the
ignition key. Exit the cab. Install the additional lifting 7. Bring the load to transport position by fully retracting
device (wire, cable) to secure the load to the machine the boom and lowering the load as close as possible
lifting or towing points. It will reduce the load to the ground.
movement during the travel.
NOTE: Do not carry hot or corrosive products.
Placing A Raised Load
• Turn off the engine and remove the ignition key. Exit
the cab. Remove the additional lifting device (wire,
cable) to secure the load to the machine lifting or
towing points.
WARNING
Never use attachments or buckets which are not 3
approved by Bobcat. Buckets and attachments for
safe loads of specified densities are approved for
each model. Read and understand the Load Capacity
Charts for the attachment you are using. Unapproved 1
attachments can cause serious injury or death.
P119422
W-2392-0301
NOTE: Warranty is void if non-approved attachments Position the telescopic handler so that the attachment
are used on the telescopic handler. carrier (Item 1) is parallel to the attachment tube (Item 2)
[Figure 128]. Drive the telescopic handler forward until
The dealer can identify, for each model telescopic the attachment carrier is at a distance of about 1 m (3 ft)
handler, the attachments and buckets approved by from the attachment.
Bobcat. The buckets and attachments are approved for
Rated Load Capacity and for secure fastening to the Tilt the attachment carrier (Item 1) forward until the two
telescopic handler. Contact your Bobcat dealer for more hooks (Item 3) are lower than the attachment tube
information if your attachment is not illustrated in your (Item 2) [Figure 128].
machine’s Load Capacity Charts.
Figure 129
Installing
Figure 127
2
1
P119423
2
P119421 Drive forward until the two hooks (Item 1) are right below
the attachment tube (Item 2) [Figure 129].
Remove the locking bar safety pin (Item 1), and remove Engage the attachment tube (Item 2) in the two hooks
the locking bar (Item 2) [Figure 127] from the attachment (Item 1) [Figure 129] by raising the boom; tilt the
carrier. attachment carrier backward if necessary.
Installing (Cont’d)
Figure 130
1
P119500
P119499 Make sure the locking bar (Item 1) [Figure 131] extends
through the holes on both sides of the attachment and
the attachment carrier. Make sure the attachment is
When the attachment tube is properly engaged in the two securely fastened.
hooks and the attachment is no longer touching the
ground, tilt the attachment carrier fully backward Install attachment electrical harness and hydraulic lines,
[Figure 130]. if applicable, on the telescopic handler and the
attachment carrier.
Put the Travel Direction Control in NEUTRAL. (See Travel
Direction on Page 46.) Make sure the parking brake is
engaged. (See PARKING BRAKE on Page 65.) Stop the
engine and exit the telescopic handler. (See STOPPING
THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 96.)
WARNING
Before you exit the operator’s position:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2907-0211
WARNING 2
P119421
Figure 132
2
P119500
Installing And Removing The Attachment (Hydraulic Enter the telescopic handler and perform the PRE-
Lock) STARTING PROCEDURE. (See PRE-STARTING
PROCEDURE on Page 86.) Start the engine. (See
Follow the procedure below if this machine is equipped STARTING THE ENGINE on Page 91.) Lower and retract
with the option for hydraulic locking of attachments. the boom.
Figure 134
WARNING 2 3
Figure 136
P119750
Drive forward until the two hooks (Item 2) are right below
the attachment tube (Item 3) [Figure 136].
Figure 137
1
P135534
Override Switch
P126149
Figure 138
The control indicator light (ORANGE) (Item 1)
[Figure 140] flashes when the LLMC override mode is
activated.
1
P126161
Figure 139
7245982
Inspect The Work Area In case a suspended load or the boom prevents any
visibility and creates a substantial blockage, the operator
Before beginning operation, inspect the work area for has to consider alternative carrying means.
unsafe conditions.
Operating Near An Edge Or Water
Look for sharp drop-offs or rough terrain. Have
underground utility lines (gas, electrical, water, sewer, Keep telescopic handler as far back from the edge as
irrigation, etc.) located and marked. Work slowly in areas possible and the telescopic handler wheels perpendicular
of underground utilities. to the edge so that if the edge collapses, the telescopic
handler can be moved back.
Remove objects or other construction material that could
damage the telescopic handler or cause personal injury. Always move the telescopic handler back at any
indication the edge can be unstable.
Always check ground conditions before starting your
work: Operating On Slopes
• Look for signs of instability such as cracks or Drive slowly and do not travel on excessive slopes.
settlement.
Noise at the operator position can be reduced by running The above list of overturning hazards is not exhaustive.
the engine at low idle and closing the windows.
IMPORTANT
Machines warmed up with moderate engine speed
and light load have longer life.
I-2015-0284
Figure 141
300 mm
(12 in)
NA13838
Do not fully tilt the bucket down when the boom is raised
and retracted. Extend the boom 300 mm (12 in) to avoid
NA15563 damage [Figure 143].
Figure 142
NA15026
With a full bucket, go up or down the slope with the heavy With an empty bucket, go up or down the slope with the
end toward the top of the slope [Figure 144] and heavy end toward the top of the slope [Figure 146] and
[Figure 145]. [Figure 147].
WARNING
AVOID INJURY OR DEATH
• Keep the boom as low as possible.
• Do not travel or turn with the boom up.
• Turn on level ground. Slow down when turning.
• Go up and down slopes, not across them.
• Keep the heavy end of the machine uphill.
• Do not overload the machine.
Failure to obey warnings can cause the machine to
tip or rollover and cause injury or death.
W-2650-1112
WARNING C D
Figure 148 Tilt the bucket all the way forward (D) to empty the
bucket.
A
If all the material is near the side of the truck or bin, use
the bucket tilt to move it to the other side.
C D
B
EM8004
Tilt the bucket forward (D) until the cutting edge of the
bucket is on the ground.
Figure 149
C D
B
EM8005
Lift the boom (B) and tilt the bucket backward (C) all the
way when the bucket is full.
Digging
A
NOTE: Always fully retract the boom during digging.
Figure 151 C D
A B
EM8009
C D
Lower the boom (A) and put the cutting edge of the
B bucket on the ground (D). Drive forward to the edge of the
hole to push the material into the hole.
EM8007
Figure 152
C D
EM8008
WARNING
AVOID INJURY OR DEATH
Check area to be excavated for overhead or
underground electrical power lines. Keep a safe
distance from electrical power lines.
VOLTAGE MINIMUM DISTANCE
Raise the boom slightly to clear the ground and tilt the
attachment back.
Start slowly and drive the telescopic handler with the load
as low as possible.
Slowly raise and extend the boom to put the load in the
desired location. DO NOT DRIVE FORWARD WITH THE
LOAD RAISED.
Figure 155
LE
P
A M Y
L
E X ON
7296686_0
During float use, all boom functions, except for lift and
Lower the boom (A) until the bucket (or attachment) is flat lowering movement, are usable (tilt, extend, auxiliary).
on the ground.
Lift the boom up (Item 3) or press again the Boom Float
Figure 157 button (Item 1) [Figure 158] to unlock the boom from the
float position.
P122919
Figure 158
3
P135522
Press and hold the Boom Float button (Item 1) and lower
the boom to the ground (Item 2) [Figure 158]. The Boom
Float Icon light (Item 1) [Figure 157] (on the display
panel) will start flashing and will be ON when the
attachment is on the ground.
Figure 159
EM8013
EM8012 EM8014
2. Adjust the pallet fork clearance and their centring in 6. Raise the boom so that the ground clearance under
relation to the load [Figure 160]. the pallet forks is approximately 300 mm (12 in), tilt
the forks fully backward and retract the boom fully.
The machine is now in transport position
[Figure 162].
Figure 163
EM8021
Figure 164
EM8022
EM8020
Figure 167
EM8017A
Figure 170
EM8015
Figure 168
EM8018A
Figure 171
EM8025A
Figure 174
EM8024A
WARNING P-68946
Figure 175
P119137
Loosen the two bolts (Item 1) (the bolts and spacers are
located on both the front and rear side of the front axle)
until the slotted spacers (Item 2) [Figure 175] can be
removed from under the bolt heads.
Procedure (Cont’d)
WARNING
UNEXPECTED MACHINE MOVEMENT CAN CAUSE
SERIOUS INJURY OR DEATH
• Block wheels to prevent roll away before
adjusting screws to bypass the park brake
system.
• Return adjustment screws to the operating
position before operating the machine.
W-2808-0909
Figure 178
1
1
P123050
P119137
Use the front hitch (if equipped) (Item 1) [Figure 180] for
towing.
Loosen the two bolts (Item 1) until the spacers (Item 2)
[Figure 178] can be installed under the bolt heads (the NOTE: Keep traction within an angle of 20° with the
bolts and spacers are located on both the front and rear longitudinal axis.
side of front axle).
Figure 179
1
3
2
P-68946
Evenly tighten the front and rear bolts (Item 1) to hold the
spacers (Item 2) [Figure 178] and [Figure 179].
Tighten the bolts to 95 - 115 N•m (70 - 85 ft-lb) torque.
This will allow the park brake piston (Item 3) [Figure 179]
to be active again.
Engage the parking brake (See PARKING BRAKE on
Page 65.) and make sure it functions correctly.
Figure 181
1
P119102
P119103
For models not equipped with a front hitch, use the two
front transportation fastening points (Item 1) [Figure 181]
and [Figure 182] for towing.
WARNING
AVOID INJURY OR DEATH
• Before lifting, check fasteners on four point lift.
• Never allow riders in the cab or bystanders within
5 m (15 ft) while lifting the machine.
W-2160-0910
Figure 184
1
1
P122227
Figure 185
1
1
P122228
Figure 186
4 3
2
1 1
NA9450
The rear of the trailer must be blocked or supported • Use chains to fasten the machine frame to the
(Item 1) [Figure 186] when loading or unloading the transport vehicle (Items 2 and 3) [Figure 187]. Use
telescopic handler to prevent the front end of the trailer chain binders to tighten the chains. (See Tie Down on
from raising up. Page 248.)
Be sure the transport and towing vehicles are of • Attach the forks or bucket attachment to the transport
adequate size and capacity. For the weight of the vehicle (Item 4) [Figure 187].
TL26.60DB, TL26.60HB telescopic handler, (See
Weights on Page 223.). For the weight of the TL30.60DB,
TL30.60HB telescopic handler, (See Weights on Page
236.)
WARNING
AVOID SERIOUS INJURY OR DEATH
Adequately designed ramps of sufficient strength are
needed to support the weight of the machine when
loading onto a transport vehicle. Wood ramps can
break and cause personal injury.
W-2058-0807
MAXIMUM MAXIMUM
MAXIMUM
PERMITTED PERMITTED
PERMITTED
TRAILER MASS TRAILER MASS
MODEL EC TYPE-APPROVAL VERTICAL
for machine with for machine
LOAD @ max
trailer brake without trailer
speed (kg / lb)
(kg / lb) brake (kg / lb)
Basic Tow Hitch e1*2009/144*2013/15*0656*00 200 / 440 3500 / 7710 3500 / 7710
Rotating Tow Hitch e1*2015/208*2016/1788ND*00427 620 / 1360 17000 / 37470 3500 / 7710
Rotating Tow Hitch with e1*2015/208*2015/208ND*00152*00 620 / 1360 17000 / 37470 3500 / 7710
height adjustment + e1*2009/144*2013/8*0379*02
(auto-lock)
Rotating Tow Hitch with e1*2015/208*2015/208ND*00155*00 620 / 1360 17000 / 37470 3500 / 7710
height adjustment + e1*2009/144*2013/8*0379*02
(manual locking)
Hydraulic Pick-up Tow e1*2015/208*2016/1788ND*00443*00 620 / 1360 17000 / 37470 3500 / 7710
Hitch**
Pintle Tow Hitch CUNA NC 138-40 CAT.II DGM47798 200 / 440 3500 / 7710 3500 / 7710
Rear Hitch And Hydraulic Hook** Installation Rear Hitch And Hydraulic Hook** Inspection Before
Use
The rear hitch and hydraulic hook** can only be installed
at standard available fixation points of your telescopic In addition to the daily inspection of the telescopic
handler. handler:
Contact your Bobcat Dealer for installation of a rear hitch • Check safety decals are in good condition. Replace if
or hydraulic hook** on your Bobcat telescopic handler. damaged.
For towing always use a drawbar eyes that meets the Rotating Tow Hitch
following certifications:
Figure 190
RECOMMENDED
MODEL TRAILER 1
COUPLING
Basic Tow Hitch ISO 5692-3 shape X
Rotating Tow Hitch ISO 5692-2
ISO 8755
ISO 1102
2
In horizontal position of tractor and trailer, the connecting
system (e.g. towing hook / drawbar eye) must be level to
the roadway (angle deviation compared to the horizontal
towards the top and below may not exceed 3 degrees) to
ensure that the customary swinging draw bar angle
between the connecting system is not impeded. 3 P122578
Remove the cotter pin (Item 3) from the hitch pin (Item 2)
[Figure 190].
For towing always use a drawbar eyes that meets the Operation
following certifications:
Make sure the lever (Item 4) is pulled forward toward the
telescopic handler and the hitch pin (Item 3) [Figure 191]
RECOMMENDED
is raised.
MODEL TRAILER
COUPLING Back up the telescopic handler into the trailer to install
Rotating Tow Hitch with height ISO 5692-2 the towing hook or drawbar eye in the hitch (Item 2)
adjustment (auto-lock) ISO 8755 [Figure 191].
(Manually adjustable drawbar ISO 1102
The hitch pin (Item 3) [Figure 191] automatically locks
coupler tow hitch)
the towing hook or drawbar eye.
Rotating Tow Hitch with height
adjustment (manual locking) NOTE: Pull the lever (Item 4) forward toward the
(Manually adjustable European telescopic handler to raise the hitch pin
drawbar coupler tow hitch) (Item 3) [Figure 191] and unlock the trailer.
P122577
ITEM DESCRIPTION
1 SUPPORT, HITCH
2 HITCH, AUTO
3 PIN
4 LEVER, HITCH PIN
5 LEVER, ADJUSTMENT
Adjustment
Use the lever (Item 5) to unlock the hitch (Item 2) from its
support (Item 1) [Figure 191] and adjust the height. Lock
the hitch.
ITEM DESCRIPTION
1 SUPPORT, HITCH
2 HITCH
3 PIN
4 LEVER
5 COTTER PIN
Adjustment
Use the lever (Item 4) to unlock the hitch (Item 2) from its
support (Item 1) [Figure 192] and adjust the height. Lock
the hitch.
Operation
Remove the cotter pin (Item 5) from the hitch pin (Item 3)
[Figure 192].
Remove the hitch pin (Item 3) from the hitch (Item 2)
[Figure 192].
Install the towing hook or drawbar eye in the hitch
(Item 2) [Figure 192].
Install the hitch pin (Item 3) and secure with the cotter pin
(Item 5) [Figure 192].
RECOMMENDED
MODEL TRAILER
COUPLING 2
Hydraulic Pick-up Tow Hitch ISO 5692-1
(Hydraulically adjustable tow
hook)
Hydraulic Pick-up Tow Hitch Back up the telescopic handler into the trailer to position
the hydraulic hook (Item 1) [Figure 193] under the towing
Figure 193 hook or drawbar eye.
5
4 3 WARNING
AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
1 and the trail vehicle when operating the machine.
Before entering the area between the telescopic
P123109 handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
ITEM DESCRIPTION in neutral.
1 HYDRAULIC HOOK • Engage the parking brake.
• Retract and lower the boom and attachment flat
2 UNLOCK HANDLE
on the ground.
3 UNLOCK CABLE • Stop the engine.
4 SUPPORT, HITCH W-2960-0313
5 LOCK
Rear Hitch And Hydraulic Hook** Maintenance
Operation
Lubricate the contact areas of the hitch pin and hitch.
Unlock the hydraulic hook (Item 1) by pulling the handle
(Item 2) [Figure 193]. Check the torque value of the mounting bolts. Torque
value should be 390 N•m (288 ft-lb).
Figure 195
P119161
WARNING
AVOID INJURY OR DEATH
Never enter the area between the telescopic handler
and the trail vehicle when operating the machine.
Before entering the area between the telescopic
handler and the trail vehicle:
• Put the Travel Direction Control and the Joystick
in neutral.
• Engage the parking brake.
• Retract and lower the boom and attachment flat
on the ground.
• Stop the engine.
W-2960-0313
ALTERNATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
CORRECT
P-90216
Never service the Bobcat telescopic
handler without instructions.
Cleaning and maintenance are Disconnecting or loosening any Never work on telescopic
required daily. hydraulic tubeline, hose, fitting, handler with boom up unless
component or a part failure can boom is held by an approved
cause boom to drop. Do not go boom stop. Replace if damaged.
under boom when raised unless Never modify equipment or add
supported by an approved boom attachments not approved by
stop. Replace if damaged. Bobcat Company.
Have good ventilation when Keep body, jewelry and clothing Lead-acid batteries produce
welding or grinding painted away from moving parts, flammable and explosive gases.
parts. electrical contact, hot parts and Keep arcs, sparks, flames and
Wear dust mask when grinding exhaust. lighted tobacco away from
painted parts. Toxic dust and gas Wear eye protection to guard batteries.
can be produced. from battery acid, compressed Batteries contain acid which
Avoid exhaust fume leaks which springs, fluids under pressure burns eyes or skin on contact.
can kill without warning. Exhaust and flying debris when engines Wear protective clothing. If acid
system must be tightly sealed. are running or tools are used. contacts body, flush well with
Use eye protection approved for water. For eye contact flush well
type of welding. and get immediate medical
attention.
Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator
without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must be
performed ONLY BY QUALIFIED BOBCAT SERVICE PERSONNEL. Always use genuine Bobcat replacement parts.
MSW43-EN-0211
Maintenance Intervals
WARNING
Maintenance work must be done at regular intervals.
Failure to do so will result in excessive wear and early
AVOID INJURY OR DEATH
failures.
Instructions are necessary before operating or
servicing machine. Read and understand the
The service schedule is a guide for correct maintenance
Operation & Maintenance Manual, Operator’s
of the Bobcat telescopic handler.
Handbook and signs (decals) on machine. Follow
warnings and instructions in the manuals when
During service, record:
making repairs, adjustments or servicing. Check for
correct function after adjustments, repairs or
• The machine operating hours.
service. Untrained operators and failure to follow
• Maintenance procedures that are performed.
instructions can cause injury or death.
W-2003-0807
• Engine Oil - Check level and add as needed. Do not overfill. Check engine for oil leaks. (See page 170.)
• Engine Air Filters and Air System - Check condition indicator and empty dust extractor. Check for leaks. (See
page 163.)
• Engine Cooling System - Check oil cooler, radiator and air conditioner condenser. Check coolant level cold in
reservoir. Add premixed coolant as necessary. (See page 172.) Check cooling system for leaks.
• Exhaust System - Check exhaust system and exhaust aftertreatment components for leaks.
• Hydraulic Fluid - Check fluid level and add as needed. (See page 182.)
• Fuel Filter, Primary - Check display panel. Remove the trapped water. (See page 166.)
• Seat Belt - Check the condition of seat belt. Clean or replace seat belt retractors as needed. Clean dirt and debris
from moving parts. (See page 89.) and (See page 156.)
• Back-up Alarm - Check for proper function. Service as necessary. (See page 66 and page 160.)
• Service Brakes - Check for function. Service as necessary.
• Parking Brakes - Check for function. Adjust or service as necessary.
• Tyres - Check for wear or damage. Inflate to correct pressure. Be sure all tyres are inflated to the same pressure.
Use only approved tyres. (See page 193.)
• Wheel Nuts - Perform every 8 hours or daily for the first week, then as scheduled. Check for loose wheel nuts and
tighten to correct torque. (See page 193.)
• Safety Signs (Decals), Safety Treads and Mirrors - Check for damaged signs (decals), safety treads and mirrors.
Replace any signs, safety treads or mirrors that are damaged or worn. (See page 30.)
• Tilt Cylinder Rod End - Lubricate with multipurpose lithium based grease. (See page 195.)
• Attachment Carrier Pins - Lubricate with multipurpose lithium based grease. (See page 195.)
Every 50 Hours
• Engine Cooling System - Clean debris from radiator, air cooler, hydraulic fluid cooler, air conditioning condenser
(if equipped), and grille. (See page 172.)
• Engine Oil and Filter - Replace oil and filter the first time, then as scheduled. (See page 171.)
• Hydraulic / Hydrostatic Fluid Filter- Replace the filter element the first time, then as scheduled. Use a genuine
Bobcat filter. (See page 184.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 191.)
• Articulation Pins, Axle Oscillation (Front/Rear), Boom Pivot, Boom Cylinder, Self Levelling (Compensation)
Cylinder, - Lubricate with multipurpose lithium based grease. (See page 195.)
• Telescopic Boom Wear Pads - Lubricate with multipurpose lithium based grease. (See page 195.)
• Hydraulic Hoses, Tubelines and Connections - Check for leaks. Repair or replace as needed.
• Harnesses - Check condition. Repair or replace as needed.
• Articulated Steering Links - Check for any damage or cuts on the rubber protection. Replace as needed.
• LLMC System - Test the LLMC calibration the first time, then as scheduled. (See page 157.)
• Wheel Nuts - Check for loose wheel nuts and tighten to correct torque. (See page 193.)
• Planetary Carriers - Replace the fluid the first time, then as scheduled. (See page 186.)
• Axle and Differential Fluid- Replace the fluid the first time, then as scheduled. (See page 187 and page 188.)
• Reduction Box Fluid - Replace the fluid the first time, then as scheduled. (See page 189.)
• Fuel Filter, Primary - Replace primary fuel filter element. (See page 166.)
• Fuel Filter, Secondary - Replace secondary fuel filter element. (See page 168.)
• Engine Oil and Filter - Replace oil and filter. (See page 171.)
• Engine Cooling System - Check coolant concentration (with a refractometer). Replace as needed. (See page 172.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 191.)
• Charge Air Cooler - Clean and check entry area.
• Hydraulic / Hydrostatic Fluid Filter - Replace the filter element. Use a genuine Bobcat filter. (See page 184.)
• Hydraulic Tank Breather - Replace the hydraulic tank breather. (See page 185.)
• Telescopic Boom Wear Pads - Check for wear. Replace as necessary.
• Service Brake Pedal Spring - Lubricate with multipurpose lithium based grease. (See page 195.)
• Cab Air Filter and Intake Pipes - Check filter condition. Replace as necessary. Check for damage. (See page
161.)
• A/C System Water Condensate Rubber Valves - Clean the rubber valves. (See page 161.)
• Planetary Carriers - Replace the fluid. In case of severe duty, half fluid change intervals must be applied. (See
page 186.)
• Axle and Differential Fluid - Replace the fluid. In case of severe duty, half fluid change intervals must be applied.
(See page 187 and page 188.)
• Reduction Box Fluid - Replace the fluid. In case of severe duty, half fluid change intervals must be applied. (See
page 189.)
• Battery and Cable Connectors - Check voltage. Check terminals for good contact and presence of protective
grease. (See page 176.)
• Engine Mounts - Tighten. Replace if damaged.
• Engine Air Filter - Replace the outer filter element. (See page 163.)
• Alternator Belt - Check condition. Replace as needed. (See page 190.)
• Air Conditioning Belt (if equipped) - Check condition. Replace as needed. (See page 191.)
• Hydraulic Fluid - Replace the fluid. (See page 183.)
• Fastenings, Hose Unions and Clips - Replace if damaged.
• Engine Valve Clearance - Check and adjust.
Inspection Checkbook
WARNING 3
Procedure
Park the machine on flat level ground and align the front
and rear wheels straight ahead.
Figure 197
EM9626
Figure 199
S39203
2
Using the LLMC override mode, decrease the rear axle
load pressure by picking up a load and extending the
boom until the machine topples over (rear wheels off the
ground) [Figure 197].
Procedure (Cont’d)
Figure 200
S41233
Figure 201
S41234
• Start the engine and raise the boom. Stop the engine.
• Remove the approved boom stop (Item 1) • Reinstall the approved boom stop in the storage
[Figure 202] from the storage position. position (Item 1) [Figure 202].
Figure 203
WARNING
AVOID INJURY OR DEATH
Never work on a machine with the boom up unless
1 the boom is held by an approved boom stop. Failure
to use an approved boom stop can allow the boom to
drop and cause injury or death.
Service boom stop if damaged or if parts are
missing. Using a damaged boom stop or with
missing parts can cause boom to drop causing injury
or death.
W-2899-1210
P125199
The back-up alarm will sound when the operator moves Figure 206
the travel direction switch / control lever (optional) into the
reverse position AND the engine is running.
Inspecting
Sit in the seat and fasten the seat belt. Start the engine
and disengage the parking brake.
1
Move the travel direction switch / control lever (optional)
into the reverse position. The back-up alarm must sound.
Turn the switch to the OFF position and make sure the
parking brake is engaged.
1 2
Pull the latch handle (Item 1) [Figure 206] out and rotate
clockwise. Raise the engine cover to provide access to
the engine compartment for maintenance.
P119156
Cab Filter
Figure 207
1 1
S41681
Figure 210
1
P123730
1
S41680
S41680
If the fan does not run, or the air conditioning does not
turn on, check the fuse. (See Fuses And Relay Location /
Identification on Page 174.)
S38023
Figure 212
S38134
Outer Filter
Figure 213
S38013
Pull the outer filter element straight out [Figure 215] and
discard.
S38011
S38055
NOTE: Make sure all sealing surfaces are free of dirt
and debris. DO NOT use compressed air.
Replace the large (outer) filter element only when the Install a new outer element.
yellow ring has reached the red zone on the condition
indicator (Item 1) [Figure 213]. Figure 216
1 3 1 S38012
1
S38012
Inner Filter
Figure 217
S38014
NOTE: Contact your local fuel supplier to receive Biodiesel blend fuel has unique qualities that should be
recommendations for your region. considered before using in this machine:
U.S. Standard (ASTM D975) • Cold weather conditions can lead to plugged fuel
system components and hard starting.
Use only clean, high quality diesel fuel, Grade Number
2-D or Grade Number 1-D. • Biodiesel blend fuel is an excellent medium for
microbial growth and contamination which can cause
Ultra low sulfur diesel fuel must be used in this machine. corrosion and plugging of fuel system components.
Ultra low sulfur is defined as 15 mg/kg (15 ppm) sulfur
maximum. • Use of biodiesel blend fuel can result in premature
failure of fuel system components, such as plugged
The following is one suggested blending guideline that fuel filters and deteriorated fuel lines.
should prevent fuel gelling during cold temperatures:
• Shorter maintenance intervals can be required, such
TEMPERATURE GRADE 2-D GRADE 1-D as cleaning the fuel system and replacing fuel filters
and fuel lines.
Above -9°C (+15°F) 100% 0%
Down to -21°C (-5°F) 50% 50% • Using biodiesel blended fuels containing more than
five percent biodiesel can affect engine life and cause
Below -21°C (-5°F) 0% 100%
deterioration of hoses, tubelines, injectors, injector
pump and seals.
NOTE: Biodiesel blend fuel may also be used in this
machine. Biodiesel blend fuel must contain Apply the following guidelines if biodiesel blend fuel is
no more than five percent biodiesel mixed used:
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly • Ensure the fuel tank is as full as possible at all times
marketed as B5 blended diesel fuel. B5 to prevent moisture from collecting in the fuel tank.
blended diesel fuel must meet ASTM
specifications. • Ensure that the fuel tank cap is securely tightened.
E.U. Standard (EN590) • Biodiesel blend fuel can damage painted surfaces,
remove all spilled fuel from painted surfaces
Use only clean, high quality diesel fuel that meets the immediately.
EN590 specifications listed below:
• Drain all water from the fuel filter daily before
• Ultra low sulfur diesel fuel defined as 10 mg/kg (10 operating the machine.
ppm) sulfur maximum
• Do not exceed engine oil change interval. Extended
• Diesel fuel with cetane number of 51.0 and above. oil change intervals can cause engine damage.
NOTE: Biodiesel blend fuel may also be used in this • Before machine storage; drain the fuel tank, refill with
machine. Biodiesel blend fuel must contain 100% petroleum diesel fuel, add fuel stabiliser and
no more than seven percent biodiesel mixed run the engine for at least 30 minutes.
with ultra low sulfur petroleum based diesel.
This biodiesel blend fuel is commonly NOTE: Biodiesel blend fuel does not have long term
marketed as B7 blended diesel fuel. B7 stability and should not be stored for more
blended diesel fuel must meet EN590 than three months.
specifications.
Filling The Fuel Tank See the SERVICE SCHEDULE for the service interval
when to replace the fuel filter. (See SERVICE
SCHEDULE on Page 153.)
Figure 219
P119164
WARNING
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
IMPORTANT
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause AVOID ENGINE DAMAGE
explosion or fire. Water in the fuel system can cause serious engine
W-2103-0508 damage. Remove water from the primary fuel filter
daily.
I-2354-0112
Figure 220
P119747
Figure 223
P122329
4 3
Open the drain valve (Item 1) and allow the fluid to drain
into a container. [Figure 220].
Figure 221
2
2
EM9386
Remove the two bolts (Item 1) and the cover with fuel
filter (Item 2) [Figure 221].
Figure 224 See the SERVICE SCHEDULE for the service interval
when to replace the secondary fuel filter. (See SERVICE
SCHEDULE on Page 153.)
2
NOTE: It is important to maintain extreme cleanliness
when working on the fuel system, even tiny
particles can cause engine or fuel system
problems.
1
Only use filter element supplied with sealing plug.
Remove plug just before installing the new element.
Figure 226
P119747
1 S38016
Ensure that dirt can not enter the new filter element. Do
not fill the filter element with fuel before the element is
installed.
Figure 227
S36409
Check the engine oil level every day before starting the Figure 229
engine for the work shift. ENGINE OIL
RECOMMENDED SAE VISCOSITY NUMBER
Stop the engine. (LUBRICATION OILS FOR DIESEL ENGINE
CRANKCASE)
Figure 228
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
WARNING
of the following conditions exist:
AVOID INJURY OR DEATH
• When fluids are under pressure.
Always clean up spilled fuel or oil. Keep heat, flames,
• Flying debris or loose material is present.
sparks or lighted tobacco away from fuel and oil.
• Engine is running.
Failure to use care around combustibles can cause
• Tools are being used.
W-2019-0907
explosion or fire.
W-2103-0508
Figure 230
S38019
S6808
Install oil fill cap, start the engine and let it run for several
minutes.
Stop the engine, and check for leaks at the oil filter.
S38020 Remove the dipstick (Item 2) [Figure 232] and check the
oil level. Add oil as needed if it is not at the top mark on
the dipstick.
Remove the oil drain cap (Item 1) [Figure 230].
Install and tighten the oil drain cap (Item 1) [Figure 230].
WARNING
Figure 231 AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
1
WARNING
AVOID INJURY OR DEATH
Wear safety glasses to prevent eye injury when any
of the following conditions exist:
S38021 • When fluids are under pressure.
• Flying debris or loose material is present.
Clean the filter housing surface. • Engine is running.
• Tools are being used.
W-2019-0907
Remove the oil filter (Item 1) [Figure 231].
Put clean oil on the new filter gasket, install the filter and
hand tighten until the gasket contacts the surface, then
an additional 1/2 - 3/4 turn.
Check the cooling system every day to prevent over- Stop the engine and allow the engine to cool. Open the
heating, loss of performance or engine damage. engine cover. (See Opening And Closing on Page 160.)
Figure 233
1
S38010
S38134 IMPORTANT
Raise the condenser (Item 1) (if equipped) and keep in AVOID ENGINE DAMAGE
position by installing the rod (Item 2) [Figure 234] in the Always use the correct ratio of water to antifreeze.
condenser mount.
Too much antifreeze reduces cooling system
Use low air pressure or water pressure to clean the top of efficiency and may cause serious premature engine
the cooler (Item 3) [Figure 234]. Be careful not to damage.
damage fins.
Too little antifreeze reduces the additives which
NOTE: The cooler is a combined radiator, intercooler protect the internal engine components; reduces the
and hydraulic fluid cooler. boiling point and freeze protection of the system.
NOTE: When cleaning with water, DO NOT aim the Always add a premixed solution. Adding full strength
waterjet directly toward the battery. concentrated coolant can cause serious premature
engine damage.
I-2124-0497
Remove the engine block drain plug (Item 1) and drain all
of the coolant into a container. Install and tighten the
engine block drain plug (Item 1) [Figure 237]. Recycle or
dispose of used coolant in an environmentally safe
manner.
WARNING
Add premixed coolant to the coolant tank until the coolant AVOID INJURY OR DEATH
level reaches the MIN marker on the tank. Install the Wear safety glasses to prevent eye injury when any
coolant fill cap (Item 1) [Figure 236]. of the following conditions exist:
• When fluids are under pressure.
• Flying debris or loose material is present.
• Engine is running.
• Tools are being used.
W-2019-0907
Description
16 14 12 10 8 4
The telescopic handler has a 12 volt, negative earth 20 7
alternator charging system. The electrical system is 3
protected against an electrical overload by fuses in three
locations. 19
The cause of an overload must be found before starting
the engine again. 18
2
Fuses And Relay Location / Identification 6
5 1
17
The electrical system is protected by fuses and relays in 15 13 11 9
three locations: P119111
R - Relay
Cab 5 7 9 11 13 14
1 17
Figure 240
2 18
2 1
3 19
4 20
16 15
6 8 10 12
P119172
1
The location and description are shown below and in
[Figure 242].
S41620
Loosen the retainer screws (Item 1) and remove the REF DESCRIPTION AMP REF DESCRIPTION AMP
console cover (Item 2) [Figure 240]. 1 Boom Work Light / 20 11 Boom Work Lights R
Blue Work Light
Figure 241 2 Cab Work Lights 20 12 Cab Work Lights R
3 Park Lights Right 7.5 13 Rear and Roof 15
Wiper / LLMC /
Radio (Ignition) /
2 Beacon
1
4 Park Lights Left / 7.5 14 Front Wiper / 10
Fog Light Washers /
Emergency Stop /
1 Travel Direction
Lever (if equipped)
5 Not Used — 15 Display Panel / 7,5
LLMI / Diagnostic
Connector /
Joystick /
Switches
S41621
6 Low Beam R 16 Gateway 20
Controller / Starter
Remove retainer screws (Item 1) and remove the cover Switch /
Diagnostic
(Item 2) [Figure 241] to check or replace fuses or relays.
Connector / Radio
/ Dome Light /
Warning Lights
7 Rear Wiper R 17 Suspension Seat 7,5
(If equipped)
8 High Beam R 18 Low / High Beam 15
9 Fan Inverter R 19 Headlights / 15
Direction Lights /
Horn
10 Blue Work Lights R 20 A/C and Heater / 25
Fan Inverter
R - Relay
Engine Compartment
Figure 243
1 3
2 4
P-09589 P-09590
6 7
5
The battery cables must be clean and tight [Figure 244].
Check electrolyte level in the battery. Add distilled water
as needed. Remove acid or corrosion from battery and
cables with sodium bicarbonate (baking soda) and water
solution.
1
Figure 245
2
1
1
P117974
IMPORTANT
Damage to the alternator can occur if:
• Engine is operated with battery cables 1
disconnected.
• Battery cables are connected when using a fast
charger or when welding on the Telescopic S39417
Handler. (Remove both cables from the battery.)
• Extra battery cables (booster cables) are
connected wrong. Connect the end of the second cable to the earth (-)
I-2345-0311 terminal of the booster battery. Connect the other end of
the same cable to the earth (-) terminal (Item 1)
[Figure 248] on the telescopic handler starter.
Figure 247
Keep cables away from moving parts. Start the engine.
After the engine has started, remove the earth (-) cable
(Item 1) [Figure 248] first.
S39416
WARNING
AVOID INJURY OR DEATH 2
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and
1
rubber gloves to keep acid off body.
P117972
In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15 Always disconnect the earth (-) cable (Item 1)
minutes. [Figure 250] first to prevent sparks.
If electrolyte is taken internally drink large quantities Remove the positive (+) battery cable (Item 2)
of water or milk! DO NOT induce vomiting. Get [Figure 250].
prompt medical attention.
W-2065-0807
Installation: Tighten the bolts to 5 - 10 N•m (44 - 88 in-
lb) torque.
Figure 249
Figure 251
1
1 2
4
4
2
1
1
S41335
P117973
Installation: Apply Loctite® #242 to the threads of the Remove the bolt securing the hold-down plate (Item 2)
bolts (Item 1) [Figure 249] before installation. [Figure 251] to the frame bottom.
WARNING
AVOID INJURY OR DEATH
Batteries contain acid which burns eyes and skin on
contact. Wear goggles, protective clothing and 1
rubber gloves to keep acid off body.
S38032
In case of acid contact, wash immediately with water.
In case of eye contact get prompt medical attention
and wash eye with clean, cool water for at least 15 Always disconnect the earth (-) cable (Item 1)
minutes. [Figure 253] first to prevent sparks.
If electrolyte is taken internally drink large quantities Remove the positive (+) battery cable (Item 2)
of water or milk! DO NOT induce vomiting. Get [Figure 253].
prompt medical attention.
W-2065-0807
Installation: Tighten the bolts to 5 - 10 N•m (44 - 88 in-
lb) torque.
Figure 252
Figure 254
1
1 1
4
6
1
3
5
S41335
S38032
Figure 255
1
2
1 P-09589 P-09590
WARNING
BATTERY GAS CAN EXPLODE AND CAUSE
SERIOUS INJURY OR DEATH
Keep arcs, sparks, flames and lighted tobacco away
from batteries. When jumping from booster battery
make final connection (negative) at machine frame.
P119112
WARNING
AVOID INJURY OR DEATH
Check the fluid level at the sight gauge (Item 1)
Always clean up spilled fuel or oil. Keep heat, flames,
[Figure 257].
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
Figure 258
explosion or fire.
W-2103-0508
2
1
1
1
P119113
WARNING
1
AVOID INJURY OR DEATH 1
Diesel fuel or hydraulic fluid under pressure can P119113
penetrate skin or eyes, causing serious injury or
death. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks. Do Remove the three bolts (Item 1) and the cover (Item 2)
not use your bare hand. Wear safety goggles. If fluid [Figure 261].
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury. Installation: Tighten the bolts (Item 1) [Figure 261] to
W-2072-EN-0909 maximum 16 N•m (12 ft-lb) torque.
Figure 262
WARNING
1
AVOID INJURY OR DEATH
Always clean up spilled fuel or oil. Keep heat, flames,
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
Figure 260
P119114
P119220
Figure 263
2 P119115
1
Figure 265
1
2
1
1
P119113
P119173
Installation: Tighten the bolts (Item 1) [Figure 263] to
maximum 16 N•m (12 ft-lb) torque.
Remove the four bolts (Item 1) [Figure 264] and
[Figure 265] and the cover (Item 2) [Figure 265].
Figure 266
P119174
Removing And Replacing Hydraulic / Hydrostatic See the SERVICE SCHEDULE for the correct
Filter (Cont’d) replacement interval. (See SERVICE SCHEDULE on
Page 153.)
Figure 267
Figure 268
2
1
1
1
P119175 1
P119113
Start the engine and let the engine run for one minute
(low idle) before operating the boom hydraulics.
Stop the engine and check for leaks at the filter. Check
the fluid level in the reservoir and add as needed. (See
Checking And Adding Fluid on Page 182.)
AVOID INJURY OR DEATH Install the cover (Item 2) with the three bolts (Item 1)
Always clean up spilled fuel or oil. Keep heat, flames, [Figure 268].
sparks or lighted tobacco away from fuel and oil.
Failure to use care around combustibles can cause
explosion or fire.
W-2103-0508
Checking And Adding Oil (Planetary Carrier) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 153.)
Figure 270
Figure 271
P119177
P119176
For oil capacity, (See Fluid Capacities on Page 239.). For Reposition the plug hole as shown in [Figure 270] and
oil type, (See Lubricants, Fuel And Fluids on Page 14.) add gear lube until the lube level is at the bottom edge of
the plug hole (Item 1) [Figure 270].
Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)
torque. For oil capacity, (See Fluid Capacities on Page 239.). For
oil type, (See Lubricants, Fuel And Fluids on Page 14.)
Repeat the procedure for the other three planetary
carriers. Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb)
torque.
Checking And Adding Oil (Rear Differential) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 153.)
See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 153.) Figure 273
Figure 272
1 1
P119121
P119122
Put the machine on a level surface.
Put the machine on a level surface. Clean the plug (Item 1) [Figure 273] and the surrounding
surface.
Clean the plug (Item 1) [Figure 272] and the surrounding
surface. Remove the plug (Item 1) [Figure 273] and drain oil into
a container. Recycle or dispose of the used lubricant in
Remove the plug (Item 1) [Figure 272]. The oil level an environmentally safe manner.
should be at the bottom edge of the plug hole.
Install and tighten the plug (Item 1) [Figure 273] to 35 -
Add oil through the hole if the oil level is below the hole. 50 N•m (26 - 37 ft-lb) torque.
For oil type, (See Fluid Capacities on Page 239.). Figure 274
P119122
Checking And Adding Oil (Front Differential) See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 153.)
See the SERVICE SCHEDULE for the correct service
interval. (See SERVICE SCHEDULE on Page 153.) Figure 276
Figure 275
1
1
P119118
P119118
Put the machine on a level surface.
Put the machine on a level surface. Clean the plug (Item 1) [Figure 276] and the surrounding
surface.
Clean the plug (Item 1) [Figure 275] and the surrounding
surface. Remove the plug (Item 1) [Figure 276] and drain oil into
a container. Recycle or dispose of the used lubricant in
Remove the plug (Item 1) [Figure 275]. The oil level an environmentally safe manner.
should be at the bottom edge of the plug hole.
Install and tighten the plug (Item 1) [Figure 276] to 35 -
Add oil through the hole if the oil level is below the hole. 50 N•m (26 - 37 ft-lb) torque.
For oil type, (See Lubricants, Fuel And Fluids on Page Add oil through the hole (Item 1) [Figure 275] until it is to
14.) the bottom of the plug hole.
Install and tighten the plug to 35 - 50 N•m (26 - 37 ft-lb) For oil capacity, (See Fluid Capacities on Page 239.).
torque. For oil type, (See Lubricants, Fuel And Fluids on Page
14.)
Figure 277
P119119
P119119
Put the machine on a level surface.
Put the machine on a level surface. Clean the plug (Item 1) [Figure 278] and the surrounding
surface.
Clean the plug (Item 1) [Figure 277] and the surrounding
surface. Remove the plug (Item 1) [Figure 278] and drain oil into
a container. Recycle or dispose of the used lubricant in
Remove the plug (Item 1) [Figure 277]. The oil level an environmentally safe manner.
should be at the bottom edge of the plug hole.
Install and tighten the plug (Item 1) [Figure 278].
Add oil through the hole if the oil level is below the hole.
Remove the plug (Item 1) [Figure 277] and add oil
For oil capacity, (See Fluid Capacities on Page 239.). through the hole until it is to the bottom of the plug hole.
For oil type, (See Lubricants, Fuel And Fluids on Page
14.) For oil capacity, (See Fluid Capacities on Page 239.).
For oil type, (See Lubricants, Fuel And Fluids on Page
Install and tighten the plug. 14.)
Belt Adjustment
Belt Checking
Stop the engine and open the engine cover. (See Remove the lower alternator mounting bolt (Item 1)
Opening And Closing on Page 160.) [Figure 280] and loosen the two top alternator mounting
bolts (Item 2) [Figure 281].
Remove the air conditioning belt. (See Belt Replacement
on Page 191.) Move the alternator toward the engine as far as it will go
and remove the belt from the pulleys. Inspect the pulleys
Figure 279 for wear.
S38738
Belt Adjustment
Belt Replacement
2
Remove the bottom mounting bolt (Item 1) [Figure 284]
from the compressor.
Figure 285
3 1
2
1
1
S38046
S39165A
S39386
Wheel Nuts Always park the machine on a level surface. STOP the
engine.
See the SERVICE SCHEDULE for the service interval to
check the wheel nuts. (See SERVICE SCHEDULE on
Page 153.) WARNING
Figure 287
MACHINE FALLING OR MOVING CAN CAUSE
SERIOUS INJURY OR DEATH
Put jackstands under the front and rear of the
machine before running engine for service.
W-2718-0208
Front Wheels
Figure 288
P119120
Rotating
Rear tyres usually wear faster than front tyres. To keep Put the floor jack under the left side of the front axle. Lift
the wear even, move the front wheels to the rear and rear the telescopic handler and install the first jackstand
wheels to the front. [Figure 288].
It is important to keep the same size tyres on each side of Figure 289
the telescopic handler. If different sizes are used, each
tyre will be turning at a different rate and cause excessive
wear. The tread bars of all the tyres must face the same
direction.
P119183
Put the floor jack under the right side of the front axle. Lift
the telescopic handler and install the second jackstand
[Figure 289].
Wheel Replacement (Cont’d) To change the size of the tyres, contact your Bobcat
dealer.
Rear Wheels
Tyres are to be repaired only by an authorised person
Figure 290 using the correct procedures and type of equipment.
Pressure
P119184
For correct inflation, (See Traction on Page 238.).
IMPORTANT
Inflate tires to the MAXIMUM pressure shown on the
sidewall of the tire. DO NOT mix brands of tires used
on the same machine.
I-2057-1010
Lubrication Locations
1
1
P118200 P119124
Axle Pivots - Top and bottom (Item 1) [Figure 291] all Remove the front cover from the boom end.
four wheels.
Tilt Cylinder Base End (Item 1) [Figure 294].
Figure 292
1
1
P119135 P119136
Figure 295
1
2 1
P119127
P119125
Figure 296
2
1
P119185
Figure 298
1 1
1 1
P119129
P119186 Top rear pads (Item 1) (four locations) [Figure 299] can
be greased by using a greaser.
Fully extend and lower the boom. To lubricate the bottom rear pads (four locations)
[Figure 299] that are not accessible in the above step:
Put the Travel Direction Control in NEUTRAL. (See Travel
Direction on Page 46.) Make sure the parking brake is Partially extend and fully lower boom.
engaged. (See PARKING BRAKE on Page 65.) Stop the
engine and exit the telescopic handler. (See STOPPING Put the Travel Direction Control in NEUTRAL. (See Travel
THE ENGINE AND LEAVING THE TELESCOPIC Direction on Page 46.) Make sure the parking brake is
HANDLER on Page 96.) engaged. (See PARKING BRAKE on Page 65.) Stop the
engine and exit the telescopic handler. (See STOPPING
Use a brush to lubricate the outside of the inner booms. THE ENGINE AND LEAVING THE TELESCOPIC
HANDLER on Page 96.)
Figure 300
1
1
P119233
Figure 301
1
P119750
P119232 The pins (if equipped) (Item 1) [Figure 303] (both sides)
must extend through the holes in the attachment
mounting frame.
The stop block (Item 1) [Figure 301] (both sides) must
not be damaged or worn. Inspect stop plate condition. Lubricate the attachment carrier. (See SERVICE
Replace as needed. SCHEDULE on Page 153.) (See LUBRICATING THE
TELESCOPIC HANDLER on Page 195.)
Sometimes it can be necessary to store your Bobcat After the Bobcat telescopic handler has been in storage,
telescopic handler for an extend period of time. Below is it is necessary to follow a list of items to return the
a list of items to perform before storage. telescopic handler to service.
• Thoroughly clean the telescopic handler including the • Check the engine and hydraulic fluid levels; check
engine compartment. coolant level.
• Store the attachments in a dry protected shelter. • Install a fully charged battery.
• Lubricate the telescopic handler. • Remove grease from exposed cylinder rods.
• Park the telescopic handler in a dry protected shelter. • Be sure all shields and guards are in place.
• Lower the boom all the way and put the attachment (if • Lubricate the telescopic handler.
equipped) flat on the ground.
• Check tyre inflation and remove blocks from under
• Check tyre inflation and put blocks under the frame to frame.
remove weight from the tyres.
• Remove cover from exhaust pipe opening.
• Put grease on any exposed cylinder rods.
• Start the engine and let run for a few minutes while
• Put fuel stabiliser in the fuel tank and run the engine observing the instrument panels and systems for
a few minutes to circulate the stabiliser to the pump correct operation.
and fuel injectors.
• Operate machine, check for correct function.
If biodiesel blend fuel has been used, perform the
following: • Stop the engine and check for leaks. Repair as
needed.
Drain the fuel tank, refill with 100% petroleum diesel
fuel, add fuel stabiliser and run the engine for at least
30 minutes.
P122916
The gateway controller is located in the cab, behind the right Instrument and Indicator Panel.
The drive controller is located between the boom and the cab, next to the front frame fuse box.
The workgroup controller is located in the rear frame, left of the boom.
Password Description
Master Password:
Owner Password:
Changing The Owner, User 1 And User 2 Password After two seconds, the display screen will show [ENTER].
NOTE: The lock key (Item 1) red light and the unlock
Figure 305 key (Item 2) [Figure 306] green light will flash
during the procedure.
Turn the start switch (Item 3) to the RUN (Item 4) • “00000” was entered as owner user 1 or user 2
password.
[Figure 305] position to turn on the telescopic handlers
electrical system. NOTE: “00000” is not an acceptable owner, user 1 or
user 2 password.
Figure 307
1
2 4
P126161
3
1
Press the unlock key (Item 1) [Figure 308].
The unlock key (Item 1) [Figure 308] green light will flash
and the display screen will show [CODE].
The lock key (Item 2) [Figure 308] red light will flash and
the display screen will show [CODE].
You must now enter the password every time to start the
telescopic handler.
Description
Figure 309
EM8038
Setup
Reset
Certain specification(s) are based on engineering calculations and are not actual measurements. Specification(s) are
provided for comparison purposes only and are subject to change without notice. Specification(s) for your individual
Bobcat equipment will vary based on normal variations in design, manufacturing, operating conditions, and other
factors.
Dimensions are given for machine equipped with standard tyres and can vary with other tyre types.
Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice.
A
B
C
D O
E F
I
J
G P
L M N
Q
S
R
A
B
C
D O
E F
I
J
G P
L M N
Q
S
R
Performance
Weights
* If EC-equipped machine
Engine
Controls
Drive System
Traction
Steering
Brakes
Fluid Capacities
Hydraulic System
Electrical System
Temperature Range
Altitude
Instrument Panel
The following functions are monitored by a combination of gauges and warning lights in the operator's line of sight.
The system alerts the operator of monitored malfunctions by way of audible and visual indicators.
Gauges
Rev counter
Total operating hours
Job hours
Boom angle
Fuel gauge
Engine coolant temperature gauge
Indicators
Front and rear wheel alignment status
Headlight full beam
Headlight low beam
Position lights
Left and right turn
Trailer turn
Parking brake
Longitudinal stability level
Windscreen wipers
Work lights
Flashing warning lights
Hazard warning lights
Hydraulic function lock
Rear fog lights
Heater fan
Warning lights
Hydraulic fluid over-temperature
Engine coolant over-temperature
Low oil pressure
Battery not charging
Longitudinal stability alarm
Green - less than 61% of load
Amber - 63 to 68% of load`
Red - over 71% of load
Environmental*
Value Uncertainty
Noise level per Directive 2000/14/EC - LwA 106 dB(A) N/A**
Operator noise level per EN 12053 - LpA (TL26.60(D)(H)B) 79 dB(A) 4 dB(A)
Value Uncertainty
Whole-body vibration per EN 13059 (20” tyres) 1,8 m/s² (5.9 ft/s²) 0,54 m/s² (1.77 ft/s²)
Hand-arm vibration N/A** N/A**
RMS maximum per Directive 1978/764 N/A** N/A**
Value
F-gas Type HFC-134a
F-gas Mass 1,13 kg (2.5 lb)
CO Equivalent 1,62 t (1.79 tn)
Global Warming Potential (GWP) 1430
* If EC-equipped machine.
** N/A - Not applicable for telescopic handler.
* If EC-equipped machine
* If EC-equipped machine
* If EC-equipped machine
* If EC-equipped machine
* If EC-equipped machine
Dimensions are given for machine equipped with standard tyres and can vary with other tyre types.
Where applicable, specifications conform to SAE, ASME or ISO standards and are subject to change without notice.
A
B
C
D O
E F
I
J
G P
L M N
Q
S
R
A
B
C
D O
E F
I
J
G
P
L M N
Q
S
R
Performance
Static and dynamic tests have been carried out and passed according to EN1459-1 and ISO 22915.*
Weights
* If EC-equipped machine
Engine
Controls
Drive System
Traction
Steering
Brakes
Fluid Capacities
Hydraulic System
Electrical System
Temperature Range
Altitude
Instrument Panel
The following functions are monitored by a combination of gauges and warning lights in the operator's line of sight.
The system alerts the operator of monitored malfunctions by way of audible and visual indicators.
Gauges
Rev counter
Total operating hours
Job hours
Boom angle
Fuel gauge
Engine coolant temperature gauge
Indicators
Front and rear wheel alignment status
Headlight full beam
Headlight low beam
Position lights
Left and right turn
Trailer turn
Parking brake
Longitudinal stability level
Windscreen wipers
Work lights
Flashing warning lights
Hazard warning lights
Hydraulic function lock
Rear fog lights
Heater fan
Warning lights
Hydraulic fluid over-temperature
Engine coolant over-temperature
Low oil pressure
Battery not charging
Longitudinal stability alarm
Green - less than 61% of load
Amber - 63 to 68% of load`
Red - over 71% of load
Environmental*
Value Uncertainty
Noise level per Directive 2000/14/EC - LwA 106 dB(A) N/A**
Operator noise level per EN 12053 - LpA 79 dB(A) 4 dB(A)
Value Uncertainty
Whole-body vibration per EN 13059 (20” tyres) 1,8 m/s² (5.9 ft/s²) 0,54 m/s² (1.77 ft/s²)
Hand-arm vibration N/A** N/A**
RMS maximum per Directive 1978/764 N/A** N/A**
Value
F-gas Type HFC-134a
F-gas Mass 1,13 kg (2.5 lb)
CO Equivalent 1,62 t (1.79 tn)
Global Warming Potential (GWP) 1430
* If EC-equipped machine.
** N/A - Not applicable for telescopic handler.
* If EC-equipped machine
* If EC-equipped machine
* If EC-equipped machine
* If EC-equipped machine
* If EC-equipped machine
Lifting
X2 X1
TL30.60 TL26.60
CG location (X1) Front 1665 mm (65.6 in) 1536 mm (60.5 in)
(X2) Rear 1507 mm (59.3 in) 1636 mm (64.4 in)
Longitudinal Angle (q1) Front 30° 28°
(q2) Rear 37° 39°
Lateral Angle (d1) Front 8°
(d2) Rear 8°
Sling Length Front 3310 mm (130.3 in) 3250 mm (128.0 in)
Rear 2530 mm (99.6 in) 2610 mm (102.8 in)
Single Sling Force Front 36200 N (8138.1 lbf) 35220 N (7917.8 lbf)
Rear 30610 N (6881.4 lbf) 26590 N (5977.7 lbf)
(A) Lifting hook height minimum 3575 mm (140.7 in)
Operating mass 5615 kg (12379 lb) 5195 kg (11453 lb)
Tie Down
TL30.60
Most compact angle Angle for < 4000 DaN
(8992 lbf) sling forces
Vertical Angle (a1) Front 22° 21°
(a2) Rear 44° 43°
Horizontal Angle (bx1) Front 69° 60°
(bx2) Rear 66° 64°
Sling Length Front 1900 mm (74.8 in) 2030 mm (79.9 in)
Rear 1400 mm (55.1 in) 1420 mm (55.9 in)
Single Sling Force Front 40580 N (9122.7 lbf) -
Rear 38220 N (8592.2 lbf) -
(A) Lateral distance attachment points 2450 mm (96.5 in)
(B) Longitudinal distance attachment points 4612 mm (181.5 in) - 4968 mm (195.6 in)
Operating mass 5615 kg (12379 lb)
TL26.60
Most compact angle Angle for < 4000 DaN
(8992 lbf) sling forces
Vertical Angle (a1) Front 22° 21°
(a2) Rear 44° 43°
Horizontal Angle (bx1) Front 69° 60°
(bx2) Rear 66° 64°
Sling Length Front 1900 mm (74.8 in) 2030 mm (79.9 in)
Rear 1400 mm (55.1 in) 1420 mm (55.9 in)
Single Sling Force Front 37540 N (8439.3 lbf) -
Rear 35360 N (7949.2 lbf) -
(A) Lateral distance attachment points 2450 mm (96.5 in)
(B) Longitudinal distance attachment points 4612 mm (181.5 in) - 4968 mm (195.6 in)
Operating mass 5195 kg (11453 lb)
WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 251
WARRANTY
TELESCOPIC HANDLER
Doosan Bobcat EMEA s.r.o. (“Doosan”) warrants to its authorised dealers who in turn warrants to the customer
that each new Bobcat Telescopic Handler will be free from defects in material and workmanship for thirty-six (36)
months from the date of delivery to the customer or 3000 hours of machine usage, whichever occurs first. During
the warranty period, the authorised Doosan dealer shall repair or replace, at Doosan’s option, without charge for
parts, labour and travel of technicians, any part of the Doosan product which fails because of defects in material
or workmanship. The customer shall provide the authorised Doosan dealer with prompt written notice of the
defect and allow reasonable time for replacement or repair. Doosan may, at its option, request failed parts to be
returned to the factory or to any other designated location. Transportation of the Doosan product to the authorised
Doosan dealer for warranty work is not the responsibility of Doosan. Service schedules must adhere to prescribed
intervals and Bobcat genuine parts/lubricants must be used. The warranty does not apply to tyres, tracks or other
accessories not manufactured by Doosan. For coverage on engines, consult with your Bobcat Dealer. For these
non-covered items, the customer shall refer solely to the warranty, if any, of the respective manufacturers thereof,
in accordance with the respective manufacturers warranty statement. Some Doosan parts are covered pro-rata
depending on the expected life-time of the part. Coverage for batteries, air-conditioning refill, couplers and
ignition system parts (glow plugs, fuel injection pumps, injectors) is reduced as failures generally originate from
factors not under Doosan’s control such as, but not limited to, prolonged storage, abuse or fuel quality. Reduced
coverage is, depending on the component, limited from 50 to 500 operating hours. The warranty does not cover: (i)
Oils and lubricants, coolant fluids, filter elements, brake linings, tune-up parts, bulbs, fuses, alternator fan belts,
drive belts, pins, bushings and other high-wear items. (ii) Damages resulting from abuse, accidents, alterations,
use of the product with any bucket or attachment not approved by Doosan, air flow obstructions, or failure to
maintain or use the Doosan product according to the instructions applicable to it. (iii) Ground engaging parts such
as bucket teeth and cutting edges. (iv) Fuel or hydraulic system cleaning, engine tune-up, brake inspection or
adjustment. (v) Adjustments or slight defects which generally do not affect the stability or reliability of the
machine.