1/9/24, 4:50 PM Creating Template for Pipe Lateral Stub In – The Piping Engineering World

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Creating Template for Pipe

Lateral Stub In
This page explains creation of a pipe cutting template (cut back for branch pipe
and hole template for header pipe). For explanation, we will consider header pipe
of size 10″ Sch 40 and branch of size 6 “. Lets consider angle of lateral to be 45
degrees.

Creating Template for Lateral Stub In

For stub in type branch, we have to consider ID of header and OD or branch.

So the input data is as follows:

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1/9/24, 4:50 PM Creating Template for Pipe Lateral Stub In – The Piping Engineering World

1. Header pipe ID : 273 mm – (2 *9.27mm) = 255.46 i.e. 255 mm approx.

Astral Pipes - Agriculture
2. Branch Pipes
Pipe OD : 168.3 mm i.e. &
168 mm approx.
Fittings OPEN

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Step 1
First draw a box of length more than 3 times header dia and height of exactly OD
of header pipe. Here we have a box of length 1000 mm and height 255 mm (OD of
header). Also draw horizontal and vertical center lines for header pipe.

Lateral Stub In Template Calculation Step 1

Step 2
Next draw two half circles of Branch OD diameter (168 mm) on left side and
Header ID diameter (255 mm) on right side as shown in blue color. Centers of
these circles shall be on left and right edges of header pipe respectively.

Lateral Stub In Template Calculation Step 2

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Step 3
Divide Left half circle of Branch OD into 8 parts of 22.5 degree each as shown
below. Number them as shown in figure.

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Lateral Stub In Template Calculation Step 3

Step 4
Draw quarter circle with radius of Branch OD at the top aligned with right edge of
header pipe as shown in magenta color. Divide this circle in 4 equal parts of 22.5
degrees. Number them as shown.

Lateral Stub In Template Calculation

Step 4

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Step 5
Draw one line of length equal to OD of branch pipe (168 mm) near middle of
header pipe and starting from top edge (as shown by magenta color below) at
branch angle (45 Degree in this case). Draw half circle of branch OD radius and
divide it into 8 equal parts of 22.5 degree each. Number them as shown below.

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1/9/24, 4:50 PM Creating Template for Pipe Lateral Stub In – The Piping Engineering World

Lateral Stub In Template Calculation Step 5

Step 6
Draw vertical lines from points 1 to 4 and intersect with them with half circle of
header OD as shown below, on right edge of pipe header. Mark intersections as
A,B,C,D as shown below with red dots.

Lateral Stub In Template Calculation Step 6

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Step 7
Draw extension lines at 45 degree (Branch Angle) as shown towards the middle of
header.

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Lateral Stub In Template Calculation Step 7

Step 8
Draw horizontal lines from intersection points A,B,C and D towards left side as
shown. Mark intersection of these lines with lines drawn in step 7 above. Mark
same number lines as intersections with red dot. Connect these lines with a curve
to get branch pipe cut back profile. Connect A to 1, B to 2 (two dots), C to 3 (two
dots), D to 4 (two dots) and top line to 5 (two dots).

Lateral Stub In Template Calculation Step 8

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Step 9
Mark horizontal lines from left edge branch OD half circle division points towards
right direction as shown, then mark vertical lines from intersection points marked
in above step 8, mark intersections of same number lines and draw a curve as
shown with thick green line below. This curve is a template for hole to be cut in
header pipe.

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1/9/24, 4:50 PM Creating Template for Pipe Lateral Stub In – The Piping Engineering World

Lateral Stub In Template Calculation Step 9

Step 10
Calculate outside circumference of branch pipe with the formula Pi * OD i.e. 3.141
* 168 = 528 mm. Draw a horizontal line of this length. Divide this line into 16
equal parts as we have divided header and branch pipes into 16 equal parts of
22.5 degree each. (Length of each part = 528/16 = 33 mm) Number these divisions
as shown below. Then draw vertical lines of length equal to distance between
marked points 1 to 5 and intersection points marked in step 8. These distances are
marked as thick black lines in figure below. Thus we get cut back profile for branch
pipe.

Lateral Stub In Template Calculation Step 11

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Lateral Stub In Template Calculation Step 10

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