DOCUMENT NO.

: BE/Q-SSA-MS-RTR0000
REVISION NO. : 00
METHOD STATEMENT SATORP W.O NO. : NA
SATORP IREP. NO. : NA

Repair For 14"-FWA-6910050003 Underground Line Unit-651

1.1.1
Revision History and Highlights
Revision Description of Change Date Article No.

00 Initial Release 21-Nov-23 NA

Prepared by: Reviewed by: Concurred by: Approved by:

Jehu Philip / MD Cruz HC. Ramiro / MDA Batacan Mohamed Hafez

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 DOCUMENT NO. : BE/Q-SSA-MS-RTR0000
REVISION NO. : 00
METHOD STATEMENT SATORP W.O NO. : NA
SATORP IREP. NO. : NA

Repair For 14"-FWA-6910050003 Underground Line Unit-651

Inspection Engineer QAQC Engineer/ Static Lead QAQC/Reliability Head SATORP

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 DOCUMENT NO. : BE/Q-SSA-MS-RTR0000
REVISION NO. : 00
METHOD STATEMENT SATORP W.O NO. : NA
SATORP IREP. NO. : NA

Repair For 14"-FWA-6910050003 Underground Line Unit-651

TABLE OF CONTENTS

Section No. Description Page(s)

1.0 Purpose and Scope 3

2.0 Applicable Documents 3

3.0 General Requirements 3-5

4.0 Attachment(s) 6

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 DOCUMENT NO. : BE/Q-SSA-MS-RTR0000
REVISION NO. : 00
METHOD STATEMENT SATORP W.O NO. : NA
SATORP IREP. NO. : NA

Repair For 14"-FWA-6910050003 Underground Line Unit-651

1. PURPOSE AND SCOPE

The purpose of these procedures is to ensure that repair for 14"-RTR Joint leak. Is carried out safely and
Quality, in compliance with SATORP minimum requirements.
This procedure covers Joint leak repair, RTR Line inspection, and testing. Restoration and forwarding to
operations department. All tests are performed to ensure the safety, reliability, and leak tightness of each
system.

2. APPLICABLE DOCUMENTS

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 DOCUMENT NO. : BE/Q-SSA-MS-RTR0000
REVISION NO. : 00
METHOD STATEMENT SATORP W.O NO. : NA
SATORP IREP. NO. : NA

Repair For 14"-FWA-6910050003 Underground Line Unit-651

2.1. PROJECT SPECIFICATIONS (CURRENT VERSION)

 JERES-A-004 General Requirements for Pressure Testing
 JERES-L-105 Piping Material Specification
 JERES-L-610 Non Metallic Piping and Equipment
 JERMS-S-070 Installation of Utility Piping System
 JERMS-L-1034 RTR (Fiberglass) Pressure Pipe and Fittings
 3-MMEC-012 Repairing Procedure-Reinforced Thermosetting Resin (Fiber)
 MSS Manufacturers Specification and Standards (including Recipe)
 JSA Job Safety Analysis for General Repair
 2-SAFE-024 Work Permit Procedure
3. GENERAL REQUIREMENTS
3.1. DOCUMENTATION REQUIREMENTS
3.1.1 SATORP Maintenance Group shall prepare the relevant drawing, PID, notification, and
work order number before proceeding with the CM works.
3.1.2 Ensures Work Permit system and applicable Job Safety Analysis (JSA) had been
implemented.
3.1.3 GMS2 Inspection team shall prepare the corresponding Method Statement and shall be
submitted to M and R for review and approval.
Note 1: If a GMS2 subcontractor(s) performs the activity, they shall provide their
methodology (ies), staff qualifications, and equipment calibration certifications for
evaluation and approval.
3.1.4 Corrective maintenance activities and testing shall commence after the Method Statement
(MS) is approved.
Note1: The approved MS shall be distributed as repair recommendations to the GMS2 Area
In-charge and Support groups.
3.1.5 Once the Method Statement (MS) is approved, the corrective maintenance activities and
testing shall commence.

3.2. PREPARATION ON MAINTENANCE

3.1.6 Check the real condition for additional evaluation prior to CM work and shall follow the
safety rules to avoid mishaps.
3.1.7 Proper measures (specific clothes, tools, equipment, etc.) shall be taken to safeguard
personnel from injury before, during, and after the repair.
3.1.8 Ensure that the maintenance staff shall be completely informed of all potential hazards
throughout the whole activity, with a matching action plan in place in the event of an
unexpected incident.
3.1.9 Ensure that the executor fully understands the repair approach under the supervision of
their foreman or supervisor.

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METHOD STATEMENT SATORP W.O NO. : NA
SATORP IREP. NO. : NA

Repair For 14"-FWA-6910050003 Underground Line Unit-651

3.1.10 Provide a safe and functional scaffold with sufficient or adequate access.
3.1.11 Ensure that the systems shall be separated, blinded, and marked appropriately. Follow
the authorized isolation plan/test limit supplied by SATORP Operations and Maintenance,
which shows the pressure testing test limit.
3.1.12 Before beginning repair work, Operations shall properly isolate the line.
3.1.13 Continuous monitoring and inspection are required while executing job operations.
3.3. SEQUENCE OF THE REPAIR ACTIVITY
3.1.14 Ensures that the Sec. 3.1 and 3.2 of this procedure was implemented.
3.1.15 The repair activity will be carried out by competent personnel.
3.1.16 Ensures that the excavated area is safe for working, convenient, workable for adhesive
bonding activity and cannot be affected the quality after the repair.
3.1.17 QAQC shall inspects the damage existing line.
3.1.18 QAQC shall inspect the leak portion of existing line. When the defects were located;
measure the repair section to be marked (Refer to figure-1)
3.1.19 Cut and remove carefully the damage RTR pipe with the existing adhesive inside the
Elbow.
3.1.20 After grinding, clean and remove Dirt and chips with clean rags and made free of
dust and coated with adhesive.
3.1.21 Assemble the pipe, tee and flange to be inserted in the damage line.
3.1.22 Before applying for the adhesive & lamination, make sure that the pipe line is completely
dry and leakage cannot make contact with the part to be laminated.
3.1.23 Mixed Easy-Fit adhesive and applied the prepared surface preparation of leak portion &
use only the required Recipe.
3.1.24 Once adhesive is cured, apply bonding lamination & use only the required Recipe.
3.1.25 Including the existing joint for additional reinforced lamination.
3.1.26 Make sure curing was properly done at ambient temperature.
3.1.27 During the curing, the joint shall not be moved, vibrated or otherwise disturbed.
3.1.28 Once repair on the line is completed, to proceed for service test.
3.1.29 Conduct a 24 hours Service Test into repaired system when it was fully cured & has
cooled down.
3.1.30 During backfilling, ensure that the backfill materials Well be free from foreign debris
(e.g. stone/pebbles) that could damage the RTR pipe.
Note: For backfill materials: clean sand up to 1m height above top of the pipe and then
select filling materials as per JERES-A-114. (Scope of civil contractor)

FIGURE-2 RTR Material Requirements for Repair:

1. Easy-Fit Adhesive kits A/B.

2. GRE Epoxy Resin with IPD Hardener

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Repair For 14"-FWA-6910050003 Underground Line Unit-651

3. GRE Fiberglass Woven Roving (270/5) (360/10)

4. ATTACHMENT(S)
4.1. Attachment-A – RTR Recipe

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 DOCUMENT NO. : BE/Q-SSA-MS-RTR0000
REVISION NO. : 00
METHOD STATEMENT SATORP W.O NO. : NA
SATORP IREP. NO. : NA

Repair For 14"-FWA-6910050003 Underground Line Unit-651

ATTACHMENT – A

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