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Smart Positioner SMC
Smart Positioner SMC
IP8001
(Lever type)
IP8000
(Lever type)
D 124
Smart Positioner
IP8001/8101 Series
Intercompatible Installation
Dimensions of mounting parts same as previous me-
chanical IP6000/IP8000 series Electro-Pneumatic Posi-
tioner. External feedback lever and fork lever-type fitting
for joining actuator and positioner are therefore also the
LCD window (Option) same.
Display example
Positioning (%) Input value (%) Deviation (%) Energy Saving Product
Lever-type features 60% reduced air flow consump-
tion compared with IP8000.
125
Made to Order External Input Signal (Remote) Type
Smart Positioner
IP8101-X419-�
A 125-1
Electro-Pneumatic Positioner
(Lever type/Rotary type) [Option]
IP8000/8100 Series
¡Enclosure: JISF8007 IP65 (conforms to IEC 60529)
¡Monitoring function (Opening current transmission 4 to 20 mA DC, Accessory J, JR)
Explosion-proof construction/Electro-pneumatic positioner: TIIS explosion-proof construction
¡
(Exd @ BT5), ATEX intrinsically safe explosion-proof construction (@ 2G Ex h ib @CT5/T6 Gb)
How to Order
IP8 000 0 1 0
X310 enclosure: JISF8007 IP66
Standard (Conforms to IEC60529)
MPa
6 G1/4 1/2NPT V —
MPa
MPa
MPa
POSITIONER
POSITIONER
Note 1) For construction No.1(with terminal box), the ambient and fluid temper-
atures are as follows:
• Exd2BT5 — –20 to 60°C
• Non-explosion proof (non hazardous Iocations only) — –20 to 80°C
The positioner body is EXd2BT5 labeled.
Accessories Note 2) Note 2) If two or more accessories are required, the part numbers should be
made according to alphabetical order. (ex. IP8100-010-AG)
Applicable model Note 3) “A” is applied to approx 90cm3-capacity actuator.
Symbol Accessories
IP8000 IP8100 “B” is applied to approx 180cm3-capacity actuator.
Nil None (Standard) V V Note 4) Fork lever-type fitting MX (Connection thread: M6 x 1) for IP8100-0m0-m-X14.
Note 5) Fork lever-type fitting SX (Connection thread: M6 x 1) for IP8100-0m0-m-X14.
A ø0.7 Output restriction with pilot valve Note 3) V V Note 6) Standard lever is not attached.
B ø1.0 Output restriction with pilot valve Note 3) V V Note 7) It is to be used together with “A” or “B” when tending to overshoot by
C Fork lever-type fitting M Note 4) — V the use of “A” or “B”.
It is mounted to the body as a replacement of the standard compensa-
D Fork lever-type fitting S Note 5) — V tion spring.
E For stroke 35 to 100 mm with lever unit Note 6) V — Note 8) For side mounting, select a model with internal opening indicator plate
F For stroke 50 to 140 mm with lever unit Note 6) V — (IP8100-0ll-l-l-X318 for standard type, X14-W for ATEX intrinsical-
ly safe explosion-proof type).
G Compensation spring (A) Note 7) V V Note 9) Symbol J/JR is with terminal box, non-explosion proof specification. Se-
H With external scale plate Note 8) — V lect 1 for Construction. Positive operation signifies clockwise rotational
direction by the main actuator shaft when positioner cover is viewed
J With opening current transmission (4 to 20 mA DC)/Positive operation Note 9) — V
from the front.
JR With opening current transmission (4 to 20 mA DC))/Reverse operation Note 9) — V Note 10) Combination of L and W is not available.
D 126
Smart Positioner
(Lever type/Rotary type) [Option]
IP8001/8101 Series
¡Auto calibration ¡HART transmission function
¡Enclosure: JISF8007 IP65(conforms to IEC 60529) ¡Monitoring function
Explosion-proof construction/ATEX intrinsically safe explosion-proof construction
¡
(@ 1G Ex h ia @CT4/T5/T6 Ga)
How to Order
Specifications
4 Intrinsically safe explosion proof (ATEX) + output function + HART transmission function
Specifications Note 1)
Optional Specifications
Accessory/Option
Pilot valve with output restriction (IP8000/8100) External feedback lever (IP8000/8001)
In general, mounting on a small-size actuator may cause hunting. Different feedback levers are available dependent upon valve
For prevention, a pilot valve with a built-in output restriction is strokes. Order according to the valve stroke.
available. The restriction is removable.
Feedback lever types
Actuator Pilot unit Model selection Unit number Model selection
Orifice size Part number Stroke Size M Size N
capacity part number accessory accessory
IP8000 IP8001
90 cm3 ø0.7 P36801080 P565010-18 A Standard
10 to 85 mm P368010-20 P565010-323 125 150 accessory
180 cm3 ø1 P36801081 P565010-19 B
35 to 100 mm P368010-21 P565010-324 110 195 E
Note) Output orifice not required for Smart Positioner regardless of actuator
capacity. 50 to 140 mm P368010-22 P565010-325 110 275 F
Available as
6 to 12 mm P368010-260 P565010-329 75 75 special order
Orifice size
6.1
16
Restrictor Restrictor M 5
Restrictor O-ring P5
Restrictor mounting diagram Pilot valve bottom view N
VFN
L2=31
39
IN-
T
(S/SX type: 77)
L1=101
(S/SX type: 39)
M8 x 1.25
or M6 x 1
63
M8 x 1.25
Actuator main shaft
or M6 x 1
Side mounting with the fork Rear mounting with the fork lever
lever assembly M/MX assembly S/SX
129
IP8 Series
Exploded View
IP8000 Body cover unit
R
E
N
O
I
(3) Cover seal
T
I
S
O
P
Feedback spring
Mini-terminal unit (No terminal box)
(1) Pilot valve unit Gain suppression spring Span adjusting unit
Zero adjusting unit
AN
SP
C
SM
Pa
M
Body unit
Base unit
Potentiometer unit
(1) Pilot valve unit
M A
a
MP
Body unit
Piping Note) When the input signal is discontinued, the pressure of OUT1 decreases, and the pressure of OUT2 increases.
IP8000/Lever type
Single action Double action
When the input signal is increased, the stem When the input signal is increased, the stem When the input signal is increased, the
moves as allow mark. moves as allow mark. cylinder rod moves as allow mark.
(Positive valve operation by its reverse
OUT1 operation mode) OUT1
Positive operation
OUT2 OUT2
SUP SUP SUP
OUT1 OUT1
+
Span adjusting lever
+
Span adjusting lever
+
Span adjusting lever
reverse position
IW
IN reverse position IN reverse position IN
- - -
OUT1 is plugged. OUT2 is plugged. 1301
AW
IP8100/Rotary type
Single action Double action IL1
When the input signal is increased, the When the input signal is increased, the actuator shaft When the input signal is increased, the
actuator shaft rotates in a clockwise direction. rotates in a clockwise direction. actuator shaft rotates in a clockwise direction. IL2
(Positive valve operation by its reverse operation mode)
Main shaft Main shaft Main shaft IT
Positive operation
SUP The cam of the SUP The cam of the SUP The cam of the
positioner positioner positioner
should be set on should be set on should be set on
the RA surface. the RA surface. the RA surface.
+ + +
IN IN IN
- - -
OUT1 is plugged. OUT2 is plugged.
131
IP8 Series
Note) When the input signal is discontinued, the pressure of OUT1 decreases, and the pressure of OUT2 increases.
Piping Caution is also similarly required when changing the control direction in parameter mode.
IP8001/Lever type
Single action Double action
When the input signal is increased, the stem When the input signal is increased, the stem When the input signal is increased, the
moves as allow mark. moves as allow mark. cylinder rod moves as allow mark.
(Positive valve operation by its reverse
OUT1 operation mode) OUT1
Positive operation
OUT2 OUT2
SUP SUP SUP
+ + -+
- -
OUT1 OUT1
+ + +
- - -
IP8101/Rotary type
Single action Double action
When the input signal is increased, the When the input signal is increased, the actuator shaft When the input signal is increased, the
actuator shaft rotates in a clockwise direction. rotates in a clockwise direction. actuator shaft rotates in a clockwise direction.
(Positive valve operation by its reverse operation mode)
Main shaft Main shaft Main shaft
Positive operation
OUT2 OUT2
SUP SUP SUP
+ + +
- - -
OUT2
OUT1
OUT2 OUT1
+ + +
- - -
132
Electro-Pneumatic Positioner
Smart Positioner IP8l Series
Installation
IP8000/8001 (Lever type)
1. Create brackets that are appropriate for the positioner and diaphragm valve mounting methods, and affix it firmly using the mounting
hole on the side or rear surface.
Bracket
Bracket
Positioner Positioner
Positioner
Bracket 1. Bracket 2.
2. The feedback lever that detects the displacement of valve 3. Brackets for lever type positioners, which are compliant with
stems should be mounted at a position so that the lever is at NAMUR and DIN/IEC 60534-6-1 are now available.
right angles to the valve stem for an input current of 50%. The
figure is the configuration viewed from the front. Description Part no.
Bracket (NAMUR compliant) single unit INI-224-0-56 IP
Backlash eliminating spring
12 110 IW
Right angle (Or 100%)
Input current 0% position
8 55
1301
4 21.5 21.5 9
Input current 50% position
5x AW
21.5
Input current 100% position
(Or 0%) IL1
Connecting fitting
Feedback lever
Valve stem IL2
80
135
12
21.5
Positioner body 86 IT
CP
2 x 10
39
14
20 20
IS
20 70
Bracket
(NAMUR compliant) INI-224-0-56
VFN
IN-
T
133
IP8 Series
Principle of Operation
IP8000/Lever type
When the input current increases, (11) the plate spring of (12) the torque motor
will work as a pivot, (13) armature will receive a counter clockwise torque, (4)
the counter weight will be pushed to the left, the clearance between (6) the
nozzle and (5) the flapper will increase, and the nozzle back pressure will
decrease. Consequently, (7) the exhaust valve of (1) the pilot valve moves to
the right, the output pressure of OUT1 increases and (15) the diaphragm
moves downwards. The motion of (15) the diaphragm acts on (10) the
feedback spring through (8) the feedback lever, (14) the transmission lever
and (9) the span adjustment lever to rest at the balance position generated by
the input current. (2) The gain suppression spring is for direct feedback of the
motion of (7) the exhaust valve to (4) the counter weight to increase the
stability of the loop. The zero point should be adjusted by change of (3) the
zero adjustment spring tension.
Block diagram
SUP
Zero adjusting
spring Restriction ) ( Stem
stroke
IN + + Nozzle Diaphragm OUT
Torque motor Diaphragm Exhaust valve Supply valve
Current - - flapper valve
Gain suppression
spring
134
Electro-Pneumatic Positioner
Smart Positioner IP8l Series
IP8100/Rotary type
When the input current increases, (12) the plate spring of (13) the torque motor will
work as a pivot, (14) armature will receive a counter-clockwise torque, (4) the
counter weight will be pushed to the left and the clearance between (6) the nozzle
and (5) the flapper will increase, and the nozzle back pressure will decrease.
Consequently, (7) the exhaust valve of (1) the pilot valve moves to the right, the
output pressure of OUT1 increases that of OUT2 decreases and (16) the rotary
actuator moves. The motion of (16) the actuator acts on (10) the feedback spring
through (11) the feedback shaft, (8) the cam, (9) the span adjustment lever and
(15) transmission lever to rest at the balance position generated by the input
current. (8) the cam is set on the DA surface and operates positively while (16) the
oscillating actuator shaft rotates in a clockwise direction when the input signal is
increased. (2) The gain suppression spring is for direct feedback of the motion of
(7) the exhaust valve to (4) the counter weight to increase the stability of the loop.
The zero point should be adjusted by change of (3) the zero adjustment spring
tension.
Z
Double action positive operation M
A
Supply valve B
Supply valve A IP
For reverse position, set IW
by turning over the cam
(7) Exhaust valve and reversing connections 1301
EXH. Diaphragm of outlets OUT1 and OUT2.
(4) Counter weight
(5) Flapper
(8) Cam AW
(2) Gain suppression spring
(9) Span adjusting lever (15) Transmission lever
(16) Oscillating IS
(13) Torque motor actuator
Input current terminal VFN
(14) Armature
IN-
T
Fork joint
Block diagram
SUP
Zero adjusting
spring Restriction ) ( Angle of
rotation
IN + + Nozzle Oscillating OUT
Torque motor Diaphragm Exhaust valve Supply valve
Current - - flapper actuator
Gain suppression
spring
135
IP8 Series
Principle of Operation
IP8001/Lever type
When the input current increases, the electrical current inside (12) the
torque motor coil will change through (8) the plate's input process,
operation process and output process, and (13) the armature will oscillate,
with (11) the plate spring as its base. As a result, the clearance between (6)
the nozzle and (5) the flapper will increase, and the nozzle back pressure
will decrease. Consequently, (7) the exhaust valve of (1) the pilot valve
moves to the right, the output pressure of OUT1 increases and causes (15)
the diaphragm valve to move. The motion of (15) the diaphragm valve is
transmitted to the displacement output process of (8) the board through
(14) the feedback lever, (10) the feedback shaft and (9) angle sensor, and
the calculated output position will match the input current.
Stopper screw
(Do not move) (15) Diaphragm valve
Z
M
A
(13) Armature
Adjusting
spring ) ( Restriction Stem
stroke
IN Input Output Torque + Nozzle Exhaust Supply Diaphragm OUT
Diaphragm
Current process process motor - flapper valve valve valve
Plate
136
Electro-Pneumatic Positioner
Smart Positioner IP8l Series
IP8101/Rotary type
When the input current increases, the electrical current inside (12) the
torque motor coil will change through (8) the plate's input process,
operation process and output process, and (13) the armature will
oscillate, with (11) the plate spring as its base. As a result, the
clearance between (6) the nozzle and (5) the flapper will increase, and
the nozzle back pressure will decrease. Consequently, (7) the exhaust
valve of (1) the pilot valve moves to the right, the output pressure of
OUT1 increases and causes the output pressure of OUT2 to decrease,
causing (14) the oscillating actuator to move. The motion of (14) the
oscillating actuator is transmitted to the fork lever-type fitting, (10) the
feedback shaft (9) angle sensor, and the displacement output process
of (8) the board, and output position will match the input current.
(8) Board IW
EXH. Diaphragm (7) Exhaust valve
(4) Counter weight
(5) Flapper 1301
(6) Nozzle (9) Angle sensor
(3) Adjusting spring
AW
Operation process Input process (10) Feedback shaft
CPU A/D
IL1
Balance adjusting spring Output process Displacement output process
D/A A/D IL2
Balance spring
IT
(11) Plate spring
CP
(13) Armature
IS
(12) Torque motor
VFN
Fork joint
IN-
T
Adjusting
spring ) ( Restriction Angle of
rotation
IN Input Output Torque + Nozzle Exhaust Supply Oscillating OUT
Diaphragm
Current process process motor - flapper valve valve actuator
Plate
137
IP8 Series
38
A
SUP.1/4 (Rc, NPT, G)
192
OUT1.1/4 (Rc, NPT, G) 198 40 110
2 x M8 x 1.25 depth 12
23.5 43 35 58 23.5
38 (Female thread
for side mounting)
11
OUT2
MPa
39
39
42
117
6.1
16
147
MPa
20
65
A
122
POSITIONER
ELECTRO PNEUMATIC IP8000
22.5
1
50 125
At accessory “E”: 110
At accessory “F”: 110 5
E
150
35 1/2 (G, NPT), M20 125 At accessory “E”: 195 4 x M8 x 1.25 depth 12
Electric conduit ≈194 At accessory “F”: 275 (Female thread for rear mounting)
With optional resin cable clamp
Applicable cable O. D. ø7 to ø9: P368010-26
Applicable cable O. D. ø9 to ø11: P368010-27
100
30
46
2
14
OUT2
MPa
39
39
42
117
6.1
16
MPa
20
162
A
65
122
POSITIONER
ELECTRO PNEUMATIC IP8000
22.5
50
125
At accessory “E”: 110
At accessory “F”: 110 5
125 150
At accessory “E”: 195 4 x M8 x 1.25 depth 12
8 12 168 At accessory “F”: 275 (Female thread for rear mounting)
Electric conduit 2 x G1/2
E
100
30
60
2
14
138
Electro-Pneumatic Positioner
Smart Positioner IP8l Series
38
SUP.1/4 (Rc, NPT, G) A
192
OUT1.1/4 (Rc, NPT, G) 40 110
231 35 58 23.5
38 198
23.5 43
11
42
39
OUT2
MPa
39
0%
65
20
117
122
50
147
25%
22.5
MPa
1
POSITIONER
50%
DA
ELECTORO PNEUMATIC IP8100
75%
E
7
24
1301
44
46
B-B
70 (46)
63 (39)
OUT2
MPa
IN-
T
42
39
39
0%
117
25%
MPa
162
65
20
A
122
POSITIONER
50%
DA
50
0%
10
125
8 12 168 2 x M8 x 1.25 depth 12 4 x M8 x 1.25 depth 12
Female thread for side mounting Female thread for rear mounting
At accessory “H”: (with external scale plate)
2 x G1/2
Electric
conduit
E
100
60
44
46
15
139
IP8 Series
38
OUT2
9
MPa
42
39
39
117
16
6.1
147
MPa
65
20
122
A
50
22.5
1
125
At accessory “E”: 110
At accessory “F”: 110 5
E
150
1/2 (G, NPT), M20 125 At accessory “E”: 195
35 4 x M8 x 1.25 depth 12
Electric conduit ≈194 At accessory “F”: 275
Female thread for rear mounting
With optional resin cable clamp
2 x M8 x 1.25 depth 12
Applicable cable O. D. ø7 to ø9: P368010-26
Applicable cable O. D. ø9.1 to ø11: P368010-27 Female thread for side mounting
121
31
46
2
13
m-IP8001- 00m 2
m4 -W
OUT2.1/4 (Rc, NPT, G) 110
With plug
38
OUT2
MPa
42
39
39
109
SMC
6.1
16
147
MPa
65
20
electro-pneumatic
A
122
50
22.5
125
14
Electric conduit
E
Resin cable gland Note) The accessory body cover for LCD with
31
46
140
Electro-Pneumatic Positioner
Smart Positioner IP8l Series
38
A
231 192
OUT1.1/4 (Rc, NPT, G)
198 40 110
SUP.1/4 (Rc, NPT, G) 23.5 43
38 35 58 23.5
SMC
11
OUT2
9
MPa
42
39
39
0%
SMC
117
147
25%
MPa
65
20
electro-pneumatic
A
122
50%
DA
50
22.5
1
75%
0%
10
E
24
B-B
70 (46)
63 (39)
21
15
m-IP8101- 00m2
Fork lever joint
AW
m4 M8 x 12.5 or M6 x 1
OUT2.1/4 (Rc, NPT, G) 110
Actuator main shaft IL1
Mounting with the fork lever joint (Option)
IL2
38
IT
CP
A
231 192
IS
OUT1.1/4 (Rc, NPT, G) 198 40 110
38
SUP.1/4 (Rc, NPT, G) 23.5 43 35 58 23.5 VFN
SMC
IN-
T
11
OUT2
9
MPa
42
39
39
0%
109
SMC
147
25%
MPa
65
20
A
122
50%
DA
50
electro-pneumatic
22.5
75%
0%
14
10
23 28 125
4 x M8 x 1.25 depth 12
2 x 1/2 (G, NPT), M20 ≈229
2 x M8 x 1.25 depth 12 Female thread for rear mounting
Electric conduit
Resin cable gland
Female thread for side mounting
Applicable cable O. D. ø6 to ø12 At accessory “H”: (with external scale plate)
(Only supplied when the M20 is selected for
intrinsically safe explosion proof products)
121
141
Electro-Pneumatic Positioner (Lever type/Rotary type)
Made to Order
Please contact SMC for detailed dimensions, specifications and lead times.
IP8000 0 X310 P
Note 1) If two or more accessories are required, the part numbers should be given in alphabetical order.
Note 2) If 1 is selected for Construction, M, N, 2, 3, 5, 6 cannot be selected for Connection.
IP8100/Rotary type
IP8100 0 X310 P
Note 1) If two or more accessories are required, the part numbers should be given in alphabetical order.
Note 2) Symbol J/JR is with terminal box, non-explosion proof specification. Select 1 for Construction.
Note 3) If 1 is selected for Construction, M, N, 2, 3, 5, 6 cannot be selected for Connection.
A 142
Made to Order IP8 Series
Dimensions
P8000-X310-P OUT2: 1/4 (Rc, NPT, G) 110
With plug
38
A
OUT1: 1/4 (Rc, NPT, G)
SUP: 1/4 (Rc, NPT, G) 192
218
40 110
23.5 43 2 x M8 x 1.25 depth 12
38 110 23.5
(Female thread for side mounting)
11
35
9
OUT2
MPa
39
39
42
117
16
6.1
MPa
65
162
122
ELECTRO PNEUMATIC IP8000
22.5
20
50
At accessory “E”: 110
125 At accessory “F”: 110 5
125
At accessory “E”: 195 4 x M8 x 1.25 depth 12
8 12 168 150 At accessory “F”: 275
(Female thread for rear mounting)
IP66 compliant protective cover
Electric conduit: 2 x G1/2
IP
IW
E
100
30
60
1301
14
AW
IP8100-X310-P OUT2.1/4 (Rc, NPT, G) 110 IL1
IL2
38
IT
CP
A
OUT1.1/4 (Rc, NPT, G)
SUP.1/4 (Rc, NPT, G) 192
IS
218 40 110
23.5 43 110 23.5
VFN
38
9
IN-
11
35
T
42
OUT2
MPa
39
39
117
MPa
65
20
162
A
122
50
125
4 x M8 x 1.25 depth 12
8 12 168 (Female thread for rear mounting)
IP66 compliant protective cover 2 x M8 x 1.25 depth 12
Electric conduit 2 x G1/2
(Female thread for side mounting)
15
52 IP8001 0 4 X405 P
IP8001 0 X405 P
CE/UKCA
Pressure gauge Specifications Accessories Connection marking
Smart lever 1 0.2 MPa 0 Basic type Nil None (With standard lever) Air Electric Nil —
type 2 0.3 MPa With output function For stroke 35 to 100 mm with lever unit Nil Rc1/4 G1/2
E CE/UKCA
3 1.0 MPa 2 {Analog (4 to 20 mA DC) (Standard lever is not attached.) M Rc1/4 M20 x 1.5 Q marked
output + Alarm output × 2} For stroke 50 to 140 mm with lever unit N Rc1/4 1/2NPT product
F (Standard lever is not attached.)
With HART transmission 1 1/4NPT G1/2
3
function W Body with LCD window 2 1/4NPT M20 x 1.5
3 1/4NPT 1/2NPT
4 G1/4 G1/2
5 G1/4 M20 x 1.5
6 G1/4 1/2NPT
Note 1) If two or more accessories are required, the part numbers should be given in alphabetical order.
Note 2) If a connecting port is M20 × 1.5, a blue cable gland is included.
IP8101/Rotary type
52 IP8101 0 3 4 X405 P
IP8101 0 3 X405 P
CE/UKCA
Pressure gauge Specifications Accessories Connection marking
Smart rotary 3 1.0 MPa 0 Basic type Nil None (Standard) Air Electric Nil —
type C Fork lever-type fitting M Nil Rc1/4 G1/2
With output function CE/UKCA
2 {Analog (4 to 20 mA DC) D Fork lever-type fitting S M Rc1/4 M20 x 1.5 Q marked
output + Alarm output × 2} H With external scale plate N Rc1/4 1/2NPT product
With HART transmission W Body with LCD window 1 1/4NPT G1/2
3 function
2 1/4NPT M20 x 1.5
3 1/4NPT 1/2NPT
4 G1/4 G1/2
5 G1/4 M20 x 1.5
6 G1/4 1/2NPT
Note 1) If two or more accessories are required, the part numbers should be given in alphabetical order.
Note 2) If a connecting port is M20 × 1.5, a blue cable gland is included.
A 144
Made to Order IP8 Series
Dimensions
IP8001-X405-P
OUT2: 1/4 (Rc, NPT, G) 110
With plug
38
A
192
OUT1: 1/4 (Rc, NPT, G) 198 40 110
SUP: 1/4 (Rc, NPT, G) 23.5 43 110 23.5
38
35
11
42
OUT2
MPa
39
39
117
16
6.1
147
MPa
A
65
20
122
50
22.5
125
At accessory “E”: 110
At accessory “F”: 110 5
E
35 125 150
At accessory “E”: 195 4 x M8 x 1.25 depth12
1/2 (G, NPT), M20 x 1.5
≈194 At accessory “F”: 275 (Female thread for rear mounting)
Electrical connection
2 x M8 x 1.25 depth12
With optional resin cable clamp (Female thread for side mounting)
Applicable cable O.D. ø7 to ø9: P368010-26
Applicable cable O.D. ø9.1 to ø11: P368010-27
121
IP
31
46
2
IW
13
1301
IP8101-X405-P AW
OUT2: 1/4 (Rc, NPT, G) 110
IL1
IL2
38
IT
A
192
CP
OUT1: 1/4 (Rc, NPT, G) 198 40 110
38
SUP: 1/4 (Rc, NPT, G) 23.5 43 110 23.5
IS
11
35
VFN
42
OUT2
MPa
39
39
IN-
117
T
147
MPa
A
65
20
122
50
22.5
1
E
Positioner Specifications
Input current 4 to 20 mADC*1 (2-line, Separate power source unnecessary)
Input feedback signal 4 ±1 to 20 ±1 mADC
Piping length 10 m or less
Tubing size O.D.: 8 mm, I.D.: 5 mm
Min. operating current 3.85 mADC or more
Voltage between terminals 12 VDC (Equivalent to 600 Ω input resistance, at 20 mADC)
Max. supply power 1 W*2 (Imax: 100 mADC, Vmax: 28 VDC)
Supply air pressure 0.3 to 0.7 MPa
Sensitivity Within ±0.2% F.S.*3
Within ±1% F.S. (Noise interference-free environment)
Linearity*3
Within ±8% F.S. (For "-Q"/use in an environment with noise interference)
Hysteresis Within 0.5% F.S.*3
Repeatability Within ±0.5% F.S.*3
Temperature coefficient Within 0.05% F.S./°C*3
Max. output flow 200 L/min (ANR) or more (SUP = 0.4 MPa)*4
Air consumption Within 11 L/min (ANR) (SUP = 0.4 MPa)*4
Ambient and fluid temperatures −20°C to 80°C (Non-explosion proof)*5, *6
Enclosure JIS F 8007 IP65 (Compliant with IEC 60529)
Air connection port*7 1/4 (Rc, NPT, G) female thread
Electrical connection port*7 1/2 (G, NPT) female thread, M20 x 1.5 female thread
Body/Cover: Aluminum diecast (Coating: Baking finish with epoxy resin)
Material
Thread: Stainless steel
Weight Approx. 2.6 kg
*1 A 1/2 split range can be selected using the split range setting (Parameter code: 300).
*2 <Example> If an input current of 80 mADC is input by mistake, damage will not occur as long as the input power supply voltage is below 12.5 VDC.
Max. supply power = 80 mADC x 12.5 V = 1 W
*3 The linearity value was confirmed with no load using an SMC inspection device (the device with a built-in sensor shown in the table below).
The positioner cannot be used independently; it is meant for use as a part of a loop which includes actuating equipment such as valves, actuators,
distributed control systems, etc. Therefore, the values in the table may vary depending on the loop conditions.
The temperature coefficient of the external sensor is not included in the temperature coefficient.
The linearity value of ±8% F.S. or less is based on measurement during EMC-testing under certain electrical noise conditions.
When using in an environment where noise interference is present, we recommend the "-Q" option, not the CE/UKCA-compliant option "Nil."
*4 (ANR) indicates JIS B 0120 standard air.
*5 The LCD display may be difficult to see at low temperatures, but this does not affect positioner operation.
*6 Be aware that temperature fluctuations may affect the voltage between terminals.
*7 The connection port type can be selected during model selection.
External Sensor Specifications (Reference)
Linearity ±0.05% F.S. or less
Resolution 0.01% F.S. or less
Repeatability ±0.01% F.S. or less
Output signal 4 ±1 to 20 ±1 mADC
* Be sure to ground the product to prevent malfunction caused by noise or damage caused by static electricity.
B 145-1
Made to Order IP8m Series
Dimensions [mm]
IP8101-032-W-m-X419-m
192
40 110 23.5
OUT2. 1/4 (Rc, NPT, G)
110
46
65
121
50
4 x M8 x 1.25 depth 12
Female thread for rear mounting
2 x M8 x 1.25 depth 12
Female thread for side mounting
View A
198
OUT1. 1/4 (Rc, NPT, G)
23.5 43
38
9
11
IP
39
39
IW
109
147
122
A
1301
AW
14
28
23 197
IL1
2 x 1/2 (G, NPT), M20 x 1.5
Electrical connection port IL2
SUP. 1/4 (Rc, NPT, G)
IT
CP
IS
VFN
IN-
T
145-2 A
Technical data
Explosion proof
1. TIIS explosion-proof construction • Barrier
The electro-pneumatic positioner IP8000/8100 be- Connect the barrier as shown in the diagram below. More-
comes explosion proof, as certified by TIIS, according over, the user must select a barrier that is suitable for each
to the model selected. The explosion-proof grade has function, based on the ATEX intrinsically safe explosion-
the following approval: Exd 2BT5. proof parameters (current circuit). For IP8001/8101 type
Take extra care when handling the positioner as explo- smart positioners, use a linear resistant type barrier that is
sion-proof equipment based on the explosion-proof parameters.
To use as Exd2BT5 Barrier connection diagram
A) Pressure-proof packing
Dangerous location Safe locations
As shown below in the chart, use "Cable gland" (Option).
B) Metal piping Controller
Attach the sealant fitting bracket near the cable port.
(For details, refer to "The guideline on electric equipment explosion
proof" published by the Technology Institution of Industrial Safety). Positioner, Barrier Input current
Actuator Optional output current
Moreover, at SMC, the barriers listed in the chart below are used
to check operations. To purchase, please contact PEPPER +
Lock screw FUCHS Inc. (Germany).
(Hexagon 1.5)
Recommended barriers
Manu- Applicable model
Model Note
facturer IP8m00-X14 52-IP8m01
For input signal
(non HART transmission)
KFD2-CD-Ex1.32 —
Packing For input signal KFD2-SCD-Ex1.LK
(for HART transmission) KCD2-SCD-Ex1 — —
PEPPERL
For analog output + KFD2-STC4-Ex1 — —
FUCHS Transistor
Cable (Germany) KFD2-SOT2-Ex2 Output passive type —
For alarm output Transistor
KFD2-ST2-Ex2
Output passive type —
Connector unit with pressure-proof packing
KFD2-SR2-Ex2.W Relay output —
Cable gland with pressure proof packing (Option)
Description Unit product no. Applicable outside diameter
Connector unit with P368010-32 ø7.0 to ø10.0
HART transmission
pressure proof packing P368010-33 ø10.1 to ø12.0 With smart positioners
IP8001/8101, the user can op-
2. ATEX Intrinsically safe explosion-proof construction erate the positioner using but-
Pneumatic positioners IP8000/8100 and IP8001/8101 Smart tons and change parameter
Positioners are ATEX compliant, intrinsically safe and explo- settings by viewing the LCD
sion proof, as certified by DEKRA, the accreditation body for display (shown the right). Fur-
explosion-proof products. Take extra care when handling thermore, depending on the
these explosion-proof products. model selected, the same but-
ton operation and parameter
In regards to explosion-proof grades,
settings, and monitoring is Button LCD
The Pneumatic Positioner IP8m00 meets 22G Ex h ib2CT5/T6
possible from a remote loca-
Gb, and
tion via HART transmission.
The Smart Positioner IP8m01 meets the 21G Ex h ia 2CT4/T5/T6 Ga.
The table below lists an example of applications that are compat-
Check the positioner's specifications and explosion-proof
ible with smart positioner IP8001/8101. Application selection
grades and use in the most optimal environment.
must be made by the user. Please contact Emerson Process
• Wiring
Management for further details.
When using the positioner as an intrinsically safe explosion-
proof product, always set up a barrier in a safe environment, HART transmission compatible application
and perform each positioner's wiring through the barrier. Si- Product name Note) Manufacturer
multaneously, use the provided cable gland (M20 x 1.5) as AMS™ Suite : Intelligent Device Manager ® Emerson Process
the extension for the lead wire. If a connecting port other than 375/475 Field Communicator Management (US)
M20 x 1.5 is selected, the cable gland will not be provided, so Note) AMS™ Suite: Intelligent Device Manager® is a registered trademark of Emer-
son Electric Co.
use a cable gland with the same or greater explosion-proof
grades than this positioner.
B 146
IP8 m Series
Electro-Pneumatic Positioner/Smart Positioner
Specific Product Precautions 1
Be sure to read this before handling the products.
Warning Caution
1. Do not operate the positioner outside the 1. Assemble, operate and maintain the posi-
specified range as this may cause problems. tioners after reading the operation manual
(Refer to the specifications.) thoroughly and understanding the content.
2. Design the system to include a safety circuit
to avoid the risk of danger should the posi- Handling
tioner suffer failure.
3. Be sure that exterior lead-in wiring to the ter- Caution
minal box is based on the guidelines for ex-
1. Avoid excessive vibration or impact to the
plosion-protection of manufactory electric
positioner body and any excessive force to
equipment when being used as a flame
the armature, as these actions may cause
proof, explosion proof construction.
damage to the product. Handle carefully
4. Do not remove terminal cover in a hazard- while transporting and operating.
ous location while the power is on.
2. If being used in a place where vibration oc-
5. Covers for the terminal and body should be curs, using a binding band is recommended to
in place while operating. prevent broken wires because of the vibration.
6. When using as an intrinsically safe explo- 3. When exposed to possible moisture inva-
sion-proof product, do not wire in a hazard- sion, please take the necessary measures. IP
ous location while the power is on. For example, if the positioner is left on-site
for long periods, a plug should be put in the IW
Caution piping port and a body cover unit fitted to
avoid water penetration. 1301
1. Do not touch the actuator or valve's oscillat- Take measures to avoid dew condensation inside the position-
ing section when supply pressure has been er if exposed to high temperature and humidity. Take enough AW
added, as this is dangerous. measures against condensation especially when packing for
export. IL1
2. Make sure fingers do not get caught when
mounting and aligning the cam. 4. Keep magnetic field off the positioner, as
this affects its characteristics. IL2
Cut off the pressure supply and always release the compressed
air inside the positioner and actuator before performing this work.
IT
3. Always use with the body cover unit mounted. Air Supply
Moreover, the positioner may not meet degrees of protection CP
IP65 depending on the body cover mounting conditions. In
order to meet degrees of protection IP65, tighten threads Caution
using the proper tightening torques (2.8 to 3.0 N·m). IS
1. As the positioner contains extra-fine orifices
4. Always flush the pipe's insides before piping such as restrictor and nozzle, if drain or dust is VFN
to ensure foreign objects such as machining present in the supply pressure line, malfunc-
chips do not enter the positioner. tion (*1) may result. In addition to an air filter IN-
T
5. The actuator opening may become unstable (SMC Series AF), it is recommended to use a
when using the booster relay. mist separator (SMC Series AM, AFM) and a
6. Always use a ground connection to prevent micro mist separator (SMC Series AMD, AFD).
noise from the input current and to prevent Also, refer to “SMC Air Preparation System”
damage because of static electricity. for air quality.
7. Use the pressure reading on the supplied 2. Never use a lubricator, as this can cause a
pressure gauge as an indication. malfunction (*1).
8. The supplied pressure gauge's needle will 3. Do not use compressed air containing
malfunction if the pressure supply to the in- chemicals, organic solvents, salinity or cor-
ternal mechanism or positioner freezes. rosive gases, as this may cause malfunction.
Ensure that the pressure gauge's internal parts do not freeze 4. When operating below the freezing point,
if using the pressure gauge in an operating environment with protect the positioner from freezing.
an ambient temperature of less than 0°C.
*1 If the restrictor is clogged, output from the OUT1 port of the
9. This positioner performs the fixed position control. positioner may occur continuously or hunching and overshoot
Avoid turning ON or OFF the input signal highly frequently. may occur.
147
IP8 m Series
ElectroPneumatic Positioner/Smart Positioner
Specific Product Precautions 2
Be sure to read this before handling the products.
Caution Caution
1. Do not operate in locations with an atmo 4. When performing inspections, demounting
sphere of corrosive gases, chemicals, sea the positioner, or replacing the elements
water, or where these substances will ad with the positioner still in its mounted posi
here to the regulator. tion, first, stop the compressed air, then ex
2. Do not operate out of the indicated opera haust the residual pressure before undertak
tion temperature range as this may cause ing operation.
damage to electronic parts and seal materi 5. Should the restrictor become clogged with
als to deteriorate. carbon particles, etc., demount automatic/
3. Do not operate in locations where excessive manual changeover screw (with builtin re
vibration or impact occurs. strictor) and clean it using a ø0.2 wire.
Stop the compressed air and remove the screw to switch the
4. If the body cover is being installed in a place pilot valve off before replacing the restrictor.
where the body cover is exposed to direct
6. Apply just a small amount of grease set by
sunlight, the use of a standard body cover
SMC to the sliding parts (Oring and exhaust
without the LCD window is recommended.
valve) when disassembling a pilot valve unit.
Replacing the valve unit every three years is recommended.
Maintenance 7. Check for air leakage from pipes that pass
compressed air and connecting parts.
Warning Air leakage from air piping results in reduced operational perfor
mance and a decline of characteristics, etc.
1. After installation, repair or disassembly, It is structurally necessary for air to be released from the bleed
connect compressed air and conduct tests er, it is not abnormal as long as the air consumption is within
to confirm appropriate function and leakage. the specified range.
Do not use the positioner when noise from the bleeder sounds
louder compared with the initial state, or when it does not op
erate normally. If these occur, check immediately if assembled
and mounted correctly.
Never modify electrical construction to maintain explosion
proof construction.
Caution
1. Confirm whether the compressed air is clean.
Dust, oil, or moisture mixed within the equipment may result in
malfunction and positioner problems. Perform periodic inspec
tion of the air preparation equipment to ensure clean air is al
ways supplied.
2. Improper handling of compressed air is dan
gerous. Not only observing the product
specifications, but also replacement of ele
ments and other maintenance activities
should be conducted by personnel having
sufficient knowledge and experience per
taining to instrumentation equipment.
3. Perform annual inspections of the positioner.
Replace badly damaged seals and units such as diaphragm
and Oring during the inspection.
When used in tough environmental and/or service conditions
such as seaside locations, replacements should be under
taken more frequently.
148