A5e01026239 en PDF

s PDM-version
Edition 12/2006
SITRANS F US
Ultrasonic flowmeter
Type SONOKIT 1- and 2-tracks
with transmitter type FUS060
Technical Documentation (handbooks, instructions, manuals etc.) on the complete product

range SITRANS F can be found on the internet/intranet on the following links:
English: http://www4.ad.siemens.de/WW/view/en/10806951/133300
Order no.: A5E01026239_EN A5E01026239

s Operating Manual
Edition 12/2006 - Revision 02
SITRANS F US
Ultrasonic flowmeter
Type SONOKIT 1- and 2-tracks
with transmitter type FUS060
[ ]
Technical Documentation (handbooks, instructions, manuals etc.) on the complete product

range SITRANS F can be found on the internet/intranet on the following links:
English: http://www4.ad.siemens.de/WW/view/en/10806951/133300
Order no.: A5E00814557
SFIDK.PS.029.Z2.02 A5E00814557
Siemens Flow Range
Instruments range
of SONOKIT Sensor SONOKIT
flowmeters
Size [mm]] DN 100 - DN 4000
Pressure [bar]] Up to PN 40 or Class 300
Media temperature
max. [°C]] 100/200
Transducer SONO 3200

O-ring type
Transducer enclosure IP67/IP68
Approvals ATEX
Transmitter FUS060
Enclosure IP65
Mounting Separate wall mounting
Accuracy (error limit) +/− 0.5 to 1.5% of actual flow
Materials Die-cast aluminium
Outputs 1 current / HART / Profibus PA

1 frequency/pulse
1 relay
Display/counter Alphanumeric: flow, quantity,

error, mass flow, sound velocity, etc.
Language English, German, French, Spanish
Approval ATEX
Supply voltage 115/230 V AC

24 V AC/DC
2 SFIDK.PS.029.Z2.02
Introduction 1
General safety instructions 2
Choice of measuring site for SONOKIT 1-track 3
Construction of the SONOKIT 1-track sensor 4
Choice of measuring site for SONOKIT 2-tracks 5
Construction of the SONOKIT 2-tracks sensor 6
SITRANS FUS060 7
Start up 8
Commissioning 9
Device functions and parameters 10
Trouble shooting 11
Maintenance and repair 12
SFIDK.PS.029.Z2.02 3
Contents 1. Introduction .................................................................................................. 3
1.1 Preface ........................................................................................................ 6
1.2 Introduction .................................................................................................. 6
1.3 Technical data transmitter SITRANS FUS060 .............................................. 7
1.4 Sizing table (DN 100 to DN 4000) ................................................................ 9
1.5 Dimensional drawings ................................................................................ 10
1.6.1 Principle of measurement .......................................................................... 11
1.6.2 Measuring principle .................................................................................... 11
1.7 Location (1- and 2-tracks) .......................................................................... 12
2. General safety instructions ........................................................................ 13

2.1 Safety notes .............................................................................................. 13
2.2 General notes for the user ......................................................................... 13
3. Choice of measuring site for SONOKIT 1-track .......................................... 14

3.1 SONOKIT 1-track choice of measuring site ............................................... 14
3.1.1 Direction of flow ......................................................................................... 14
3.1.2 Full pipes ................................................................................................... 14
3.1.3 Installation in horizontal/vertical pipes ....................................................... 15
3.1.4 Measuring liquids containing abrasive or other particles ............................ 15
3.1.5 Inlet and outlet conditions for SONOKIT 1-track ........................................ 16
3.1.6 Installation of transducer type SONO 3200 ................................................ 16
4. Construction of the SONOKIT 1-track sensor ............................................ 17

4.1 Tools etc. ................................................................................................... 17
4.2 Tools for installing transducer holders on steel pipe ................................... 17
4.3 Tools for installing transducer holders on concrete pipe .............................. 17
4.4 Calculating the transducer position and drawing it on paper (1-track) ......... 18
4.5 Positioning the paper on the pipe (1-track) ................................................. 21
4.6 Marking directly on the pipe (1-track) ......................................................... 23
4.7 Installation of the transducer holders (1-track) ........................................... 26
4.8 Installation on concrete pipe ...................................................................... 29
4.9 Measuring the SONOKIT - 1-track ............................................................ 30
4.10 Sensor geometri measurement report (sensor type SONOKIT 1-track) ...... 32
5. Choice of measuring site for SONOKIT 2-tracks ........................................ 33

5.1 SONOKIT 2-tracks choice of measuring site ............................................. 33
5.1.1 Direction of flow ......................................................................................... 33
5.1.2 Full pipes ................................................................................................... 33
5.1.3 Installation in horizontal pipes .................................................................... 34
5.1.4 Measuring liquids containing abrasive or other particles ............................ 34
5.1.5 Inlet and outlet conditions .......................................................................... 35
5.1.6 Installation of transducer type SONO 3200 ................................................ 35
6. Construction of the SONOKIT 2-tracks sensor .......................................... 36

6.1 Necessary tools ......................................................................................... 36
6.2 Tools for installing transducer holders on steel pipe ................................... 36
6.3 Tools for installing transducer holders on concrete pipe .............................. 36
6.4 Calculating the transducer position and drawing it on paper (2-tracks)........ 37
6.5 Table of correction factors .......................................................................... 40
6.6 Positioning the paper on the pipe (2-tracks) ............................................... 41
6.7 Marking directly on the pipe (2-tracks) ....................................................... 43
6.8 Installation of the transducer holders ......................................................... 46
6.9 Installation on concrete pipe ...................................................................... 49
6.10 Measuring the SONOKIT - 2-tracks .......................................................... 50
6.11 Sensor geometri measurement report (sensor type SONOKIT 2-tracks) .... 53
7. SITRANS FUS060 ..................................................................................... 54
7.1 Installing SITRANS FUS060 (only remote version) .................................... 54
7.2 Installation ................................................................................................. 54
7.2.1 Wall assembly (standard included) ............................................................. 54
7.2.2 Pipe assembly (accessory) ........................................................................ 54
7.3 Connecting the sensor cable to the transmitter .......................................... 55
7.4 Mounting the cables into SITRANS FUS060 connection module ................ 55
7.5 Installation of the transducer type SONO 3200 .......................................... 56
7.6.1 Electrical connection - transmitter to transducers (1-track) ........................ 56
7.6.2 Electrical connection - transmitter to transducers (2-tracks)....................... 56
7.6.3 Electrical connection - allowed cable radius ............................................... 57
7.7 Rotating the operating and display panel .................................................... 57
7.8 Warning ...................................................................................................... 58
8. Start up ..................................................................................................... 60
8.1.1 Operation (HART communication) .............................................................. 60
8.1.2 Operation (PROFIBUS communication) ..................................................... 61
9. Commissioning .......................................................................................... 62
9.1 Keypad and display lay-out ........................................................................ 62
9.2 Operating concept of the operating and display panel ................................ 62
9.3 Menu structure ........................................................................................... 63
9.4 Disabling or enabling access to settings .................................................... 64
9.5 Operating examples ................................................................................... 65
9.6 Setting option and factory setting in the display ......................................... 67
10. Device functions and parameters ............................................................... 76

10.1 Main menu: Display (menu 1).................................................................... 76
10.2 Main menu: Diagnostics (menu 2) ............................................................ 77
10.3 Main menu: Measuring functions (menu 3) ................................................ 78
10.4 Main menu: Device output (menu 4) .......................................................... 80
10.5 Main menu: Identification (menu 5) ........................................................... 84
10.6 Main menu: Service (menu 6) ................................................................... 85
10.7 Main menu: Sensor parameters (menu 7) .................................................. 86
10.8 Procedure for entering data into the SITRANS FUS060 transmitter: ........... 89
10.8.1 Dimension dependent setting for 1-track SONOKIT ................................... 90
10.8.2 Dimension dependent setting for 2-tracks SONOKIT ................................. 91
11. Trouble shooting ......................................................................................... 92
12. Maintenance and repair .............................................................................. 94
Introduction 1
1.1 Preface
These instructions contain all the information required to commission and use the SITRANS F
US SONOFLO ultrasonic flowmeter type SONOKIT 1- and 2-tracks with transmitter type FUS060.
These instructions are intended to assist personnel performing mechanical installation, electrical
connection and commissioning of the device, as well as service and maintenance engineers.
1.2 Introduction
The SITRANS F US SONOFLO ultrasonic flowmeter type SONOKIT mounting set is used for
installing one or two sets of ultrasonic transducers type SONO 3200 in existing pipes made of steel
or concrete.
This manual only describes the SONOKIT installation in empty unpressurized pipes. When
installing SONOKIT in pressurized pipes (hot tapping), please contact Siemens Flow Instruments
for further instructions.
SONOKIT is designed for measuring the flow velocity of liquids in full pipes. Satisfactory function
of the ultrasonic flowmeter depends on a low sound attenuation of the medium and a well-defined
and stable flow profile.
The making of an ultrasonic flowmeter by means of the SONOKIT is divided into 4 steps:
1. Calculating and marking the transducer holder position

2. Installing the transducer holders
3. Measuring the sensor geometry
4. Entering the sensor geometry into SITRANS FUS060 transmitter (auto calibration)
Potential Hazards
The ground wire must always be connected to the ground terminal in accordance with the
diagram.
To ensure optimum performance of the measuring equipment it is essential that the

following instructions are followed.
1.3 Technical data transmitter SITRANS FUS060
Output
Analog output
Signal range 4...20 mA
Upper limit 20...22.5 mA, adjustable
Signal on alarm 3.6 mA, 22 mA or 24 mA
Load Max. 600 Ω; ≤ 230 Ω for HART communication
Only PROFIBUS PA version Analog output omitted, is replaced by digital PROFIBUS PA
interface
Digital output 1 - PROFIBUS PA and HART
Active or passive signal, can be configured Active: 24 V DC, ≤ 24 mA, Ri = 300 Ω
with positive or negative logic Passive: open collector, 30 V DC, ≤ 200 mA
For explosion protection with HART version Passive: open collector, 30 V DC, ≤ 100 mA
ATEX II 2G EEx de IIC T6
For explosion protection with PROFIBUS Only passive signals for digital output 1
ATEX II 2G EEx d [ia] IIC T6
Output function, configurable Pulse output
Adjustable pulse significance ≤ 5,000 pulses/s
Adjustable pulse width ≥ 0.1 ms
Frequency response
fEND selectable up to 10 kHz
Error in measurement:
(at reference conditions)
Pulse output ≤ ± 0.5% of measured value at 0.5 m/s to 10 m/s or
≤ ± 0.25 / V [m/s]% of measured value at flow < 0.5 m/s
Analog output As pulse output plus ± 0.1% ± 20 µA
Repeatability ≤ ± 0.25% of measured value at 0.5 m/s to 10 m/s
Digital output 2 (Relay) - only HART version
Relay, NC or NO contact Switching capacity max. 5 W
Max. 50 V DC, max. 200 V DC mA
Self-resetting fuse, Ri = 9 Ω
For explosion protection with HART version Max. 30 V DC, max V DC 100 mA,
ATEX II 2G EEx de IIC T6 50 V AC mA (cf. EC-Type Examination certificate)
Output function, configurable for: Alarm, flow direction, flow limits, sound velocity limits,
ultrasonic-amplitude limits, no function
Communication via analog output 4...20 mA
PC/laptop (PDM) or HART communicator
with SITRANS F flowmeter
Load with connection of coupling module 230...500 Ω
Load with connection of HART communicator 230...600 Ω
Cable 2-wire shield ≤ 3 km (≤ 1.86 miles)
Multi-core shield ≤ 1.5 km (≤ 0.93 miles)
Protocol HART, version 5.1
Communication via PROFIBUS PA interface Layers 1 + 2 according to PROFIBUS PA
Communication system according to IEC 1158-2
Layer 7 (protocol layer) according to PROFIBUS DP,
EN 50170 standard
Power supply Separate supply, four-wire device
Permissible bus voltage 9...32 V
See certificates and approvals
Current consumption from bus 10 mA; ≤ 15 mA in event of error with electronic current
limiting
Electrical isolation Outputs electrically isolated from power supply and
from one another
Accuracy (2-tracks)
Typically depening on accuracy of
installation measurement
Pulse output ≤ ± (0.5...1.5) % of measured value at 0.5 m/s to 10 m/s
(display, communication) ≤ ± (0.25....0.75) / V [m/s] % of measured value at
flow < 0.5 m/s
Current output As pulse output ±0.1% of measured value
Repeatability ≤ ± 0.25% of measured value at 0.5 m/s to 10 m/s
Accuracy (1-track)
Pulse output ≤ ± (1...3) % of measured value at 0.5 m/s to 10 m/s
(display, communication) ≤ ± (0.5....1.5) / V [m/s] % of measured value at
flow < 0.5 m/s
Current output As pulse output ±0.1% of measured value
Repeatability ≤ ± 0.25...0.5 % of measured value at 0.5 m/s to 10 m/s
Reference conditions
Process temperature 25 °C ± 5 °K (77 °F ± 9 °F)
Ambient temperature 25 °C ± 5 °K (77 °F ± 9 °F)
Installation conditions Upstream section > 10x DN and
downstream section > 5x DN
Warming-up time 30 min.
Ambient temperature (transmitter) -20...+65 °C (-4...+149 °F)
In potentially explosive atmospheres Observe temperature classes
Storage temperature -25...+80 °C (-13...+176 °F)
Enclosure rating IP65
Electromagnetic compatibility For use in industrial environments
Emission EN 61000-6-3 (Light industry)
Immunity EN 61000-6-2 (Industry)
Use shield cables for the outputs
Design
Transmitter only as separate version Transmitter is connected to the transducers via 3 m or 15 m
(9.8 ft or 49.2 ft) long specially shielded cables (coaxial cable)
Housing material Die-cast aluminum
Electrical connection Cable glands: 2x M20 or 2x ½“-NPT,
transducers 2/4x M16 or 2/4x ½" NPT
Displays and controls
Display LCD, two lines with 16 characters each (backlight)
Multi-display: 2 freely-selectable values Flow, volume, mass flow, mass, flow velocity, speed of sound,
are displayed simultaneously in two lines ultrasonic signal information, current, frequency
Operation 4 infrared keys
Hierarchical menu prompting with codes
Power supply
Supply voltage 120...230 V AC ± 15% (50/60 Hz)
19...30 V DC/ 21...26 V AC
Power failure No effect for at least 1 period (> 20 ms)
Power consumption Approx. 8 VA / 6 W
1.4 Sizing table (DN 100 to DN 4000)
The table shows the relationship between flow velocity V, flow quantity Q and sensor dimension
DN.
Guidelines for selection of sensor

Min. measuring range: 0-1 m/s
Max. measuring range: 0-10 m/s
Normally the sensor is selected so that V lies within the measuring range 1-3 m/s.
Flow velocity calculation formula:
1273.24 x Q [l/s] 353.68 x Q [m3/h]

V = [m/s] or V = [m/s]
Di2 [mm] Di2 [mm]
1.5 Dimensional drawings
Drawing with the standard mounting bracket.
Drawing with the optional special mounting bracket.
10 SFIDK.PS.029.Z2.02
1.6.1 Principle of measurement
Velocity distribution along sound path
A sound wave traveling in the same direction as the liquid flow arrives at point B from point A in
a shorter time than the sound wave traveling against the direction of flow (from point B to A).
The difference in sound transit time indicates the flow velocity in the pipe.
Since delay time is measured at short intervals both in and against flow direction, viscosity and
temperature have no influence on measurement accuracy.
1.6.2 Measuring principle
In SITRANS F US SONOFLO flowmeters the two ultrasonic transducers are placed at an angle
θ in relation to the pipe axis. The transducers function as transmitters and receivers of the
ultrasonic signals. Measurement is performed by determining the time the ultrasonic signal takes
to travel with and against the flow. The principle can be expressed as follows:
v = K ⋅ (tA,B – tB,A) / (tA,B ⋅ tB,A) = K ⋅ ∆t/t²
v = Average flow velocity

t = Transit time
K = Proportional flow factor
This measuring principle offers the advantage that it is independent of variations in the actual sound
velocity of the liquid, i.e. independent of the temperature. Proportional factor K is determined by
wet calibration or “Auto” (SONOKIT only) in case of manual programming of transducer angle,
distance between sensors and pipe dimensions.
SFIDK.PS.029.Z2.02 11
1.7 Location (1- and 2-tracks)
The SONOKIT sensor can be installed both indoors

and outdoors, even in exposed surroundings.
The transducer is suitable for media and ambient

temperatures from –20°C to +100°C, the high-
temperature version from –20°C to +200°C. The
temperature range is stated on the data plate on
the transducer. The enclosure rating is IP67 or
optionally IP68. For underground installation a
submersible kit is recommended.
In case of large temperature differences between

the medium and the environment the transducer
must be isolated to avoid 2-phase flow which will
result in inaccurate measuring results.
The space requirements around the pipe for retro-

fitting a SITRANS F US SONOFLO ultrasonic
flowmeter type SONOKIT are shown beside.
Note
The dimensions are minimum values.
Different space requirements apply when retrofit-
ting takes place in pressurized pipes or when the
transducers are exchanged under pressure.
12 SFIDK.PS.029.Z2.02
General safety instructions 2
2.1 Safety notes

For safety reasons it is important that the following points, especially those marked with a warning
sign, are read and understood before the system is installed:
• Installation, connection, commissioning and service must be carried out by personnel who
are qualified and authorized to do so.
• It is very important for any person working with the equipment to read and understand the
instructions and directions provided in this manual and follow instructions and directions
before using the equipment.
• Only personnel authorized and trained by the owner of the equipment may operate the
equipment.
• Installation personnel must ensure that the measuring system is correctly connected in
accordance with the connection diagram.
• For applications involving high working pressures or media that can be dangerous to
people, surroundings, equipment or other in the event of pipe fracture, Siemens recommends
taking precautions such as special placement, shielding or installation of a safety guard or
safety valve prior to installation of the sensor.
• Repair and service may be performed by approved Siemens Flow Instruments personnel
only.
2.2 General notes for the user

This operation manual describes the applications of the ultrasonic flowmeters and how you can
start it up, operate and service it. Of particular importance are the warning and information texts.
These are separated from the remaining text, specially identified by appropriate pictograms (see
examples on left), and provide valuable tips on how to avoid maloperations.
Warning means that death, severe personal injury and/or substantial damage to property can
occur if the appropriate safety precautions are not observed.
) Note
is important information on the product itself, the handling of the product or the respective part of
the instruction manual to which particular attention should be paid.
SFIDK.PS.029.Z2.02 13
Choice of measuring site for SONOKIT 1-track 3
3.1 SONOKIT 1-track choice of measuring site
3.1.1 Direction of flow

The direction of flow to be marked with an arrow.
3.1.2 Full pipes

The sensor must always be completely filled with
liquid.
The following installations should be avoided:

• Installation at the highest point of the pipe
system
• Installation in vertical pipes with free outlet
With partially full pipes or pipes with free outlet the

flowmeter should be located in a U-shaped tube.
14 SFIDK.PS.029.Z2.02
3.1.3 Installation in horizontal/vertical pipes
Installing the transducers in horizontal position is
recommended.
3.1.4 Measuring liquids containing abrasive or other particles

The sensor should be mounted in vertical or
inclined pipe position to minimize wear.
SFIDK.PS.029.Z2.02 15
3.1.5 Inlet and outlet conditions for SONOKIT 1-track
To maximize performance inlet and outlet must be
straight. There must be a certain distance between
meter and bends, pump and valves. It is also
important to centre the flowmeter in relation to pipe
flanges and gaskets.
Valves must always be installed after the flowm-

eter. The only exception is installation of the
sensor in a vertical pipe. In this case a valve below
the sensor is necessary to allow zero-point adjust-
ment. It is important to select a valve which does
not alter the flow when fully open.
Recommended inlet:
Fully open valve, i.e. no flow restriction:
min. 10 × pipe diameter
Partially open valve: min. 40 × pipe diameter
Pumps: min. 40 × pipe diameter
Single bends: min. 20 × pipe diameter
Recommended outlet: 3 × pipe diameter
If more bends than one, please contact Siemens
Flow Instruments for advice.
3.1.6 Installation of transducer type SONO 3200

The transducer type SONO 3200 is used together
with the mounting kit type SONOKIT.
O-ring type:
The transducer has a screwed union for fitting in a
totalizerflange welded onto the pipe. The union and
the pipe are sealed with an O-ring.
The transducer holders are welded directly onto

steel pipes or cast into the walls of concrete pipes
and must be flush with the inside surface of the
pipe.
16 SFIDK.PS.029.Z2.02
Construction of the SONOKIT 1-track sensor 4
4.1 Tools etc.

• Length of angle iron to be used as a ruler having a length approximately corresponding to the
outer diameter of the pipe
• Measuring tape
• Scriber, pencil or the like
• Pocket calculator
• Calipers
• Sliding gauge
• Hammer
• Centre punch
• Spirit level
• Roll of adhesive tape
4.2 Tools for installing transducer holders on steel pipe

• Flame cutter or drill with ø 60 mm drill bit for making holes in steel pipes
• Electric or TIG welder for welding the mounting plate and the transducer holder
4.3 Tools for installing transducer holders on concrete pipe

• Special drill unit for drilling ø 46 mm holes in concrete
• Filler
A suitable filler or mortar does not shrink when setting. A comparatively short setting time is
preferred.
SFIDK.PS.029.Z2.02 17
4.4 Calculating the transducer position and drawing it on paper (1-track)
The transducer position is calculated using the roll of paper supplied with the mounting kit.
For SONOKIT bigger than DN 1200 the marking is done directly on the pipe.
Drawing paper
Step 1
The following pipe dimensions must be known before calculating the transducer position and
making the drawing.
1. Circumference (C)
2. Wall thickness (t)
The circumference is determined using the measuring tape. Make sure that the pipe's surface is
plane and free of dirt etc. The measuring tape must fit snugly around the pipe. Read the
circumference (C). Repeat the measurement several times to avoid inaccuracies.
The wall thickness is obtained by measuring a similar pipe whose wall thickness is accessible,
or by consulting the relevant standard.
Step 2
Draw a line x-x through the middle of the paper.

The line x-x should be at right angles to the edge of the paper.
18 SFIDK.PS.029.Z2.02
Step 3
Mark a point X1 on line x-x. (X1 should be approx. 5 cm from the edge of the paper).
Step 4
Draw a line X1 at right angles to x-x.
Step 5
Mark a point P1 on line X1.
The distance a from X1 to P1 is calculated as follows: a = 0.25 x C
C = Circumference of the pipe

It is useful to draw a circle around P1 (Ø = 60 mm, r = 30 mm)
SFIDK.PS.029.Z2.02 19
Step 6
Mark point X2 on the line x-x at a distance b from point X1.
b is calculated using the formula:
DN 100 - 150 b = 1 x Du
DN 200 - 4000 b = 0.577 x Du
C
Du (outer diameter of the pipe) = π
Step 7
It is useful to draw a circle around P2 (Ø = 60 mm, r = 30 mm).

For marking P2 repeat steps 4 + 5 as shown above.
The drawing on the paper is now finished.
20 SFIDK.PS.029.Z2.02
4.5 Positioning the paper on the pipe (1-track)
Step 1
Remove any rust or dirt from the surface of the pipe.
Find the top line X - X using a spirit level. Place the spirit level on top of the pipe. When it is perfectly
balanced in horizontal position, it intersects the top line.
Mark 4-5 points on the pipe's top line using the above method.
Draw a line X - X through the marked top points using the length of angle iron.
Step 2
Place the paper on the pipe in such a way that the line X1 - X2 on the paper coincides with the top
line X - X on the pipe.
Fix the paper to the pipe with adhesive tape.
SFIDK.PS.029.Z2.02 21
Step 3
Punch points P1 and P2 onto the pipe with the centre punch. Make sure that the lines dissecting
the points can be redrawn once the paper is removed.
When preparing a steel pipe, it is useful to draw a circle with a radius of 30 mm around points P,
again using the centre punch, as this will facilitate cutting the holes with a flame cutter.
Remove the paper, and start making the holes.
22 SFIDK.PS.029.Z2.02
4.6 Marking directly on the pipe (1-track)
With pipes larger than DN 1200 the marking will have to be done directly on the pipe.
Marking directly on the pipe is carried out as follows:
Step 1
making the drawing.
Step 2
Mark 4 -5 points on the pipe's top line using the above method.
Draw a line X - X through the marked top points using a length of angle iron.
SFIDK.PS.029.Z2.02 23
Step 3
Mark a point X1 on top line X - X.
Draw a line at right angles to the top line X - X through point X1.
To construct the line through X1 place a strip of metal foil around the pipe, thus ensuring that the
line is at right angles to the pipe.
Step 4
Mark point P1 on the line at a distance a from X1.
Point P1 is on the side of the pipe. Therefore distance a is calculated as follows:
a = 0.25 x C
24 SFIDK.PS.029.Z2.02
Step 5
Mark point X2 on line X-X at a distance b from point X1.
b is calculated using the formula:
DN 100 - 150 b = 1 x Du
DN 200 - 4000 b = 0.577 x Du
Du (outer diameter of the pipe) = C

π
Step 6
For marking P2 repeat steps 4 + 5 on the opposite side of the pipe.

The drawing is now finished.
SFIDK.PS.029.Z2.02 25
4.7 Installation of the transducer holders (1-track)
Step 1
Cut or drill 2 holes centred on P1 and P2. Dimension of the holes: ø 60 mm +5/-0.
Step 2
Place a set of transducer holders and mounting
plates on the mandrel (supplied with the kit) without
permanently fixing them.
26 SFIDK.PS.029.Z2.02
Step 3
Tack-weld the mounting plates in at least 3 places
with transducer holders and mandrels mounted.
Step 4
Remove transducer holders and mandrel, and weld the mounting plates completely onto the pipe.
SFIDK.PS.029.Z2.02 27
Step 5
Mark a point on the transducer holders marking line
at a distance c.
c is determined by measuring the wall thickness t
and the mounting plate m.
Mount the transducer holders so that they are flush
with the inner surface of the pipe.
c is calculated using the following formula:
c = (t + m) x 1.15
The correctly positioned transducer holders are

tack-welded in at least 3 places with mandrels
inserted.
Remove the mandrel and fully weld the transducer
holders. Make sure that the transducer holders
are bent as little as possible by the heat gener-
ated during welding.
Step 6
Check whether the mandrel can still pass through
the transducer holders. Correct the alignment of the
transducer holders if necessary. Use a 1½” protec-
tion nut to protect the transducer holders' thread
and a hammer.
28 SFIDK.PS.029.Z2.02
4.8 Installation on concrete pipe
Step 1
Measuring and marking as for steel pipes using the
drawing paper supplied with the mounting kit or
directly on the pipe, see above.
Once points P1 and P2 are marked, the holes can
be made.
Step 2
Drill 2 holes, ø 46 mm, into the wall of the pipe at an
angle of 60°, advantageously using the drill unit
shown on the left. The unit is not part of the
mounting kit, but can be rented from companies
specializing in construction equipment.
The unit contains a core drill bit, an ordinary
handheld drill and a device for fastening the unit to
the pipe wall.
The unit is fastened to the pipe wall by means of
vacuum or clamping band.
Step 3
After having drilled the four holes, mount the
transducer holders with mandrel inserted.
Remember to use O-rings to seal the transducer
holders.
Step 4
Fix the transducer holder to the pipe by means of
mortar.
Make sure that the mandrel is not exposed to the
mortar as this might result in the mandrel getting
stuck to the transducer holders.
The mandrel keeps the transducer holders in place
until the mortar has set.
a = Concrete pipe
b = Repair mortar
c = Mandrel
d = Transducer holder
SFIDK.PS.029.Z2.02 29
4.9 Measuring the SONOKIT - 1-track
To allow automatically theoretical calibration by the FUS060 transmitter the sensor must be
measured.
The following sensor data must be known:
⇒ θ = Angle between sound track and longitudinal axis of the pipe
⇒ L = Distance between transducer windows
⇒ Di = Inside diameter of the pipe
The inaccuracies with which θ, L and Di are measured directly influence the measuring accuracy
of the finished system during theoretical calibration. Be sure to choose measuring equipment with
a suitable measuring accuracy.
DN 100-400 The table shows the required measuring accuracy:

∆θ 0.1°
DN 400-4000
DN 100-400 0.2 mm
∆L
DN 400-1000 0.8 mm
and
DN 1000-2000 2.0 mm
∆Di
DN 2000-4000 4.0 mm
Step 1
Measuring the angle (θ)
Measure the angle at each transducer holder se-

veral times and calculate the average of all meas-
urements at each transducer holder.
Enter angle θ of each transducer holder into the

measuring report. Calculate the mean angle of each
sound track and enter the value into the measuring
report.
30 SFIDK.PS.029.Z2.02
Step 2
Distance between transducers (L)
Measure L for each sound track and enter the value

into the measuring report.
L may be measured by inserting the mandrel or a

similar instrument into the transducer holders, which
makes it possible to measure the distance between
the thread ends of both transducer holders, see
drawing.
* Valid for standard 160 mm transducers.

With other transducer lengths, set in dimensions
corresponding to these lengths.
Step 3
Measuring the inside diameter (Di)
The inside diameter Di can also be calculated on the basis of the circumference C according to
the following formula:
Di = (C / π) - (2 x t)
The precise wall thickness t is measured with a sliding gauge after the holes have been made.
Enter Di into the measuring report.
SFIDK.PS.029.Z2.02 31
4.10 Sensor geometri measurement report (sensor type SONOKIT 1-track)
1A
Flow direction
1A 1B
1B
Note
P1 = 1B; P2 = 1A
Du - (2 x t) = Inside diameter (Di)
(Menu 7.1.3.1)
(Menu 7.1.4.1.1)
A1 Average angle (A1+B1)/2
B1
(Menu 7.1.4.1.2)
(Menu 7.1.2.4) (Menu 3.1.2)
Note:
Menu in parentheses refer to parameters to be entered into the menu of SITRANS FUS060.
32 SFIDK.PS.029.Z2.02
Choice of measuring site for SONOKIT 2-tracks 5
5.1 SONOKIT 2-tracks choice of measuring site
5.1.1 Direction of flow

The direction of flow to be marked with an arrow.
5.1.2 Full pipes

The sensor must always be completely filled with
liquid.
The following installations should be avoided:

• Installation at the highest point of the pipe
system
• Installation in vertical pipes with free outlet
With partially full pipes or pipes with free outlet the

flowmeter should be located in a U-shaped tube.
SFIDK.PS.029.Z2.02 33
5.1.3 Installation in horizontal pipes
Installing the transducers in horizontal position is
recommended.
5.1.4 Measuring liquids containing abrasive or other particles

The sensor should be mounted in vertical or in-
clined pipe position to minimize wear.
34 SFIDK.PS.029.Z2.02
5.1.5 Inlet and outlet conditions
To maximize performance inlet and outlet must be
straight. There must be a certain distance between
meter and bends, pump and valves. It is also
important to centre the flowmeter in relation to pipe
flanges and gaskets.
Valves must always be installed after the flowm-

eter. The only exception is installation of the sensor
in a vertical pipe. In this case a valve below the
sensor is necessary to allow zero-point adjust-
ment. It is important to select a valve which does
not alter the flow when fully open.
Recommended inlet:
Fully open valve, i.e. no flow restriction:
min. 10 × pipe diameter
Partially open valve: min. 40 × pipe diameter
Pumps: min. 20 × pipe diameter
Single bends: min. 10 × pipe diameter
Recommended outlet: 3 × pipe diameter.
If more bends than one, please contact Siemens
Flow Instruments for advice.
5.1.6 Installation of transducer type SONO 3200

O-ring type:
The transducer has a screwed union for fitting in a
totalizerflange welded onto the pipe. The union and
the pipe are sealed with an O-ring.
The transducer holders are welded directly onto

steel pipes or cast into the walls of concrete pipes
and must be flush with the inside surface of the
pipe.
SFIDK.PS.029.Z2.02 35
Construction of the SONOKIT 2-tracks sensor 6
6.1 Necessary tools

• Length of angle iron to be used as a ruler having a length approximately corresponding
to the outer diameter of the pipe
• Measuring tape
• Scriber, pencil or the like
• Pocket calculator
• Calipers
• Sliding gauge
• Hammer
• Centre punch
• Spirit level
• Roll of adhesive tape
6.2 Tools for installing transducer holders on steel pipe

• Flame cutter or drill with ø 60 mm drill bit for making holes in steel pipes
• Electric or TIG welder for welding the mounting plate and the transducer holder
6.3 Tools for installing transducer holders on concrete pipe

• Special drill unit for drilling ø 46 mm holes in concrete
• Filler
A suitable filler or mortar does not shrink when setting. A comparatively short setting time is
preferred.
36 SFIDK.PS.029.Z2.02
6.4 Calculating the transducer position and drawing it on paper (2-tracks)
The transducer position is calculated using the roll of paper supplied with the mounting kit.
For SONOKIT bigger than DN 1200 the marking is done directly on the pipe.
Step 1
making the drawing.
Step 2
Draw a line x-x through the middle of the paper.

The line x-x should be at right angles to the edge of the paper.
SFIDK.PS.029.Z2.02 37
Step 3
Mark a point X1 on line x-x. (X1 should be approx. 5 cm from the edge of the paper).
Step 4
Draw a line X1 at right angles to x-x.
Step 5
Mark a point A on line X1.
The distance a from X1 to A is calculated as follows: a = 0.25 x C
38 SFIDK.PS.029.Z2.02
Step 6
Mark points P1 and P2 at a distance d from point A.
d is calculated using the formula: d = @d x C

For @d, see table of corrections factors.
It is useful to draw a circle around P1 and P2 (Ø = 60 mm, r = 30 mm).
Step 7
Mark point X2 on the line x-x at a distance b from point X1.
b is calculated using the formula: b = @b x C

For @b, see table of corrections factors.
Step 8
For marking P3 and P4 repeat steps 4 - 6 as shown above.

The drawing on the paper is now finished.
SFIDK.PS.029.Z2.02 39
6.5 Table of correction factors Track ratio = 0,49
Angle = 60 °C
C = Circumference
t = Wall thickness
D u = Outer diameter, Du is calculated as C
π
Pipe wall thickness

Steel pipes (AISI 316 and St. 37.2 or corresponding material): Transducer and holder supplied in length L = 160,
allowing a pipe wall thickness up to 20 mm (0.79").
Concrete pipes: Transducer and holder supplied in length L = 230, allowing a pipe wall thickness up to 200 mm (7.9").
40 SFIDK.PS.029.Z2.02
6.6 Positioning the paper on the pipe (2-tracks)
Step 1
Draw a line X - X through the marked top points using the length of angle iron.
Step 2
Place the paper on the pipe in such a way that the line X - X on the paper coincides with the top
line X1 - X2 on the pipe.
Fix the paper to the pipe with adhesive tape.
SFIDK.PS.029.Z2.02 41
Step 3
Punch points P1, P2, P3 and P4 onto the pipe with the centre punch. Make sure that the lines
dissecting the points can be redrawn once the paper is removed.
When preparing a steel pipe, it is useful to draw a circle with a radius of 30 mm around points P,
again using the centre punch, as this will facilitate cutting the holes with a flame cutter.
Remove the paper, and start making the holes.
42 SFIDK.PS.029.Z2.02
6.7 Marking directly on the pipe (2-tracks)
With pipes larger than DN 1200 the marking will have to be done directly on the pipe.
Marking directly on the pipe is carried out as follows:
Step 1
making the drawing.
Step 2
Draw a line X - X through the marked top points using a length of angle iron.
SFIDK.PS.029.Z2.02 43
Step 3
Mark a point X1 on top line X - X.
Draw a line at right angles to the top line X - X through point X1.
To construct the line through X1 place a strip of metal foil around the pipe, thus ensuring that the
line is at right angles to the pipe.
Step 4
Mark point A on the line at a distance a from X1.
Point A is on the side of the pipe. Therefore distance a is calculated as follows:
a = 0.25 x C
44 SFIDK.PS.029.Z2.02
Step 5
Mark points P1 and P2 at a distance d from point A.

d is calculated using the formula: d = @d x C

For @d, see table 1.
Step 6
Mark point X2 on line X-X at a distance b from point X1.
b is calculated using the formula: b = @b x C

For @b, see table 1.
Step 7
For marking P3 and P4 repeat steps 4 - 6 on the opposite side of the pipe.
The drawing is now finished.
SFIDK.PS.029.Z2.02 45
6.8 Installation of the transducer holders
Step 1
Cut or drill 4 holes centred on P. Dimension of the holes: ø 60 mm +5/-0.

Step 2
Place a set of transducer holders and mounting
plates on the mandrel (supplied with the kit)
without permanently fixing them.
46 SFIDK.PS.029.Z2.02
Step 3
Tack-weld the mounting plates in at least 3 places
with transducer holders and mandrels mounted.
Repeat for track 2.
Step 4
Remove transducer holders and mandrel, and weld the mounting plates completely onto the pipe.
SFIDK.PS.029.Z2.02 47
Step 5
Mark a point on the transducer holders marking line
at a distance c.
c is determined by measuring the wall thickness t
and the mounting plate m.
Mount the transducer holders so that they are flush

with the inner surface of the pipe.
c is calculated using the following formula:
c = (t + m) x 1.15
The correctly positioned transducer holders are

tack-welded in at least 3 places with mandrels
inserted.
Remove the mandrel and fully weld the transducer

holders. Make sure that the transducer holders
are bent as little as possible by the heat gene-
rated during welding. Repeat for second track.
Step 6
Check whether the mandrel can still pass through
the transducer holders. Correct the alignment of the
transducer holders if necessary. Use a 1½” protec-
tion nut to protect the transducer holders' thread and
a hammer.
48 SFIDK.PS.029.Z2.02
6.9 Installation on concrete pipe
Step 1
Measuring and marking as for steel pipes using the
drawing paper supplied with the mounting kit or
directly on the pipe, see above.
Once points P1, P2, P3 and P4 are marked, the
holes can be made.
Step 2
Drill 4 holes, ø 46 mm, into the wall of the pipe at an
angle of 60°, advantageously using the drill unit
shown on the left. The unit is not part of the
mounting kit, but can be rented from companies
specializing in construction equipment.
The unit contains a core drill bit, an ordinary
handheld drill and a device for fastening the unit to
the pipe wall.
The unit is fastened to the pipe wall by means of
vacuum or clamping band.
Step 3
After having drilled the four holes, mount the
transducer holders with mandrel inserted.
Remember to use O-rings to seal the transducer
holders.
Step 4
Fix the transducer holder to the pipe by means of
mortar.
Make sure that the mandrel is not exposed to the
mortar as this might result in the mandrel getting
stuck to the transducer holders.
The mandrel keeps the transducer holders in place
until the mortar has set.
a = Concrete pipe
b = Repair mortar
c = Mandrel
d = Transducer holder
SFIDK.PS.029.Z2.02 49
6.10 Measuring the SONOKIT - 2-tracks
To allow theoretical calibration by the FUS060 transmitter the sensor must be measured.
The following sensor data must be known:
⇒ θ = Angle between sound track and longitudinal axis of the pipe
⇒ L = Distance between transducer windows
⇒ Di = Inside diameter of the pipe
⇒ H = Distance between sound track and centre axis of the pipe calculated from Ha and Hb.
Distance between sound tracks see "Sensor geometri measurement report, sensor type
SONOKIT 2-tracks")
These measurement must be programmed into the MENU 7.0 (sensor parmeters).
The inaccuracies with which θ, L, Di and H are measured directly influence the measuring accuracy
of the finished system during theoretical calibration. Be sure to choose measuring equipment with
a suitable measuring accuracy.
DN 200-400 The table shows the required measuring accuracy:

∆θ 0.1°
DN 400-4000
DN 200-400 0.2 mm
∆L
DN 400-1000 0.8 mm
and
DN 1000-2000 2.0 mm
∆Di
DN 2000-4000 4.0 mm
Step 1
Measuring the angle (θ)
Measure the angle at each transducer holder se-

veral times and calculate the average of all mea-
surements at each transducer holder.
Enter angle θ of each transducer holder into the

measuring report. Calculate the mean angle of each
sound track and enter the value into the measuring
report.
50 SFIDK.PS.029.Z2.02
Step 2
Distance between transducers (L)
Measure L for each sound track and enter the value

into the measuring report.
L may be measured by inserting the mandrel or a

similar instrument into the transducer holders, which
makes it possible to measure the distance between
the thread ends of both transducer holders, see
drawing.
* Valid for standard 160 mm transducers.

With other transducer lengths, set in dimen-
sions corresponding to these lengths.
Step 3
Measuring the inner diameter (Di)
The inside diameter Di can also be calculated on the basis of the circumference C according to
the following formula:
Di = (C / π) - (2 x t)
The precise wall thickness t is measured with a sliding gauge after the holes have been made.
Enter Di into the measuring report.
SFIDK.PS.029.Z2.02 51
Step 4
Measuring the distance h between sound track and centre axis
To determine h measure Ha and Hb with a measuring tape or a sliding gauge and calculate h using
the formula:
Ha + Hb
h= 4
Enter h into the measuring report.
52 SFIDK.PS.029.Z2.02
6.11 Sensor geometri measurement report (sensor type SONOKIT 2-tracks)
1A
2A
1A 1B
Flow direction
2A 2B
1B
2B
Note
P1 = 1B; P2 = 2B, P3 = 1A; P4 = 2A
(Menu 7.1.3.1)
(Menu 7.1.4.1.1)
(Menu 7.1.4.2.1)
1A (1A + 2B)/2
1B
(Menu 7.1.4.1.2)
2A (2A + 2B)/2
2B
(Menu 7.1.4.2.2)
(to be programmed into menu 7.1.4.1.3

and menu 7.1.4.2.3)
(Menu 7.1.2.4) (Menu 3.1.2)
Note:
Menu in parentheses refer to parameters to be entered into the menu of SITRANS FUS060.
SFIDK.PS.029.Z2.02 53
SITRANS FUS060 7
7.1 Installing SITRANS FUS060 (only remote version)
7.2 Installation
7.2.1 Wall assembly (standard included)
The mounting bracket is suitable for wall assembly
only.
For wall assembly the mounting bracket is screwed

directly to the back of the transmitter before fixing
to the wall.
7.2.2 Pipe assembly (accessory)

For mounting on pipes a special mounting bracket
can be ordered at Siemens.
Siemens order no. - please see FI01 catalogue.
54 SFIDK.PS.029.Z2.02
7.3 Connecting the sensor cable to the transmitter
When opening the lid you will have direct access
for checking the correct transducer cable
connections.
7.4 Mounting the cables into SITRANS FUS060 connection module

The SONOKIT contain 2 or 4 cables in fixed length of 3 m or 15 m.
The cables to be connected to the transducers according to the schematics 7.2.5 or 7.2.6.
Shorten the cables equally in order to avoid different signal delays in the signal processing.
For connecting the 4 cables, just carefully press the cable into the cable glands until the "snap
function" fixes the cable inside the connection module.
Make sure the cable is mounted correctly by

smoothly pulling the cable.
Carefully press the appropriate cables into the

connection module until fully connected into the
plug.
The cable glands are tightened on the threaded

bush until the cable is sealed tight (IP65).
SFIDK.PS.029.Z2.02 55
7.5 Installation of the transducer type SONO 3200
The terminal box is fastened to the transducer holder by means of a union. Stress on the connection
wires must be avoided when passing them through the terminal box. The wire without a spade
terminal is connected to position 2. The wire with a spade terminal is connected to the transducer
housing by means of position 3. The inner wire of the transducer coax cable is connected to position
1 and the shield wire coax cable is fixed to cable clip in position 4.
Note:
When disassembling the terminal box the wires must be loosened from the connection board. It
is not necessary to remove the transducer cable.
Support the terminal box while loosening the union. Then remove the terminal box from the
transducer holder.
Warning
Turning the terminal box can damage the wires to the crystals.
7.6.1 Electrical connection - transmitter to transducers (1-track)
Flow direction
7.6.2 Electrical connection - transmitter to transducers (2-tracks)
Flow direction
56 SFIDK.PS.029.Z2.02
7.6.3 Electrical connection - allowed cable radius
7.7 Rotating the operating and display panel

The operating and display panel can be turned in 90° steps to enable better reading in the case
of vertical installation or overhead assembly.
Procedure:
- Switch off the power supply.

- Loosen the lid lock of the electronics chamber-cover with a 3-mm-Allen key.
- Unscrew the cover.
- Unlock the operating and display panel carefully at the fastening hooks alternately using a
screwdriver or similar tool, then pull it out, turn it to the desired position and re-insert it.
- Screw the cover back on and mount the lid lock.
Lid lock
Unlocking the fastening hooks on the operating and display panel
SFIDK.PS.029.Z2.02 57
7.8 Warning
The pertinent regulations must be observed for electrical installation, in explosion risk areas in
particular:
• The rules and regulations governing the erection and operation of plants in explosion risks
areas (e.g. in Germany: Elex V, VDE 0165).
• The EC Type Examination Certificate - Do not install the device under voltage. Danger of
electric shock! -The version for power supply DC 19 to 30 V may only be connected to SELV
or PELV circuits.
The SITRANS FUS060 transmitter comply with the following electrical installation categories:
• Version for 115 to 230 V AC: Installation Category II
• Version for 24 V AC/DC: Installation Category II
General requirements:
• The power supply should be connected via a circuit breaker and fused via a fuse (max. 4 A).
• Use cables with a cross section of at least 1.5 mm2 and double or reinforced insulation for the
power supply.
• Lay heat-resistant cables if high temperatures can occur on the housing, e.g. due to conduction
of heat by the sensor/metering tube. Lay the cables so that they do not come into contact with
the hot sensor/metering tube.
• Lay signal cables separately from cables with voltages > 60 V.
• Use cables with twisted wire pairs.
• Full HART 5.1 specifications only with shielded cables.
• Earth the transmitter housing.
Make the electrical connection as follows:

• The cables used for connection must have fitting diameters to the glands.
• Use shield cable to the outputs
• Compare the data on the rating plate with the local power supply.
• Release the lid lock of the terminal box by turning the 3 mm hexagon socket screw.
• Unscrew the lid from the terminal box.
• Push the power cable and the signal cable through the cable glands up to the terminal block.
Lay the cable in a bend in front of the cable glands to prevent moisture getting into the terminal
block.
• Use signal cables with shielded wire pairs if the analog output and pulse/frequency output are
to be used simultaneously and the signals are transmitted in one cable.
• Make the connection. Fit end ferrules to fine wire cables.
• Connect the PE cable of the power supply to the earth terminal in the terminal box.
Use a cable length so that the PE conductor is the last one to come away when you pull the
cable.
• Mount the lid for the power supply terminals in devices with ignition protection (PROFIBUS
only) ATEX II 2G EEx de IIC T6 / II 2G EEx d [ia] IIC T6.
• Tighten the cable gland and check strain relief.
• In devices with protection type ATEX II 2G EEx de IIC T6/II 2G EEx d [ia] IIC T6 replace an
unused cable gland with a certified blind plug.
• Screw the lid tightly to the housing, do not use a tool. The sealing ring must be clean and
undamaged.
• Mount the lid lock.
58 SFIDK.PS.029.Z2.02
Connection
Connection diagram - HARTversion
In devices with protection type ATEX II 2G EEx de IIC T6 / II 2G EEx d [ia] IIC T6 the intrinsically
safe circuits must be separated from non-intrinsically safe circuits by certified safety isolators
or barriers.
For reliable communication via the HART-protocol at least one load of 230 Ω must be available
in the signal circuit.
Warning
• If the device is energized (power supply, digital outputs in the case of external feeding) the
housing covers may not be unscrewed in areas where there is a risk of explosion.
• The lid over the terminals for the power supply may not be removed! Use only certified
measuring instruments!
SFIDK.PS.029.Z2.02 59
Start up 8
The device is ready for operation immediately after switching on the power supply.
Since a number of factory settings (e.g. max volume flow, angle of tracks, distance between
transducers, displacement of transducer from center line of pipe) are dimension dependent, these
are given separately in the table “Dimension dependent settings” (see chapter 9).
If there is still gas/air in the pipe (metering tube) or in the pipeline after assembly, a “flashing F
or D” can appear at the top right of the first line in the display. The failure signal is output at the
analog output.
8.1.1 Operation (HART communication)

The device can be operated with:
• operating and display panel
• HART-Communicator
• PC/Laptop and software SIMATIC PDM
The electrical connection of the PC/Laptop and the HART-Communicators to the 4 - 20 mA signal
line is shown in figure.
Electrical connection, schematic diagram
Warning
Do not use the coupling module in hazardous areas and do not connect to intrinsically safe
circuits.
60 SFIDK.PS.029.Z2.02
8.1.2 Operation (PROFIBUS communication)
7.1.2.1 Electrical connection
The PROFIBUS (Process Field Bus) is an open communication system for automation
engineering and is specified in the European standard EN 50170.
For further details and instructions see SITRANS FUS060 with PROFIBUS PA operating manual.
SFIDK.PS.029.Z2.02 61
Commissioning 9
9.1 Keypad and display lay-out

The device is operated with the optical keypad on the operating and display panel. These are
operated by touching the appropriate fields on the glass panel with your fingertips. The individual
device functions/parameters are selected and changed by alternately actuating the optical
keypad with the menu-guided operation in the display.
Keypad and display
Display (LCD)
2 lines à 16 characters backlight
Optical keypad
Infrared key
The operating structure is explained below.
9.2 Operating concept of the operating and display panel

Operation is based on a hierarchically structured operating concept, i.e. all functions/parameters
are grouped logically and carry a menu code.
The seven main functions are selected in the main menu:
1. Display
2. Diagnostics
3. Measurement functions
4. Device outputs
5. Identification
6. Service
7. Sensor parameters
The individual functions and parameters for further groups are combined within these main groups.
62 SFIDK.PS.029.Z2.02
9.3 Menu structure
SFIDK.PS.029.Z2.02 63
The available device functions and parameters are shown in the second line of the display.
Selection takes place with the and keys. These are shown in the second line of the
display. Enter the device function or the setting level of the parameters with
key(Enter function). It is possible to exit the selected function or setting level without storage
of the change by use key until the cursor key move to the last left position.
The currently valid setting appears after selecting the setting level of a parameter. If
programming is enabled the programmable value flashes in the second line of the display. The
parameter setting can be changed. There are two different types of data input:
• direct numerical input
• input from given table
In the numerical input, the and keys have the function of a cursor control. The selected
digit flashes. With the and keys the desired digit is set or the decimal point moved to the
right or left. Digits are input with carry over to the next highest place. After selecting the last digit,
the input is confirmed by use the key. The entered value is accepted if it is within the
permissible input range. In this case the user guidance returns to the selection menu for the
parameters of the group concerned. If the entered value is rejected, an error message briefly
appears on the display and then the previous setting. The value can be changed again.
Note !
• If the and keys are operated permanently (finger left on the glass panel) the numeric
value or setting option is changed continuously in tabular selection. A numeric input carries
over to the next highest position.
• If an accidentally changed setting is wrong, it is possible to exit the menu item by actuating
the key several times (return to the next menu level up).
9.4 Disabling or enabling access to settings

Programming of the device by unauthorized persons can be disabled with a personal, freely
selectable code in the operating and display panel. Device functions and parameters can then only
be changed after entering the code. The personal code is determined in the menu item “6.2
Customer code”
If the and keys are actuated in the parameter setting level, the request to enter the code
appears in the display. It is also possible to enter the code in menu item “6.1 Code-Input”. The
programming is disabled again:
• after returning to the display mode

• about 10 minutes after actuating the last optical keypad
• after entering any number, not the code number, in the menu item “6.1 Code-Input”
Note!
• The programming is always enabled with code = 0 (factory setting).
64 SFIDK.PS.029.Z2.02
9.5 Operating examples
Example 1
The physical unit for the flow value should be changed from m3/h to l/min. The starting point is
the multi-display.
Diagram for example 1
The operating path to be followed is represented in the diagram.

The optical keypads to be actuated are specified and the individual operating steps numbered
consecutively.
SFIDK.PS.029.Z2.02 65
Example 2
Change the pulse unit from m3/Imp to l/Imp and the pulse value from 10 m3/Imp to 10 l/Imp.
The current setting appears in the display. 4. 2. 3. U n i t

m 3 / l m p
Enable the programming. 4. 2. 3. U n i t

The second display line flashes.
m 3 / l m p
Scroll through using until “l/Imp” 4. 2. 3. U n i t

appears in the display (flashing).
m 3 / l m p
Press the key to select “l/Imp”. 4. 2. 3. U n i t

l / l m p
The display now shows (xxxx.xxxx Unit/Pul) 4. 2. 3. P u I s e R a t e

and the first digit flashes.
+ 1 0 . 0 0 0 0 U n i t / P u
Press to move the cursor to the decimal 4. 2. 3. P u I s e R a t e

point. Then move the cursor 2 places to the left
using . Confirm the input by using to move + 1 0 . 0 0 0 0 U n i t / P u
the cursor to the far right position (meter
function). 4. 2. 3. P u I s e R a t e
+ 1 . 0 0 0 0 U n i t / P u l
66 SFIDK.PS.029.Z2.02
9.6 Setting option and factory setting in the display
Only menu items relevant for end users and simple service cases are listed in this table.
Menu items
Menu Device function, Description Factory setting Setting options Read or HART PROFIBUS
number parameter write
1. Display
1.1 Display parameter Setting of the actual display Read
parameter readings
1.1.1 Language Language in the display English english Write
deutsch
francais
español
1.1.2 Line 1 Parameter value in line 1 Flow Flow Write √ √
Total. net
Total. forward
Total. reverse
Flow velocity
Sound velocity
US-Amplitude
Analog output (HARTonly)
Frequency
1.1.3 Line 2 Parameter value in line 2 Total. net Flow Write √ √
Total. net
Total. forward
Total. reverse
Flow velocity
Sound velocity
US-Amplitude
Analog output (HARTonly)
Frequency
1.1.4 Display Flow Select presentation Physical Unit Physical units Write √ √
%
Diagram (Bar in %)
1.1.5 LCD lighting Switch LCD on/off (automatic Off On Write √ √
switch off after 10 min.) Off
1.1.6 Multi display Display of two measured Line 1: Flow Menu 1.1.2 Write √ √
values in line 2 Line 2: Totalizer Menu 1.1.3
1.2 Flow
1.2 Flow Flow in metering tube Actual metering value For unit see menu 3.1.1 Write √ √
1.3 Totalizer
1.3.1 Total. forward Totalizer forward Actual value Units selectable in Write √ √
menu 3.4.1
1.3.2 Total. reverse Totalizer reverse Actual value Units selectable in Write √ √
menu 3.5.1
1.3.3 Total net Totalizer difference Actual value Units selectable in Write √ √
Forward - reverse menu 3.6.1
1.3.4 Settings (all) All totalizers will be set to zero. No action No action Write √ √
(Independent setting of tota- Reset + stop
lizers in menu 3.4, 3.5, 3.6) Reset + start
1.4 Flow velocity
1.4 Flow velocity Flow velocity in metering tube Actual value m/s (range -12 to +12 m/s) Read √ √
1.5 Sound velocity
1.5 Sound velocity Sound velocity in the medium Actual value m/s Read √ √
1.6 Amplitude US
1.6 Amplitude US Relative ultrasonic amplitude Actual value Display in % Read √ √
of the received ultrasonic sig-
nals (reference water).
Depending on tracks activated
(up to 4 values).
1.7 Frequency
1.7 Frequency Frequency output value Actual value Hz Read √ √
SFIDK.PS.029.Z2.02 67
1.8 Current output
1.8 Current output Current value of the analogue Actual value mA Read √ √
output
2. Diagnostics
2.1 Device status
2.1 Device status Error message “OK” only read, see table in Read √ √
the chapter 10.2
2.2 Suppress error
2.2 Suppress error Switch off error message with None None Write √ √
(not stored) effect on: Unreliable flow
Analog output Measuring path
Digital output 1 disturbed
Digital output 2 Both
2.3 Device test
2.3.1 Self test Test device status Read √ √
2.3.2 Display test Visual LCD test Read √ √
2.4 Simulation
2.4.1 Flow Simulation of the flow Read
Value Simulation value. 0% -110…. + 110% Write
Affects all outputs and tota-
lizers.
Time Duration of simulation. End (no action) End (no action) Write
After expiration of this time the 10 min
normal measuring mode is 30 min
resumed. 60 min
2.4.2 Digital Simulation of the output signal End (no simulation) End (no simulation) Write
output 1 for digital output 1 0.1 Hz √ √
1 Hz
10 Hz
100 Hz
1 kHz
10 kHz
Alarm on
Alarm off
2.4.3 Digital Simulation of the output signal End (no simulation) End (no simulation) Write √
output 2 (only for digital output 2 (relay) Alarm on
HART version) Alarm off
2.4.4 Analog output Simulation of the output cur- 4 mA 4 mA Write √
(only HART rent of the analogue output 10 mA
version) 12 mA
20 mA
Error signal
3. Meas.
Function
3.1 Flow
3.1.1 Unit Physical units for volume flow, m3/h l/s, l/min, l/h, m3/s, Write √ √
mass flow m³/min, m³/h, m³/d,
Note: Whenever using mass Ml/d, ft³/s, ft³/min, ft³/h,
flow - actual density have to ft³/d, gal/s, gal/min,
be selected in menu 3.1.4 gal/h, gal/d, Mgal/d,
ImpGal/s, ImpGal/min,
ImpGal/h, ImpGal/d,
g/s, g/min, kg/s, kg/min,
kg/h, kg/d, ton/min,
ton/h, ton/d, lb/s,
lb/min, lb/h, lb/d,
LTon/d , STon/min,
STon/h, STon/d
3.1.2 Max. vol. flow Full scale value Depends on the See dimension table Write √ √
Note: Corresponds to 20 mA sensor size
and selected max. frequency
3.1.3 Limits Flow unit according to Read
menu 3.1.1
3.1.3.1 Lo alarm limit Lower alarm limit (the lower Depends on the See dimension table Write √ √
limit must be lower than the sensor size
upper limit)
68 SFIDK.PS.029.Z2.02
3.1.3.2 Hi alarm limit High alarm limit (the higher Depends on the See dimension table Write √ √
limit must be higher than sensor size
the lower limit )
3.1.3.3 Hysteresis Hysteresis for the limit in % 1% 0%...20% Write √
of the full scale value
Hysteresis for the limit in Depends on the 0…Q max/5 (20%) Write √
selected unit sensor size
3.1.4 Density Density of the media Read
Units Density unit kg/m³ g/cm³ Write √ √
g/l
kg/l
kg/m³
lb/ft³
lb/in³
lb/gal
lb/lmpgal
Density Input of the density value for + 1000.00 kg/m 3 200…5000 kg/m 3 Write √ √
the arithmetic calculation of
the mass flow
3.1.5 Direction Read
3.1.5.1 Direction Determination of the main + Direction + Direction Write √ √
direction of flow (forward - Direction
direction)
3.1.5.2 Measurement Choise of measurement Forward only Forward only Write √ √
direction direction Forward + reverse
3.1.5.3 Hysteresis Setting the hysteresis for the 1% 0...20% Write √ √
flow direction related to the
full scale value
3.1.6 Low flow cut Determination of the switching 1% 0…20% Write √
point for the low flow cut-off.
Suppresion is related to the
full scale value
Determination of the switching Depends on the 0…Qmax /5 (20%) Write √
point for the low flow cut-off. sensor size
Suppresion is an absolute
value related to the sensor size
3.1.6 Flow damping Read
3.1.7 Time constant Selection of time constants for 5.0 sec 0.0…200 sec Write √ √
measuring variables
3.2 Sound velocity
3.2.1 Dynamic range Unit for the sound velocity m/s Read
3.2.2.1 Lower value Lower range value (LRV) for +600 m/s +200…upper value Write √ √
the sound velocity
3.2.2.2 Upper value Upper range value (URV) for +2000 m/s Lower value…2000 m/s Write √ √
the sound velocity
3.2.3.1 Lo alarm limit Lower alarm limit +200 m/s 200…2000 m/s Write √ √
3.2.3.2 High alarm limit Upper alarm limit +2000 m/s 200…2000 m/s Write √ √
3.2.3.3 Hysteresis Hysteresis for limit 5% 0…20% Write √
Hysteresis for limit +14 m/s 0…100 m/s Write √
3.2.4 Time constant Selection of time constant for 5s 0…200 s Write √ √
measuring variable
3.3 Amplitude US
3.3.1 Dynamic range Read
3.3.1.1 Lower value Lower range value for 1% 1% …upper range Write √ √
ultrasonic amplitude
3.3.1.2 Upper value Upper range value for 100% Lower range…150% Write √ √
ultrasonic amplitude
3.3.2 Limits Read
3.3.2.1 Lo alarm limit Lower alarm limit 1% 1%…150% Write √ √
3.3.2.2 Hi alarm limit Higher alarm limit 120% 1%…150% Write √ √
3.3.2.3 Hysteresis Hysteresis for limit 1% 0…20% Write √ √
3.3.3 Time Constant Filter time constant +10.00 s 0…200 s Write √ √
SFIDK.PS.029.Z2.02 69
3.4 Totalizer forward
3.4.1 Unit Physical volume unit or mass m³ l Write √ √
unit. hl
Note: Whenever using mass m3
flow the actual density have Mul
to be selected in menu 3.1.4 ft³
Gal
MGal
ImpGal
MImpGal
g
kg
Ton
lb
3.4.2 Hi alarm limit Upper limit of alarm +1.000.000.000 m³ 0-1.000.000.000 Write √ √
3.4.3 Setting forward Volume totalizer reset to “0” No action No action Write
and “stop/start” Reset + stop √ √
Reset + start
3.5 Total. reverse
3.5.1 Unit Physical volume unit or mass m³ l Write √ √
unit. hl
flow the actual density have to Mul
be selected in menu 3.1.4 ft³
Gal
MGal
ImpGal
MImpGal
g
kg
Ton
lb
3.5.2 Lo alarm limit Value for the lower limit of -1.000.000.000 m³ 0-1.000.000.000 Write √ √
alarms
3.5.3 Setting reverse Volume totalizer reset to “0” No action No action Write √ √
and “stop/start” Reset + stop
Reset + start
3.6 Forward - reverse
volume
3.6.1 Total. net unit Physical volume unit or mass m³ l Write √ √
unit. hl
flow the actual density have to Mul
be selected in menu 3.1.4 ft³
Gal
MGal
ImpGal
MImpGal
g
kg
Ton
lb
3.6.2 Lo Alarm Limit Value for the lower alarm limit -1.000.000.000 m³ 0-1.000.000.000 Write √ √
3.6.3 Hi Alarm Limit Value for the upper alarm limit +1.000.000.000 0-1.000.000.000 Write √ √
3.6.4 Hysteresis Hysteresis for the limits 0 0…3 Write √ √
3.6.5 Settings net Volume totalizer reset to “0” No action No action Write √ √
and “stop/start” Reset + stop
Reset + start
4. Device outputs
4.1 Analog output (only for HART version)
4.1.1 Analog output Assignment of a measured Flow Flow Write √
variable to the output signal Sound velocity
US-amplitude
70 SFIDK.PS.029.Z2.02
4.1.2 Current limit Upper current limit 20.5 mA 20.0 to 22.5 mA Write √
4.1.3 Error signal Output current in case of error. 3.6 mA 3.6 mA Write √
Use of “hold” in...s means 22 mA
current will be kept for x 24 mA
seconds. Hold: 5s, 20s, 40s, 60s,
120s, 240s,
hold continuous
4.1.4 Current output Actival current of the analog Read √
output in mA depending on
choice in menu 4.1.1
4.1.5 Flow range % Actual measurement in % of 0% Write √
selection in menu 4.1.1
4.1 Profibus PA version
4.1.1 Bus adress Profibus address 126 0…126 Read √
4.1.2 Ident-Nr Write √
4.1.3 Min Tsdr Min. “stationary delay” of the 11 bits Write √
responder
4.2 Digital output 1 Frequency or impulse signal
for flow or alarm signal
4.2.1 Function Assignment of output function Pulse (HART only) Pulse (HART only) Write √ √
Frequency
Alarm
Flow dir. forward
Flow min
Flow max
Flow min/max
Total forw. max
Total rev. min
Total net. min
Total net max
No function
4.2.2 Signal type Configure output: Passive-pos. Active-pos (HART only) Write √ √
Signal: active or passive Active-neg (HART only)
Logic: positive or negative Passive-pos
Passive-neg
4.2.3 Pulse value Read
Unit Physical unit per impulse m3/Imp l/Imp Write √ √
m³/Imp
Gal/Imp
ImpGal/Imp
kg/Imp
t/Imp
lb/Imp
Pulse rate Number of volume units per 1 unit/pulse 0…1000.0 Write √ √
impulse
4.2.4 Pulse width Setting the pulse width 0.10 ms 0.1…2000 ms Write √ √
(only active with “impulse“
selection in menu 4.2.1)
4.2.5 Full scale freq. Full scale frequency 10000 Hz 2…10 000 Hz Write √ √
4.3 Digital output 2 (only HART version)
(relay)
4.3.1 Function Assignment of output function Alarm Alarm Write √
Flow dir. forward
Flow min/max
Flow min
Flow max
Min/max US-vel
Max US-vel
Min US-vel
Min/max US-ampl
Max US-ampl
Min US-ampl
No function
4.3.2 Signal type Logic of signal output in case Contact opens Contact closes Write √
of function in menu 4.3.1 Contact opens
SFIDK.PS.029.Z2.02 71
5. Identification
5.1 Unit identity This unit
5.1.1 Tag Tag number on metering unit To be defined by user HART: max 8 charac. Write √ √
PA: max 32 charac.
5.1.2 Descriptor Tag number description To be defined by user HART: max 16 charac. Write √ √
PA: max 32 charac.
5.1.3 Message Messages to tag To be defined by user HART: max 32 charac. Write √ √
PA: max 32 charac.
5.2 Manuf. Ident.
5.2.1 Product type Order number Read only Factory set √ √
(MFLB order number) Read user
5.2.2 Serial number Serial number Read only Factory set √ √
Read user
5.2.3 Software rev. Software revision Read only Factory set √ √
Read user
5.2.4 Manuf. date Manufactoring date Read only Factory set √ √
DD.MM.YYYY Read user
5.2.5 Nominal size Sensor size Read only Factory set √ √
Read user
5.3 Device ID True identification in HART 30 Factory set √
(HART version) long address Read user
5.3 Device ID True identification 33113 (HEX 8159) Factory set √
(Profibus version) Read user
6. Service
6.1 Enter code Entering 4 digit code entered 0 0…9999 Read
in menu 6.2 in order to change According to setting in
user parameters menu 6.2
6.2 Customer Code Selection of a personal code. 0 0…9999 Write √ √
Code 0: User parameter are
not protected.
Code>0: User parameters are
protected under menu 6.1
6.3 Service code Only for service in the Read
Siemens factory √ √
6.4 Reset Re-start of unit without change Cancel Cancel Read √ √
of parameters
(Factory setting) Reset
6.5 Control values
6.5.1 Gain Gains of the single tracks 0-255 Read √ √
6.5.1.1 Gain up 1 Gain of the first track up 0-255 Read √ √
6.5.1.2 Gain dw 1 Gain of the first track down 0-255 Read √ √
6.5.1.3 Gain up 2 Gain of the second track up 0-255 Read √ √
6.5.1.4 Gain dw 2 Gain of the second track down 0-255 Read √ √
6.5.1.5 Gain up 3 Gain of the third track up 0-255 Read √ √
6.5.1.6 Gain dw 3 Gain of the third track down 0-255 Read √ √
6.5.1.7 Gain up 4 Gain of the fourth track up 0-255 Read √ √
6.5.1.8 Gain dw 4 Gain of the fourth track down 0-255 Read √ √
6.5.2 Amplitudes Amplitudes of the single tracks Read √ √
6.5.2.1 Ampl up 1 Amplitude of the first track up 0-255 Read √ √
optimal: 95-105
6.5.2.2 Ampl dw 1 Amplitude of the first track 0-255 Read √ √
down optimal: 95-105
6.5.2.3 Ampl up 2 Amplitude of the second track 0-255 Read √ √
up optimal: 95-105
6.5.2.4 Ampl dw 2 Amplitude of the second track 0-255 Read √ √
6.5.2.5 Ampl up 3 Amplitude of the third track up 0-255 Read √ √
optimal: 95-105
6.5.2.6 Ampl dw 3 Amplitude of the third track 0-255 Read √ √
6.5.2.7 Ampl up 4 Amplitude of the fourth track 0-255 Read √ √
up optimal: 95-105
72 SFIDK.PS.029.Z2.02
6.5.2.8 Ampl dw 4 Amplitude of the fourth track 0-255 Read √ √
6.5.3 Trigger/Level Trigger-level of the individual Read √ √
tracks
6.5.3.1 Trigger/Leve up 1 Trigger-level of the first track 0-255 Read √ √
up
6.5.3.2 Trigger/Leve dw 1 Trigger-level of the first track 0-255 Read √ √
down
6.5.3.3 Trigger/Leve up 2 Trigger-level of the second 0-255 Read √ √
track up
6.5.3.4 Trigger/Leve dw 2 Trigger-level of the second 0-255 Read √ √
track down
6.5.3.5 Trigger/Leve up 3 Trigger-level of the third track 0-255 Read √ √
up
6.5.3.6 Trigger/Leve dw 3 Trigger-level of the third track 0-255 Read √ √
down
6.5.3.7 Trigger/Leve up 4 Trigger-level of the fourth track 0-255 Read √ √
up
6.5.3.8 Trigger/Leve dw 4 Trigger-level of the fourth track 0-255 Read √ √
down
6.5.4 Error count % Read √ √
6.5.4.1 Error 1 Error totalizer in % for track 1 0-100% Read √ √
optimal: 0%
optimal: 0%
optimal: 0%
optimal: 0%
6.5.5 TOF up TIME OF FLIGTH (TOF) up- Read √ √
stream of the individual tracks
6.5.5.1 TOF up 1 TIME OF FLIGTH (TOF) of the Value in ns Read √ √
first track upstream
second track upstream
third track upstream
fourth track upstream
6.5.6 TOF down TIME OF FLIGTH (TOF) down- Read √ √
stream of the individual tracks
6.5.6.1 TOF down 1 TIME OF FLIGTH (TOF) of the Value in ns Read √ √
first track downstream
second track downstream
6.5.6.3 TOF down3 TIME OF FLIGTH (TOF) of the Value in ns Read √ √
third track downstream
fourth track downstream
6.5.7 Delta TOF TIME OF FLIGTH (TOF) Read
difference
6.5.7.1 Delta TOF 1 TIME OF FLIGTH (TOF) Value in ps Read √ √
difference of the first track
(up – down)
difference of the second track
(up – down)
difference of the third track
(up – down)
difference of the fourth track
(up – down)
SFIDK.PS.029.Z2.02 73
6.6 Zero Trim Zero point values for track
1 to track 4
6.6.1 Zero Pt.Offset Zero offset compensation Read
value for each track
6.6.1.1 Zr.Pt.Offset 1 Zero offset of the first track +x.xxx ns -50,000 ns ... +50,000 ns Write √ √
6.6.1.2 Zr.Pt.Offset 2 Zero offset of the second track +x.xxx ns -50,000 ns ... +50,000 ns Write √ √
6.6.1.3 Zr.Pt.Offset 3 Zero offset of the third track +x.xxx ns -50,000 ns ... +50,000 ns Write √ √
6.6.1.4 Zr.Pt.Offset 4 Zero offset of the fourth track +x.xxx ns -50,000 ns ... +50,000 ns Write √ √
6.6.2 Stand.Dev. Standard deviation value for Read
each track
6.6.2.1 Stand.Dev.1 Standart deviation of the track 1 +x.xxx ns Write √ √
6.6.3 Zero Trim Initiates an device specific Shows as “Zero status”: Write √ √
“Start zero tr.” adjustment cycle (zero trim ”start”, “running” and
processing), that determines “finished”
the true zero point value.
Only during no-flow process
conditions!
6.6.4 Undo zero tr. Undo the last zero trim After choice shows Write √ √
“Zero Trim”: “OK”
7. Sensor Param.
7.1 Sensor calib Sensor calibration Read
7.1.1 Calib choice Calibration choice Auto Wet Write √ √
Auto
7.1.2 App. param. The application parameters Read
7.1.2.1 Viscosity The viscosity of media 0.01 cm 2/s 0.005…5 cm 2/s Write √ √
7.1.2.2 Correct. fact. Gain compensation value for 1.0 0.000001…100 Write √ √
the flow sensor
7.1.2.3 Fl. offset comp. Offset compensation value for 0.0 (unit) Write √ √
the flow sensor
(in flow unit) (in the menu
3.1.1 closed unit)
7.1.2.4 Cable len. Total cable length for a track. Dependent on selection 0...500 m Write √ √
TOFKOR All tracks to have the same
length
7.1.3 Pipe geometry The pipe geometry Read
7.1.3.1 Pipe diameter The inside diameter of the pipe Dependent on selection 0.01…4.0 m Write √ √
7.1.3.2 Roughness The roughness of the inner 0.4 mm 0.01…10.0 mm Write √ √
pipe wall
7.1.4 Tracks The settings of individual Read
tracks
7.1.4.1 Track 1 Setting of track 1 Read √ √
7.1.4.1.1 Length 1 Length of track 1 Dependent of sensor >0 min value...8.0 m Write √ √
Ref.: Sensor geometry size
measurement report
7.1.4.1.2 Angle 1 Angle of track 1 Dependent of sensor 0...89 ° Write √ √
measurement report
7.1.4.1.3 Displacement 1 The displacement of track 1 Dependent of sensor 0...1.5 m Write √ √
measurement report
7.1.4.2 Track 2 Setting of track 2 Read
Ref.: Sensor geometry
measurement report
measurement report
measurement report
74 SFIDK.PS.029.Z2.02
measurement report
measurement report
measurement report
measurement report
measurement report
measurement report
measurement report
measurement report
measurement report
7.2 No. of tracks The number of active tracks 1-track or 2-tracks 1-track Write √ √
in the pipe 2-tracks
3-tracks
4-tracks
SFIDK.PS.029.Z2.02 75
Device functions and parameters 10
The following sections describe only some of the device function parameters in the table that need
further explanations.
10.1 Main menu: Display (menu 1)

Note !
Backlight setting
Off: Light in 3 min after last key action.
On: On for 1 hour after last key action.
Totalizer reset menu 3.4.3, 3.5.3, 3.6.5

The individual totalizers can be reset to zero with this menu. Selection takes place with the
and keys.
For all three totalizers the following possibilities exist:
- No action
- Reset + stop
- Reset + start
Reset + stop, means the totalizer will be stopped and reset.

Reset + start, means the totalizer will continue after reset of totalizer.
In the “1.3 Totalizer“ menu the total flow quantity is displayed. The display appears as a volume
or mass depending on the selection volume unit/mass unit in menu 3.4, 3.5, 3.6.
The menu is divided as follows:

3.4 - Volume forward or mass forward (flow quantity in positive flow direction)
3.5 - Volume reverse or mass reverse (flow quantity in negative flow direction)
3.6 - Net volume or net mass (positive flow quantity minus negative flow quantity)
In the “3.4.3”, “3.5.3”, “3.6.5”, “Totalizer reset” menu the totalizer can be reset to zero - either with
stop of the totalizer or reset and on-going totalizer.
Menu 1.7 and 1.8

The arithmetically calculated output variables are displayed in the menu “Current output” and
“Frequency” irrespectively of whether the output is used.
Language selection, menu 1.1.1

If language is selected to other language than English – press 4 x (yellow key) to change
language into preferred language with key.
76 SFIDK.PS.029.Z2.02
10.2 Main menu: Diagnostics (menu 2)
Device status, menu 2.1

2.1 Device status Error message “Ok” See failure table “Error message” below
The test-routines are systematically executed during the normal operation. The error is indicated by a blinking notice
on the display:
• D: Device error
• F: Process error
The error can be shown on the analog and digital outputs.
The error is described by the variable status_display (menu 2.1). The error messages and their assignment to the
display notice, analog output, and digital outputs are noted in the table.
Error message! Reference source not found.
Table - Error messages

Error message Blinking notice Error message on
on the display Analog output Digital output 1, and 2
Measuring path error F √ 3) √
Unreliable flow value F √ 3) √
COM module failure 1) D - -
Measurement module failure D √ √
EEPROM failure D √ √
RAM failure D √ √
SSC failure2) D - √
Firmware failure D √ √
1) HART-module
2) Internal serial interface
3) Failure signal is not output if the error is eliminated
Suppress error, menu 2.2

In this menu item, error messages such as “Illegal flow measurement” and/or “Measuring path disturbed” are
eliminated so that no error message is read either on the display or at the current output. After every reset of the device
all error messages are available again, there is therefore no storing of this menu setting.
Device test, menu 2.3

The following test routines are available:
Self test, menu 2.3.1

The self test routines test the hardware and has a duration of about 10 sec.
If there is no error, “OK” is displayed, otherwise “not OK”. The type of error can be read out in the menu item “2.1 Device
Status”.
Display test, menu 2.3.2

The LCD is checked with this menu item. The display is dark for about 5 seconds at first and then bright for about
5 seconds.
Simulation, menu 2.4

The signal circuits of the analog output and the digital output 1 and 2 can be checked here. The value to be simulated
can be selected in the individual menu. The setting becomes active after confirming the selected value.
SFIDK.PS.029.Z2.02 77
10.3 Main menu: Measuring functions (menu 3)
The flow, range and limit values can be displayed as follows:

Flow select (volume unit per time) or mass flow (mass unit per time).
The volume flow qv is converted to mass flow qm with the density entered (qm = qv * ρ in menu
“Density”).
Depending on the selection made, the quantities in the menu “1.3 Totalizer” are specified in the
function group “Display”.
Flow, sound velocity and amplitude US: Menu 3.1, 3.2 and 3.3
The measuring variables flow, sound velocity or ultrasonic amplitude can be assigned to the
analog output and the limit value message for digital output 2. The appropriate measuring ranges
and limit values are set in the subsequent sub-menus.
Every sub-menu is further divided for setting the subsequent values.
– Measuring range full scale value
– Measuring range start of scale value (omitted for flow, start of scale = 0)
– Limit value max (upper limit value)
– Limit value min (lower limit value)
– Hysteresis
– Damping (Filter time constant)
The selection made here defines the unit for several parameters simultaneously:
– for volume or mass flow: Measured value display, measuring range and limit value formation
– for volume or mass: Display, totalizer reading and pulse valency.
Hysteresis
The effect of the hysteresis is shown in figure
Density, menu 3.1.4

The physical unit is selected in menu 3.1.4.
After entering units the display will automatically step into “Density”.
The density of the medium is entered in this menu (step 2) to convert the volume flow to mass
flow (see also menu “3.1.1 Units”).
Note!
Input of the density is unnecessary and ineffective when the “Volume flow” setting has been
selected in menu “3.1.1 units “.
Direction, menu 3.1.5.1

Determination of the main flow direction.
78 SFIDK.PS.029.Z2.02
Measurement direction, menu 3.1.5.2
SITRANS FUS060 is able to measure in both flow directions (forward and reverse) or in forward
direction only. The selection is made by the setting.
– forward + reverse
– forward only
If “forward” is parameterized, signals are only output or accumulated internally for a flow in this
direction.
Setting “Forward+reverse” Setting “Forward”
Hysteresis of flow, menu 3.1.5.3

Signaling of the flow direction can operate with a hysteresis determined by the user. The setting
is made in % of the full scale value in menu item “3.1.5.3 Hysteresis”. If, for example, the
hysteresis is 1%, the relay contact does not switch until a flow of –1% of the full scale value and
returns to the original position at a flow of +1% of the full scale value.
The operating principle of the relay (digital output 2), contact open or closed in forward flow-
direction is determined in menu item “4.3.2 Signal Type”.
Example 1: Hysteresis = 0% Example 2: Hysteresis = 1%
The others hysteresis menus are in the same principle.
Note !
The low flow cut off suppression has no influence on signaling of the flow direction.
SFIDK.PS.029.Z2.02 79
10.4 Main menu: Device output (menu 4)
The analog output is only active for the device with HART interface.
Analog output select
4.1.1 Analog output Assignment of a measured Flow Flow

select variable to the output signal Sound velocity
US amplitude
There are three types of measurements which can be assigned to the analog output:
• Flow
• Sound velocity
• US Amplitude
Current limit, menu 4.1.2

The upper current limit for the output signal is determined in this menu item.
Current limiting
Error signal, menu 4.1.3

In the case of an error (see table “Error messages”) the analog output has the following error
signals:
The following settings are possible:

- 3.6 mA
- 22 mA
- 24 mA
- Hold for a defined time (5, 20, 40, 60, 120 or 240 seconds), then 3.6 mA
- Hold continuous
With the “Hold 5 s” setting, brief disturbances (e.g. air entrapped in the medium) can be bridged
for about 5 seconds without an error message via the analog signal.
The same applies for “Hold 20 s”, “Hold 40 s” etc.
The last valid measured value is output during the disturbance. If the disturbance lasts less than
5 s the current measured value is output at the end of the disturbance. If the disturbance persists
(e.g. disturbance lasts longer than 5 s), the output signal is set to 3.6 mA.
In the “Hold continuous” setting, the last valid value is output for as long as the disturbance
persists, helpful in the configuration is the possibility of selectively suppressing error messages,
see menu 2.2.
80 SFIDK.PS.029.Z2.02
Digital output 1 menu 4.2
Function menu 4.2.1
The digital output 1 (implemented for both HART and PA interface) can indicate flow (impulse or
frequency) and some alarms/limits.
Volume/Impulse
Analog Input Function
Volume [m3]
Block 1 - Flow
Volume/Frequency
Volume flow [m3/s] Alarm

Flow dir.forward
Flow min
Flow max
Diagnostics Flow min/max Digital Output 1
Total. forw. max
Total. rev. min
Total. net min
Total. net max
No action
phys_dout1_select
Signal type, menu 4.2.2

Different signal types can be configured for the output signal of digital output 1.
- Active: Device-internal voltage used (+24 V).
- Passive: External supply necessary.
In the device version with protection type ATEX II 2G EEx de IIC T6 / ATEX II 2G EEx d [ia] IIC
T6 with intrinsically safe output signals:
HART: Active or passive. PROFIBUS: Only passive.
Active
Passive
Active and passive signals
SFIDK.PS.029.Z2.02 81
Signals with positive and negative logic can be generated (positive or negative pulses).
Figure explains the setting options.
Pulse output
The pulses are converted in a volume/impulse or mass/impulse block. There are two parameters
to be set for the impulse output in the menu which are used in this block:
• Pulse rate, menu 4.2.3: For example this value determines how many cubic meters have to
flow through to make one impulse. By setting of this value you can change the unit (unit/
impulses) to easier set the pulse volume.
• Pulse width, menu 4.2.4: The impulse width can be set in the range from 0.1 to 2000 ms.
The maximal impulse width is computed according to the set flow upper value.
The maximal frequency for impulse output is 5 kHz.
Full scale frequency, menu 4.2.5

The output frequency is converted in a volume/frequency block from volume.
The frequency is hard assigned to the volume. The duty cycle rate is constant 50%.
The frequency for the flow upper value is given by the variable.
Digital output 2 relay, menu 4.3

The digital output 2 is configured and parameterized with this menu.
82 SFIDK.PS.029.Z2.02
Function, menu 4.3.1
The digital output 2 (relay contact) can be configured for reporting the device status (device fault,
measuring error), the flow direction or a limit for flow, US velocity, US amplitude.
The possible alarm states are following:

• Alarm - device state status
• Flow direction forward
• Flow min - flow below lower limit
• Flow max - flow above upper limit
• Flow min/max - flow either under below limit or above upper limit
• Min/max US velocity
• Max US level
• Min US level
• Min/max US amplitude
• Max US amplitude
• Min US amplitude
• No function
Note!
The relay contact is open when “no function” is set.
Signal type menu 4.3.2

The function of the relay is determined in this menu item:
Contact closes: Relay contact closes at
- Alarm message Selection in menu “4.3.1 Function”
- Flow in forward-direction
- Limit signal
Contact opens: Relay contact opens at

- Alarm message Selection in menu “4.3.1 Function”
- Flow in forward-direction
- Limit signal
The table explains relay logic.
No alarm Alarm message

Setting Reverse flow Forward flow
No limit signalling Limit signalling
Contact closes
Contact opens
Switching status of the relay
Digital output 2
The electronic fuse is tripped in the event of overloading. The recovery time of the fuse is a few
minutes.
SFIDK.PS.029.Z2.02 83
10.5 Main menu: Identification (menu 5)
Unit identity, menu 5.1

Device-specific or tag-specific data can be called or entered in this menu.
Tag number, menu 5.1.1
Tag description, menu item 5.1.2
Tag message, menu item 5.1.3
Tag-specific data can be entered in these menu items. The and keys take on the function
of a cursor control here. The numbers, letters and text characters are selected with the and
keys.
If no text is stored, the end of text-character < flashes in the first segment when you enter these
menu items. By actuating the and key, the end of text-character moves one position to
the right and one character can be selected from the character set. The following characters are
available:
Output
The selected character is entered by actuating the key and the end of text character flashes
again. Another character can be selected with the and key. The text input is ended by
actuating the key when the end of text character flashes.
The number of characters is limited to:

- Tag number: 20 characters (8 characters in HART)
- Tag description: 20 characters (16 characters in HART)
- Tag message: 32 characters
For texts longer than 16 characters the marks < and > in the first and last segment indicate that
there are further characters to the left and/or right of the displayed text section. These are
displayed by actuating the and keys.
Deleting texts: Select the end of text character from the character set with the and key
and then actuate the key. All entries to the right of the end of text character are deleted.
Note !
If the and keys are actuated continuously (finger continuously touching the glass panel),
the characters are automatically scrolled.
Manufacturer identity, menu 5.2

The serial number, MLFB order number and software version of the device can be read out in the
individual menu items.
Nominal size, menu 5.2.5

The nominal pipe size is entered in this menu item. It is not possible to change the nominal size
without the factory code.
84 SFIDK.PS.029.Z2.02
10.6 Main menu: Service (menu 6)
Enter code, menu 6.1

Programming of the device by unauthorized persons can be disabled with a customer specific
code (range 0...9999) in the operating and display panel. By entering the appropriate code in this
menu item, the programming is enabled and the device settings can be changed.
- Customer code (from factory the customer code is set to “0”).
Note !
- If the or key is actuated in the parameter setting level with the programming disabled,
the request for “Enter code” appears in the device display (when user code #0).
- The programming is disabled after returning to the display mode after 10 min (when user code
#0).
- Programming can be purposely disabled by entering any number, not the code number, in this
menu item (when user code #0).
Customer code, menu 6.2

The personal code with which the programming of the device can be enabled is entered or changed
in this menu item. The code is factory set to 0. The menu item is only accessible after entering
the personal code even when programming has already been enabled.
Attention! The programming is always enabled when the code = 0.
Service code, menu 6.3

The calibration data of the device are protected by a special code (service code). The appropriate
menu items are only available after entering the service code.
Reset, menu 6.4

A reset of the unit can be made without change of parameters. (Warm restart).
Totalizers will not be erased.
Control values, menu 6.5

In this menu, device-internal data used mainly for error diagnosis can be read out of up to max
4-tracks.
The displayed values in the individual menu depend on the respective application (medium).
The following data are available:
- Gain
- Amplitudes
- Trigger level
- Error %
- Time of flight - up
- Time of flight - down
- Amplitude
- Difference in time of flight (TOF)
SFIDK.PS.029.Z2.02 85
Gain, menu 6.5.1
Every transducer gain - level can be read out.
These parameters are read only values in the range 0…255.
Unused tracks will show 0.
Amplitudes, menu 6.5.2

This value shows the peak amplitude of the selected US-track in digital units from 0 … 255 which
means 0…5 V.
Trigger-levels, menu 6.5.3

The trigger level is used to recognize the ultrasonic signal. The trigger-level will be calculated from
the last signal level amplitude.
Error count %, menu 6.5.4

The menu shows the ERROR TOTALIZER in % for each track.
Time of flight (TOF), menu 6.5.5

The time of flight is the time the ultrasonic signal takes to travel from one transducer to the
other. The time of flight is dependent on sensor size, angle, media and temperature of the
media.
Time of flight difference, menu 6.5.7

This variable is a read only value.
The time of flight difference is the real difference: TOF up – TOF down.
10.7 Main menu: Sensor parameters (menu 7)
In this section - measured values from “SENSOR GEOMETRY MEASURING REPORT” are
used.
Important
From factory all values having influence of the calibration date have been programmed with
nominal default values corresponding to ordered device.
Therefore new measurement data must to be entered into SITRANS FUS060 menu structure
item 7.1.
Sensor calibration , menu 7.1

Calibration choice
7.1.1 Calib. The calibration choice AUTO WET or AUTO

choice
As we can see in the menu 7.1.1 - calibration choice, the switching between WET and AUTO have
a big influence to the calibration and calculation of the flow value.
When AUTO is selected the calibration constants will be taken from geometrical data entered from
measuring report.
With automatical calibration, there are several more input parameters, which will be combined and
calculated and have an output as the calibration factor. These formula output values for track 1,
2, 3, 4 are then read only parameters which are accessible via PDM only.
86 SFIDK.PS.029.Z2.02
SONOKIT uses “AUTO” to determine the calibration constants based on input of:
- Pipe diameter
- Length from transducer front to transducer front of every track used
- Displacement of transducer from the center of pipe
- Average angle of every track used
- Length of used cable in one sound track
- Roughness
- Viscosity
Note:
Automatic calibration can only be used for ordinary round shape pipes.
Nice to know:
When WET is selected, the calibration parameters will be taken from the factory calibration
process. These parameters will be stored in special WET calibration parameters.
Note:
Please use AUTO calibration mode for all SONOKIT systems.
Viscosity of the media, menu 7.1.2.1
7.1.2.1 Viscosity The viscosity 0.01 cm2/s 0.005 ... 5 cm2/s
The viscosity value will be used in the flow constant formula.

The viscosity is default set to 0.01 cm2/s.
Correction factor, menu 7.1.2.2

This is an user parameter that can be used to adjust the calculated flow.
Offset compenstation, menu 7.1.2.3

The offset compensation is equal to the addition of a constant flow. This can be used for service
purposes.
Cable length-time of flight, menu 7.1.2.4

The transmitter is always installed in a remote position. Therefore it is necessary to enter the length
of the sensor cable in order to compensate for the time delay occurring in the cables.
The cable length is the total length of the signal cable in one sound track. The measuring unit
of the cable length is meters. The tolerance is ±0.5 m.
Pipe geometry, menu 7.1.3

This value represent the average inside diameter of the actual pipe.
Data to be entered from “SENSOR GEOMETRY MEASURING REPORT”
Roughness, menu 7.1.3.2

Roughness is the value for the inner pipe surface.
The range of this value is defined to 0.01 mm to 10.0 mm because standard Siemens sensors
have a roughness of approximately 0.4 mm.
Smooth plastic pipe 0.1 mm

Polished stainless steel pipe 0.1 mm
Standard carbon steel pipe 0.4 mm
Rusty carbon steel pipe 1...2 mm
Concrete pipe 2...5 mm
SFIDK.PS.029.Z2.02 87
Tracks, menu 7.1.4
This menu is for the parameters which are for the track settings. In the following table only the
parameters for track 1 are explained.
The parameters for track 2, 3, 4 will be handled like track 1.
Track 1, menu 7.1.4.1.1

Length 1
7.1.4.1.1 Length 1 The length of the first track 0.2 m >0 m ... 8.0 m
This parameter is the distance between the ultrasonic transducers, like illustrated in the picture.
The value will be necessary to calculate the ultrasonic velocity from the time of flight and the
distance between the transducers.
Angle 1, menu 7.1.4.1.2

Angle of track 1
Displacement, menu 7.1.4.1.1.3 and menu 7.1.4.2.1.3

Distance “h” between soundtrack are centre axis.

If it is a 2-track SONOKIT, use same procedure for track 2.
Numbers of tracks, menu 7.2

The numbers of tracks pre-set from the factory is shown.
If necessary this can be changed to 1, 2, 3 and 4-tracks.
88 SFIDK.PS.029.Z2.02
10.8 Procedure for entering data into the SITRANS FUS060 transmitter:
The FUS060 transmitter default set up enables the transmitter to be used for SONOKIT
applications.
The factory settings are according to ordered pipe dimension.
The following procedure describes the necessary parameters/data to be entered and the sequence
of entering them in order to configure the transmitter correctly for a given pipe applications:
The pipe data are taken from the “SONOKIT” measurement report.
Measurement:
1. Enter the sensor diameter (menu 7.1.3.1).
2. Choose appropriate engineering unit for flow (menu 3.1.1).
3. Enter maximum volume flow (menu 3.1.2).
4. Choose “AUTO” for calibration choice (menu 7.1.1).
5. Enter the viscosity for the media, otherwise the default value (0.01 cm2/s for water 20 °C) will
be used (menu 7.1.2.1).
6. Enter roughness of the inner surface of the sensor pipe, otherwise the default value (0.4 mm)
will be used (menu 7.1.3.2) (see also chapter 8.7).
7. Enter the measured transducer distance for each track (menu 7.1.4.1.1 (track 1) and menu
7.1.4.2.1 (track 2)).
8. Enter the measured angle for each track (menu 7.1.4.1.2, (track 1) and menu 7.1.4.2.2 (track
2)).
9. Enter the measured displacement for each track (menu 7.1.4.1.3, (track 1) and menu 7.1.4.2.3
(track 2)).
10. Check the number of tracks (menu 7.2). They are pre-set from the factory according to ordered
SONOKIT).
11. Go to the service menu and check that the control values for amplitude (menu 6.5.2.X) have
a value within the interval 90 – 110.
12. Go to the service menu and check that the control values for the error counters (menu 6.5.4.X)
are 0.
13. Go to the service menu and check that the control values for time-of-flight (menu 6.5.5.X) has
a stable value that may vary in the nanosecond range (for example ±10ns).
14. Make sure that 0 flow conditions are applied and thereafter the 0 point calibration procedure
is activated by use of menu 6.6.3 (“Zero trim”).
15. The calculation of the flow can be corrected by use of the customer correction factor (menu
7.1.2.2) which is a scaling factor.
Based on the entered data the transmitter is capable of measuring and calculating the actual flow.
The accuracy of the system at this stage is dependent on the entered accuracy of the geometry
data.
SFIDK.PS.029.Z2.02 89
10.8.1 Dimension dependent setting for 1-track SONOKIT
Nominal Max. vol. Lo alarm Hi alarm Only Profibus: Pipe Angle 1 Length 1 Cal factor *)
size flow limit limit Hyste- Low flow diameter
resis cut
Menu Menu Menu Menu Menu Menu Menu Menu Menu Menu
5.2.5 3.1.2 3.1.3.1 3.1.3.2 3.1.3.3 3.1.6 7.1.3.1 7.1.4.1.2 7.1.4.1.1 7.1.4.1.6
DN 100 100 -120 120 1 0.2 0.1071 45 0.179462273 0.001260789
DN 125 150 -180 180 1.5 0.3 0.1317 45 0.214251926 0.002214206
DN 150 220 -264 264 2.2 0.44 0.1593 45 0.25328422 0.003749562
DN 200 380 -456 456 3.8 0.76 0.2083 60 0.258380529 0.008857984
DN 250 600 -720 720 6 1.2 0.2604 60 0.318540427 0.016861298
DN 300 850 -1020 1020 8.5 1.7 0.3098 60 0.375582633 0.027925467
DN 350 1000 -1200 1200 10 2 0.3396 60 0.409992709 0.036502652
DN 400 1300 -1560 1560 13 2.6 0.3904 60 0.468651497 0.054885132
DN 450 1700 -2040 2040 17 3.4 0.45 60 0.537471649 0.083291893
DN 500 2200 -2640 2640 22 4.4 0.492 60 0.585969071 0.108311545
DN 550 2600 -3120 3120 26 5.2 0.55 60 0.652941703 0.150448569
DN 600 3200 -3840 3840 32 6.4 0.6016 60 0.71252425 0.196085235
DN 650 3600 -4320 4320 36 7.2 0.65 60 0.768411756 0.246518691
DN 700 4200 -5040 5040 42 8.4 0.6952 60 0.820604221 0.300825512
DN 750 4800 -5760 5760 48 9.6 0.75 60 0.88388181 0.376695206
DN 800 5500 -6600 6600 55 11 0.7968 60 0.937921795 0.450803748
DN 900 7500 -9000 9000 75 15 0.91 60 1.068633896 0.668897176
DN 1000 9000 -10800 10800 90 18 1 60 1.172556945 0.885458007
DN 1100 10000 -12000 12000 100 20 1.1 60 1.288026999 1.175892698
DN 1200 13200 -15840 15840 132 26.4 1.2 60 1.403497053 1.523910623
DN 1300 14000 -16800 16800 140 28 1.3 60 1.518967106 1.93451768
DN 1400 16800 -20160 20160 168 33.6 1.4 60 1.63443716 2.41311846
DN 1500 19000 -22800 22800 190 38 1.5 60 1.749907214 2.964794727
DN 1600 22800 -27360 27360 228 45.6 1.6 60 1.865377268 3.594875498
DN 1700 25000 -30000 30000 250 50 1.7 60 1.980847322 4.308392266
DN 1800 27600 -33120 33120 276 55.2 1.8 60 2.096317376 5.110663703
DN 1900 31000 -37200 37200 310 62 1.9 60 2.211787429 6.006932836
DN 2000 36000 -43200 43200 360 72 2 60 2.327257483 7.002470088
DN 2100 37000 -44400 44400 370 74 2.1 60 2.442727537 8.102103628
DN 2200 42000 -50400 50400 420 84 2.2 60 2.558197591 9.311613318
DN 2300 45000 -54000 54000 450 90 2.3 60 2.673667645 10.63577258
DN 2400 51000 -61200 61200 510 102 2.4 60 2.789137699 12.08019084
*) Menu 7.1.4.1.6 is only visible when entering the service code.
90 SFIDK.PS.029.Z2.02
10.8.2 Dimension dependent setting for 2-tracks SONOKIT
Nominal Max. vol. Lo alarm Hi alarm Only Profibus: Pipe Displace- Angle Length Cal factor *)
size flow limit limit Hyste- Low flow diameter ment (x = (x = 1, 2) (x = 1, 2)
resis cut (x = 1, 2) 1, 2)
Menu Menu Menu Menu Menu Menu Menu Menu Menu Menu Menu
5.2.5 3.1.2 3.1.3.1 3.1.3.2 3.1.3.3 3.1.6 7.1.3.1 7.1.4.x.3 7.1.4.x.2 7.1.4.x.1 7.1.4.x.6
DN 200 380 -456 456 3.8 0.76 0.2083 0.0510335 60 0.225749213 0.008178115
DN 250 600 -720 720 6 1.2 0.2604 0.063798 60 0.278191946 0.015531015
DN 300 850 -1020 1020 8.5 1.7 0.3098 0.075901 60 0.327916917 0.025680032
DN 350 1000 -1200 1200 10 2 0.3396 0.083202 60 0.357912952 0.033540375
DN 400 1300 -1560 1560 13 2.6 0.3904 0.095648 60 0.409047133 0.050372021
DN 450 1700 -2040 2040 17 3.4 0.45 0.11025 60 0.469039204 0.076357168
DN 500 2200 -2640 2640 22 4.4 0.492 0.12054 60 0.511315495 0.099224237
DN 550 2600 -3120 3120 26 5.2 0.55 0.13475 60 0.56969704 0.137717159
DN 600 3200 -3840 3840 32 6.4 0.6016 0.147392 60 0.621636483 0.179378337
DN 650 3600 -4320 4320 36 7.2 0.65 0.15925 60 0.670354876 0.225399941
DN 700 4200 -5040 5040 42 8.4 0.6952 0.170324 60 0.715852218 0.274931686
DN 750 4800 -5760 5760 48 9.6 0.75 0.18375 60 0.771012712 0.344106431
DN 800 5500 -6600 6600 55 11 0.7968 0.195216 60 0.81812058 0.411646987
DN 900 7500 -9000 9000 75 15 0.91 0.22295 60 0.93206525 0.610302583
DN 1000 9000 -10800 10800 90 18 1 0.245 60 1.022657303 0.807455963
DN 1100 10000 -12000 12000 100 20 1.1 0.2695 60 1.123315139 1.07176344
DN 1200 13200 -15840 15840 132 26.4 1.2 0.294 60 1.223972975 1.388268171
DN 1300 14000 -16800 16800 140 28 1.3 0.3185 60 1.324630812 1.761637391
DN 1400 16800 -20160 20160 168 33.6 1.4 0.343 60 1.425288648 2.196610014
DN 1500 19000 -22800 22800 190 38 1.5 0.3675 60 1.525946484 2.69786693
DN 1600 22800 -27360 27360 228 45.6 1.6 0.392 60 1.62660432 3.27013342
DN 1700 25000 -30000 30000 250 50 1.7 0.4165 60 1.727262157 3.91808139
DN 1800 27600 -33120 33120 276 55.2 1.8 0.441 60 1.827919993 4.646434252
DN 1900 31000 -37200 37200 310 62 1.9 0.4655 60 1.928577829 5.459901831
DN 2000 36000 -43200 43200 360 72 2 0.49 60 2.029235665 6.363198842
DN 2100 37000 -44400 44400 370 74 2.1 0.5145 60 2.129893502 7.360960875
DN 2200 42000 -50400 50400 420 84 2.2 0.539 60 2.230551338 8.457993793
DN 2300 45000 -54000 54000 450 90 2.3 0.5635 60 2.331209174 9.658923414
DN 2400 51000 -61200 61200 510 102 2.4 0.588 60 2.431867011 10.96852504
DN 2500 53000 -63600 63600 530 106 2.5 0.6125 60 2.532524847 12.39140259
DN 2600 60000 -72000 72000 600 120 2.6 0.637 60 2.633182683 13.93239548
DN 2700 62000 -74400 74400 620 124 2.7 0.6615 60 2.733840519 15.59605544
DN 2800 72000 -86400 86400 720 144 2.8 0.686 60 2.834498356 17.38729349
DN 2900 71000 -85200 85200 710 142 2.9 0.7105 60 2.935156192 19.31050951
DN 3000 78000 -93600 93600 780 156 3 0.735 60 3.035814028 21.37072132
DN 3100 82000 -98400 98400 820 164 3.1 0.7595 60 3.136471864 23.57244684
DN 3200 85000 -102000 102000 850 170 3.2 0.784 60 3.237129701 25.92042371
DN 3300 92000 -110400 110400 920 184 3.3 0.8085 60 3.337787537 28.41945934
DN 3400 100000 -120000 120000 1000 200 3.4 0.833 60 3.438445373 31.07420145
DN 3500 100000 -120000 120000 1000 200 3.5 0.8575 60 3.539103209 33.88916673
DN 3600 110000 -132000 132000 1100 220 3.6 0.882 60 3.639761046 36.86944644
DN 3700 120000 -144000 144000 1200 240 3.7 0.9065 60 3.740418882 40.01952941
DN 3800 130000 -156000 156000 1300 260 3.8 0.931 60 3.841076718 43.34412346
DN 3900 130000 -156000 156000 1300 260 3.9 0.9555 60 3.941734554 46.84772102
DN 4000 144000 -172800 172800 1440 288 4 0.98 60 4.042392391 50.53555081
*) Menu 7.1.4.1.6 is only visible when entering the service code.
SFIDK.PS.029.Z2.02 91
Trouble shooting 11
Eliminating process errors

Only two general groups of errors are shown in the display. “Process error” and “device error”.
Device errors describe hardware errors. Two main groups of errors are:
Measuring path disturbed The medium in the measuring line is not permeable to sound,
this applies both when the pipe is filled with gas or is empty.
The measured value on the display is set to zero.
Cable is broken detached.
Flow measurement unreliable The measured values have a very high dispersion so that
errors in the measuring evaluation or disturbances in the flow
due to cavitation, twist or inhomogenity such as bubbles or
foreign bodies.
Measured values are displayed but an “F” flashes in the right
hand corner of the display.
Error/Symptoms Diagnosis Solution/Comment

Display shows 0 flow. Pipe not filled with liquid Make sure that the pipe is filled or
A flashing “F” appears in the at least the sound path is covered
display continuously/occa- with liquid.
sionally.
Device status (menu 2.1): Cable broken/detached Make sure that the transducer
“Measurement path disturbed” cable is connected in the terminal
housing of the transmitter.
Gain (menus 6.5.1.X) for the
active tracks > 250 Make sure that the screen and
center pin is connected inside the
transducer top.
Time-of-flight (menu 6.5.5.X Permanent disturbance inside If possible, make sure that the
and 6.5.6.X) for the active the pipe transducer window inside the
tracks is not stable pipe is not damaged or that no
permanent disturbance is present.
Error counters (menu 6.5.4.X)
not equal to 0
Flow not stable. A flashing Air bubbles or particles of any Make sure that the pipe line is
“F” appears in the display kind disturbing the measurement ventilated and that the concentra-
continuously/occasionally. tion of particles is limited to a level
Device status (menu 2.1): where normal measurement with
“Unreliable flow value” the meter is possible.
Gain (menus 6.5.1.X) for the Cable partly connected Make sure that the transducer
active tracks < 250 but is not cable is connected in the terminal
stable housing of the transmitter.
Time-of-flight (menu 6.5.5.X Make sure that the screen and

and 6.5.6.X) for the active center pin is connected inside
tracks is not stable the transducer top.
Error counters (menu 6.5.4.X) Ultrasonic echoes Make sure that the entered track
not equal to 0 lengths correspond with the
measurement report.
92 SFIDK.PS.029.Z2.02
Error/Symptoms Diagnosis Solution/Comment
Device displays negative Interchange of transducer cable Make sure that the transducer
flow connections cables are connected correctly:
1A → 1A
1B → 1B
2A → 2A
2B → 2B
Wrong setting of measurement Make sure that the setting of menu
direction 3.1.5.1 is “+ direction”.
Current output does not work Internal electrical failure (open Start simulation on the current
circuit, short circuit etc.) output by use of menu 2.4.4.
The instrument for measuring the
current is coupled in series with
the output (across the terminals).
Pulse/Frequency output does Internal electrical failure (open Start simulation on the pulse/
not work circuit, short circuit etc.) frequency output by use of menu
2.4.2. The voltage probe is
coupled directly on the terminals.
Relay output does not work Internal electrical failure (open Start simulation on the relay
circuit, short circuit etc.) output by use of menu 2.4.3.
The instrument for measuring the
resistance is coupled directly on
the terminals.
Device displays 0 flow. Process flow value is very low Set the low flow cut off (menu
Device status: “OK” compared with the low flow cut 3.1.6) to 0.
off limit of the device
LCD display dark or partly Internal electrical failure (open Turn off power. Check the
dark (missing characters) circuit, short circuit etc.) connections for the power supply
PCBA and the flat cable for the
display. Start display test (menu
2.3.2) in case of partly dark display.
Operation with infrared keys Light interference Check that display is not dirty.
not possible Check that display lid is locked.
SFIDK.PS.029.Z2.02 93
Maintenance and repair 12
The SITRANS F ultrasonic flowmeter is maintenance-free.
The device fuse (slow blow 1.6 A/250 VH (switch off capacity 1500 A); license: UR, CSA, VDE)
is located on the power supply board.
The following messages are output in the event of a device error or measuring error:
– The output signal selected in menu item 3.4.3 is output at the analog output.
– A message is output at digital output 1 and 2 when the outputs are configured for the alarm
message.
– The message “D” appears in the display within the display menu for device errors or the
message “F” for measuring errors.
If you send in the ultrasonic flowmeter to Siemens for repairs, please enclose a note bearing the
following information.
– Description of the measuring job

– Error description
– Chemical and physical properties of the medium
Warning
All residue of the medium must be removed before sending in the device. This is particularly
necessary when the medium poses a health risk such as caustic, toxic, carcinogenic, radioactive
etc.
The address is:

Siemens Flow Instruments A/S
Nordborgvej 81
DK-6430 Nordborg
Denmark
94 SFIDK.PS.029.Z2.02
12.1 Technical information on the application
(please add sketch of installation)
To: From company:

Siemens Flow Instruments A/S -
A & D, SC PS 3
DK-6430 Nordborg
Tel.: 0045 74 88 52 52 Tel.:
Fax: 0045 74 49 00 66 Fax:
Liquid Chemical formula:

Name of liquid:
Concentration:
Density:
Viscosity at 20°C [mPa s]
Viscosity process
temperature
Flow measurement range
Nominal size [m]
Process temperature Max +180°C Min –200°C
Ambient temperature –20°C to +65°C
Pressure Max PN 40
Gas/solid content ≥ 1%
Explosion protection
Serial-No. Menu 5.2.2

Order No. Menu 5.2.1
Software version Menu 5.2.3
Device status, error message,
frequency, ... Menu 2.1
Flow Menu 1.2
Flow velocity
Sound velocity
600 [m/s] ≤ cMedium ≤ 2000 [m/s] Menu 1.5
Ultrasonic amplitude [%] Menu 1.6
Flow velocity [m/s] Menu
Frequency output [Hz] Menu 1.7
Analog output [mA] Menu 1.8
Upper range value for flow Menu 3.1.2
Flow damping Menu 3.1.7
Low flow cut-off Menu 3.1.6
Analog output: Error signal Menu 4.1.3
Current limit Menu 4.1.2
Gain 0 .... 255 Menu 6.5.1
Trigger level 0 .... 255 Menu 6.5.3
Error count % 0 .... 100 % Menu 6.5.4
Time of flight up [ns] Menu 6.5.5
Time of flight down Menu 6.4.6
Delta TOF [ps] Menu 6.5.7
Amplitude 0 .... 255 Menu
SFIDK.PS.029.Z2.02 95
We have checked the contents of this manual for agreement with the hardware and The reproduction, transmission or use of this document or its contents is not permitted without
software described. Since deviations cannot be precluded entirely, we cannot guarantee express written authority.
full agreement. However, the data in this manual are reviewed regularly and any Offenders will be liable for damages. All rights, including rights created by patent grant or
necessary corrections included in subsequent editions. Suggestions for improvement registration of a utility model or design, are reserved.
are always welcomed.
Technical data subject to change without prior notice. Copyright © Siemens AG 12.2006 All Rights Reserved
Siemens Flow Instruments A/S Order no.: A5E00814557-02

Nordborgvej 81 Printed in: Denmark
DK-6430 Nordborg
We have checked the contents of this manual for agreement with the hardware and The reproduction, transmission or use of this document or its contents is not permitted without
software described. Since deviations cannot be precluded entirely, we cannot guarantee express written authority.
full agreement. However, the data in this manual are reviewed regularly and any Offenders will be liable for damages. All rights, including rights created by patent grant or
necessary corrections included in subsequent editions. Suggestions for improvement registration of a utility model or design, are reserved.
are always welcomed.
Technical data subject to change without prior notice. Copyright © Siemens AG 12.2006 All Rights Reserved
Siemens Flow Instruments A/S Order no.: A5E01026239_EN

Nordborgvej 81 Printed in: Denmark
DK-6430 Nordborg

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Technical Documentation (handbooks, instructions, manuals etc.) on the complete product

Order no.: A5E01026239_EN A5E01026239

Technical Documentation (handbooks, instructions, manuals etc.) on the complete product

Order no.: A5E00814557

Size [mm]] DN 100 - DN 4000

Pressure [bar]] Up to PN 40 or Class 300

Transducer SONO 3200

Transducer enclosure IP67/IP68

Mounting Separate wall mounting

Accuracy (error limit) +/− 0.5 to 1.5% of actual flow

Materials Die-cast aluminium

Outputs 1 current / HART / Profibus PA

Display/counter Alphanumeric: flow, quantity,

Language English, German, French, Spanish

Supply voltage 115/230 V AC

General safety instructions 2

Choice of measuring site for SONOKIT 1-track 3

Construction of the SONOKIT 1-track sensor 4

Choice of measuring site for SONOKIT 2-tracks 5

Construction of the SONOKIT 2-tracks sensor 6

Device functions and parameters 10

Maintenance and repair 12

2. General safety instructions ........................................................................ 13

3. Choice of measuring site for SONOKIT 1-track .......................................... 14

4. Construction of the SONOKIT 1-track sensor ............................................ 17

5. Choice of measuring site for SONOKIT 2-tracks ........................................ 33

6. Construction of the SONOKIT 2-tracks sensor .......................................... 36

10. Device functions and parameters ............................................................... 76

11. Trouble shooting ......................................................................................... 92

12. Maintenance and repair .............................................................................. 94

1. Calculating and marking the transducer holder position

To ensure optimum performance of the measuring equipment it is essential that the

Guidelines for selection of sensor

Flow velocity calculation formula:

1273.24 x Q [l/s] 353.68 x Q [m3/h]

Drawing with the standard mounting bracket.

Drawing with the optional special mounting bracket.

Velocity distribution along sound path

1.6.2 Measuring principle

v = K ⋅ (tA,B – tB,A) / (tA,B ⋅ tB,A) = K ⋅ ∆t/t²

v = Average flow velocity

The SONOKIT sensor can be installed both indoors

The transducer is suitable for media and ambient

In case of large temperature differences between

The space requirements around the pipe for retro-

2.1 Safety notes

2.2 General notes for the user

3.1 SONOKIT 1-track choice of measuring site

3.1.1 Direction of flow

3.1.2 Full pipes

The following installations should be avoided:

With partially full pipes or pipes with free outlet the

3.1.4 Measuring liquids containing abrasive or other particles

Valves must always be installed after the flowm-

3.1.6 Installation of transducer type SONO 3200

The transducer holders are welded directly onto

4.1 Tools etc.

4.2 Tools for installing transducer holders on steel pipe

4.3 Tools for installing transducer holders on concrete pipe

Draw a line x-x through the middle of the paper.

Draw a line X1 at right angles to x-x.

Mark a point P1 on line X1.