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International Journal of Mineral Processing 169 (2017) 35–46

Contents lists available at ScienceDirect

International Journal of Mineral Processing

journal homepage: www.elsevier.com/locate/ijminpro

A comparative study of gold refractoriness by the application of


QEMSCAN and diagnostic leach process
Amir Mohammad Nazari a, Ahmad Ghahreman a,⁎, Stacy Bell b
a
Robert M. Buchan Department of Mining, Queen's University, 25 Union Street, Kingston, Ontario K7L 3N6, Canada
b
Kingston Process Metallurgy, 759 Progress Avenue, Kingston, Ontario K7M 6N6, Canada

a r t i c l e i n f o a b s t r a c t

Article history: Quantitative evaluation of minerals by scanning electron microscopy (QEMSCAN) and diagnostic leaching (DL)
Received 13 October 2016 are the two main methods to evaluate the gold refractoriness nature. Limited availability of QEMSCAN or its
Received in revised form 28 September 2017 cost sometimes can be the drive to use DL method, or vice versa.
Accepted 12 October 2017
We present the results of a comparative study that investigates and compares the origin of the refractoriness of
Available online 14 October 2017
two different gold samples with QEMSCAN and DL. As a baseline, the gold recovery values of samples 1 and 2 via
Keywords:
the standard cyanidation process over a leaching period of 24 h were 74% and 54%, respectively. Based on the DL
Refractory gold tests, the refractoriness of samples 1 and 2 was mostly related to the fine dissemination and association of the
Cyanidation electrum (Au-Ag alloy) and gold telluride with the sulfide minerals, particularly pyrite. The QEMSCAN analysis
Diagnostic leaching provided more details about the gold deportment in the two samples. The QEMSCAN results showed that the
QEMSCAN gold in the two samples was mostly present as electrum and gold-telluride. In sample 1, about 89% of the gold
Roasting occurred in the form of electrum with a 63% Au and 36% Ag composition. The main gold form in sample 2 was
Atmospheric oxidation gold-telluride (81%). Energy dispersive X-ray spectroscopy (EDS) results demonstrated that the gold telluride
phase was in the form of calaverite (AuTe2) in both samples. The QEMSCAN results suggested that 77% of gold
in sample 1 and 88% of gold in sample 2 were liberated or locked in the sulfide minerals, and the balance was
the solid solution gold. Based on the QEMSCAN study, the total liberated gold and the gold locked in the sulfide
minerals are expected to be amenable to cyanide leaching after a complete sulfide oxidation process, i.e. pretreat-
ment. DL tests, however, suggested that 91% of the gold in sample 1 and 87% of the gold in sample 2 were leach-
able after the oxidation of sulfides in the two samples.
Lastly, the two samples were pretreated by (1) roasting, and (2) atmospheric oxidation to oxidize sulfide min-
erals and render the samples more amenable to cyanide leaching. The gold recoveries of the roasting calcines
by cyanidation were 93% and 76% for samples 1 and 2, respectively. The cyanidation of the atmospheric oxidation
residues provided a greater gold recovery for both sample 1 (96%) and sample 2 (85%). Gold recovery for sample
1 was underestimated by QEMSCAN, however the gold recovery values were estimated well by DL.
© 2017 Elsevier B.V. All rights reserved.

1. Introduction Generally, the refractoriness of gold ores could result from the following
(Janse van Rensburg and Bazhko, 2015; Marsden and House, 2009):
Gold cyanidation is a leading industrial gold leaching method due to
its relatively low cost and high selectivity for gold and silver over other (i) Physical encapsulation: gold is surrounded by reactive gangue
metals (Marsden and House, 2009). One of the major challenges associ- minerals and frequently sulfides, which is not liberated even
ated with gold extraction is the refractory and complex nature of the after fine grinding.
gold ores, due to a significant decrease in the availability of free milling (ii) Chemical interference: gold occurs with the minerals that con-
ores. The ore is termed refractory if the gold recovery is less than 80% sume high dosages of oxygen, cyanide and lime, for example,
through cyanidation (Marsden and House, 2009; Zhou et al., 2004). pyrrhotite, marcasite, enargite and arsenopyrite.
(iii) Preg-robbing: gold occurs with organic carbon and carbonaceous
matter, which adsorb the leached gold during the cyanidation
⁎ Corresponding author.
process.
E-mail addresses: amir.nazari0828@gmail.com (A.M. Nazari), ahmad.g@queensu.ca (iv) Leach kinetics: gold is associated with the minerals leading to a
(A. Ghahreman). very slow gold leaching kinetics, for example maldonite.

https://doi.org/10.1016/j.minpro.2017.10.007
0301-7516/© 2017 Elsevier B.V. All rights reserved.
36 A.M. Nazari et al. / International Journal of Mineral Processing 169 (2017) 35–46

To successfully process the refractory gold ores, an oxidative pre- Quantitative evaluation of minerals by scanning electron microscopy
treatment process often is required to oxidize the refractory minerals, (QEMSCAN) is an alternative or sometimes a complementary technique
thus rendering the gold amenable to cyanide leaching. A comprehensive to investigate the gold deportment in gold ores, and understand the
mineralogical characterization of the different mineral phases in the sources of gold refractoriness (Chryssoulis and McMullen, 2005). Limit-
gold ore and gold department is often required prior to the selection ed availability of QEMSCAN or its cost sometimes can be the drive to use
of an economically viable and efficient pre-oxidation process for the re- DL method, or vice versa.
fractory gold ores (Lorenzen and Van Deventer, 1993). Partial oxidation, This study aims to investigate the refractory characterization of two
also known as preaeration, is carried out to oxidize and/or passivate cy- gold-containing samples using QEMSCAN and DL. The findings obtained
anide consuming minerals such as pyrrhotite leading to a lower con- from the DL tests were compared to those of the mineralogical results
sumption of oxygen and cyanide (Jara and Bustos, 1992). However, a obtained from the QEMSCAN study. In addition, the two samples were
virtually complete oxidation is frequently conducted via roasting, pres- pretreated by roasting process and atmospheric pre-oxidation process
sure oxidation (POX) or bio-oxidation for the sulfides such as pyrite and followed by conventional cyanidation to further analyze the reliability
arsenopyrite (Iglesias and Carranza, 1994). of the refractoriness analysis by QEMSCAN and DL.
Anglo American Research Laboratories were the first to propose the
diagnostic leaching (DL) process in 1980 (Lorenzen, 1995). DL is an an- 2. Materials and methods
alytical method in gold metallurgy to assess the refractoriness of a gold
ore and the gold deportment. The free gold, gold-bearing minerals, and 2.1. Materials
encapsulated gold in different minerals, such as pyrite, are liberated
using a series of sequential leaching steps as shown in Table 1. The DL 10 kg of pyrite ore (sample 1) and a pyrite concentrate (sample
process initially attacks the least stable mineral to liberate gold, and fur- 2) from two unknown mines were used in this study. Sample 1, contain-
ther proceeds to dissolve the more stable minerals (Henley et al., 2001; ing coarse particles, was crushed and ground to reduce the particle size,
Lorenzen and Van Deventer, 1993). In addition, the gold recovery after 80% passing 80 μm, using a laboratory rod mill while sample 2 was re-
each stage of DL could be verified by the findings obtained from micro- ceived as a finer material at 80% passing 40 μm. Both samples were
scopic technique. Nevertheless, the invisible gold which is in the form of then riffled to obtain smaller representative sub-samples. Chemical
colloid or solid solution, is not detected by means of microscopic analysis of samples 1 and 2 are given in Table 2. All of the sulfur in the
methods (Goodall et al., 2005; Kojonen and Johanson, 1999). Solid solu- two samples was present as sulfides.
tion gold is defined as the gold which is atomically dispersed in the crys- Hydrochloric acid (36%, VWR, Canada), sulfuric acid (98%,
tal structure of sulfide minerals such as pyrite and arsenopyrite (Goodall Anachemia, Canada), nitric acid (67%, Anachemia, Canada), hydrofluoric
et al., 2005). The colloidal gold refers to a discrete submicron gold inclu- acid (70%, Anachemia, Canada) and iron chloride (III) (Sigma-Aldrich,
sions in sulfide minerals, which is invisible by optical and or conven- Canada) were used to carry out the DL. Sodium cyanide was supplied
tional scanning electron microscopy (SEM) (Adams, 2016). Hence, DL from Anachemia (Canada). All solutions were made using reverse os-
is a useful method and complementary to the microscopic techniques mosis purified water (pH of 5.5 at 25 °C). The solution pH in cyanidation
to determine the occurrence and distribution of gold in different ores. tests was adjusted using 100 g/L of lime slurry (Fisher Scientific,
DL was performed by Teague et al. (1998) to investigate the gold disper- Canada). 0.01 M silver nitrate (Acros Organics, Canada) was utilized to
sion in host phases of different flotation concentrates. They reported measure the concentration of free cyanide present in the solution at var-
that gold was mainly encapsulated by pyrrhotite and pyrite (Teague ious time intervals. Sodium hydroxide (Fisher Scientific, Canada) was
et al., 1998). Celep et al. (2009) used DL coupled with the mineralogical used to prepare the sodium cyanide wash solution.
studies to examine the refractoriness of gold/silver-bearing Akoluk ore
(Celep et al., 2009). Saba et al. (2011) conducted DL for a gold/silver 2.2. Experimental set-up
bearing sulfide ore. They reported that the highest gold recovery was
attained through the ferric chloride treatment stage in DL, as most of 2.2.1. Cyanide bottle roll test
the gold minerals were locked in tetrahedrite (Saba et al., 2011). Celep First cyanidation test was conducted to determine the amount of
and Serbest (2015) suggested a new DL process where an alkaline treat- gold leached into the cyanide solution and also the refractory nature
ment step (potassium hydroxide treatment) is implemented before the of the two test samples. It is worth mentioning that all cyanidation pro-
acid treatment stages in order to characterize the refractory nature of an cedures for samples 1 and 2 were similar, unless otherwise stated. 400 g
iron oxy/hydroxide ore containing gold/silver. of sample was mixed in 500 g of water using a Cole Parmer lab stirrer at
a speed of 600 rpm while lime slurry was added to adjust the solution
pH at 11.5. It is noted that water was added to below the desired
amount (800 g) to ensure that the lime addition would not lower the
Table 1 pulp density (33%). The natural pH of samples 1 and 2 after the water
Selective pretreatment leach stages and the minerals attacked (Lorenzen, 1995)
addition was 7.2 and 4.5, respectively. Once the solution pH was stabi-
(Reproduced with Permission).
lized at 11.5, then the slurry was transferred to a 4 L Nalgene roll bottle
Reagent Minerals are likely to be destroyed with a narrow mouth. Thereafter, the required amount of water was
NaCN washes Precipitated gold added to the slurry to achieve 800 g of water. Sodium cyanide was
NaCN Free gold added to the slurry and the bottle was placed on a bottle roller at a ro-
Na2CO3 Gypsum and arsenate tation speed of 50 rpm for 24 h. Table 3 illustrates the experimental con-
HCl Calcite, dolomite, galena, pyrrhotite, goethite, calcium
carbonate
ditions for the gold cyanidation tests in which the concentration of free
HCl/SnCl2 Hematite, calcine and ferrite cyanide was retained above 0.5 g/L. 10 mL samples were used to
H2SO4 Cu-Zn sulfides, labile pyrite, uraninite, sphalerite
FeCl3 Sphalerite, galena, labile sulfides, tetrahedrite, sulfide Table 2
concentrates Chemical assays of samples 1 and 2.
HNO3 Pyrite, marcasite and arsenopyrite
Oxalic acid Oxide coating silicate Sample Au Ag As Ca Cd Cu Fe Hg K Li Na
washes
ppm ppm ppm % ppm ppm % ppm % ppm %
HF Silicate
Acetonitrile Gold adsorbed on organic carbon, Kerogen, coal 1 11.8 13.7 497 0.85 5.6 107 3.44 1 2.17 37 0.04
elution 2 1.8 3.3 294 0.39 0.6 853 20.1 1 2.50 9 0.92
A.M. Nazari et al. / International Journal of Mineral Processing 169 (2017) 35–46 37

Table 3 atmospheric pressure. The samples were finely ground using Isa Mill
Experimental parameters for cyanide leaching tests. M-V (Netzsch, Gemany) where 80% of particles had a smaller diameter
Parameters Amount than 13 μm and 17 μm in samples 1 and 2, respectively. The atmospheric
Weight of sample (g) 400
oxidation process was conducted at 90 °C in a 2 L glass reactor which
Particle size distribution (P80) Sample 1: 80 μm was equipped with an overhead stirrer operating at 800 rpm for 48 h.
Sample 2: 40 μm An automated control system was employed in order to control the so-
L:S weight ratio 2:1 lution pH at 5–5.5 using lime slurry. Oxygen gas was bubbled at 1 L/min
Pulp density % 33%
through the solution using a stainless steel sparger. The S:L ratio was set
pH (lime) 11.5
Weight of NaCN added to the solution (g) 10 kg/t of sample at 1:3. Filtration and sample preparation steps after the test were the
Leaching time (h) 24 same as those stated in Section 2.2.1.
Temperature (°C) 20 ± 3
2.2.4. Roasting process
Samples 1 and 2 were roasted using a rotary kiln where the temper-
measure the concentration of the free cyanide and gold. The samples
ature ranged from 570 to 610 °C. As shown in Fig. 1, different composi-
were centrifuged (Clinical 200, VWR) (10 min, 5000 rpm) and filtered
tions of oxygen-containing gases, based on the sulfur dioxide gas
(Filter Paper No. 43, Fisher Scientific, Canada) to remove the insoluble
readings from the discharge gas of the kiln, were used to ensure that
particles from the solution. After 24 h, the slurry was pressure filtered
the roasting process was performed at a slow rate. A greater amount
using a filter paper No. 50 (Fisher Scientific, Canada) at a pressure of
of oxygen (260 L) was injected through the roaster for sample 2 com-
10 psi. The filter cake was then mixed with cyanide wash solution in
pared to that of sample 1 (30L) due to the presence of a higher sulfide
the bottle for 2 h to dissolve any gold precipitates on the surface of
concentration in sample 2. Both the atmospheric oxidation and roasting
the residues at a S:L weight ratio of 1:2 where the concentration of cy-
experiments were carried out at Kingston Process Metallurgy Inc.
anide and sodium hydroxide were 0.01 g/L and 0.1 g/L, respectively.
The slurry was pressure filtered and then washed two times with
2.3. Chemical and mineralogical analysis
500 mL of water to eliminate the remaining cyanide on the residue. Fi-
nally, the washed filter cake was dried at 45 °C for 24 h in an oven. The
The neutral, oxidizing and reducing properties of samples 1 and 2
dried filter cake was then lightly milled with a rolling pin and homoge-
were quantified prior to fire assay analysis. Neutral ore/concentrate
nized. Triplicate fire assay samples were prepared using a micro riffler.
such as siliceous, oxide and carbonate ores exhibits no reducing or oxi-
The cyanidation tests were carried out at Kingston Process Metallurgy
dizing power. The term “reducing power” of the ore/concentrate is re-
Inc. and in the Mining Department at Queen's University.
ferred to the amount of lead which 1 g of the ore/concentrate would
generate once fused with a predetermined amount of litharge
2.2.2. DL process (Eq. (1)). In other words, reducing ore/concentrate such as sulfides
The acidic treatment tests were conducted in a 2 L glass reactor and carbonaceous matter decomposes litharge to form the metallic
surrounded by a heating mantle to adjust the temperature at a lead. Table 5 illustrates the recipe used to measure reducing power of
predetermined value. The reactor possessed four necks. An overhead the samples.
mechanical stirrer running at 600 rpm was placed in the central neck.
One of the side necks was equipped with a reflux condenser preventing Weight of lead button
Reducing power ¼ ð1Þ
excessive evaporation of the solution at high temperature. The third Weight of ore=concentrate
neck was fitted with a thermocouple, which was used to determine
the solution temperature. The dried sample, obtained from the previous Two preliminary fusions were performed using two crucibles at
cyanidation test, was charged into the acid solution through the last 1050 °C for 1 h. Thereafter, the fused samples were poured into an
neck, once the solution reached a desired temperature given in iron mold. The slag was removed from the lead button. Reducing pow-
Table 4. After the treatment, the slurry was vacuum filtered using a filter ers of samples 1 and 2 are illustrated in Table 6. The reducing power of
paper No. 50. Thereafter, the filtered solids were washed two times with sample 2 is much higher than that of sample 1, due to the presence of a
500 mL of water to remove the residual acid solution. The filter cake was higher amount of sulfides in sample 2.
then dried at 45 °C for 24 h. Sample preparation steps for the next Flux components and a silver inquart were added to the sample in a
cyanidation test were similar to those described in Section 2.2.1. The fireclay crucible. The sample was fused at 1050 °C for 1 h. Afterwards,
DL tests were carried out at Kingston Process Metallurgy Inc. and par- the fused sample was poured into the mold and allowed to cool down.
tially at in the Mining Department at Queen's University. After cleaning the slag, the lead button was hammered to form a cube.
The cube was placed in a cupel which was preheated at 910 °C. After
2.2.3. Atmospheric oxidation process the gold and silver bead solidified, it was placed in a 10 mL volumetric
This process is a combination of two steps: (i) fine grinding, followed flask. In order to hamper the gold loss, the bead was initially digested
by an (ii) oxidative dissolution of pyrite and other sulfides at the with 1 mL nitric acid to dissolve silver in the solution. 3 mL hydrochloric

Table 4
Experimental conditions of DL tests (Celep et al., 2009).

Stage # Treatment stage Reagent Leach parameter Concentration

1 Cyanide leaching NaCN pH:11.5, T: 20 °C, 24 h kg/t


2 Acid leaching (1) HCl L:S = 2:1, T: 60 °C, 8 h 12% (V/V)
Cyanide leaching NaCN pH:11.5, T: 20 °C, 24 h 10 kg/t
3 Acid leaching (2) H2SO4 L:S = 2:1, T: 80 °C, 5 h 48% (V/V)
Cyanide leaching NaCN pH:11.5, T: 20 °C, 24 h 10 kg/t
4 Acid leaching (3) FeCl3 + HCl L:S = 2:1, T: 95 °C, 8 h 100 g/L + 2 mol/L
Cyanide leaching NaCN pH:11.5, T: 20 °C, 24 h 10 kg/t
5 Acid leaching (4) HNO3 L:S = 2:1, T: 60 °C, 6 h 33% (V/V)
Cyanide leaching NaCN pH:11.5, T: 20 °C, 24 h 10 kg/t
6 Acid leaching (5) HF L:S = 2:1, 6 h 20% (V/V)
Cyanide leaching NaCN pH:11.5, T: 20 °C, 24 h 10 kg/t
38 A.M. Nazari et al. / International Journal of Mineral Processing 169 (2017) 35–46

Fig. 1. Concentration of SO2 gas in the off-gas and roasting temperature for A) sample 1 and B) sample 2 at various time intervals.

acid was then added to the solution to dissolve gold. However, silver were input back into the software where it is combined with the miner-
formed a silver chloride precipitates. The acid digestion was implement- al modal abundances in order to refine the gold deportment calcula-
ed at 95 °C using a water bath. The gold concentration was measured tions. Detection limits for gold and base metals on the microprobe
after filtration of the silver chloride precipitates. were 0.3 g/L and 0.2 g/L, respectively.
The sulfur content of the solid samples was quantified by using Eltra Laser Ablation-Inductively Coupled Plasma-Mass Spectrometry (LA-
CS 2000 carbon and sulfur analyzer (Romquest Technologies Corp., ICP-MS), an in-situ micro-sampling technique which is capable of
U.S.A.). performing highly sensitive element and isotopic analysis achieving de-
Inductively couple plasma spectroscopy (ICP-OES) (Optima 2100 tections limits at the ppb level, was used in this study. This technique
DV, Perkin Elmer, Canada) was employed to determine the concentra- can be used to measure the ultra-low concentrations of precious metals
tion of the gold leached in the cyanide solutions and the gold in the and other trace-elements in solid solution in the minerals. LA-ICP-MS
aqua regia digestion solutions. The percentage of gold recovery into ablates and vaporizes materials using a laser beam with a diameter
the cyanide solutions was calculated using Eq. (2): ranging from 4 to 400 μm. The vaporized material is then passed
through the mass spectrometer detector for both elemental and isotopic
C i −C f analysis. The volume of material ablated depends on the size of the laser
R% ¼  100 ð2Þ
C0 beam and measurement time per spot analysis. A typical spot analysis
produces a depth profile in counts per second (CPS). The time resolved
where, R% is the gold recovery percentage, C0 is the initial gold grade in spectra (TRS) can be visually inspected to confirm the presence of an el-
sample 1 (11.8 g/t) and sample 2 (1.8 g/t). Ci and Cf are the concentra- ement in solid solution versus micro-inclusions.
tion of gold (g/t) in the sample before and after each stage of DL, In this study, LA-ICP-MS analysis was carried out using a Thermo X
respectively. Series II ICP-MS quadrupole mass spectrometer equipped with a
QEMSCAN analysis was carried out in order to determine the miner- Resonetics Resolution M-50 ArF excimer laser system (193 nm). The
al abundance, and investigate the association of microscopic gold min- concentrations of Au in pyrite were determined by LA-ICP-MS for the
erals in the two samples. QEMSCAN is an automated system two samples. The measurements were made using either a stationary
comprised of a scanning electron microscope (FEI Quanta 650F SEM) laser beam or line scans that transected the surface of the pyrite grains.
with three energy dispersive X-ray spectrometers and iMeasure 5.3 A fluence of 4 J/cm2 was used for both types of analyses. Stationary mea-
software for data collection and image processing. The analysis was car- surements were performed with a repetition rate of 6 Hz and a laser di-
ried out at Expert Process Solutions (XPS), Falconbridge, ON, Canada. ameter spot size of 36 μm. A repetition rate of 8 Hz and a laser diameter
The SEM was equipped with a field emission gun (FEG) electron source spot size of 14 μm was used for the line scans. Approximately 30 s of
with the accelerating voltage and beam current were set at 25 kV and background gas was collected before and after each run. Data processing
10 nA, respectively. QEMSCAN measurements were carried out with was carried out using Iolite v3. Concentration calibrations were per-
both the particle mineral analysis (PMA) and trace mineral search formed with two standard reference materials: Po725 (fused pyrrho-
(TMS) modes with a pixel size of 2 μm and 0.5 μm, respectively. The tite) and NIST610 (silicate glass). Tantalum was monitored due to a
PMA measurements provided a bulk mineral assessment and modal mass overlap of TaO and Au. Additional elements such as Bi, Te, Ag, Sb
mineralogy. The TMS located the sparse electrum and gold telluride par- and Se were monitored to identify the potential Au bearing micro-
ticles through searching for mineral grains with a higher back-scattered inclusions.
electron (BSE) intensities. Grain size and associated minerals along with Gravity upgrading was carried out on sample 2 using a superpanner
BSE images were analyzed for all discrete gold grains identified in the table to increase the recovery of gold minerals. The gravity products in-
samples. Electron probe microanalysis (EPMA) was employed to quan- cluded concentrate, middlings, and tails. Each superpanner product was
tify the compositions of the various sulfides and the gold minerals using spin-riffled into equal aliquots. Polished sections were prepared from
a Cameca SX-100 with the accelerating voltage of 20 KeV and 20 nA multiple aliquots of each product for QEMSCAN analysis. Additional
beam current. The instrument produced higher beam currents and in- polished sections were analyzed for the superpanner tails in order to in-
creased beam stability coupled with higher resolution wavelength dis- crease the counting statistics of the lower grade material. The
persive spectrometry (WDS). Resulting detailed compositional data
Table 6
Table 5 Reducing power of samples 1 and 2.
Amount of charge used to determine reducing power of the samples.
Sample Reducing power
Sample PbO Na2CO3 Na2B4O7 SiO2
1 0.5
3g 46 g 10 g 1g 3g 2 3.85
A.M. Nazari et al. / International Journal of Mineral Processing 169 (2017) 35–46 39

Table 8
Pyrite association and liberation in samples 1 and 2.

Sample 1 (wt%) Sample 1 (wt%)

Liberated pyrite 63.55 84.42


Copper sulfides 0.00 0.11
Other sulfides 0.01 0.03
Non-sulfide gangue 36.21 14.57
Complex phase 0.23 0.86

composed of pyrite, quartz and orthoclase. The mineralogical analysis


by QEMSCAN (Table 7) affirms the findings obtained from the XRD.
Table 7 shows that 5.1% and 41.5% pyrite was the dominant sulfide min-
eral present in samples 1 and 2, respectively. Trace amounts of chalco-
pyrite, galena and sphalerite were detected in the samples. Similar
types of gangue minerals were determined in both samples, although
they were distinguishable in the light of concentration. It was also evi-
dent that quartz and orthoclase were the major gangue phases. The
sample 1 possessed a higher content of muscovite (14.4%) compared
to that of sample 2 (1.2%).
As depicted in Table 8, 63.5% and 84.4% of pyrite are liberated in sam-
ples 1 and 2, respectively. The majority of non-liberated pyrite is associ-
ated with quartz and orthoclase in both samples. A complex phase is
referred to a state where the pyrite or gold is associated with more
than one type of minerals, and a non-sulfide gangue mineral is referred
Fig. 2. XRD pattern of (A) sample 1 (B) sample 2.
to a mineral such as quartz and orthoclase, which contains no sulfur in
its structure.
representative sub-samples of samples 1 and 2 were mounted into an Electrum (Au-Ag alloy) and gold telluride were the major gold min-
epoxy resin. The samples were then polished using a combination of erals in samples 1 and 2. Fig. 3 presents the relative distribution of the
grit paper (220–1200 grit) and polishing disks. Care was taken not to electrum and gold telluride detected in the two samples; in sample 1,
over-polish the sections. A layer of carbon was coated on the polished gold occurred mainly as electrum (98%). However, gold telluride was
sections prior to QEMSCAN analysis. a predominant gold mineral in sample 2 (94%). The results obtained
Mineral identification of samples 1 and 2 was conducted using from EPMA illustrated that the electrum consisted of nearly 63% Au
Philips X'pert Pro multipurpose X-ray diffraction (XRD) with Co-Kα and 36% Ag in sample 1. The chemical analysis of both gold telluride
(1.789 Å) radiation. A scanning rate of 0.02°/s was used to collect the and electrum in sample 2 could not be conducted using EPMA because
XRD pattern of the samples in the 2θ angle ranging from 4° to 120°. It of their extremely fine grain sizes. Energy dispersive X-ray spectroscopy
is worth mentioning that the detection limit of XRD was 2%. (EDS) results demonstrated that the gold telluride was in the form of
Samples 1 and 2 were mounted and then polished for observation calaverite (AuTe2) in both samples. The distribution of electrum and
with a 500× objective lens. The photomicrographs of samples 1 and 2 gold telluride are summarized in Fig. 4 and Table 9 for samples 1 and
before and after roasting process were taken using an optical micro- 2. Fig. 4 describes the relationship between mass and number of grains
scope (Leica DM750P, Germany). as a function of grain size in both samples. As illustrated in Fig. 4A, most
electrum grains occurred as inclusions with a diameter less than 10 μm
3. Results and discussion in sample 1. However, the presence of some electrum particles with a
size up to 30 μm led to skew the mass distribution to a greater value
3.1. Mineralogical characteristics by QEMSCAN than the average grain diameter (15 μm). The electrum and gold tellu-
ride minerals in sample 2 exhibited a finer grain size ranging from 5
The mineralogical study of samples 1 and 2 was carried out prior to to 15 μm compared to those detected in sample 1 (Fig. 4C and D).
DL. XRD analysis (Fig. 2) illustrates that both samples were mainly

Table 7
Mineralogical analysis of samples 1 and 2 obtained from QEMSCAN.

Mineral Sample 1 (wt%) Sample 2 (wt%)

Cu sulfide 0.04 0.19


Sphalerite 0.29 0.12
Sulfide/Silicate texture, or sulfate 0.86 5.02
Pyrite 5.14 41.51
Galena 0.19 0.03
Chlorite 0.14 0.73
Kaolinite 0.30 0.02
Quartz 49.96 14.71
Muscovite 14.45 1.25
Orthoclase 24.03 33.30
Other silicates 0.01 0.17
Ilmenite and iron oxide 0.06 0.69
Carbonate/oxides 4.24 1.29
Barite 0.02 0.59
Other 0.29 0.41
Fig. 3. Distribution and abundance of electrum and gold telluride in samples 1 and 2.
40 A.M. Nazari et al. / International Journal of Mineral Processing 169 (2017) 35–46

Fig. 4. Mass and frequency distribution of A) electrum and B) gold telluride in sample 1 and C) electrum and D) gold telluride in sample 2.

The liberation percentages of the electrum and gold telluride are electrum and gold telluride occur with a complex phase containing py-
shown in Fig. 5A and B; 38.5% of the electrum in sample 1 is liberated, rite and quartz. Furthermore, it is evident in Fig. 6A and C that the cop-
which can be readily leached by cyanide solution. Whereas, 37.5% of per sulfide mineral such as chalcopyrite plays a significant role in the
the gold telluride is liberated in sample 2. The remaining portions of gold blockage. The SEM images of dissemination and association of elec-
the electrum and gold telluride in both samples are disseminated trum and gold telluride in sample 2 are presented in Fig. 7. In Fig. 7A and
through the non-sulfide gangue minerals, pyrite and complex phases C the association of electrum and gold telluride is attributed to the py-
(Table 10). The results (Fig. 5A and B) obtained from the image process- rite in sample 2. Likewise, the electrum and gold telluride are encapsu-
ing were in accordance with the SEM images. Fig. 6 presents the dissem- lated by pyrite-quartz and pyrite-sphalerite as the complex phases
ination and association of electrum and gold telluride in sample 1. (Fig. 7B and D).
Fig. 6B and E illustrate that the electrum is associated with pyrite and The QEMSCAN analysis of the two samples showed that overall 77%
quartz, respectively. However, Fig. 6D, F and G demonstrate that the (9.10 g/t) gold in sample 1 and 88% (1.58 g/t) gold in sample 2 can be
recoverable by cyanidation, given that the samples are pre-oxidized to
oxidize sulfide minerals.
Table 9
Summary of electrum and gold telluride distribution determined by QEMSCAN in samples 3.2. LA-ICP-MS results
1 and 2.

Number of grains The LA-ICP-MS analysis (Table 11) illustrated that the average gold
concentrations in pyrite for samples 1 and 2 were 20.62 and
Sample 1 Sample 2
0.62 ppm, respectively. Sample 1 contained several grains with a signif-
Electrum 58 3 icantly higher gold grades in solid solution compared to those of sample
Gold telluride 7 25
2. TRS indicated the presence of Au and Au-Ag inclusions in some pyrite

Fig. 5. Association and liberation of (A) electrum and (B) gold-telluride in samples 1 and 2.
A.M. Nazari et al. / International Journal of Mineral Processing 169 (2017) 35–46 41

Table 10 3.3. DL process


Electrum and gold telloride liberation and association in samples 1 and 2.

Gold minerals Phases Sample 1 (wt%) Sample 2 (wt%) The DL is a method wherein the consecutive acid treatments follow-
Electrum Liberated 38.50 0.00
ed by the conventional cyanidation are implemented in order to deter-
Pyrite 0.86 20.19 mine the capability of minerals for gold dissolution. As illustrated in
Non-sulfide gangue 23.38 16.15 Table 1, each acid treatment accounts for the decomposition of certain
Complex phases 37.26 63.66 phases present in the test sample. To develop a baseline for the gold re-
Gold telluride Liberated 0.00 37.54
covery values from the two samples, the samples were leached in cya-
Pyrite 0.95 38.23
Non-sulfide gangue 3.77 11.26 nide solution for 24 h. The cyanidation tests were conducted at 20 °C.
Complex phases 95.28 12.97 pH was controlled at 11.5 by lime addition, and the free cyanide concen-
tration was maintained at or slightly above 0.5 g/L. The gold recovery
values at 24 h with the conventional bottle role cyanidation test were
74% (8.74 g/t) and 54% (0.97 g/t) for sample 1 and sample 2, respectively
(Table 13). This shows that the remaining fractions of the gold in the
grains for both samples. Zoning of gold was also observed in TRS of sam- two samples are refractory in character. Mineralogical data
ple 1 and sample 2. Fig. 8 presents the TRS for two different pyrite grains (Section 3.1.) demonstrated that the refractoriness behaviour of the
demonstrating Au zoning and occurrence of Au-Ag micro-inclusions. samples is attributed to both association and dispersion of the gold
The results of the gold deportment calculations for samples 1 and 2 with sulfide minerals, quartz and complex phases.
are provided in Table 12. The fraction of gold present in solid solution The residues from the conventional cyanidation tests were used to
was determined by multiplying the concentration of gold in pyrite by carry out the DL tests. As illustrated in Fig. 9, no obvious effect was ob-
the amount of pyrite present in each sample. The portion of the gold served on the gold recovery of samples 1 and 2 through the hydrochlo-
deported to both electrum and gold telluride is quantified by ric acid treatment. This step was mainly carried out to eliminate galena
subtracting the total gold in solid solution from the gold chemical and calcium carbonate (Eq. (3)) (Celep et al., 2009).
assay data. As shown in Tables 12, 9.0% of gold in sample 1 and 14.4%
of gold in sample 2 are carried in pyrite. Only a small fraction of the CaCO3ðsÞ þ 2HClðaqÞ →CaCl2ðaqÞ þ CO2ðgÞ þ H2 OðlÞ ð3Þ
gold is present as solid solution in pyrite. Although the average concen-
tration of gold in solid solution is much lower in sample 2 (0.62 ppm) In the third step, the samples were treated in sulfuric acid solution.
than that in sample 1 (20.62 ppm), the total amount of Au carried in py- In spite of no gold recovery for sample 1, 8% (0.14 g/t) gold dissolution
rite is comparable in both samples (9.0% in sample 1 and 14.4% in sam- was achieved by sulfuric acid treatment for sample 2. This is assigned
ple 2). This is due to the higher content of pyrite in sample 2. to the decomposition of the copper sulfide minerals which were

(A) (B) (C)

Electrum Pyrite Electrum

Pyrite

Chalcopyrite Electrum
Chalcopyrite

Orthoclase

(D) (E) (F)


Quartz Quartz
Electrum Quartz
Electrum Pyrite
Apatite
Pyrite

Pyrite Electrum
Electrum

Quartz (G)
Pyrite

Gold Telluride

Electrum

Fig. 6. Dissemination and association of gold in sample 1: (A) electrum with chalcopyrite in the orthoclase matrix; (B) electrum within the pyrite; (C) electrum with chalcopyrite in the
pyrite matrix; (D) electrum with quartz in the pyrite matrix; (E) electrum within the quartz; (F) electrum with pyrite and (G) gold telluride and electrum with pyrite in the quartz matrix.
42 A.M. Nazari et al. / International Journal of Mineral Processing 169 (2017) 35–46

(A) (B) (C)

Pyrite
Electrum Pyrite

Pyrite

Electrum Quartz
Gold Telluride

(D)
Gold Telluride
Pyrite

Sphalerite

Fig. 7. Dissemination and association of gold in sample 2: (A) electrum within the pyrite; (B) electrum with pyrite in the quartz matrix; (C) gold telluride in the pyrite matrix; (D) gold
telluride with sphalerite in the pyrite matrix.

the electrum and gold telluride was associated with pyrite.


Table 11
Summary of LA-ICP-MS analysis for samples 1 and 2. 2FeS2ðsÞ þ 10HNO3ðaqÞ →2Fe3þ ðaqÞ þ 2Hþ ðaqÞ þ 4SO4 2− ðaqÞ þ 10NOðgÞ
Sample 1 Sample 2 þ 4H2 OðlÞ ð5Þ
Average detection limit (ppm) 0.07 0.10
Average gold concentration in solid solution (ppm) 20.62 0.62 The remaining proportion of gold, which was associated with the sil-
Number of analysis 45 43 icates, was liberated using hydrofluoric acid treatment (Eq. (6)) and a
complete gold extraction was reached.

dissolved as shown in Eq. (4) (Celep et al., 2009). SiO2ðsÞ þ 6HFðaqÞ →H2 SiF6ðaqÞ þ 2H2 OðlÞ ð6Þ

MSðsÞ þ H2 SO4ðaqÞ →MSO4ðaqÞ Overall, the DL process suggested that 74% (8.74 g/t) and 54%
þ H2 SðgÞ ðM : zinc; copper; lead and etc:Þ ð4Þ (0.97 g/t) gold recovery is feasible for samples 1 and 2, respectively,
without any pre-treatment. With the addition of a typical pre-
treatment process to oxidize sulfides and liberate the locked gold parti-
The fourth step of DL process is treatment under oxidative condition, cles, one would be able to recover 91% (10.74 g/t) and 87% (1.56 g/t) of
FeCl3 + HCl, to oxidize less reactive sulfide minerals. Through step four, the overall gold for samples 1 and 2, respectively. It is worth mentioning
9% (1.06 g/t) and 7% (0.13 g/t) gold were recovered from samples 1 and that QEMSCAN had predicted gold recoveries of 77% (9.10 g/t) and 88%
2, respectively (Table 13). Nitric acid treatment stage (step (1.58 g/t) from samples 1 and 2, respectively, given that the samples are
5) disintegrated pyrite as shown in Eq. (5) leading to increase the cumu- pre-treated for sulfide oxidation. Although the QEMSCAN and DL tech-
lative gold recovery of samples 1 and 2 to 91% (10.74 g/t) and 87% niques have both provided similar results for sample 2, the gold refrac-
(1.56 g/t), respectively. This stage illustrated an appreciable effect on toriness characterization of sample 1 appears to be largely dependent
the gold recovery for sample 2 (18%, 0.32 g/t), where a high fraction of on the technique used for its refractoriness characterization.

Fig. 8. Time resolved spectra from LA-ICP-MS analysis showing (A) Au zoning in sample 1 and (B) Au-Ag micro-inclusions in sample 2.
A.M. Nazari et al. / International Journal of Mineral Processing 169 (2017) 35–46 43

Table 12
Gold deportment in samples 1 and 2.

Au deported to Gold grade (g/t) Gold grade (wt%)

Sample 1 Sample 2 Sample 1 Sample 2

Pyrite 1.06 0.26 9.00 14.40


Electrum 10.53 0.09 89.30 5.00
Gold telluride 0.21 1.45 1.70 80.60
Total 11.80 1.80 100.00 100.00

Table 13
Gold recovery for samples 1 and 2 at different stages of the DL.

Sample 1 Sample 2

Treatment stage Recovery (g/t) Recovery (%) Recovery (g/t) Recovery (%)
1 8.74 74 0.97 54
2 0 0 0 0
3 0 0 0.14 8
4 1.06 9 0.13 7
5 0.94 8 0.32 18
6 1.06 9 0.24 13

3.4. Oxidative pretreatment methods

The data attained from the mineralogical analysis (Section 3.1) illus-
trated that the gold in sample 1 has mainly deported to electrum and in
Fig. 10. XRD pattern of leach residues of (A) sample 1 (B) sample 2.
sample 2 has deported to gold telluride. The electrum and gold telluride
present in samples 1 and 2 were mainly encapsulated/associated with
the sulfide minerals, particularly pyrite. This was also largely validated Table 14
through DL study (Section 3.3), as the disintegration of sulfide minerals, Sulfur content of samples 1 and 2 before and after roasting process.
which was accomplished using sulfuric acid, iron chloride and hydro- Sample Sulfide content (wt%) Oxidation extent (%)
chloric acid and nitric acid, led to an extra 17% (2.00 g/t) and 33%
Before roasting After roasting
(0.59 g/t) gold recoveries for samples 1 and 2, respectively.
The two techniques applied to analyze the refractoriness of the sam- Sample 1 3.2 0.6 81.3
Sample 2 22.6 1.3 94.2
ples of the present study have shown similar results for sample 2. The
DL and QEMSCAN studies of sample 2 predicted that an oxidative pre-
treatment followed by a conventional gold cyanidation can recover The sulfide minerals of the two samples were oxidized under atmo-
87% (1.56 g/t) and 88% (1.58 g/t) gold, respectively. However, the gold spheric conditions in a solution with pH 5–5.5. To improve the sulfide
refractoriness characterization of sample 1 appears to be largely depen- oxidation kinetics, the samples were finely ground to P80 ranges of 13
dent on the technique applied for its study. The QEMSCAN analysis sug- μm (sample 1) and 17 μm (sample 2). The atmospheric oxidation tests
gested that 77% (9.10 g/t) of the gold in sample 1 is liberated or locked in were conducted at 90 °C for 48 h. The fine particle size of the oxidative
sulfide structure, whereas the DL study showed that 91% (10.74 g/t) of pretreatment feed materials not only hampers the passivation of the
the gold can be recovered if the sample was pretreated with an oxidiz- sulfide minerals, but also increases the interfacial surface area between
ing process before the gold cyanidation. minerals and solution (Voigt et al., 2015). This significantly improves
In this section of the study, atmospheric oxidation and roasting pro- the oxidation kinetics of the sulfide minerals. At a lower solution pH sul-
cesses, as the two pretreatment methods, were employed in order to fides mostly oxidize to elemental sulfur; however, at a pH level closer to
oxidize the sulfide minerals enclosing gold and subsequently increase neutral pH, sulfides fully oxidizes to sulfate (Voigt et al., 2015). As
the gold recovery to the cyanide solution. It is expected that the two depicted in Fig. 10A and B, the pyrite in samples 1 and 2 was mostly ox-
processes oxidize the sulfides in both samples. The gold cyanidation re- idized and converted to porous magnetite and hematite microstruc-
covery values of the discharge materials of the two pretreatment pro- tures, respectively. The overall reactions occurred in the process for
cesses were compared to those of the QEMSCAN and DL studies. samples 1 and 2 are shown in Eqs. (7) to (8). The discharges from the

Fig. 9. Gold recovery of (A) sample 1 (B) sample 2 at different stages of the DL.
44 A.M. Nazari et al. / International Journal of Mineral Processing 169 (2017) 35–46

Sulfide minerals were also oxidized through a roasting process, as a


second pretreatment method. Table 14 illustrated that the majority of
sulfur was eliminated in the form of sulfur dioxide from both samples.
Through the roasting tests, 81.3% and 94.2% of the sulfides in samples
1 and 2 were oxidized, respectively. No sulfur-bearing minerals were
detected in the XRD pattern of samples 1 and 2 calcines, shown in
Fig. 11A and B, despite the fact that the sulfide oxidation reactions
were not carried out to completion in the roasting tests. This is likely
due to the detection limit (2%) of XRD employed in this study. Oxidative
thermal decomposition of pyrite generated iron oxide microstructure
(Fe2O3) which was affirmed through XRD results. The overall roasting
reaction can be presented as Eq. (9) (McMullen and Thomas, 2002).

4FeS2ðsÞ þ 11O2ðgÞ →2Fe2 O3ðsÞ þ 8SO2ðgÞ ð9Þ

As illustrated in Fig. 12, roasting led to a phase transformation from a


very dense pyrite to a highly porous hematite microstructure dispersed
homogenously through the structure. The calcine of sample 2 exhibited
a higher porosity which was homogenously distributed throughout the
sample (Fig. 13). The cyanide gold recovery from the calcines of samples
1 and 2 was 93% (10.97 g/t) and 76% (1.36 g/t), respectively.

3.5. Unifying discussion

As stated in the introduction part, in the absence of microscopic


techniques, the DL process could be a promising method to explore
the roots of the refractoriness of a gold ore (Zhou and Fleming, 2007).
Fig. 11. XRD pattern of the roasting calcines of (A) sample 1 (B) sample 2. In order to evaluate the functionality of DL for samples 1 and 2, the cu-
mulative gold recovery at the fifth stage of the DL study, i.e. nitric acid
treatment, is compared to the data attained from the QEMSCAN and
oxidation reactors were then filtered and the solids were used in the the two pretreatment methods (Table 15). It is worth noting that the cu-
cyanidation tests, where 96% (11.32 g/t) and 85% (1.53 g/t) gold recov- mulative portion of gold at the nitric acid treatment stage refers to a
ery were obtained for the pretreatment residues of samples 1 and 2, re- fraction of gold which is liberated and associated with the pyrite and
spectively. This indicates that the oxidation of sulfide minerals has complex phases, excluding non-sulfide gangue minerals such as sili-
liberated the gold from the sulfide structures. The remaining fraction cates and quartz.
of the undissolved gold is attributed to the encapsulation of the elec- Table 15 illustrates a good correlation between the cumulative gold
trum and gold telluride by silicates which are in agreement with the re- recovery of sample 1, i.e. DL process, and the gold dissolution acquired
sults acquired from DL (stage 6). from the atmospheric oxidation and roasting processes. However, the
potential gold recovery predicted by QEMSCAN is underestimated by
2FeS2ðsÞ þ 15=2O2ðaqÞ þ 4H2 OðlÞ þ 4CaðOHÞ2 →Fe2 O3ðsÞ þ 4CaSO4 14% (1.66 g/t). This discrepancy could be due to the presence of invisible
 2H2 OðsÞ ð7Þ gold in sample 1, which is not detected by QEMSCAN (Goodall et al.,
2005; Kojonen and Johanson, 1999).
3FeS2ðsÞ þ 11O2ðaqÞ þ 6H2 OðlÞ þ 6CaðOHÞ2 →Fe3 O4ðsÞ þ 6CaSO4 Despite a low gold grade in sample 2 (only 1.80 g/t), the gold recov-
 2H2 OðsÞ ð8Þ eries by the DL test, QEMSCAN and atmospheric oxidation process are

(A) (B) (C)


Pyrite Pyrite

Pyrite

(D) (E) (F)


Hematite

Hematite Hematite

Fig. 12. Optical microscopy images of sample 1 before roasting (A, B and C) and after roasting (D, E and F).
A.M. Nazari et al. / International Journal of Mineral Processing 169 (2017) 35–46 45

(A) (B) (C)

Pyrite
Pyrite
Pyrite

(D) (E) (F)


Hematite

Hematite

Hematite

Fig. 13. Optical microscopy images of sample 2 before roasting (A, B and C), and after roasting (D, E, F).

approximately identical. However, gold recovery via roasting was analysis illustrated that 9.0% of gold in sample 1 and 14.4% of gold in
underestimated by nearly 11% (0.20 g/t). It should be noted that the sample 2 were carried in solid solution in pyrite.
roasting process is expected to oxidize sulfides and maybe carbonates Conventional gold cyanidation on samples 1 and 2 resulted in 74%
and carbonaceous materials only, while the DL process applies several and 54% gold recovery. A complete gold recovery was achieved only
different oxidative lixiviates and decomposes more different types of after the HF treatment stage of DL process. Atmospheric oxidation and
minerals. Thus, one would expect better gold recovery after DL process, roasting processes, as oxidative pretreatment methods, were carried
than that after roasting. Additionally, sample 2 has more gold as Au- out on both samples in order to decompose the sulfide minerals. This
telluride than in sample 1, and Au-tellurides are known to leach slowly led to a significant improvement in the gold recovery, owning to the
in cyanide solutions. This also might explain the lower gold recovery better availability of the gold in the two samples to the cyanide solution,
from sample 2. Also it is worth mentioning that even though the which was initially locked by sulfides. Atmospheric oxidation process
roasting of sample 2 had oxidized 94.2% of sulfide (Table 14), the re- possessed a greater gold recovery for sample 1 (96%) and sample 2
maining sulfide in sample 2 was nearly 1.3%, which is still a high sulfide (85%) compared to that of roasting.
concentration. This might be another reason to explain the underesti- It was concluded that the DL is an effective tool to characterize the
mation of gold recovery by roasting of a high sulfide material (e.g. sam- sources of the gold extraction refractoriness for low and high sulfide
ple 2 of this study). In this study however, it was affirmed that each minerals. The cumulative gold recovery attained from the nitric acid
stage of the DL would quantitatively provide the useful information treatment (DL) of sample 2 was close to those obtained from
about the occurrence and distribution of gold in a high sulfide sample QEMSCAN and the atmospheric oxidation process. However, in the
(i.e. sample 2). case of sample 1 (low sulfide and high gold grade), QEMSCAN
underestimated the gold recovery which might be related to the pres-
ence of the invisible colloidal and chemically bound gold in the samples.
4. Conclusions
In addition, gold recovery obtained via the roasting of sample 2 was ap-
proximately 11% underestimated than those attained from the DL,
The refractoriness of two gold samples, sample 1 with 3.2% sulfide
QEMSCAN and atmospheric oxidation process.
and sample 2 with 22.6% sulfide, was studied by QEMSCAN and DL
tests. QEMSCAN revealed that both samples possessed a high concen-
tration of pyrite, quartz, orthoclase and muscovite which were in com-
Acknowledgement
pliance with the data obtained from XRD. It was also illustrated that the
gold was mainly in the form of electrum and gold telluride in samples 1
The authors acknowledge the financial support of Ontario Centers of
and 2, respectively. From QEMSCAN it was estimated that 38.5% (sam-
Excellence (OCE), the Natural Sciences and Engineering Research Coun-
ple 1) and 37.5% (sample 2) of the gold were liberated. The data obtain-
cil of Canada (NSERC) through an OCE-VIP II grant (#21755) and finan-
ed from both SEM images and image processing showed that the
cial support of XPS Consulting & Testwork Services.
remaining fraction of gold in both samples were associated with non-
sulfide gangue minerals, pyrite and complex minerals. The LA-ICP-MS
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