Professional Documents
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My Internship Project
My Internship Project
MOTORS S.C
AN INTERNSHIP REPORT BY:
Award of
SUBMITTED TO:
Wallaga university
DECLARATION
I hereby declare that this internship report is an authentic record of my own works as
requirement of Industrial Training during the period from april to august for the award of
degree of B.Sc. in Mechanical Engineering, wallaga University, Addis Ababa, under the
guidance of Mr. Debala.A.
Id no: 1201292
ACKNOWLEDGEMENT
First, I would like to thanks to my advisor Mr. debala for advising me in such a good manner. I
am greatly indebted to all lecturers of Mechanical Engineering department and have special
thanks to all staff members of Mechanical Engineering department for their valuable
commitment to make me interested in Mechanical Engineering. I am also grateful to wallaga
university financial assistance. My acknowledgement also extends to Nyala motors S.C because
the company for allowing me to practice my internship program which had lasted for about 4
months. During my stay, the staffs of the base service department were very encouraging, helpful
and supportive
EXECUTIVE SUMMERY
This report is an outcome of the Internship, which was conducted during my stay in Nyala
motors S.C. This was an opportunity for me to put in practice, the theoretical knowledge I had
acquired during my study. The Internship also gave a real opportunity to gain valuable
experience to bridge the gap between study and the beginning of working lives. Moreover, the
practical exposure offered an experimental learning component that can strengthen previous
theoretical knowledge and motivated me in parsing with Mechanical Engineering. Additionally,
my experimental learning has proven to be helpful to develop my detail skills vehicle power train
and auto electrics. In this internship report, it is outlined the practical experience obtained while
working with a team of professionals which revealed the strength and weakness one had and
helped to bridge the weakness.
It also help me to make connection, to work hard, increase my practical skill it also push me to
read more also allow me understanding about work ethics and take criticism well diagnose .
Table of Contents
Contents page
DECLARATION..............................................................................................................................I
ACKNOWLEDGEMENT..............................................................................................................II
EXECUTIVE SUMMERY............................................................................................................III
CHAPTER ONE..............................................................................................................................1
INTRODUCTION...........................................................................................................................1
1.1 Background of the company..................................................................................................1
1.1.2 Objectives of the company..............................................................................................2
1.1.3 Number of engineers, technicians and mechanics...........................................................2
1.1.4 Mission of Nyala Motors.................................................................................................3
1.1.5 Work flow........................................................................................................................3
1.1.6 Products available in Nyala Motors S.C.........................................................................3
1.1.7 Main customers or End users..........................................................................................4
1.3 Structural Organizational main activity.................................................................................4
1.4 Title and position of supervisor.............................................................................................5
1.5 Nyala Motors S.C service......................................................................................................5
1.5.1 Service operation.............................................................................................................6
1.5.2 Service reception.............................................................................................................7
1.5.3 Working bays service......................................................................................................7
1.5.4 Towing service................................................................................................................7
1.5.5 Diagnostic-tools...............................................................................................................8
1.5.6 Dealership Network.......................................................................................................11
1.5.7 New vehicle...................................................................................................................11
CHAPTER TWO...........................................................................................................................12
DETAIL OF WORKING EXPERIENCE.....................................................................................12
2.1 Summary of duties...............................................................................................................12
2.1.1 Daily duties and responsibilities....................................................................................13
2.2 Basic activities.....................................................................................................................23
2.2.1 Clutch overall................................................................................................................24
2.3 Manual transmission and transaxle......................................................................................26
2.4 Differential...........................................................................................................................27
2.4.1 Differential Operation...................................................................................................27
2.4.2 Types of differential......................................................................................................28
2.4.3 Diagnosing differential noise........................................................................................28
2.5 Steering system....................................................................................................................29
2.5.1 Steering columns and steering linkage mechanisms.....................................................29
2.5.2 Purpose of steering system............................................................................................29
2.5.3 Types of steering system...............................................................................................30
2.6 Suspension system...............................................................................................................30
2.6.1 Types of front suspension systems................................................................................31
2.6.1 Types of rear suspension Systems.................................................................................32
2.7 Transmission system............................................................................................................33
2.7.1 Purpose of transmission system....................................................................................33
2.7.2 Types of transmission system........................................................................................33
CHAPTER THREE.......................................................................................................................35
CONCLUSION AND RECOMMENDATION............................................................................35
3.1 Conclusion...........................................................................................................................35
3.2 Comment on the training......................................................................................................35
3.3 Recommendation.................................................................................................................36
REFERENCE................................................................................................................................37
APPENDIX....................................................................................................................................38
Appendix A................................................................................................................................38
Appendix B................................................................................................................................38
Appendix C................................................................................................................................39
Appendix D................................................................................................................................39
Appendix E................................................................................................................................40
List of table
Table 1 number of engineer and technicians...................................................................................2
Table 2 Types of front suspension systems..................................................................................31
Table 3 Types of rear suspension Systems...................................................................................32
Table 4 Kilometers classification.................................................................................................38
Table 5 Type A service activities.................................................................................................38
Table 6 Type B Service activities.................................................................................................39
Table 7 Type C Service activities..................................................................................................39
Table 8 Type D service activities.................................................................................................40
Table of figure
Figure 1: company logo...................................................................................................................1
Figure 2: work flow diagram...........................................................................................................3
Figure 3: Structural Organizational main activity...........................................................................5
Figure 4: light duty vehicle shop.....................................................................................................6
Figure 5: injection tester..................................................................................................................8
Figure 6: inline type fuel injection pump........................................................................................9
Figure 7: wheel balancer................................................................................................................10
Figure 8: Driveline system.............................................................................................................13
Figure 9: component for power train.............................................................................................14
Figure 10 component for power train............................................................................................15
Figure 11: component for power train...........................................................................................16
Figure 12: components for engine.................................................................................................18
Figure 13: components for engine.................................................................................................19
Figure 14: gauges on the Dashboard.............................................................................................20
Figure 15: components for alternator............................................................................................21
Figure 16: Electronic fuel injection system...................................................................................22
Figure 17: components of clutch...................................................................................................24
Figure 18: limited slip differential (LSD)......................................................................................28
Figure 19: McPherson strut front suspension................................................................................31
Figure 20: Rear suspension............................................................................................................32
Figure 21: transfer case..................................................................................................................34
CHAPTER ONE
INTRODUCTION
1.1 Background of the company
Nyala motors Share Company was established in April 1973 in line with the commercial code of
Ethiopia. It can be said that Nyala motor share company has been one of the front-runners in the
development of the privet sector in Ethiopia in the last 40 years. The continued expansion of the
company has become a trend settler to other in line a firm foundation for the success and
expansion of corporate development.
Nyala motor S.C is the sole importer and distributer of Japanese made Nissan motor
Automobiles, station wagon, pickups, forklift, UD tracks, dump tracks, cargo Tracks, Tanker
Tracks, mixers, asphalt distributing Tracks, and agricultural tractors.
Its head quarter is located in Addis Ababa at Megenagna-Airport ring road with fully established
after sales service. In addition, Nyala motors s.c branch offices in Dire Dawa, Hawassa,
Bahirdar, Mekele, and Jimma, are dedicated to serve their esteemed customers.
Number of mechanics = 55
o KICKS
o QASHQAI
o NV350 URVAN
o PATROL Y62
o NP300 NISSAN PICK UP
o X-TRAIL
o UD TRUCKS
o VE COMMERCIAL VEHICLES
o EICHER BUS
o EICHER TRUCH
o EICHER CARGO VANS
o UNICARRIERS FORKLIFTS
o DIESEL/PETROL ENGINE
o BATTERY POWERED
o MACROPOWER BATTERY
The first and the top executive organ of the company composed of the CEO, Directors, Internal
audit, and Legal services. This are to create the company vision, mission, value and objectives
and analyze that company objectives becomes successful.
Next to this the second organ composed of Directors, Managers and their assistants, whose
objectives are to prepare strategic plan, organize, direct, coordinate and control the overall
operation of the company.
Forklifts, MACROPOWER auto-battery, provides after sales services to ensure the maximum
satisfaction of its esteemed customers.
1.5.1 Service operation
The service operation of the company that has the first class accreditation from Transport
Authority of Addis Ababa Branch Office is working towards attainment of the objective of
maximizing their customer satisfaction. The type of service provided by service operation ranges
from repairs conducted at their workshop and on construction sites upon the request from their
fleet customers.
B) Periodic Maintenance
Proper maintenance will ensure maximum performance, greater reliability, longer life and higher
resale value for vehicles. Hence, to ensure safety operation and optimum performance they
recommend that all Nissan vehicles, UD trucks and EICHER trucks & buses owners bring in
their vehicles to their service shops every 5,000km or three months.
1.5.5 Diagnostic-tools
The company service shops use computerized diagnostic tools for Nissan vehicles and UD trucks
to diagnose electrical and electronic control systems of Nissan vehicles. The system is capable of
diagnose all electrically controlled sensors and actuators.
A) Injection tester
The fuel injectors in your vehicle are designed to spray fuel into the cylinders of your engine
where it is combined with air and compressed before being ignited by the spark plug to produce
power. As a result, an issue with one of your fuel injectors can cause your engine to run poorly,
or even fail to run at all. There are a number of issues that could cause your fuel injectors to fail.
Although some may be beyond the expertise of most home mechanics, you can often diagnose a
faulty fuel injector using injection tester.
B) Wheel balancer
In fact, wheels and tires are never exactly the same weight all around. The wheel's valve stem
hole will usually subtract a small amount of weight from that side of the wheel. Tires will also
have slight weight imbalances, whether from a joining point of the cap plies or a slight deviation
from perfectly round. At high speeds, even a tiny imbalance in weight can become a large
imbalance in outward force, which could cause the wheel and tire assembly to spin in a heavy
and uneven motion. This usually turns into a vibration in the car as well that could cause uneven
and damaging wear on the tires.
Maintaining proper wheel balance is a critical part of maintaining the life of the tire. Also proper
wheel balancing ensures your vehicle has a smooth and vibration free ride.
C) Wheel weight
Correcting imbalances requires attaching wheel weights to the rim. Clip-on wheel weights are
attached to the rim using a wheel weight hammer. Different types of clips are available to
accommodate the variety of wheel types and wheel covers. Aluminum wheels with a flange for
a clip-on weight may require a coated or alloy clip so they will not corrode the wheel.
E) Paint booth
Nyala Motors shop facility has paint booths, which are of latest design and construction, which
has enabled us to paint repaired body of their customers’ vehicles free of defects.
The company care for cleanness of its customers’ vehicles, all vehicles brought for service to
their shop shall be giving the car washing equipment and greasing service. In addition, the
company has installed component washing machine which is helped them to wash components
(like cylinder head, engine accessories) by steam before building up.
CHAPTER TWO
During my stay at Nyala Motors Engineering spent all my training session in the workshop
section.
The main workshop I had worked is mainly associated with vehicle servicing (mechanical and
electrical maintenance). I have been working all workshops except body shop due to time
shortage. I work on about four months in the light duty vehicle, under the guidance of technician
hunetaw and fikresilase, practicing service part but I had a chance to visit the whole entire of
company. Because there was no specific place for service maintenance, just repairing takes place
everywhere the vehicle parked. As a result, I could know everything, which found in each
workshop. Since there is no specific place for servicing vehicles and repair the problem they
face, we were struggling everywhere the vehicle is parked. The first eight weeks I was doing my
job with Mr hunetaw and fikresilase in the maintenance and service shop. Simply I was working
nearly on all parts of the vehicle with this intelligent mechanic. After eight weeks, then I shifted
to fuel injection pump and electric shop. Daniel was the technician of the fuel injection pump, he
help to me to know each components and parts of the injection pump. In addition, I was working
in the electrical shop and engine shop with Mr. yohanis and sisay respectively. He can diagnosis
the alternator, starter, lighting system, accessories and electronic control module (ECU).
Under the above workshop, different tasks were performed these are-
This is the place where all parts of the vehicle, which are maintain and repair
Engine maintenance
One of the most important aspects of engine maintenance is keeping the fluids the engine
requires clean and fresh. The engine is the heart of the car, and its fluids are its blood. In your
own body, your blood has kidneys and a liver to keep the blood clean -- aside from the oil filter,
a car engine can't clean its own fluids. That is why it is important to change an engine's oil
regularly, and to make sure that change happens before the oil gets too dirty. Dirty oil in the
engine is like dirty blood in your bloodstream. Things may go fine for a while, but eventually it
will lead to disaster. Even small amounts of dirty buildup over time can lesson an engine's
lifespan.
The engine's breathing also affects how long it lasts, because if an engine can't breathe well, it
has to work a lot harder. To make sure your engine can breathe properly, you need to make sure
your air filter is clean. A hot engine is also something you want to avoid -- the heat wears down
vital engine components -- so make sure your engine's cooling system is working well, too.
An automotive scan tool (scanner) is an electronic tool used to interface with, diagnose and,
sometimes, reprogram vehicle control modules.
There are many types from just as many manufacturers, one of the most familiar being the Snap-
On "brick", or MT2500/MTG2500. Snap-On, Hella Gutmann Solutions, OTC/SPX, Autel,
Launch, Vetronix/Bosch and a number of other companies produce various types of scan tools,
from simple code readers to highly capable bi-directional computers with programming
capabilities.
Body maintenance
Body repairing
Body painting
Repairing vehicle seats
Other duties
Servicing air cleaner
Servicing fuel tank
Servicing carburetor
Responsibilities
Clean components of the vehicle
Support the technician
Clean up spills
Cleaning grease
Clean assembled hoses
Clutch overall
Pressure plate
Clutch disk
Release bearing
5000km General service A type
Changing engine oil
Changing oil filter
5000km General service B type
Changing fuel filter
Fuel tanker & hose lining
10,000km General service C type
Brake system
Drum brake
Disc brake
General Service D type
Knuckle service
Gearbox
Differential
Engine over all
Injection pump
Suspension system
Steering system
A) Clutch Action
Clutch Disengaged
It is activated when the clutch pedal depressed. When the driver presses the clutch pedal, the
clutch release mechanism pulls or pushes on the clutch fork. The fork moves the release bearing
into the center of the pressure plate. Then, the pressure plate face pulls away from the clutch
disk. The clutch disc and transmission input shaft do not in turn. Finally, there is no power
transmission between the engine and drive train (drive lined). No power flow to the transaxle.
Clutch engaged it is activated when the driver releases the clutch pedal. When the driver releases
the pedal, the spring pressure inside the pressure plate pushes forward on the clutch disc.
Therefore, this locks the flywheel, disc, pressure plate and the transmission input shaft together.
Then, power starts flowing. The power (torque) transmitted from engine to the transmission
input shaft and start rotating.
Necessity of Clutch
Flywheel face
Flywheel face is machined to a smooth surface, where it contacts the clutch disc.
Clutch disc
Consists of a splined metal hub and a round metal plate covered with friction material.
Fits between flywheel and pressure plate. Splined to the transmission input shaft.
The disc is free to slide forth and back on the shaft.
It is made of heat resistant:
- Asbestos
- Cotton fibers
- Copper wires
Rivets: used to bond the friction material to both sides of the metal parts of the disc.
Torsion spring: to absorb the torsional vibration of crankshaft and shock produced by clutch
engagement.
Groves: catted space on the friction material to aid cooling and release of the clutch disc.
Pressure plate
Coil spring: clamp the clutch disc between pressure plate face and flywheel.
Pressure plate face: Large ring that contacts the clutch disc.
Release levers: Allows the release bearing to move the pressure plate face.
Pilot bearing: Support the end of transmission input shaft and Prevents the transmission
input shaft and clutch disc from wobbling when the clutch pedal released.
Clutch Fork: Transfers motion from the release mechanism to the release bearing and
pressure plate. When the clutch fork moved by the release mechanism, it press on the
release bearing and disengage the clutch.
Release bearing: Slides on the transmission input shaft retainer bearing.
C) Clutch service
For removing and replacing, the clutch in a vehicle is removing the driveline or drive shafts and
transmission or transaxle.
After raising the vehicle on a hoist, clean excessive dirt, grease, or debris from around the clutch
and transmission. Then disconnect and remove the clutch linkage. Cable systems need to be
disconnected at the transmission.
On rear-wheel-drive vehicles, remove the driveline and transmission because the engine is
somewhat supported by the transmission mounts. It is necessary to support the engine with a tall
jack stand. In some cases, the bell housing is removed with the transmission. In other cases, it is
removed after the transmission is removed.
On front-wheel-drive vehicles with transaxles, any parts that interfere with transaxle removal
must be removed first. These parts might include drive axles, parts of the engine, brake and
suspension system, or body parts.
Without sufficient torque, moving a vehicle from a standing start would be impossible. In any
engine, the crankshaft always rotates in the same direction. If the engine transmitted its power
directly to the drive axles, the wheels could be driven only in one direction. Instead, the
transmission or transaxle provides the gearing needed to reverse direction so the vehicle can be
driven backward. There is also a neutral position that stops power from reaching the drive
wheels.
2.4 Differential
The differential is a geared mechanism located between the driving axles of a vehicle. It rotates
the driving axles at different speeds when the vehicle is turning a corner. It also allows both axles
to turn at the same speed when the vehicle is moving in a straight line.
The differential serves to establish a state of balance between the forces between the drive
wheels and allows the drive wheels to turn at different speeds when the vehicle changes
direction.
The differential allows the drive wheels to rotate at different speeds when negotiating a turn or
curve in the road and redirects the engine torque from the drive shaft to the rear drive axle shafts.
differential case speed. At the same time, the outside wheel might be getting 110% of the
differential case speed.
Pinion gear transfers torque to the ring gear. As the ring gear turns, it turns the differential case
and the pinion shaft. The differential pinion gears transfer torque to the side gears to turn the
driving axle shafts.
The differential pinion gears determine how much torque goes to each driving axle, depending
on the resistance an axle shaft or wheel has while turning. The pinion gear rotates on the pinion
shaft. When this rotary motion is transferred to the ring gear, the torque flow changes direction
and becomes parallel to the axle shafts and wheels.
Open Differential
Limited-Slip Differential
Locking Differential
Because the ring gear is bolted to the differential case, the case must rotate with the ring gear.
The pinion gear shaft mounted in the differential case must also rotate with the case and the ring
gear. Because the pinions are meshed with both side gears, the side gears rotate and turn the axle
shafts. The ring gear, differential gears, and axle shafts turn together without variation in speed
as long as the vehicle is moving in a straight line.
Another gear noise that is common in differentials is the chuckle. A chuckle is a low sound that
occurs when gears are worn to the point where there is excessive clearance between the pinion
gear and the ring gear. Chuckle sounds occur most often in the decelerating mode, particularly
below 40 mph (65 km/h). As the vehicle decelerates, the chuckle also slows and can be heard all
the way to a stop.
• Absorb most of the shock going to the steering wheel as the tires meet bumps and holes in the
road.
1. Excellent maneuverability
3. Smooth recovery
gear housing. The steering shaft from the steering column is attached to the upper end of the
pinion gear. When the steering wheel is turned, the rotation of the pinion gear moves the rack
inward or outward to provide the desired steering action. Rack and pinion steering gears can be
manual-type or power assisted.
McPherson Strut Small FWD Cars Light & Not expensive Compact Ok
SLA or Double Luxury Cars Heavier & expensive Not compact Good
Wishbone
Solid Axle with Heavy Trucks Heavy & not expensive Compact Minimum
Leaf Springs
If a solid axle connects the rear wheels of a car, then the suspension is usually quite simple-
based on either a leaf spring or a coil spring. In the former design, the leaf springs clamped
directly to the drive axle. The ends of the leaf springs attach directly to the frame, and the shock
absorber is attached at the clamp that holds the spring to the axle. For many years, American car
manufacturers preferred this design because of its simplicity.
The same basic design can be achieved with coil springs replacing the leaves. In this case, the
spring and shock absorber can be mounted as a single unit or as separate components. When they
are separate, the springs can be much smaller, which reduces the amount of space the suspension
takes up.
Twist Beam Small FWD Cars Light & Not expensive Compact Ok
Vehicle speed can be changed with the help of gearbox keeping the engine speed same
with certain limit.
Manual Transmission
Automatic Transmission
Semi-automatic (fluid coupling)
Fully automatic
CHAPTER THREE
In my view, the intern program is the essential thing for the student to involve with the working
world. I am totally changed after the internship regarding to
3.3 Recommendation
I recommend the company
Have to fulfill safety to the workers specially dust cover for nose.
Should arrange the layout, because of the workspace may happen hazard.
Workers and the working tools are not balanced. They have to provide full tools for each
worker.
Should give repair for machine, which is not functioning and give maintenance for the
machine, which is working.
To install air sucker to suck the car smock b/c of the smock from the service room is very
dangers to the worker
Finally, we recommend them they should manufacture the handy packer machine
inserting the grease to the wheel bearing.
REFERENCE
1) Anne Winkle and Bonnie Hart, 4th edition, Report Writing Style Guide for Engineering
Students.
2) Nyala Motors Engineering, 2010, Maintenance Schedule for periodic services, Vol 1.
3) Nyala Motors Engineering, 2010, Maintenance Schedule for periodic services, Vol 2.
APPENDIX
Appendix A
Table 4 Kilometers classification
Type of
Specific kilometers( in 1000Kms)
service
A 5,15,25,35,45,55,65,75,85,105,115,125,135,145,155,165,175,185,195
B 10,30,50,70,90,110,130,150,170,190
C 20,60,100,120,160,200
D 40,80,140,180
Appendix B
Table 5 Type A service activities
KEY: - I= Inspect,
R= Replace
Appendix C
Table 6 Type B Service activities
KEY: - I= Inspect
R= Replace
Appendix D
Table 7 Type C Service activities
5 Ball joint I
6 Brake, clutch and power steering oils I
7 Engine oil with filter R
8 Fuel filter (diesel) R
9 Air filter element ( diesel) R
10 Drive belt I
11 Air filter (gasoline) I
12 Front and rear suspension I
13 Differential oil I
14 Any external leakage I
15 Exhaust pipes and mountings I
16 Tighten bolt and nut I
17 Battery and battery connection I
18 All lights, horn, wiper and washer I
KEY: - I= Inspect
R= Replace
Appendix E
Table 8 Type D service activities
KEY: - I= Inspect
R= Replace
Part 2
Project
ABSTRACT: Now a day’s hydraulic system plays very important role in almost all the
application in automobile industries, small service center, aircraft industries are used where
precision is required. Traditional method of bearing removal or installation is hammering but
unnecessary hammering causes several damages to the bearing as well as shaft due to which
chances of failure of bearing may possible. The modification is to give less human effort,
simplify the operation without damaging shaft and bearing. The hydraulic bearing puller and
pusher work on the principle of Pascal’s law.
KEYWORDS: Bearing puller, Bearing pusher, Pascal’s law, Hydraulic jack, Principle of
hydraulics, CAD model.
I. INTRODUCTION
In hydraulic bearing puller and pusher is a special arrangement which will be attached to a
hydraulic jack, bearing clamp and shaft clamp respectively. First we use hydraulic jack. There
after the hydraulic jack is connected to the bearing clamp with the help of pusher arrangement.
Then the shaft clamp is attached with the help of stud rod which is connected to the jack plate. In
order to maintain geometrical precision and the surface integrity of ball and roller bearing
raceways and rolling elements , it is mandatory that care in storage , handling and installation be
observed. The hydraulic bearing puller and pusher perform both pulling and pushing operation
safely and without harming bearing surfaces. The Hydraulic Bearing Puller and Pusher was
developed by Rakesh Y. Suryawanshi in which [1] the machine is a arrangement of for removing
as well as installing bearing on the shaft. Hydraulic pulling consists of adjustable mechanical jaw
puller inbuilt with the hydraulic jack. When pump operated, plunger comes outside. Then
mechanical jaws adjusted bellow the bearing and again operate the pump.
II. OBJECTIVES
By using hydraulic bearing puller equal and consistent force is applied so that bearing can easily
removed from the shaft without damaging surface finish of the shaft. Same as in mounting the
bearing on the shaft in reverse fashion.
III. DISCRIPTION
1. Hydraulics’:
The word hydraulics’ concerned with study of behaviour of water at rest and at motion i.e.
behaviour of liquids. Hydraulics’ includes properties, advantages and applications of liquids. The
two main scientists give the direction to forward, one is Daniel Bernoulli and another is Blasé
Pascal. Bernoulli's conducted an experiment on fluid flow and gives fluid flow equation to the
world and at same period Pascal developed science of hydraulics.
2. Pascal’s law :
A1*F1 = A2*F2
According to Pascal’s Law, Pressure or intensity of pressure at a point in a static fluid will be
equal in all directions. In order to understand how hydraulic system depends over Pascal’s law,
we will consider following case. As we can see in above figure, area A2 is larger as compared to
area A1 hence it will require less force to lift the heavy load.
Hydraulic puller and pusher perform both the operation i.e. removal of bearing and installation
respectively. Hydraulic pulling consists of bearing clamp with the hydraulic jack. When jack
operated, plunger comes outside. Then bearing clamp goes upward direction and bearing is
installed on shaft. During operation, hydraulic jack applies continuous pressure on shaft with the
help of pusher pin and remove bearing from shaft.
2. Design Consideration:
The material of hydraulic jack is cast iron and having capacity of 5 ton. Material used for handle
and jack plate is mild steel.
Outer diameter of jack (Do) = 50 mm
Inner diameter of jack (Di) = 20 mm
Oil capacity in reservoir at bottom of jack = 200 ml
Handle attached to jack (l*b*t) = (280 mm*10 mm*8 mm)
Vertical stud rod attach to both sides diagonally to the jack plate (l) = 500 mm
Material used for shaft clamp is mild steel. During pushing operation of bearing, shaft clamp
plays very important role i.e. to hold the shaft.
Diameter of shaft ( D) = 50 mm
The material used for pusher is mild steel. Pusher is made like C frame having horizontal stripes
on which two vertical strips welded at the end of horizontal strips . The two horizontal loads
welded on vertical strips.
The material used for pusher is mild steel it is use for puss shaft in bearing removing process.
V. CONCLUSION
In order to remove and installed bearing safely, to make modification in traditional method. The
modification made in installing and easy removing bearing. The purposes of modification are
Simplicity of operation, removing and installation of bearing done without damaging bearing
surface, compact, portable, well suited, low cost, Multifunctional ,safe ,versatile.