Arc Welding & Cutting Catalogue: Contacts

Arc Welding
& Cutting Catalogue

Contacts
FRANCE
AIR LIQUIDE WELDING FRANCE
25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe
95895 CERGY-PONTOISE CEDEX - France
CEMONT reserves the right to modify its products without prior notice. The information contained in this document is designed to help the user in the choice
Tél. : +33 1 34 21 33 33 - www.cemont.fr
ITALIE
FRO-AIR LIQUIDE WELDING ITALIA S.p.A
Loc. Casalmenini, 3 - 37010 Rivoli Veronese (VR) Italy
Tel.: +39 045 8291511 - Fax: + 39 045 8291500
E-mail: info.saldatura@airliquide.com
web site: www.cemont.com/it
of product. The user should check that the product chosen is suited to the application.
© CEMONT - W000402103 - 05/2017 - PLBD 11337 - Crédit photos : Fotolia
www.cemont.com
More than just essential
Mission
CEMONT is a well known brand of welding products and battery
chargers. CEMONT designs, manufactures and distributes products
through a global sales network.
Due to a technological leadership and high quality standards, CEMONT
products have won an international recognition from a wide customer base.
Research & Development

An experienced research and development team designs the machines
range with the following objectives:
• Excellent welding performance
• Cost effective solutions
• Highest levels of quality and safety, in compliance
with European and International Standards.
• Maximum product reliability.
Sales organization
CEMONT’s sales organization is strategically positioned worldwide,
in order to meet our customers’ requirements.
Quality control
The management system of our production unit has been assessed
and certified as meeting the requirements of ISO 9001 : 2008. Product
testing is the main step of the production process. Focus is maintained
on the overall quality and safety of the product. Before final packaging,
CEMONT performs operation and safety tests on each product.
The whole range of products has been designed and developed
in compliance with the International
Standards of the countries in which
CEMONT’s equipment is sold.
General catalogue 2017
CHAPTER 7 CHAPTER 6 CHAPTER 5 CHAPTER 4 CHAPTER 3 CHAPTER 2 CHAPTER 1
MMA welding power sources
TIG welding
MIG/MAG welding
PLASMA cutting
Arc Welding Consumables
Chargers / Boosters
Automation
Tools / Air Treatment

and Fume extraction
www.cemont.com
MMA WELDING
EQUIPMENT
MMA welding
power sources
CHAPTER 1
Introduction pages 1-2 & 1-3
Inverter units
■ WELDTEAM 2.5/3.2 page 1-5
■ COLT 2.5/3.2 page 1-6
■ PUMA 160/175 page 1-7
■ PUMA 145/165/185 POWER page 1-8
■ PUMA 190C POWER page 1-9
■ PUMA SX 2200 GC page 1-10
■ PUMA 300 MV page 1-11
Three-phase DC rectifiers
■ YARD SV 333 / SV 403 / SV 443 page 1-12
Thyristor controlled units

■ YARD 400 SX page 1-13
■ YARD 650 SX page 1-14
Options and accessories

■ DV YARD page 1-15
■ MMA Welding Kit / MMA Options page 1-16
1-1
MMA - electrode welding
A TYPICAL MANUAL METAL

ARC ELECTRODE WELDING INSTALLATION
mask
protective fume extraction

clothing
MMA electrode
workpiece
earth clamp
power source
electrode holder
secondary cables
Process principle
METAL TRANSFER MODE The filler metal is transferred by an
electric arc between the core wire
of the coated electrode and the work
piece.
Metal core wire The heat emitted by the electric arc
Crater Coating simultaneously melts the base metal
Penetration of Slag Protective (work piece), the metal core wire and
the weld bead atmosphere Metallic drops the coating of the electrode, thus
in transit in creating the weld pool that receives
the arc the droplets of melted filler metal
and slag transferred into the plasma
Workpiece Weld bead Molten pool of the arc.
Constituents of the electrode coating
are volatilised, thus helping
to create the arc atmosphere.
The low-density melted coating
covers the weld pool and forms the
slag that protects the deposited
metal during and after solidification.
1-2
MMA WELDING
EQUIPMENT
LEXICON
Duty cycle ARC WELDING

Defined by standard EN 60974-1 Hot Start:
Working cycle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 minutes Makes striking easier with
At ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 °C over-intensity upon starting
up. It may be automatic
Example: 250 A at 60% means that in a temperature-stabilised cycle, the current source or adjustable from the
can supply 250 A with a cycle of 6 minutes of welding and 4 minutes of stoppage. front of the unit.
With a 100% duty cycle, the source of current can continuously supply the corresponding
intensity with an ambient temperature of 40 °C. Arc Force:
Prevents sticking in the
T1: Temperature of triggering by the thermal safety system bath during welding.
An electronic system
detects abnormal
closeness between the
metal core and the work
piece and provides
extra energy to return to
normal conditions.
U0 no-load voltage:
Time
That is the voltage between
the welding and earth
terminals of the power
source. It must be greater
Protection index IP than the electrode striking
Meaning: IP 2 3 or 2 1 voltage (indicated on each
electrode pack).
2 means that an object of more than 12.5 mm
diameter cannot enter or come into contact Electrode efficiency:
with an internal element with a hazardous voltage. The addition of iron
powder to the coating
3 means that the current source is protected from makes it possible to
all damage during use by water falling at increase the efficiency
a maximum angle of 60°. of the deposited metal.
1 means that the current source is protected Example:
from vertical falling water. • Electrode with conventional
coating A 100-g core
deposits 100 g of bead.
MMA electrodes • Electrode with 120%
MMA electrodes are made up of a metal wire Rutile electrodes: efficiency A 100-g core
called the core wire and a mineral coating. • These work with all types deposits 120 g of bead.
of power source, using:
Role of the coating: - Alternating current (AC), if the open-circuit Recommended settings:
• Encouraging electrode striking. voltage of the machine (Uo) is above Formula for approximating
• Protecting the deposited metal from 65 V - 70 V. the correct intensity setting
oxidation by the ambient air - Direct current (DC), if the electrode is depending on the diameter
(formation of slag). connected to the - pole. of the electrodes:
• Controls the deposited metal mechanical Basic electrodes: (Ø - 1) x 50 = Welding
properties. • Applications: Work requiring welding intensity.
metal that needs to have high mechanical
The two most common types of coating:
characteristics, particularly toughness, Example: with an electrode
• Rutile i.e. resistance to impact and fracture at low with a 2.5-mm diameter
• Basic temperatures. (2.5 - 1) x 50 = 75 A.
Example: construction of bridges,
wagons, structures, pressure devices
Electrode Ø (mm)
etc., all assemblies subject to high

Current (A)
stress. The use of basic coated

electrodes may require re-drying the
electrodes at 350 °C for two hours
in order to eliminate as much of the
moisture in the coating as possible,
which generates the release of
hydrogen during use, which can lead
Thickness of material (mm)
Recommended settings
to cracking.
1-3
MMA WELDING
The CEMONT offer, inverter technology EQUIPMENT
PUMA
for
CELLULOSIC
190C POWER 2200 GC 300 MV
PUMA
POWER
PFC
145 POWER 165 POWER 185 POWER
PUMA
160 175
COLT
2.5 3.2
WELDTEAM
2.5 3.2
Welding
130 A 140 A 150 A 160 A 180 A 220 A 270 A
current
Ø maxi. of
2.5 mm 3.2 mm 5.0 mm
the electrode
The CEMONT offer, traditional technology
YARD SX
400 SX 650 SX
YARD SV
SV 333 SV 403 SV 443

Welding
260 A 325 A 400 A 630 A
current
Ø maxi. of
5.0 mm 6.3 mm
the electrode
Three-phase
1-4
Generators for coated electrode welding.
MMA WELDING
EQUIPMENT
Inverter technology.
230V Single-phase power supply.
MMA WELDING
WELDTEAM 2.5 / 3.2 WARRANTY
EQUIPMENT
Ø ELECTRODES 1.6 - 3.2
Lightweight and easy to handle generators for coated electrode welding.
YEAR
11 YEA E
R
FRHEYOUR
WIT TION
REGIS
TRA
Standards
Single-phase with 16A socket for household connections. WELDTEAM is the most EN 60974-1
EN 60974-10
simple, safe and convenient way to weld any type of electrode. The range of models
is suitable for small jobs and maintenance. The I.P.M. (Inverter Power Microcontroller)
technology inverter allow for simple use in any position, at a competitive price.
For electrodes up to 3.2 mm of diameter. HANDY
U LT R A - O R U S E
F
Features:
READY
■ Reliable: 2 year warranty.
Safe and reliable.
■ Easy to use: Excellent starting
and stability of the arc thanks to
the Hot Start and Arc Force functions.
■ Power supply: 230V Single-phase.
■ Ultralight: Less than 3.8 kg.
2016-192
MOTOR GENERATOR
COMPATIBLE
6013-Rutile
7018-Basic
CrNi
1 ph
SINGLE-PHASE
TECHNICAL CHARACTERISTICS:
WELDTEAM 2.5 WELDTEAM 3.2

Single-phase power supply 230V +/-15% 50-60 HZ
Max absorbed current 30 A
Effective current 10 A 11 A Accessories
Max absorbed power 4 KW 4.8 KW see page 1-16
Off-load voltage 69 V
Current adjustment 10 - 130 A 10 - 150 A
at 10% 130 A 150 A
Cycle duration factor
at 60% 60 A 70 A
at 40°C (EN 60974-1)
at 100% 45 A 55 A
Dimension of connectors 9 mm
Protection index IP 23S
Dimensions 220 x 120 x 320 mm
Weight 3.5 kg 3.8 kg
Standard generator equipment:
■ Power supply cable with 16A plug
TO ORDER: ■ Welding cable with electrode
holder clamp
Generator in case with accessories W000385234 W000385235 ■ Earth cable with terminal
ACCESSORIES/SPARE PARTS ■ Use, maintenance and safety
KIT TIG WTT 9V W000270739 manual
(WTT2 9V - 4 m torch, pressure reducer and earth cable) ■ PVC transport case
1-5
MMA WELDING
COLT 2.5 / 3.2 Standards
EN 60974-1
EQUIPMENT
Ø ELECTRODES 1.6 - 3.2 EN 60974-10
HANDY
U LT R A - O R U S E
The range of COLT generators, known worldwide for its exceptional
F
READY
“Weight/Power” ratio, is now fully compatible with the motor generator
thanks to the innovative I.P.M. (Inverter Power Microcontroller) technology.
Suitable for all maintenance and daily interventions.
Features:
■ Professional: Compatible
with motor generator.
■ Ready for use:
Complete of all the
necessary accessories
in practical cases.
■ Reliable: 2 year warranty.
Safe and reliable.
■ Easy to use:
Excellent starting and
stability of the arc thanks
WARRANTY
11
to the Hot Start, Arc Force
2016-121
R
YEA E
and Antistick functions.
■ Power supply: FRHEYOUR
WIT TION
TRA
230V Single-phase. YEAR REGIS
■ Ultralight: Less than 3.8 kg.
1 ph
COLT 2.5 COLT 3.2 MOTOR GENERATOR SINGLE-PHASE

COMPATIBLE
Max absorbed current 30 A
Effective current 10 A 11 A
Max absorbed power 4 KW 4.8 KW
Off-load voltage 69 V 6013-Rutile
7018-Basic
Current adjustment 10 - 130 A 10 - 150 A CrNi
at 10% 130 A 150 A
Cycle duration factor Accessories
at 60% 60 A 70 A
at 40°C (EN 60974-1) see page 1-16
at 100% 45 A 55 A
Standard generator equipment:
Weight 3.5 kg 3.8 kg
■ Welding cable with electrode
TO ORDER: holder clamp
■ Earth cable with terminal
Generator in case with accessories W000385236 W000385237 ■ Hammer/brush/mask
ACCESSORIES/SPARE PARTS ■ Pack of rutile electrodes
KIT TIG WTT 9V W000270739 ■ Use, maintenance and safety manual
(WTT2 9V - 4 m torch, pressure reducer and earth cable)
■ PVC transport case
1-6
MMA WELDING
EQUIPMENT
MMA WELDING
PUMA 160 / 175 EQUIPMENT
The PUMA 160 / 175 are generators for coated Standards
electrode welding for industrial and professional use. EN 60974-1
EN 60974-10
Specifically designed for use with motor generator.
The PUMA have been developed for use on sites.
Features:
■ Light: less than 7 kg.
■ Versatile: possibility to weld any coated
electrode (not cellulosic).
■ Easy to use: Hot Start functions to improve
starting and Arc Force to prevent the electrode sticking.
■ High performance: high duty cycle at 40°C.
■ Handy thanks to the comfortable
transport strap
2016-060
1 ph WARRANTY
11
■ Compatible with
R
motor generator YEA E
FRHEYOUR
SINGLE-PHASE WIT TION
TRA
YEAR REGIS
IVE
6013-Rutile
7018-Basic
INTENS E
MOTOR GENERATOR CYC L
CrNi COMPATIBLE
1
3 2
PUMA 160 PUMA 175

Single-phase power supply 230V +/-20% 50-60 Hz
Max absorbed current 31 A 36 A 4
Effective current 19 A 16 A
Max absorbed power 4.6 KW 5 KW
2015-778
Off-load voltage 85 V
at 35% 150 A 160 A (20%) 1 Potentiometer for current
at 40°C (EN 60974-1)
at 60% 120 A 120 A adjustment
at 100% 100 A 100 A 2 On/off switch.
Dimension of connectors 9 mm 3 Thermal protection.
Protection index IP 23S 4 Output fitting.
Weight 7 kg
TO ORDER: Accessories
see page 1-16
Generator only W000385241 W000385240
ACCESSORIES/SPARE PARTS
Kit 25C25 W000268854 Standard generator equipment:
(cable+electrode-holder clamp and cable+earth clamp+mask and mullet) ■ Power supply cable
KIT TIG WTT 17V W000270740 ■ Use, maintenance and safety
(WTT2 17V - 4 m torch, pressure reducer and earth cable) manual
1-7
MMA WELDING
PUMA 145 / 165 / 185 POWER EQUIPMENT
The PUMA POWER are latest generation inverter technology generators. Standards
The reduced power consumption and high duty cycle make them the ideal tool for all EN 60974-1
professional, industrial or site applications. The puma POWER weld all types of electrodes, EN 60974-10
excluding cellulosic, and also weld in TIG-LIFT. EN 61000-3-12
WARRANTY
11
Features:
R
■ Exceptional performance: YEA E
R E
F H YOUR
High duty cycle at 40°C WIT TION
TRA
■ Compatible with motor generator: YEAR REGIS
Usable with primary extensions up to 70 m

of cables with section of 3 x 2,5 mm2
■ Polyvalent: MMA (electrode excluding
cellulosic) and TIG-LIFT

■ Excellent arc control: Hot Start functions
to improve starting and Arc Force

to prevent the electrode sticking.
2015-745
■ Compliant with Standard EN 61000-3-2:
IVE
Reduction of network noise input
INTENS E
■ Reduced power consumption:
CYCL
Only absorbs 16A of effective current.
2016-083
1 1 Potentiometer for current

3
2 adjustment
2015-746
2 MMA TIG LIFT mode.

3 Thermal protection.
PUMA 145 POWER PUMA 165 POWER PUMA 185 POWER

Max absorbed current 18.5 A 21.5 A 25 A POWER
Effective current 12 A 15A
Effective power absorbed 2,7 KW 3,3 KW 3,3 KW
Max absorbed power 4.1 KW 4.8 KW 5.6 KW
6013-Rutile
Off-load voltage 48.4 V 7018-Basic
MOTOR GENERATOR
Current adjustment 10-140 A 10-160 A 10-180 A COMPATIBLE CrNi
Cycle duration at 40% 140 A 160 A (30%) 180 A (20%)

factor at 40°C at 60% 120 A 140 A 140 A 1 ph
(EN 60974-1) at 100% 100 A 120 A 120 A
Protection index IP 23S TIG LIFT SINGLE-PHASE
Weight 6,6 Kg
TO ORDER:
Accessories
see page 1-16
Generator only W000385248 W000385249 W000385250
ACCESSORIES/SPARE PARTS
Kit 25C25 W000268854 Standard generator equipment:
(cable+electrode-holder clamp and cable+earth clamp+mask and mullet)
KIT TIG WTT 17V W000270740
■ Use, maintenance and safety
(WTT2 17V - 4 m torch, pressure reducer and earth cable) manual
1-8
MMA WELDING
EQUIPMENT
MMA WELDING
PUMA 190C POWER WARRANTY
EQUIPMENT
Ø ELECTRODES 1.6 - 4.0 11
YEAR
YEA E
R
FRHEYOUR
WIT TION
REGIS
TRA
Standards
The PUMA 190C POWER is an inverter technology generator designed
for the intensive welding of all types of electrodes, including cellulosic. EN 60974-1
The micro controller manages the welding process, ensuring EN 60974-10
EN 61000-3-12
high performance and a stable arc. The digital front panel
makes setting the welding parameters simple. Also welds in
TIG-LIFT, managing the ascent and descent ramp. Control
possible via remote control.
Features:
■ Intensive cycle: 160 A at 50% at 40 °C
■ Compatible with motor generator: Usable with primary
extensions up to 70 m of cables with section of 3 x 2,5 mm2

■ Easy to use: Digital panel with display
■ Polyvalent: MMA (cellulosic also) and TIG-LIFT
■ Compliant with Standard EN 61000-3-2:
2015-737
Reduction of network noise input
■ Reduced power consumption: Only absorbs 16 A of effective current.
■ Safe: Device to reduce off-load voltage (VRD).
1 ph
6013-Rutile
MOTOR GENERATOR SINGLE-PHASE TIG LIFT 7018-Basic POWER
COMPATIBLE CrNi
Cellulosic LOSIC
CELLU ODES
R
TECHNICAL CHARACTERISTICS: ELECT
PUMA 190C POWER
Max absorbed current 21 A 5
Effective current 16 A 4
Max absorbed power 4.7 KW
Off-load voltage 75V 1
Reduced off-load voltage (VRD) 14V
2015-738
Current adjustment 5-160A

3 2
at 50% 160 A
at 60% 150 A 1 Encoder for current adjustment.
at 40°C (EN 60974-1)
at 100% 130 A 2 Selection of welding parameters.
3 MMA/TIG LIFT.
4 Display.
5 Display of welding parameters.
Weight 9Kg
TO ORDER:
Generator only W000385257

Accessories
ACCESSORIES/SPARE PARTS see page 1-16
Kit 35C50 W000011139
(cable+electrode-holder clamp and cable+earth clamp)
KIT TIG WTT 26 V W000270762 Standard generator equipment:
(WTT2 26V - 4 m torch, pressure reducer and earth cable)
Remote control L = 10 m W000219557
(other sizes available on request) ■ Use, maintenance and safety manual
1-9
Coated electrode and TIG DC (TIG lift)
arc welding equipment.
Three-phase power supply.
WARRANTY
MMA WELDING
PUMA SX 2200 GC 11 R
EQUIPMENT
YEA E
FRHEYOUR
Ø ELECTRODES 1.6 - 4.0 YEAR
WIT TION
REGIS
TRA
The PUMA SX family is specially designed for heavy duty applications

and features new functions such as the advanced TIG LIFT mode with Standards
control of slope up and down (SX 2200 GC). The digital display allows EN 60974-1
EN 60974-10
the setting of Arc dynamism for improved arc stability in all welding
applications. The GC range is an industrial range, compatible
with the use of motor-generators and for welding with all types
of MMA electrodes including cellulosic.
Features and product advantages:

■Compatible with motor-generators.
■ 2 years warranty. Safe and reliable.
■ Digital display: precise adjustment
and reading of the parameters (SX 2200 GC).
■ Comfortable: over-intensity when starting
2006-682
and anti-stick device
(adjustable on SX 2200 GC).
■ Suitable for welding with cellulosic electrodes.
1 Remote control plug.

2 Alarm indicator.
2 5 3 Current output indicator.
1 3 4 Welding Process Selection Key.
7
5 Parameter display .
4 6
2006-861
6 Welding parameter selection key. 6013-Rutile

7 Parameter adjustment. MOTOR GENERATOR 7018-Basic
COMPATIBLE CrNi
Cellulosic
PUMA SX 2200 GC
Input voltage 50/60 Hz 400 V Three-phase TIG LIFT
Input power 9.8 kVA - 7.2 kW
Max input current 14.2 A
Effective input current 9A
Open circuit voltage 105 V
Welding current range 5 - 220 A
at 30% 220 A (40%)
Duty cycle at 60% 190 A
at 100% 150 A
Connector size 13 mm
Protection index IP 23 Accessories
Dimensions 180 x 250 x 400 mm see page 1-16
Weight 19 kg
TO ORDER:
Delivered equipped with:
Power source only W000263688
■ primary cable,
Option ■ safety instructions,
Remote control W000242069 ■ user manual.
1-10
MMA WELDING
EQUIPMENT
Inverter technology. 230V Single-phase power supply.
230-400V Three-phase.
MMA WELDING
PUMA 300 MV LOSIC
CELLU ODES
R Standards
EQUIPMENT
Ø ELECTRODES 1.6 - 5.0 ELECT EN 60974-1
EN 60974-10
Inverter for welding with all types of electrodes including multivoltage cellulosic. WARRANTY
11
The PUMA 300 MV is an inverter system for shipbuilding, designed to weld with any type of electrode,
R
including cellulosic. Multivoltage, it can weld single-phase at 230 V or three-phase in an input voltage YEA E
range between 180 V and 440 V. Very stable arc upon the varying of the welding conditions FRHEYOUR
WIT TION
TRA
and parameters. “HOT START” and “ARC FORCE” adjustable by the operator. YEAR REGIS
It can also be used for TIG LIFT welding. Compatible with motor generator.
VRD function available for greater safety in wet environments.
2 FLEX LINE
1
MULTIVOLTAGE
3 1 Front panel for selecting INPUT POWER
the welding process and
various settings.
2 Digital display for the current
and the various parameters. 6013-Rutile
3 Current control encoder 7018-Basic
CrNi
6 and secondary parameters. Cellulosic
4 5 4 Front dinse 50 sq.m (-) negative
2015-320
2015-319
5 Front dinse 50 sq.m (-) negative.
6 Remote control connection.
PUMA 300 MV
Power supply V 230V +/-10% 1PH 230V +/-10% 3PH 400V +/-10% 3PH
Welding processes TIG MMA TIG MMA TIG MMA
MOTOR GENERATOR
3,3 (60%) 4,5 (60%) 5,5 (60%) 6,2 (60%) 5,8 (60%) 8,3 (60%) COMPATIBLE
Absorption KVA
2,5 (100%) 3,4 (100%) 4,1 (100%) 4,6 (100%) 4,0 (100%) 6,5 (100%)
Max absorbed current A 23,5 27,0 19,3 21,0 11,4 16,5
Effective current absorbed A 16 13 10
Off-load voltage V MMA: 81,5 (14 with VRD) - TIG: 14
TIG LIFT
Current adjustment A 5 - 215 5 - 180 5 - 270 5 - 215 5 - 270 5 - 270
215 (30%) 180 (35%) 270 (40%) 215 (40%) 270 (35%) 270 (35%) 1 ph
Cycle duration factor A
150 (60%) 135 (60%) 215 (60%) 175 (60%) 205 (60%) 205 (60%)
at 40°C (%)
120 (100%) 105 (100%) 170 (100%) 135 (100%) 160 (100%) 160 (100%)
Weldable electrode diameter mm 1,0 - 2,4 1,6 - 4,0 1,0 - 3,2 1,6 - 5,0 1,0 - 3,2 1,6 - 5,0 SINGLE-PHASE
Weldable electrodes E6010 - E6011 - E6013 - E7018
3 ph
Protection/insulation degree IP22S / H
Dimensions mm 220 x 394 x 534
Weight kg 22 THREE-PHASE
TO ORDER:
Generator only W000384357

ACCESSORIES/SPARE PARTS Accessories
Kit 35C50 W000011139 see page 1-16
(cable+electrode-holder clamp and cable+earth clamp) POWER
KIT TIG WTT 26 V W000270762
(WTT2 26V - 4 m torch, pressure reducer and earth cable) Standard generator equipment:
Remote control L = 10 m W000219557 ■ Power supply cable with single-phase
(other sizes available on request)
and threephase plug
Welder and cylinder trolley W000375730
■ Use, maintenance and safety manual
1-11
MMA welding equipment.
Transformer technology.
Three-phase input voltage.
WARRANTY
MMA WELDING
YARD SV 333 / 11 R
EQUIPMENT
YEA E
FRHEYOUR
SV 403 / SV 443 YEAR

WIT TION
REGIS
TRA
Ø ELECTRODES 1.6 - 6.3 Standards

FUL
YARD power sources are rectifiers for MMA coated electrode POWER EN 60974-1
T
ROBUS
EN 60974-10
welding. They are well suited for both workshop and outdoor
working conditions. Easy to use with adjustment using the
shunt, they are for professional and intensive applications.

■Input voltage: bi-tension 230 V - 400 V three-phase.
■ Simple: power adjustment by shunt.
■ Easy to set: linear control.
■ Cooling: forced air cooling fan.
■ Practical: due to the large diameter wheels
and handle.
■ Versatile: able to weld all types
of electrodes (including cellulosics).
2006-927
1 3
1 Switch on/off and primary

voltage selection.
4 2 Current adjustment. 6013-Rutile
7018-Basic
2006-925
3 Welding current indicator. CrNi

4 Welding cables connectors. Cellulosic
Accessories
YARD SV 333 YARD SV 403 YARD SV 443 see page 1-16
Three-phase input voltage 230 - 400 V
Input power 16.9 kVA - 10 kW 22.8 kVA - 13 kW 31.2 kVA - 18 kW
Max input current 43 A - 25 A 57 A- 33 A 78 A - 45 A
Effective input current 25 A - 15.5 A 34 A - 19.5 A 52 A - 30 A
Open circuit voltage 61 V - 66 V 63 V - 70 V 71 V - 79 V
Welding current range 55 - 260 A 50 - 325 A 60 - 400 A
at 35% 260 A 325 A 400 A (45%)
Duty cycle
at 60% 200 A 250 A 345 A
at 40 °C
at 100% 155 A 190 A 265 A
Protection index IP 21
Dimensions (mm) 450 x 620 x 890 560 x 730 x 1080
Weight 83 kg 107 kg 123 kg
TO ORDER: ■ primary cable,

■ safety instructions,
Power source only W000263693 W000263695 W000263696 ■ user manual.
1-12
MMA WELDING
EQUIPMENT
Coated electrode welding station.
Thyristor technology. Three-phase power supply.
WARRANTY
MMA WELDING
YARD 400 SX 11 R
EQUIPMENT
YEA E
FRHEYOUR
Ø ELECTRODES 1.6 - 6.3 YEAR
WIT TION
REGIS
TRA
The YARD 400 SX station was designed using thyristor Standards

IVE
technology, internationally recognized as strong, high performing
INTENS E EN 60974-10
IL
V E R S AT
and reliable. The YARD 400 SX has already been tested in all kinds
of field such as the manufacture of transport equipment, naval de/
( e l e c t ro C)
g/TIG D
construction, repair, etc. The YARD 400 SX is ideal for intensive work
with coated electrodes (cellulosic types included) and for gouging. gougin
■ Power supply: dual-voltage 230 / 400 V three-phase.
■ Intensity regulation: electronic.
■ Display: digital A / V. 2010-234
■ Versatility: EE / TIG DC / Gouging.
■ Flexible: possibility of modifying the Hot Start
and arc dynamism.

■ Professional: steel structure on wheels, retractable
beams and lifting rings.

■ Remote control: easy control at a distance.
1 on/off switch and

primary voltage switch.
4 6
1 2 Control knob.
3 A/V digital display.
2
3 5 4 EE/TIG control.
2010-234
5 Hot Start/Arc dynamism regulation.

6 Connector for remote control.
TIG LIFT
YARD 400 SX
6013-Rutile
Power supply 230 - 400 V three-phase +/- 15% 50/60 Hz MOTOR GENERATOR 7018-Basic GOUGING
NG
Input power 26 kVA - 20 kW COMPATIBLE CrNi
Cellulosic
Max input current 69 A - 40 A
Effective input current 40.6 A - 23.5 A
Open circuit voltage 68 V - 75 V
09692420388

at 30% 400 A
Duty cycle
at 60% 300 A
at 40 °C
at 100% 230 A
Size of connector 13 mm Remote control
Electrode diameter 1.6 to 6.3 mm
Protection class IP 23
Weight 128 kg
Accessories
see page 1-16
TO ORDER:

Equipped version* W000275044
Option ■ primary cable,
Remote control W000219557 ■ safety, user and maintenance manual.
Option 42 V W000260682 * Equipped version also with:
VRD W000275160 ■ cable, earth clamp, electrode clamp
TIG case W000305050 and fittings.
1-13
Thyristor technology.
MMA WELDING
YARD 650 SX EQUIPMENT
The new YARD 650 SX uses electronic regulation for control of the welding current.
Designed for adverse conditions, the YARD 650 SX is reliable and sturdy, dedicated
to heavy duty applications from steel construction to shipyards.
An 8-bit processor controls the welding process, protects Standards
WARRANTY
11
the equipment and informs the welder of the current state. EN 60974-1
R EN 60974-10
The YARD 650 SX is the solution for MMA welding, YEA E
TIG lift welding and ARCAIR gouging. F R E
YOUR
WITH ION
TRAT
Features and product advantages: YEAR REGIS
■ Digital display for precise parameter regulation and monitoring.
■ Process selector: MMA, TIG lift, gouging, MIG/MAG welding.
■ 42 V DC current up to 150 A available.
■ 48 V AC auxiliary current available as an option
(up to 32 A).
2008-786
■ Remote control (option).
■ Compensation of input voltage variations.
■ Hot start and Arc Force regulation available
for improved arc starting and stability.
4
1
3
2008-787
2 5
1 Switch on/off and primary 3 Digital display A/V.

voltage selection. 4 Hot Start / Arc Force adjustment.
2 Regulation knob. 5 Remote control connection. TIG LIFT
TECHNICAL CHARACTERISTICS: 6013-Rutile

MOTOR GENERATOR 7018-Basic GOUGING
NG
COMPATIBLE CrNi
YARD 650 SX Cellulosic
Three-phase input voltage 230 V - 400 V - 50/60Hz
Input power 40 kVA - 38 kW
09692420388
Max input current 102 A - 60 A

Effective input current 61.5 A (230 V) - 35.4 A (400 V)
Open circuit voltage 68 V - 75 V
Welding current range 10 A - 630 A
at 35% 630 A Remote control
Duty cycle at 40 °C at 60% 470 A
at 100% 370 A
Dimensions 1000 x 600 x 600 mm Accessories
see page 1-16
Weight 176 kg
TO ORDER: Delivered equipped with:

■ primary cable,
Power source only W000272669 ■ safety, user and maintenance manual.
Option
* Equipped version also with:
Remote control W000219557 ■ cable, earth clamp, electrode clamp
48 V socket for auxiliary services W000260682 and fittings.
1-14
MMA WELDING
EQUIPMENT
MMA autonomous wire feeder
for CC-CV MMA welding equipment.
MMA WELDING
DV YARD EQUIPMENT
Portable MIG wire feeders for 15 kg spool size

to plug directly to CC or CV power sources.
Ideal for DC MMA power sources.
BE
The DV YARD wire feeder can be adapted to most D CAN
D V YA R YA R D M M A
direct current MMA power sources and can use IT H
USED W R SOURCES
standard 300 mm diameter wire spools. PO W E
Its power supply is ensured directly by the arc
voltage. It is therefore very simple to implement
and does not require an auxiliary transformer.
Using the DV YARD wire feeder you can transform your MMA power
source into an authentic MIG/MAG welding source. Air Liquide Welding
recommends to use it with CV power source for best welding performances.
When properly installed, the DV YARD will enable you to obtain high-quality
welds with a good visual appearance.
The DV YARD wire feeder is robustly constructed in a reinforced moulded

case to give a fully enclosed wire feed unit which is well sealed against the
elements. Due to rugged construction they are ideal for all site welding in
harsh environments and are also easily portable. The DV YARD wire feeder
is fitted with an extra heavy duty contactor with oversized contacts
to allow welding up to 425 A.
* CC = Constant Current – CV = Constant voltage.
DV YARD
Roller plate 4 rollers
■ Very portable rugged design with strong
Input voltage range 14-48 VDC 15-110 OCV
ergonomic carry handle which lays flat when
Welding current range 50 A to 425 A
not needed.
Duty cycle à 60% (40 °C) 425 A
■ Connect to virtually any DC welding power
Wire speed range 1.2 to 20 m/min
source in seconds.
Wire diameter 0.8 to 2.4 mm ■ Excellent performance with flux cored
Protection index IP 23S (with or without gas) and solid welding wires
Insulation class H with unbeatable arc stability.
Standards EN 60974 - 1 / EN 60974 - 10 ■ 4 roll drive system to guarantee trouble
Size (LxWxH) 600 x 220 x 420 mm free wire feeding.

Weight 13.9 kg ■ Heavy duty contactor fitted to start and stop
and cope with current up to 425 A.

TO ORDER: ■ Torch trigger latching 2T/4T and burn back
control standard.
DV YARD wire feeder W000382134 ■ Standard Euro torch connection.
DV YARD FM (wire feeder ■ Takes 15 kg spools.
W000382135
with flow meter)
1-15
Options and accessories for MMA.
MMA WELDING
EQUIPMENT
MMA WELDING KIT (ELECTRODE HOLDER + EARTH CLAMP)
ACCESSORIES KITS
Name 25C25 25C25+ 25C50 35C50 50C50+
Connector size Ø 9 mm Ø 9 mm Ø 13 mm Ø 13 mm Ø 13 mm
SPEEDY II / COLT / PUMA S W000011138 - - - -
PUMA POWER - W000260683 - - -
PUMA SX / PUMA XL/ YARD SV 333 - - W000260684 W000011139 -
YARD SV 403/443 - YARD SX - - - - W000260682
* with welding mask + hammer and brush
2009-163
MMA OPTIONS:
2010-686
COLT PUMA PUMA SX YARD SX
Remote control - - W000242069* W000215557
WTT2 9V 4 m WTT2 26V 4 m
TIG torch with valve
W000278878 W000278885
* PUMA SX 2200 GC only
1-16
TIG welding
TIG WELDING
EQUIPMENT
CHAPTER 2
WELDING POWER SOURCES

DC power sources
■ SMARTY 160 POWER page 2-5
■ SMARTY 180 / 220 FORCE page 2-6
■ SMARTY TX 250 page 2-7
■ SMARTY 300 XL (W) page 2-8 & 2-9
AC/DC power sources
■ SMARTY TX 160 Alu page 2-10
■ SMARTY TX 220 Alu page 2-11
■ SMARTY 300 Alu AC/DC W page 2-12 & 2-13
TORCHES
■ WTT2 TIG welding torches page 2-14
■ Wear parts for TIG torches page 2-15
Options and accessories for TIG welding

Tungsten electrodes, Remote control, Trolleys, MMA accessories page 2-18
2-1
TIG welding
A TYPICAL MANUAL TIG WELDING INSTALLATION

helmet
protective
fume extraction
clothing
TIG rod
pressure regulator / flowmeter
torch
workpiece
earth clamp
gas cylinder
power source
torch harness earth cable
TIG Welding Process

METAL TRANSFER MODE
An electric arc is created between a non
consumable tungsten electrode and
the piece to be welded.
Tungsten electrode
(non consumable) The electrode, the filler metal, the molten
TIG rod pool and the neighbouring zones are
Nozzle protected against atmospheric oxygen
Inert atmosphere and nitrogen by an inert gas shield,
Arc generally argon.
Usually, this process is called
Molten
pool “Tungsten Inert Gas or TIG”.
It is also known as “Gas Tungsten
Arc Welding or GTAW”.
2-2
LEXICON
TIG WELDING
Welding selection table Welding selection table
Pre-gas:
TIG stainless steel TIG aluminium
TIG WELDING
Torch and harness are
EQUIPMENT
TIG rod diameter TIG rod diameter
purged before striking.
Thickness to weld (mm) Flow of argon ( /min) Thickness to weld (mm) Flow of argon ( /min)
Up slope function:
Allows a progressive
increase of the welding
current.
Down slope function:

Prevents a crater at the
end of the welding cycle
and prevents the risk of
cracking particularly light
alloys.
Post-gas:
Intensity Intensity Protection of the work
piece and the electrode
Tungsten electrode diameter (mm) Tungsten electrode diameter (mm)
after welding is completed.
Example on Fig. 1 Example on Fig. 2 Balance:

Improves, the penetration
Thickness to weld: 4 mm Thickness to weld: 9 mm
during AC welding
TIG rod diameter: 3 mm TIG rod diameter: 5 mm or the cleaning phase.
Electrode diameter: 2.4 mm Electrode diameter: 4 mm
Welding current: 160 A Welding current: 280 A Pulsed Welding:
Flow of argon: 6 l/min Flow of argon: 10 l/min Makes positional welding
and welding of thin plate
easier, and prevents
the collapse of the molten
pool. Allows a regular
deposit of filler metal and
improves the penetration.
Tacking:
Allows quick tacking
of the joint before welding.
2-3
TIG
TIG range
DC Steel & Stainless steel
TX 250 300 XL (W)
SMARTY
Digital
SMARTY
FORCE
Digital 180 220
FORCE FORCE
SMARTY
Analogic
160
POWER
Welding
160 A 220 A 250 A 300 A
current
AC/DC Steel, Stainless steel + Aluminium

1 ph
SMARTY
300
TX 160 ALU TX 220 ALU AC/DC ALU
Welding current 150 A 200 A 300 A
Analogic Digital Digital
2-4
Inverter technology power source
for TIG DC welding of steel and stainless steel.
Single-phase input voltage.
DC TIG POWER
SMARTY 160 POWER Standards
SOURCES
The SMARTY 160 POWER is a power source EN 60974-1
TIG WELDING
for TIG DC welding of carbon and stainless EN 60974-10
EQUIPMENT
steels in the field of maintenance. EN 61000-3-12

■ Power supply: 230 V single-phase.
■ Lightweight: for easy transportation.
■ Easy to use: simple welding cycle
(pregas, down slope postgas).
■ Motor generator compatible:
use with long primary cable up to 70 m
in 3 x 2.5 mm² section.
■ Powerful: high duty cycle at 60% - 40°C.
■ Inverter technology: for a perfect control
of the welding current. WARRANTY
2011-493
11
■ Versatile: can be used for TIG welding
R
as well as MMA welding. YEA E
FRHEYOUR
■ Practical: easy arc striking due to the WIT TION
TRA
YEAR REGIS
HF and the 2T/4T devices.
3 4 1 Safety and operation

indication
1 2 Main current regulation
3 Process selection SAVE ENERGY
2 (MMA / TIG HF / TIG Lift)
4 Trigger cycle selection 2T / 4T 1 ph
5 Pre-gas time selection
5 6 7
2011-492
6 Slope-down time selection

7 Post-gas time selection POWER SINGLE-PHASE
SMARTY 160 POWER MOTOR GENERATOR LONG : 70 m

COMPATIBLE SECTION :
Single-phase input voltage 230 V +/- 20% 50/60 Hz 3 x 2.5 mm2
Input power 5KVA -4.9KW
Max input current 27A (MMA) 20A (TIG)
Effective input current 12 A (TIG)
Welding current range 10-160 A • For torches
at 35% 160 A see pages 2-14
Duty cycle to 2-17
at 60% 140 A
at 40 °C
at 100% 120 A
Protection index IP 23 S
Weight 9.5 kg ■ electric primary cable,
Connector size 13 mm ■ earth cable with clamp (3 m),
■ gas hose,
TO ORDER: ■ user manual.
2-5
Inverter technology power source
for TIG DC welding of steel and stainless steel.
DC TIG POWER
SMARTY 180 / 220 FORCE SOURCES PULSED
The SMARTY 180 FORCE and 220 FORCE are portable power sources
for TIG welding with direct current, for professional use. Standards
These power sources can serve many applications thanks EN 60974-1
mainly to the “pulse” functions for working thin surfaces EN 60974-10
and “2 current levels” for work in position. The power EN 61000-3-12
sources can be used with up to 70 m primary cables.
■ Power supply: 230 V single-phase - 12 A.
■ Tolerant to power oscillations: 230 V ± 20%.
■ Digital display: % / Hz / Sec / A.
2014-594
■ Yield: duty ratio 60% at 40 °C.
OLOGY
TECHN
■ Versatile: TIG DC / TIG DC pulse/ MMA.
■ Technology: use at 2 current levels.
■ Professional: protection class IP 23. WARRANTY
21
■ Remote control: easy control from a distance.
R
■ In option can be equipped with an autonomous YEA E
FRHEYOUR
cooling unit FREEZTIG. WIT TION
TRA
YEARS REGIS
■ 30 progams storage.
1 Complete welding cycle.

IG
2 Digital display. FREEZT OUS
1 ONO M
3 Cycle navigator and program AUT G UNIT
2 COOLIN
3 storage/recall.
4 Control knob.
5 Mode: EE / TIG HF / TIG LIFT.
6 2T / 4T / Point selector.
2010-078
4
7 Process selection: TIG DC/Pulse.
5 6 7 8 8 Remote/pedal control selection.
MOTOR GENERATOR
COMPATIBLE
SMARTY 180 FORCE SMARTY 220 FORCE
Power supply 230 V single-phase
POWER
Input power 3.2 kVA - 3.1 kW (TIG) 4.9 kVA - 4.8 kW (TIG)
Max input current 14 A (TIG) 21 A (TIG)
Effective input current 11 A (TIG) 12 A (TIG)
Open circuit voltage 50 V 50 V SAVE ENERGY
Welding current range 5 - 160 A 5 - 220 A
at 35% 160 A 220 A LONG : 70 m
Duty cycle 1 ph SECTION :
at 60% 140 A 180 A 3 x 2.5 mm2
at 40 °C
at 100% 130 A 150 A
Torch connector S
Size of connector 13 mm SINGLE-PHASE
Weight 9.5 kg
• For torches
see pages 2-14
TO ORDER: to 2-17
Power source only W000382582 W000382583 Delivered equipped with:

Option
Remote control W000242069 ■ power cable with 16 A plug,
Pedal W000241602 ■ fitted earth cable,
FREEZTIG cooling unit W000382728 ■ gas pipe,
Universal trolley W000375730 ■ safety user and maintenance manual.
2-6
Power source inverter technology
for TIG DC welding on steel and stainless steel.
DC TIG POWER
SMARTY TX 250 WARRANTY SOURCES PULSED
The SMARTY TX 250 is a portable TIG DC power source

11
YEAR
YEA E
R
FRHEYOUR
WIT TION
REGIS
TRA
TIG WELDING
designed for light and industrial applications; with “pulsed”
EQUIPMENT
function for welding thin plate and also “2 current levels”
Standards
mode for welding in position. EN 60974-1
Features and product advantages: EN 60974-10
■ Powerful: 250 A at 40% duty cycle at 40 °C.
Digital diplay: A / V / Sec / %. ICAL
TECHN
■
■ Versatile: TIG DC / pulsed TIG DC / MMA.

■ Technical: complete TIG welding cycle.
■ Safe: protection class IP23.
■ Remote control: remote adjustment flexibility (option).
2 1
2008-338_r
1 Complete
welding cycle.
2 Digital display.
3
3 Cycle selection.
4 Parameter adjustment.
5 Modes: MMA/TIG HF/TIG LIFT.
4 6 Selection: 2T/4T/Point.
2006-889_ret
7 TIG current: smooth or pulsed.

5 6 7 8
8 Selection for local / remote control.
SMARTY TX 250
Input voltage 400 V three-phase (50/60 Hz)
Input power 8.7 kVA - 6.2 kW (TIG) • For torches
Max input current 13 A (TIG)
see pages 2-14
to 2-17
at 40% 250 A
Duty cycle
at 60% 210 A
at 40 °C
at 100% 180 A
Connector size 9 mm
Weight 18 kg
Torch connection S

TO ORDER:
■ primary cable 5 m,
Power source only W000260031 ■ earth cable 3 m,
Options ■ gas hose 2 m,
Remote control W000242069 ■ safety instructions,
■ user manual.
Foot control W000241602
2-7
TIG welding DC equipment
Industrial range - Inverter technology
Three phase
PULSED TIG
SMARTY 300 XL (W) DC WELDING
SMARTY 300 XL (W) with inverter technology is your welding expert WARRANTY
21
in workshops or on-site applications. Powerful, rugged and easy to use Standards
R
installations. HF striking and excellent stability. High quality MMA welding YEA E
performance with rutile, basic and cellulosic electrodes. Complete welding FRHEYOUR EN 60974-1
WIT TION EN 60974-10
TRA
cycle: pre/post-gas, up/down slope adjustment current with setting. YEARS REGIS

■ Powerful: welding current up to 300 A with 60% duty cycle (@40 °C). D
■ Parameters memorisation. AT E R COOLE N
W U R AT I O
■ Air or cooled versions. CONTIG
LOSIC
■ Digital display: A/V/Sec/%.
CELLU ODE
R
■ Versatile: TIG DC, Pulsed TIG and MMA.
ELECT
■ Technological: bi-level function.
■ Remote control: on demand.
OLED
AIR CO ION
3 ph VERS
THREE-PHASE
2011-131_r
2011-103_r
SMARTY 300 XL
Power supply (three phase) 400 V + 20% - 15% 50/60 Hz
• For torches
Maximal input current 8.2 A (TIG) - 8.9 A (MMA)
see pages 2-14 to 2-17
Effective input current 4.9 A (TIG) - 6.8 A (MMA) • For filler metal (rods)
Input power at maximal welding intensity 7.9 kW see pages 5-15
Open circuit voltage 80 V to 5-17
Welding current range 5-300 A TIG / 10-250 A MMA
Duty cycle @ 40 °C at 30% 300 A
at 60% 230 A Delivered equipped with:
at 100% 200 A
■ primary cable,
Protection class IP 23C
■ earth cable,
Dimensions 180 x 390 x 500 mm ■ gas hose,
Weight 22 kg ■ safety instructions,
Insulation index H ■ user manual.
2-8
TIG welding DC equipment
Three phase
PULSED TIG
SMARTY 300 XL (W) DC WELDING
TIG WELDING
EQUIPMENT
2 3
4
1
5
7
9
6
8
10 11 12
2011-117_ret
2011-006_r
1 Key for TIG HF/ TIG Lift selection. 7 Display of parameters.
2 Thermal safety indicator. 8 Welding parameter selection key.
3 Supply voltage defect indicator. 9 2T / 4T / bi-level torch cycle
4 Pulsed TIG / Synergic pulsed TIG / selection.
Spot TIG selection. 10 MMA welding selection.
5 Drawing of the welding cycle. 11 Memorization parameters selection.
6 Welding parameters adjustment. 12 Local/remote control selection.
TO ORDER
SMARTY 300 XL SMARTY 300 XL W

Description Cat. nr
air cooled water cooled
SMARTY 300 XL (W) with primary cable, equipped

earth cable and gas hose
W000377014 • •
COOLERTIG II DC cooling unit W000279722 •
ADD ONS
Manual remote control RC1 - 5 meters long W000263311 • •

Manual remote control RC1 - 10 meters long W000270324 • •
Foot remote control FP1 - 5 meters long W000263313 • •
Trolley for power source W000375730 • •
Torch WTT2 26 RL C5B - 4 meters long
Other length available
W000278890 •
Torch WTT2 26 EB C5B - 4 meters long
Other length available
W000278887 •
Torch WTT2 18W RL C5B - 4 meters long
Water cooled - Other length available
W000278898 •
Torch WTT2 18W EB C5B - 4 meters long
W000278896 •
Kit MMA 35C50
Welding cables equipped with earth clamp and W000011139 • •
electrode holder
2-9
Power source inverter technology for TIG AC/DC
welding on steel, stainless steel and aluminium.
AC/DC TIG
SMARTY TX 160 Alu POWER SOURCE
The SMARTY TX 160 Alu is a TIG power source

specially designed for maintenance welding on steel,
stainless steel and aluminium.
Standards
■ Input voltage: 230 V single-phase. EN 60974-10
WARRANTY
11
■ Light and compact: easy transport
R
and storage. YEA E
FRHEYOUR
■ Simple: clear welding cycle WIT TION
TRA
(pre-gas / down slope / post-gas). YEAR REGIS
■ Powerful: duty cycle at 60% at 40 °C.
■ Inverter technology: precise
adjustment of the welding current.

AL
■ Versatile: for TIG AC/DC and MMA
GENER SE
PURPO
electrode welding.
■ Practical: easy adjustment.
Remote control.
2006-403
2010-404
2 3 4
1
1 Switch on / off. 4 Balance adjustment (AC).

5 6 7
2 Slope down. 5 Welding process selection TIG 2T / TIG 4T / MMA.
3 Selection AC/DC current. 6 Pulsed frequency adjustment.
7 For welding current adjustment.
SMARTY TX 160 Alu

Input voltage 230 V single-phase (50/60 Hz)
Max input current 23 A (TIG)
• For torches
see pages 2-14
at 30% 150 A (TIG) - 130 A (MMA)
Duty cycle
at 60% 120 A (TIG) - 100 A (MMA)
at 40 °C
at 100% 100 A (TIG) - 80 A (MMA)
Weight 22 kg
Torch connection S
TO ORDER:
Power source only W000056036 ■ electric primary cable,
Options ■ earth cable with clamp,
Remote control W000242069
■ gas hose,
■ user manual.
2-10
Power source inverter technology for TIG AC/DC
welding on steel, stainless steel and aluminium.
AC/DC TIG
SMARTY TX 220 Alu POWER SOURCE
Designed for both workshop and outdoor working conditions, the SMARTY TX 220 Alu
TIG WELDING
meets the most demanding applications on site and in workshop (maintenance) for all kinds of materials.
EQUIPMENT
Features and product advantages: Standards
E
ON SIT G
■ Single-phase input voltage: 230 V ± 10%. EN 60974-1
■ Inverter technology: precise adjustment of the welding current.
N EN 60974-10
■ Large digital display: for accurate adjustment and clarity.
WELDI
■ Powerful: duty cycle 60% at 40 °C.
■ Compact: for outdoor applications.
■ Intelligent balance: for aluminium applications, simplified
adjustment of cleaning and penetration steps, according

to the tungsten electrode diameter.
WARRANTY
11
YEAR
YEA E
R
FRHEYOUR
WIT TION
REGIS
TRA
2006-676
8 1 Digital display (U/I).
1 2 Pre-gas adjustment.
3 Selection mode 2T / 4T.
2
4 Cleaning / penetration balance (AC).
4
5 5 HF TIG / LIFT starting.
3
6 6 Pulsed frequency (AC).
7 7 Selection MMA
2006-675
(with DC+ / DC- / AC / intermittent arc).

8 Parameter adjustment.
SMARTY TX 220 Alu MOTOR GENERATOR

COMPATIBLE
Input voltage 230 V single-phase (50/60 Hz)
Max input current 19 A
Effective input current 16 A
Welding current range 3-200 A DC - 10-200 A AC
at 40 °C at 100% 150 A
Connector size 9 mm
Protection index IP 23 • For torches
see pages 2-14
Dimensions 540 x 260 x 510 mm to 2-17
Weight 30 kg
Torch connection S or C5B
TO ORDER:

Options
5m W000263312 ■ electric primary cable,
Remote control
10 m W000270325 ■ earth cable with clamp,
■ gas hose with quick couplings,
Trolley W000263308
■ user manual.
2-11
TIG welding AC/DC equipment
Three phase
AC/DC TIG
SMARTY 300 Alu POWER SOURCE
AC/DC W Standards
Power source with inverter technology for industrial EN 60974-1
WARRANTY
21
TIG welding in alternating or direct current. EN 60974-10
R
SMARTY 300 Alu AC/DC W with inverter technology is YEA E
your welding expert in workshops or on-site applications. FRHEYOUR
WIT TION
TRA
This equipment is versatile (TIG welding of steel, stainless YEARS REGIS
steel and aluminium), powerful, rugged and easy to use.

Pulsed TIG, point and 2T/4T. HF striking and excellent
stability.
High quality MMA welding performance.
Complete welding cycle: pre/post-gas, up/down slope
adjustment current setting. Water cooled installation.
■ Power supply: 400V +/-10% - Three phase.
■ Inverter technology: perfect control of the welding
current.
■ Digital display: accurate setting and optimal visibility.
■ Powerful: high duty cyvle 300 A @ 40% (40 °C).
■ Versatile: TIG AC, TIG DC, Pulsed DC TIG, MMA.
■ Smart balance: the percentage of penetration
or cleaning can be set according to the type

of infusible electrode.
■ Parameters memorisation.
2010-369_r
3 ph
THREE-PHASE
SMARTY 300 Alu AC/DC

Power supply (three phase) 400 ± 10% 50-60 HZ
• For torches
Maximal input current 7.9 A (TIG) - 8.9 A (MMA)
Effective input current 4.4 A (TIG) - 5 A (MMA) • For filler metal (rods)
Input power at maximal welding intensity 7.9 kW (TIG) - 8.9 kW (MMA) see pages 5-15
Welding current range 3 - 300 A TIG / 10 - 250 A MMA
Duty cycle @ 40 °C at 40% 300 A
at 60% 230 A
at 100% 190 A
Protection class IP 23C ■ primary cable,
Dimensions 195 x 440 x 505 mm ■ earth cable,
Weight 25 kg ■ gas hose,
Insulation index H ■ safety instructions,
■ user manual.
2-12
TIG welding AC/DC equipment
Three phase
AC/DC TIG
SMARTY 300 Alu POWER SOURCE
AC/DC W
TIG WELDING
EQUIPMENT
1
3 4
11
6
7 12
2011-117_ret
9 13
10
1 Safety and operation indicators. 8 Striking selection HF/ Lift.
2011-006_r
2 Welding cycle layout. 9 Pulse / Spot selection.
3 TIG operation selection. 10 Program management.
4 MMA operation selection. 11 Main regulation knob.
5 Parameter value display. 12 Gas test.
6 Torch cycle selection. 13 Remote control operations.
7 Parameter selection.
TO ORDER
Description Cat. nr
SMARTY 300 Alu AC/DC with primary cable, equipped earth cable and gas hose W000377013
COOLERTIG III AC/DC cooling unit W000278471
ADD ONS
Manual remote control RC1 - 5 meters long W000263312
Manual remote control RC1 - 10 meters long W000263314
Foot remote control FP1 - 5 meters long W000263309
Trolley for power source + cooling unit and gas cylinder W000375730
Torch WTT2 18W RL C5B - 4 meters long

W000278898
Torch WTT2 18W EB C5B - 4 meters long

W000278896
Kit MMA 35C50

W000278390
Welding cables equipped with earth clamp and electrode holder
2-13
TIG welding torches.
TIG
WTT2 TIG torches TORCHES
Simplicity and reliability

TIG torches which are reliable, flexible and use common wear parts.
Connections and handles for all applications.
Handle
20
20
20 10
10
10 -6
-8
-6
56 88
86
Connections
C5B S V
2010-694_r
Connector Ø: Connector Ø: Connector Ø:
13 mm 13 mm 9 mm for 9V
and 17V
Air cooled
2010-693_r
2010-692_r
Connector Ø:
13 mm for 26V
Connector Ø: Connector Ø:
R:
13 mm 13 mm ADAPTATOtion of a diameter 9 mm
For connec ameter
di
torch on a
wer
Water cooled 13 mm po
et :
source sock 9
3
W0003061
2010-691_r
2010-690_r
TO ORDER:
Air cooling
WTT2 9 WTT2 17 WTT2 26
Duty cycle 60% 80 A 100 A 130 A
at 40 °C 35% 110 A 135 A 180 A
Cap Long Long Long
Fitted
Nozzle Ø 10 mm Ø 10 mm Ø 12 mm
with
Electrode Ø 1.6 mm Ø 2.0 mm Ø 2.4 mm
4m 8m 4m 8m 4m 8m
S W000278878 W000278923 W000278883 W000278918 W000278888 W000278914
RL
Connection
C5B W000278879 W000278922 W000278884 W000278917 W000278890 W000278913

Handle
S W000278877 W000278929 W000278881 W000278920 W000278886 W000278916

EB
C5B W000278875 W000278926 W000278882 W000278919 W000278887 W000278915
V V W000278876 - W000278880 - W000278885 -
Water cooling
WTT2 20 W WTT2 18 W
r
Duty cycle 100% 200 A 320 A
For a bette
at 40 °C 60% 250 A 350 A prote c tion,
gaseous
Cap Long Long parts
Fitted dedicated
Nozzle Ø 12 mm Ø 12 mm nozzles)
with
Electrode Ø 2.4 mm Ø 2.4 mm
(diffusers + d.
can be seu
4m 8m 4m 8m
S W000278893 W000278906 W000278897 W000278900
Connection
RL
Handle
C5B W000278894 W000278905 W000278898 W000278899

S W000278891 W000278911 W000278895 W000278902
EB
C5B W000278892 W000278909 W000278896 W000278901
2-14
TIG torches wear parts.
TIG
WTT2 WEAR PARTS
9V / 9 (RL-EB) / 20W (RL-EB)
TIG WELDING
EQUIPMENT
Ø Cat. nr
1-3
1-1 Back cap - Short W000306398
1-2 Back cap - Medium W000306400
1-3 Back cap - Long W000306402
2 Back cap O-ring W000306404
Torch body WTT2 9V W000306473
3 Torch body WTT2 9 W000306471
Torch body WTT2 20W W000306488
4 Insulating ring W000306396
1-2
1.0 W000306406
1.6 W000306407
5 Collet 2.0 W000306408 1-1
2.4 W000306409
3.2 W000306410
1.0 W000306376 2
2014-502
1.6 W000306377
6-1 Collet body 2.0 W000306378
2.4 W000306455 3
4
3.2 W000306379
Nozzle standard short 4 6.4 W000306417
Nozzle standard short 5 8.0 W000306418 5
7-1
Nozzle standard short 8 12.8 W000306421 6-1
Nozzle standard long 3L 4.8 W000306456
7-2
7-1
1.0 W000306385
6-2 1.6 W000306386

Gas Collet body for Gas Lens 2.0 W000306460
Lens 2.4 W000306387
3.2 W000306388
7-2
Nozzle Gas Lens 4 GL 6.4 W000306429
2014-503
7-3 Nozzle Gas Lens 6 GL 9.6 W000306431

Gas
Lens Nozzle Gas Lens 7 GL 11.2 W000306432
Nozzle Gas Lens 8 GL 12.8 W000306433
6-2
As standard for all models
As standard only for WTT2 9 EB / 9 RL / 9V
As standard only for WTT2 20W EB / 20W RL
2014-504
7-3
2-15
TIG
WTT2 WEAR PARTS
17V / 17 (RL-EB)
26V / 26 (RL-EB) 1-2
18W (RL-EB)
Ø Cat. nr
1-1
1-2 Back cap - Long W000306403
2
Torch body WTT2 17 W000306492
2014-505
3 Torch body WTT2 26V W000306499

3
Torch body WTT2 18W W000306503
4
1.0 W000306411
1.6 W000306412 5
2.0 W000306413
5 Collet
2.4 W000306414
3.2 W000306415
4.0 W000306416
1.0 W000306380 6
1.6 W000306381
2.0 W000270781 7-1
6 Collet body
2.4 W000306382
3.2 W000306383
4.0 W000306384
7-1 Nozzle standard short 7 11.2 W000306426
7-2
7-2
2014-506

As standard for all models

As standard only for WTT2 18W EB / 18W RL
2-16
TIG
WTT2 WEAR PARTS
17V / 17 (RL-EB)
TIG WELDING
EQUIPMENT
VERSION
GAS LENS s protection
26V / 26 (RL-EB) For a bette
r gaseou
18W (RL-EB) 1-2
Ø Cat. nr
1-2 Back cap - Long W000306403 1-1

2
2014-507
3 Torch body WTT2 26V W000306499

Torch body WTT2 26 W000306497 3
Torch body WTT2 18W W000306503 4
1.0 W000306411
5
1.6 W000306412
2.0 W000306413
5 Collet
2.4 W000306414
3.2 W000306415
6
4.0 W000306416
1.0 W000306389
1.6 W000306390
7-1
6 Collet body 2.4 W000306391

3.2 W000306392
4.0 W000306393
Nozzle gas lens short 4 GL 6.4 W000306434
7-1 Nozzle gas lens short 6 GL 9.6 W000306436
Gas
Lens Nozzle gas lens short 7 GL 11.2 W000306437
Nozzle gas lens long 4 GL L 8.0 W000306467
7-2
2014-508
7-2 Nozzle gas lens long 5 GL L 9.6 W000306468

Gas
Lens Nozzle gas lens long 6 GL L 11.2 W000306469
Nozzle gas lens long 7 GL L 12.8 W000306470
2-17
Options and accessories for TIG welding.
before us
e, carefully
read
on
TIG
Warning: l safety data sheet
TUNGSTEN ELECTRODES the mater
ia
y-w elding .com OPTIONS
www.safet
Electrode Arc Arc Electrode Thermal

Metal type
type stability starting lifetime resistance
Standards
WP pure Light alloy ** * * * ISO 6848
WC 20 Steel and EN 26848
Cerium 2% stainless steel ** * ** **
2006-528
WL 20 Steel and
Lanthanum 2% stainless steel ** *** *** ***
*** Excellent ** Good * Suitable
Pack of 10, length 150 mm
WP - Pure tungsten WC 20 - 2% cerium tungsten WL 20 - 2% lanthanum tungsten

Light alloy (green end) Steel and stainless steel (grey end) Light alloy AC - Steel, stainless steel DC
Ø AC current (A) Cat. nr DC current (A) Cat. nr Current (A) Cat. nr
1.0 mm 10-50 W000010009 10-84 W000010022 10-80 W000010373
1.6 mm 40-80 W000010010 52-136 W000010023 60-150 W000010016
2.0 mm 60-110 W000010011 94-199 W000010024 100-200 W000010017
2.4 mm 60-140 W000010012 136-262 W000010025 150-250 W000010018
3.0 mm 90-180 W000010013 178-315 W000010026 210-310 W000010019
3.2 mm 90-180 W000010014 178-315 W000335150 210-310 W000010020
4.0 mm 140-240 W000010015 262-420 W000010028 350-480 W000010021
REMOTE CONTROL BOXES - TROLLEYS
SMARTY SMARTY SMARTY

180 / 220 XL TX 160 ALU TX 220 ALU
Remote control
W000242069 W000242069 W000270325
10 m length
Remote control pedal
W000241602 W000241602 W000263314
10 m length
Trolley - - W000263308
MMA ACCESSORIES
2009-163
Accessories Length 3 m (25C50) Length 4 m (35C50)

Arc kit 300 A W000260684 W000011139
Connection Ø 13 mm
2-18
MIG/MAG welding
CHAPTER 3
WELDING POWER SOURCES

Inverter technology power sources
■ MAGIZZY 170 page 3-5
■ PRECISA 180MP POWER
MIG/MAG WELDING
page 3-6
EQUIPMENT
■ PRECISA 200MP page 3-7
■ PRECISA 420 SP page 3-9 & 3-10
Transformer technology power sources

■ MAXISTAR 180 MEC / 200 M / 250 T page 3-11
■ BLUMIG 243 C / 283 C / 353 C page 3-12
■ BLUMIG 353 S / 403 S / 503 SH page 3-13
■ TF 300 / 400 / 400H (wire feeders for BLUMIG S) page 3-14
Options and accessories

■ Rollers for wire feeders page 3-15
TORCHES
■ WMT2 range page 3-16
■ Wear parts for MIG/MAG torches pages 3-17 & 3-18
3-1
MIG/MAG Welding Process
A TYPICAL MANUAL MIG/MAG WELDING INSTALLATION
mask
pressure regulator/ flowmeter

protective
clothing
fume extraction
work
piece earth clamp
gas
power source
with wire feeder
torch harness
earth cable
MIG/MAG Welding Process

METAL TRANSFER MODE
The MIG/MAG welding processes use
an arc under gaseous protection.
Torch
The electrode is a metallic wire.
The electrode, the metal transferred in the arc
Nozzle
and the weld bead are protected from the
Contact tip atmosphere by an inert gas for MIG welding
Gaseous protection Electrode wire
and an active gas for MAG welding.
The definition explains the names MIG
(Metal Inert Gas) and MAG (Metal Active Gas).
Molten weld pool Weld bead
In manual welding this process is called
semi-automatic because the wire is fed
automatically as soon as the arc starts.
3-2
LEXICON
SEMI-
SELF positions: AUTOMATIC
WELDING
SELF role: MIG (Metal Inert Gas):
Arc welding process with a
- used in short-circuit mode, consumable wire. This wire is
- limits the short-circuit current, transferred in the arc and the
- the higher the SELF, the colder, molten metal is deposited in
the weld bead. the molten pool, protected by
an inert gas.
ΩSmall SELF MAG (Metal Active Gas):

Same description as MIG
MIG/MAG WELDING
Used for bigger sections
but the gas protection
EQUIPMENT
is active (CO2 or
ΩΩBig SELF argon + CO2 mixture).
Used for medium sections MIG pulse:
• ARC is smooth The current varies during
• Lower welding speed welding, the power supplies
a very precise “shape wave”.
Pulse is primarily used
ΩΩΩTotal SELF for stainless steel and
• ARC is very smooth light alloys.
• Possible to use CO2 gas
Synergic MIG:
The welding parameters are
programmed in the power
source set for a common
evolution according to a
predefined law. One single
setting is needed which
facilitates the use of those
machines and improves the
welding quality.
2 Times mode:
Welding starts by pulling the
torch’s trigger. It stops
by releasing the trigger.
Spot mode:
The power source starts
to weld when the trigger
is pulled, but welding
stops automatically after a
pre-set delay.
Intermittent mode:
This is a point mode which
is repeatable. If the pressure
on the trigger is maintained,
welding will be re-started
after another delay which
is also regulated.
3-3
MIG/MAG
MIG/MAG: single-phase range
MAXISTAR
180 MEC 200 M
PRECISA
180 MP 200 MP
MAGIZZY
170
Welding
170 A 180 A 200 A
current
MIG/MAG: three-phase range
BLUMIG S
353 S 403 S 503 S/SH
BLUMIG C
243 C 283 C 353 C
MAXISTAR
250 T
PRECISA
420 S/SP
Welding
200 A 220 A 280 A 300 A 350 A 450 A
current
3-4
Compact generators for MIG-MAG welding.
Multifunction. INVERTER technology.
MIG/MAG
MAGIZZY 170 Standards
POWER SOURCES
MAGIZZY 170 is a MIG/MAG, MMA single-phase inverter compatible with motor EN 60974-1
generator, compact, easy to carry, with a good welding quality and an optimal arc EN 60974-5
control. Very easy to use, it can wire weld with a traditional wire and with No Gas EN 601000-10
wires, by reversing polarity. Welds rutile electrodes in MMA.
WARRANTY
MAGIZZY 170
11
YEAR
YEA E
R
FRHEYOUR
WIT TION
REGIS
TRA
Power supply 230 V (+/- 10%) 1ph

Network frequency 50/60 Hz
MIG/MAG WELDING
MMA MIG/MAG
EQUIPMENT
Actual absorption 3.2 kVA 2.7 kVA
Off-load voltage 55 V 27 V
at 20% 160 A 170 A
Cycle duration
at 60% 95 A 100 A
factor at 40°C
at 100% 75 A 75 A
Voltage adjustment continuous
Weldable wires Ø 0,6 - 0,8 mm
Wire feeder plate 2 rollers
Weight 11 kg
Insulation class H
2014-286
Protection degree IP 22 S
TO ORDER:
MAGIZZY 170 - System complete with power supply

1 ph
cables, direct torch, wire feeder accessories 0.6-0.8, W000382073
gas pipe and complete welding cables.
ACCESSORIES MOTOR GENERATOR SINGLE-PHASE
COMPATIBLE
Disposable Argon/CO2 CYLINDER W000231297
Disposable Argon CYLINDER W000231295
REGULATOR Argon gas and mixtures for disposable
W000265563
gas cylinders
6013-Rutile
FRO JUNIOR REDUCER GAS / NO GAS
Reducer fitted with manoflowmeter for Argon/CO2 W000371356
WELDER AND CYLINDER TROLLEY W000375730
ALBee11 ADAPTER for Trolley W000384843
ALBee5 ADAPTER for Trolley W000384844 • For torches
MAGIZZY gas pipe ADAPTER KIT for non-disposable see pages 3-16 to 3-18
W000382804
cylinder • Feeder rollers
see page 3-15
DIRECT TORCH for MAGIZZY 170 (spare part) W000382637
NO GAS FLUX CORED WIRES Standard generator equipment:

Ø Description Weight
■ Power supply cable
0,9 Weldteam flux cored wire 0.9x0.45xS 0,45 W000075132
■ Earth cable
1,0 Citoflux B13 - O 1.0x0004xS200 4 W000281393
■ Gas pipe
1,0 Safuni 310 1.0x0004xS200 4 W000281810 ■ Use, maintenance and safety manual
3-5
Compact generators for MIG-MAG welding.
Multifunction. INVERTER technology.
115-230V Single-phase power supply.
MIG/MAG
PRECISA 180MP POWER POWER SOURCES
PRECISA 180 MP POWER (from 5 to 180 A), is a MIG / MAG, MMA and TIG single-phase
inverter, compatible with motor generator, compact, easy to carry, with a good welding Standards
quality and an optimal arc control. The wide graphic display helps the welder to quickly EN 60974-1
select and check all welding processes. EN 60974-10
Advantages:
■ Power supply: 115-230 V +
■ Simple: Continuous current adjustment.
10% autolink. ■ Options: Adapter for 300 mm reel.
■ Mode: Synergistic or manual.
Trolley.
■ Reliable: Very robust.
■ Wire feeder: Usable with solid
wire and flux cored wire.

■ Performing: 180 A (MIG/MAG)
170 A MMA/TIG at 230 V.

■ Welding processes:
GAS / NO GAS
Multi-process: MIG/MAG,
MMA (Electrode) and TIG.
5 6 7 6013-Rutile
4 4 7018-Basic
CrNi
WARRANTY
11
3
R
YEA E
1 2 FRHEYOUR
WIT TION
TRA
YEAR REGIS
1 Manual wire speed adjustment in MIG/MAG Balance 5 Green LED for machine
in synergistic Current adjustment in MMA/TIG. on 230 V always
2 Manual voltage adjustment in MIG/MAG Thickness on 115 V flashing. Standard equipment:
in synergistic HOT START adjustment in MMA. 6 Yellow LED
3 MIG/MAG welding process selector Synergistic overtemperature alarm. ■ Power supply cable
manual - MMA - TIG Lift. 7 Red LED overcurrent ■ Equipped earth cable
4 Welding voltage welding current Display. overvoltage alarm. ■ Use and maintenance
manual
■ Gas pipe
PRECISA 180 MP POWER

Power supply 115 V +/-10% 1PH 50/60 HZ 230 V +/-10% 1PH 50/60 HZ
MMA TIG MIG/MAG MMA TIG MIG/MAG MOTOR GENERATOR
Max absorbed current 28 A 17,2 A 27 A 23 A 14,5 A 22 A COMPATIBLE
Effective current absorbed 16,5 A 11 A 16 A 10,3 A 6,6 A 11 A
1 ph
Actual absorption 1,6 KW 1,2 KW 1,6 KW 2,3 KW 1,4 KW 1,8 KW
Range of current 20 - 100 A 5 - 110 A 30 - 120 A 20 - 170 A 5 - 170 A 30 - 180 A
max. 100 A (40%) 110 A (40%) 120 A (35%) 170 A (20%) 170 A (20%) 180 A (25%)
Cycle duration SINGLE-PHASE
at 60% 85 A 90 A 130 A 100 A 100 A 100 A
factor at 40°C
at 100% 65 A 70 A 75 A 85 A 85 A 85 A
Off-load voltage 80 V 95 V 60 V 80 V 95 V 60 V
Insulation index IP 23S TIG LIFT
Standard EN 60974-1 / EN 60974-5 / EN 60974-10
Weight 16 kg
3-6
Single phase inverter
for MIG/MAG welding.
Multifonction.
MIG/MAG
PRECISA 200MP POWER SOURCES
PRECISA 200MP (5 - 200 A), 1 machine, 3 processes Standards

in an essential single phase inverter for welding. EN 60974-1
EN 60974-5
PRECISA 200MP is new power source, generator
EN 60974-10
compatible, compact, easy to move, with precise
weld quality and with very good arc ignition.
The large graphic display help the welder to select
and control quickly all processes, MMA, TIG
and MIG/MAG.
WARRANTY
11
General features:
R
YEA E
MIG/MAG WELDING
■ MMA:
R E
F H YOUR
2013-650
welding current from 5 to 200 A. WIT TION
EQUIPMENT
TRA
- Rutile and basic coated YEAR REGIS
electrode diameter up to 4 mm.

- Hot start.
- VRD (Voltage Reduction Device) this
option provides maximum security
with low Open Circuit Voltage.
2 ROLLERS TIG LIFT
■ TIG LIFT +:
DC welding current from 5 to 200 A.
1 ph
- Use with valve torch.
- Arc stop by lifting the torch then starts
the down slope function. SINGLE-PHASE MOTOR GENERATOR
COMPATIBLE
PRECISA 200 MP ■ MIG/MAG:

Primary power supply 230 V +/-10% - single phase welding current from 30 to 200 A.
Fuse rating 16 A - Easy to use:
No load voltage 35 V (in MIG) select and weld:
35% 200 A (@ 20%)
• Synergy (12): material/gas/
Duty cycle 60% 120 A
100% 95 A
wire diameter.
Inductance Electronique • Mode 2T / 4T / Spot.
Number of rollers 2 • Thickness.
Connectors diameter 13 mm - Reverse polarity to allow welding
Steel and stainless steel : 0.6 to 1.0 mm - of “self shielded” welding wires
Consumables diameter Aliminium up to 1.2 mm -
Coated electrode up to 4.0 mm
(no-gas).
Gas connection M 12 x 100 - 12 synergies, carbon steel, stainless
Reverse polarity yes steel, aluminium and MIG brazing.
Display Graphical display - 40 programs recordable.
Protection index IP22 S - Use wire spools diameter 200 mm
Protection class H
and 300 mm (option).
Dimensions (L x l x H) 500 x 280 x 420 mm
Weight 15 kg - European connector torch.
- Slope-up.
- Burn-back.
TO ORDER:
- Electronic inductance.
Power source W000377722 - Post-gas.
Options - Hot-start (2T, 4T) and crater filler (4T).
Extension for
W000378662
300 mm spool Equipement
Universal trolley W000375730
Kit arc 25C50 W000260684 ■ Power source: power source
TIG torch with valve with 3 m long primary cable with plug
W000278885
WTT2 26V 4 m + 3 m long ground cable + 3 m gas hose.
3-7
Equipment with separate wire feeders
for MIG/MAG welding. Inverter technology.
SYNERGIC
PRECISA 180 / 200MP MIG/MAG WELDING
and MAGIZZY 170

WIRE FEEDER ACCESSORIES
Accessories to complete the PRECISA 200 MP wire feeder.
3
1
TO ORDER:
1 2 3
Inlet wire Roller Outlet wire
guide guide
Wire feeder roller Ø 0.6 / 0.8 W000378667
Steel
W000378664 W000378663
Aluminium
Accessories to complete the MAGIZZY 170 wire feeder
TO ORDER:
2
Roller
Steel Wire feeder roller Ø 0.6 / 0.8 W000382665
Aluminium Wire feeder roller Ø 0.8 / 1.0 W000382666
3-8
WARRANTY
SYNERGIC
PRECISA 420 SP 21 R
MIG/MAG WELDING
YEA E
FRHEYOUR
WIT TION
TRA
Power source with synergic regulation controlled by microprocessor YEARS REGIS
for the MIG/MAG flat or pulsed welding of unalloyed, low alloyed,

aluminium and stainless steels. Capable also to MIG braze the copper
Standards
alloy material. User friendly front panel with easy setting of welding EN 60974-1
parameters. Modular concept to fit with all users’ requirements. EN 60974-10

■ Power supply: 400 V + 15% - 20% three-phase.
■ Welding current: up to 420 A (with 60% duty cycle @ 40 °C).
MIG/MAG WELDING
■ Mode: synergic or manual Pulsed 2T/4T/Point.
■ Wire feeder: 4 rollers.
EQUIPMENT
■ Welding processes: MIG / MAG - Speed Short Arc -
Pulsed Spray Modal - MIG brazing - MMA electrode.

■ Modular: Air or cooled versions. Different harnesses with
variable length.
■ Compatible with moto generator.
3 Mode and welding
2012-676
1 2 10 cycle selection
2010-506
LEDs.
3 4 Process choice
8 9 selector.
5 Gas selector.
6 Wire grade selector.
4 7 7 Wire diameter
5 6 selector.
8 Scrolling of set up
parameters.
1 Welding voltage and set up parameter 9 Parameter setting.
display. 10 Selector for wire
2 Welding current or wire speed or speed or thickness MOTOR GENERATOR
thickness display. display. COMPATIBLE
3 ph
PRECISA 420 SP THREE-PHASE

Power supply (three phase) 400 V + 15% - 20% 50/60 Hz
Maximum primary consumption (100%) 35.2 A
Temporised fuses 27.6 A
Maximal power 12.6 kW
Open circuit voltage 86 V • Torches
Welding range 15 - 420 A see pages
3-16 to 3-18
at 60% 420 A • Rollers
Duty cycle
at 100% 350 A see page 3-15
Wire diameter 0.6 - 1.6
Voltage setting continuous
MIG / MAG - Speed Short Arc - Pulsed Delivered equipped with:
Processes
Spray Modal - MIG brazing - MMA
Protection index IP 23S ■ electric primary cable,
Dimensions 521 x 273 x 738 mm ■ equipped earth cable,
Weight (power source) 37 kg ■ safety instructions,
■ user manual.
Insulation index H
3-9
MIG/MAG
PRECISA 420 SP POWER SOURCES
TO ORDER
Cat. nr 420 420W

PRECISA 420 SP with primary cable and earth cable W000377016 • •
COOLER II cooling unit W000273516 •
Wire feeder TF 420 W000377035 • •
ADD ONS
Harness air 2 m long W000275894 •
Harness water 2 m long W000275898 •
Trolley for installation TROLLEY II W000279927 • •
Trolley extension ARMS TROLLEY II W000279930 • •
Swivel for wire feeder W000279932 • •
Trolley for wire feeder W000275908 • •
Remote control RC SIMPLE W000275904 • •
Remote control RC JOB (100 programs memory) W000273134 • •
Electronic circuit PUSH-PULL II W000275907 • •
Flowmeter W000275905 • •
Anti dust filter for power source W000373703 + W000373702 • •
On site trolley W000372274 • •
WMT2 36A air cooled torch 3 m long W000277482 •
WMT2 500W water cooled torch 3 m long W000277492 •
EUROJET flowmeter W000375930 • •
Kit electrode 50C50+
composition of welding cable with electrode holder W000260682 • •
and earth cable with clamp
3-10
Compact equipment for MIG/MAG welding.
Single-phase (M) or three-phase (T) input voltage.
MIG/MAG
MAXISTAR 180 MEC / 200 M POWER SOURCES
MAXISTAR 250 T FOR

MAXISTAR is a range of semi-automatic MIG/MAG
T M A C HINES Standards
C S
welding equipment. Used for welding applications COMPA P P L ICATION EN 60974-1
in workshops or for outdoor work. LIGHT A EN 60974-10
■ Input voltage: 230 V single-phase or 400 V three-phase.
■ Mode: continuous or tack welding.
■ Wire feeder: 2 roller plate.
MIG/MAG WELDING
■ Simple: adjustment of the current with a switch
EQUIPMENT
and of the wire feed speed with a single knob control.
■ Versatile: for welding with steel,
WARRANTY
11
stainless steel and aluminium wires.
R
■ Reliable: air cooled transformer. YEA E
FREYOUR
2013-007
WITH TION
TRA
YEAR REGIS
1 4
1 Thermal safety indicator.
5 8 2 Switch on/off.
2
3 Power switch.
6
4 Tack welding adjustment.
5 Stick-out adjustment.
7
3 6 Starting speed regulation.
2007-227
7 Wire feed speed.

8 European connection for torch.
MAXISTAR 180 MEC MAXISTAR 200 M MAXISTAR 250 T

Input voltage 50 Hz 230 V - single-phase 400 V - three-phase
Input power 3 kVA - 2.5 kW 6.9 kVA - 5.5 kW 6.9 kVA - 5.5 kW
Max input current 24 A 32 A 11 A
• Torches
Effective input current 10.5 A 12 A 5.5 A
• Rollers
Adjustment positions 6 8 6 see page 3-15
Open cicruit voltage 18 - 32 V 18 - 33 V 18 - 35 V
Welding current 30 - 170 A 35 - 180 A 35 - 200 A
Wire diameter 0.6 - 0.8 mm 0.6 - 0.8 mm 0.6 - 1.0 mm
at 30% 140 A (18%) 180 A (15%) 200 A (25%)
Duty cycle
at 60% 75 A 100 A 130 A
at 40 °C
at 100% 60 A 75 A 100 A
Dimensions (mm) 440 x 670 x 750
Weight 38.5 kg 43 kg 54 kg
TO ORDER: ■ electric primary cable,

■ equipped earth cable,
Power source only W000263724 W000263725 W000263726 ■ 2 roller plate for wire size
0.6 - 0.8 mm,
Options
Reverse polarity kit W000257998
■ user manual.
3-11
Compact equipment for MIG/MAG welding.
MIG/MAG
WARRANTY
BLUMIG 243 C / 11 YEA E
R
FRHEYOUR
POWER SOURCES
283 C / 353 C YEAR

WIT TION
REGIS
TRA
S
ACHINE
The BLUMIG range of MIG/MAG welding Standards
A C T M
COMP
equipment is robust and powerful, providing E EN 60974-1
the best performance on the market. It will T E N S IVE US EN 60974-10
meet all your needs. FOR IN
■ Input voltage: 230 - 400 V ■ Digital display: included
three-phase. on the BLUMIG 353 and
■ Mode: 2 T / 4T / tack welding. an option for other models.
■ Wire feeder: 4 roller plate. ■ Versatile: range of gases.
■ Simple: adjustment of the current ■ Reliable: air cooled transformer.
with a switch and of the wire feed ■ Self adjusting control board.
2013-010
speed with a single knob control.
1
• Torches see pages 3-16 to 3-18
2 3
4 • Rollers see page 3-15
5
6
1 Selection 2T / 4T / tack welding.
7
2 Tack welding adjustment.
8 9
3 Displays. 7 Power switch.
4 Stick-out adjustment. Delivered equipped with:
8 Switch on/off.
2007-153
5 Wire speed. 9 European connection ■ electric primary cable,

6 Starting speed adjustment. for torch. ■ equipped earth cable,
■ rollers 0.8- 1.0 mm,
■ user manual.
BLUMIG 243 C BLUMIG 283 C BLUMIG 353 C
Input voltage 230 - 400 V three-phase
Input power 6.8 kVA - 6 kW 10.5 kVA - 9 kW 13.5 kVA - 11.5 kW
Max input current 19 -11 A 27 - 15 A 33 - 19 A
Effective current 10 - 6 A 15 - 9 A 20 - 11 A
Adjustment positions 7 10 14
Open circuit voltage 18 - 35 V 18 - 40 V 18 - 45 V
Welding current range 35 A - 220 A 35 A - 280 A 35 A - 350 A
at 30% 200 A 250 A 300 A (35%)
Duty cycle
at 60% 140 A 170 A 270 A
at 40 °C
at 100% 110 A 140 A 210 A
TO ORDER:
Power source only W000263728 W000263729 W000264208

Options
Reverse polarity kit W000257998
Digital display W000352093
3-12
for MIG/MAG welding. Transformer technology.
MIG/MAG
BLUMIG 353 S POWER SOURCES
BLUMIG 403 S / 503 SH

The BLUMIG range of MIG/MAG welding equipment is
WIRE FEEDER Standards
TE
robust and powerful, providing the best performance SEPARA VY DUTY EN 60974-1
on the market. It will meet all your needs. HEA EN 60974-10
■ Input voltage: 230 V - 400 V ■ Stick-out: adjustable with a potentiometer.
three-phase. ■ Simple: adjustment of the current
■ Mode: 2 T / 4T / tack welding. with a switch and of the wire feed
MIG/MAG WELDING
■ Wire feeder: 4 roller plate. speed with a single knot control.
EQUIPMENT
■ Perfect starting: ■ Digital display: precise adjustment and
1 possibility to optimal reading (standard with 353/403).
2 3 adjust the ■ Versatile: for all solid or flux cored wires.
4
starting speed. ■ Powerful: air cooled transformer.
5
■ Safety: protection class IP 23.
6 7 ■ Ergonomic design: due to its pivoting
wire feed unit support.
1 Selection
2013-292
2T / 4T / tack welding.
2 Tack welding adjustment. 6 Digital displays.
8 6 3 Wire speed. 7 European connection for torch
2007-156
9 4 Stick-out adjustment. 8 Power and on/off switch.

5 Starting speed regulation. 9 Power switch (precise adjustment).
TECHNICAL CHARACTERISTICS: WARRANTY
Compatible wire feeders

Input voltage 50 Hz
BLUMIG 353 S BLUMIG 403 S
TF 300
BLUMIG 503 S BLUMIG 503 SH
TF 400
230 V - 400 V three-phase
TF 400H 11
YEAR
YEA E
R
FRHEYOUR
WIT TION
REGIS
TRA
Input power 13.5 kVA - 11.5 kW 16.5 kVA - 14 kW 24 kVA - 20 kW

Max input current 33 - 19 A 42 - 24 A 60 - 34 A
Effective input current 20 - 11 A 25 - 14 A 35 - 20 A
Adjustment positions 14 30 30
Open circuit voltage 18 - 45 V 18 - 46 V 19 - 54 V
Welding current 40 - 330 A 35 - 400 A 50 - 500 A
at 35% 300 A 350 A 450 A
• Wire feeder
Duty cycle see page 3-15
at 60% 230 A 270 A 345 A • Torches see pages
at 40 °C
at 100% 180 A 210 A 270 A 3-16 to 3-18
Protection index IP 23 • Rollers
see page 3-15
TO ORDER:
Power source only W000263731 W000263732 W000263733 W000263734

Cooler unit - - - W000262188
Liquid for cooling
- - - W000227236
unit ■ electric primary cable,
Options ■ equipped earth cable,
Digital display feeder standard on power source
standard ■ safety instructions,
on wire ■ user manual.
3-13
Wire feeder with cables
for BLUMIG S power sources.
SYNERGIC PULSED
TF 300 (air) / 400 (air) MIG/MAG WELDING
/ 400H (water)
The TF wire feeders are compatible with all the power sources
in the BLUMIG S range. Delivered as standard with an insulated cable.
2006-896
■ Sealed structure: protection of the wire feeding system.
■ Digital display: A/V included on TF 400 and TF 400H.
■ Ergonomic design: adjustment on the front panel,
and pivoting wire feed unit support for easier storage

and orientation of the wire feeders.
■ Efficient wire feeding: 4 roller plate.
■ Safety: secure locking of the wire feeding compartment.
■ Self adjusting control board (TF 300).
3 2
4 1 Digital display A/V.
5 2 Wire speed.
6
3 Mode 2T / 4T / tack welding.
7 4 Tack welding adjustment.
5 Starting speed.
1 6 Stick-out adjustment.
7 Test / Purge gas / Wire advance. Rollers see page 3-15
2007-032
8 8 Torch connection.
9 9 Water inlet / outlet on TF 400H type.
TECHNICAL DATA:
TF 300 - TF 400 - TF 400 H
TF 300 AIR TF 400 AIR TF 400 WATER

Digital display A/V - ✔ ✔
Wheels ✔ ✔ ✔
Equipped for water cooled torch - - ✔
Rollers 0.8 (1.0) mm 1.0 (1.2) mm
Cat. nr TF 300 TF 400 TF 400 H

Harness length 5 m W000263745 W000263747 W000263749
Harness length 10 m W000263746 W000263781 W000263750
Harness length 20 m - W000263748 W000263751
3-14
Accessories for wire feeder.
SYNERGIC PULSED
BLUMIG MIG/MAG WELDING
WIRE FEEDER ACCESSORIES
MIG/MAG WELDING
EQUIPMENT
2
3 4
Adaptor K300 W000378888
1 1
TO ORDER:
1 2 3 4 5
Kit 2 rollers wire feeder Ø 0.6 W000050096

Steel Kit 2 rollers wire feeder Ø 1.0 W000050098
Kit 2 rollers wire feeder Ø 1.0 - 1.2 W000229621 W000252183 W000352069 W000352070 W000050095
FCW
Kit 2 rollers wire feeder Ø 1.4 - 1.6 W000233882
Aluminum
3-15
Wear parts
for MIG/MAG installations.
SYNERGIC PULSED
1. ROLLERS FOR WIRE FEEDERS MIG/MAG WELDING
EASYMIG / MAXISTAR ranges BLUMIG range
Roller Steel Roller Steel Alu Flux cored wire
0.6 / 0.8 mm W000232110 0.6 mm W000050096 - -
1.0 / 1.2 mm W000232112 0.8 mm W000050097 W000050100 -
Entry wire guide W000231810 1.0 mm W000050098 W000050101 -
1.2 mm W000050099 W000050102 W000229621 (1.0 / 1.2 mm)
1.6 mm W000218767 - W000265883 (1.4 / 1.6 mm)
Entry wire guide W000233472
Intermediate wire guide W000252183
Exit wire guide W000269661
PRECISA 200MP
Galet Acier Alu Guide fil
0.6 - 0.8 mm W000378667 - Entrée W000378664
0.8 - 1.0 mm W000378666 W000378668 Sortie W000378663
1.2 mm - W000378669
DV YARD
Galet Fil massif acier et inox Fil fourré Aluminium et alliages Guide fil
0.6 - 0.8 mm W000305125 - - Guide fil d’entrée W000382474
0.8 - 1.0 mm W000267598 - - Guide fil intermédiaire W000382475
0.9 - 1.2 mm W000277008 W000277010 -
1.0 - 1.2 mm W000287599 - W000260185
1.2 - 1.6 mm W000305126 W000266330 W000260186
1.4 - 1.6 mm W000277009 W000266331 -
1.6 - 2.4 mm - - W000260187
2. WELDING TORCHES
EASYMIG / MAXISTAR ranges
EASYMIG 151 EASYMIG 170
Replacement torch W000264746 W000228236
MAXISTAR / BLUMIG / PRECISA ranges

Torches WMT2-15 A WMT2-25 A WMT2-36 A WMT2-500 W
Cooling Air Air Air Water
Duty cycle CO2 180 A 230 A 300 A 500 A (at 100%)
at 60% Ar + CO2 150 A 200 A 270 A 450 A (at 100%)
3m W000277445 W000277473 W000277482 W000277492
Length 4m W000277447 W000277474 W000277483 W000277493
5m - W000277475 W000277484 W000277494
Spool Gun SG 150 air cooled - 150 A - 100% - 6 m W000228491

Spool Gun SG 300 air cooled - 300 A - 100% - 6 m W000228490
3-16
MIG/MAG torches.
MIG/MAG
WMT2 range OPTIONS
A complete range of MIG MAG welding

torches devised to meet all needs in the field Standards
of semi-automatic welding. EN 60974-1
• WMT2-15 A: For car bodywork, EN 60974-10
due to its small overall size.
• WMT2-25 A: For interlocking,
2014-673
metal and maintenance work.
2014-670
• WMT2-36 A: For sheel metal work,
mechanical welding and metal frames.
• WMT2 401W et 500 W / WL:
MIG/MAG WELDING
For heavy duty work requiring
EQUIPMENT
water cooling of the torch.
2014-669
The swan neck is available

in two lengths.
The Benefits:
■ Very easy to use
■ Ergonomic handle for perfect grip
■ Flexibility thanks to the back swivel
■ Wear parts in conformity with EC standards
■ European connector
Torches WMT2-15 A WMT2-25 A WMT2-36 A WMT2-401 W WMT2-500 W / 500 WL*

Cooling air air air water water
Duty cycle @ 60% @ 100%
CO2 180 A 230 A 300 A 460 A 500 A
Ar + CO2 150 A 200 A 270 A 350 A 450 A
Voltage class L 113 V
Steel 0.6 to 1.0 mm Steel 0.8 to 1.2 mm Steel 0.8 to 1.6 mm Steel 0.8 to 2.4 mm
Wires used
- Alum. 1.0 to 1.2 mm Alum. 1.0 to 1.6 mm Alum. 1.0 to 2.4 mm
Gas supply 10 to 18 l/min 10 to 18 l/min 10 to 18 l/min 10 to 25 l/min
Standard delivery with
Contact tube Steel 0.8 mm Steel 1.0 mm Steel 1.2 mm Steel 1.2 mm
Nozzle (diameter) 12.5 mm 14.0 mm 16.0 mm 16.5 mm
For steel wire For steel wire For steel wire
Liner For steel wire 1.0 - 1.2 mm
0.6 - 0.8 mm 1.0 - 1.2 mm 1.0 - 1.2 mm
Cat. nr WMT2-15 A WMT2-25 A WMT2-36 A WMT2-401 W WMT2-500 W WMT2-500 WL*

3 m length W000277445 W000277473 W000277482 W000370826 W000277492 W000277533
4 m length W000277447 W000277474 W000277483 W000370827 W000277493 W000277534
5 m length - W000277475 W000277484 W000370828 W000277494 W000277535
*long swan neck
*Original torch equipment
3-17
Wear parts
MIG/MAG torches.
MIG/MAG
WMT2-15 A TORCHES
Conical nozzle Ø 12.5 mm W000010786* Contact-tube support W000277903

Very conical nozzle Ø 10.0 mm W000010787
Cylindrical nozzle Ø 16.0 mm W000010788
Nozzle spring W000277448
M6x25 Cu - Ø 0.6 mm contact tube W000010820

M6x25 Cu - Ø 0.8 mm contact tube W000010821*
M6x25 CuCrZr - Ø 0.6 mm contact tube W000010823
0.6-0.8 - L 3 m helically corrugated steel liner W000010730*
1.0-1.2 - L 3 m helically corrugated steel liner W000010733
WMT2-36 A
M6x28 Contact-tube support W000010721 Insulating diffuser W000010780*
M8x28 Contact-tube support W000010722* High temperature insulating diffuser W000010781
Ceramic insulating diffuser W000010782
Conical nozzle Ø 16.0 mm W000010794*


M6x28 CuCrZr - Ø 1.6 mm contact tube W000010833 0.6-0.8 - L 3 m helically corrugated steel liner W000010730
M6x28 - Ø 1.0 mm alu contact tube W000010850 0.6-0.8 - L 4 m helically corrugated steel liner W000010731
M6x28 - Ø 1.2 mm alu contact tube W000010851 0.6-0.8 - L 5 m helically corrugated steel liner W000010732
M6x28 - Ø 1.6 mm alu contact tube W000010852 1.0-1.2 - L 3 m helically corrugated steel liner W000010733*
M8x30 Cu - Ø 0.8 mm contact tube W000010834 1.0-1.2 - L 4 m helically corrugated steel liner W000010734*
M8x30 Cu - Ø 1.0 mm contact tube W000010835 1.0-1.2 - L 5 m helically corrugated steel liner W000010735*
M8x30 Cu - Ø 1.2 mm contact tube W000010836* 1.6 - L 3 m helically corrugated steel liner W000010867
M8x30 Cu - Ø 1.6 mm contact tube W000010837 1.6 - L 4 m helically corrugated steel liner W000010868
M8x30 CuCrZr - Ø 0.8 mm contact tube W000010840 1.6 - L 5 m helically corrugated steel liner W000010869
M8x30 CuCrZr - Ø 1.0 mm contact tube W000010841 1.0-1.2 - L 3 m Teflon liner W000010736
M8x30 - Ø 1.0 mm alu contact tube W000010853 1.6 - L 3 m Teflon liner W000010745
3-18
Wear parts
MIG/MAG torches.
MIG/MAG
WMT2-25 A TORCHES
Conical nozzle Ø 14.0 mm W000010790* Contact-tube support W000010720

Nozzle spring W000277477

MIG/MAG WELDING
M6x28 - Ø 1.0 mm alu contact tube W000010850
EQUIPMENT
1.0-1.2 - L 3 m Teflon liner W000010736
WMT2 401W - 1.0-1.2 - L 4 m Teflon liner

1.0-1.2 - L 5 m Teflon liner
W000010737
W000010738
500 W / 500 WL (long swan neck)

Insulating diffuser W000010783* Contact-tube support M6x28 W000010723
High temperature insulating diffuser W000010784 Contact-tube support M8x28 W000010724*
Ceramic insulating diffuser W000010785
Conical nozzle Ø 16.5 mm W000010797*


1.6 water - L 3 m helically corrugated steel liner W000010739
2.0-2.4 water - L 3 m helically corrugated steel liner W000010742
1.0-1.2 - L 3 m Teflon liner W000010736
1.0-1.2 - L 4 m Teflon liner W000010737
1.0-1.2 - L 5 m Teflon liner W000010738
1.6 - L 3 m Teflon liner W000010745
2.0-2.4 - L 3 m Teflon liner W000010817
2.0-2.4 - L 4 m Teflon liner W000010818
2.0-2.4 - L 5 m Teflon liner W000010819
*Original torch equipment
3-19
PLASMA cutting
CHAPTER 4
PLASMA CUTTING MACHINES

Inverter technology
■ SHARP 10KT (built in compressor) page 4-5
■ SHARP 10 page 4-6
■ SHARP 22 C WT page 4-7
■ SHARP 40 C WT page 4-8
Transformer technology
■ SHARP 25 MC WT page 4-9
■ SHARP 40 MC WT page 4-10
PLASMA CUTTING
PLASMA CUTTING TORCHES
EQUIPMENT
■ Spare parts for torch PT 100 page 4-11
4-1
PLASMA Cutting
A TYPICAL MANUAL PLASMA CUTTING INSTALLATION
mask or helmet
protective
clothing
fume extraction
torch
work piece compressed air supply
earth clamp
power source
torch harness
earth cable
PLASMA cutting process

PLASMA CUTTING PROCESS
Plasma cutting can be used on all
conductive materials. In this process,
Electrode Plasma gas
Cooling compressed air is blown at high speed out
of a nozzle; at the same time an electrical
arc is formed through the gas from the
nozzle to the surface being cut, turning
Nozzle
(calibrated) some of that gas to plasma.
Skate
(isolated) The striking of the cutting arc is obtained
Piece by means of a low energy auxiliary arc.
to cut
Groove Electric arc
4-2
LEXICON
PLASMA
Duty cycle CUTTING
It is defined in the standard. It is the duration of continuous use of an equipment
for a time of 10 minutes at an ambient temperature of 40 °C.
Cutting at distance:
A duty cycle of 100 A at 60% means that in 10 minutes, the equipment can cut for
With short nozzles
6 minutes at 100 A continuously, followed by 4 minutes of cooling.
and skirts, it is specifically
A duty cycle of 100 A at 100% means that the equipment is designed to produce designed for linear cutting
100 A continuously. using a guiding device.
Protection index IP Cutting in contact:

The first figure indicates the maximum diameter of an object which can penetrate With a long and fine nozzle,
into the equipment and be in contact with a live component. it allows precise work
The second figure indicates the level of protection against falling water. following a drawn plan
and accurate cutting at
Example: IP 2 3 an angle without risk of
2 Means that an object of more than 12.5 mm in diameter cannot be introduced arc extinction.
into the equipment.
3 Means that the power source is protected against water falling in raindrops
at a maximum angle of 60°.
Speed Thickness
(mm)
Nozzle diameter (mm)
FL 0.65 FL 0.8 L 1.0 L 1.2 C 1.0 C 1.2 C 1.4 C 1.8
of cutting 1 3.00 5.00 3.80
PLASMA CUTTING
2 2.00 3.00 2.30
according
EQUIPMENT
3 1.10 1.90 3.00 1.50 2.50
4 0.65 1.20 2.00 0.80 1.70
to nozzle 5 0.40 0.70 1.30 2.20 0.60 1.20 3.70
diameter Carbon
6
8
0.28
0.17
0.48
0.30
0.77
0.43
1.80
1.25
0.75
0.40
2.75
1.90 3.55
10 0.15 0.75 1.25 2.55
steel
12 0.90 1.75
15 0.53 1.20
20 0.18 0.77
25 0.42
30 0.33
35 0.18
1 2.00 3.50 3.50
2 1.00 2.00 2.00
Cutting speed (m/min)
3 0.60 1.00 2.20 0.90 2.20

4 0.65 1.40 0.65 1.40
5 0.40 0.80 1.50 0.36 0.90 2.50
6 0.25 0.52 1.00 0.60 1.80
Stainless
8 0.33 0.60 0.24 0.97 3.25
steel
10 0.67 2.15
12 0.53 1.30
15 0.24 0.80
20 0.40
25 0.27
30 0.18
35 0.12
1 4.50 6.00 8.00
2 2.80 4.80 5.00
3 1.70 2.80 4.50 3.00 4.00
4 1.20 1.80 3.00 1.80 2.80
5 1.20 1.90 3.00 1.20 2.30 4.00
6 0.60 1.20 2.00 1.60 3.20
8 0.45 0.60 1.40 0.90 2.50 4.55
Aluminium
10 1.00 1.50 3.45
12 1.20 2.55
15 1.55
20 1.00
25 0.70
30 0.40
35 0.30
4-3
PLASMA
PLASMA range
SHARP
TRANSFORMER
25 MC WT 40 MC WT
SHARP
INVERTER
10 KT 10 22 C WT 40 C WT
Cutting current 30 A 65 A 80 A 120 A
Severance cut
8 mm 25 mm 40 mm
thickness
4-4
Installation for plasma cutting
of all conductive metals.
Inverter technology. Single-phase power supply.
PLASMA POWER
SHARP 10KT + Torch CPT 800 SOURCES
WARRANTY
11
The portable solution with integrated compressor
R
for manual plasma cutting. YEA E
FRHEYOUR
Features and product advantages: WIT TION
TRA
YEAR REGIS
■ Integrated compressor.
AT E D
■ Cutting: up to 10 mm. INTEGR SOR
ES
■ Weigh: only 16 kg. COMPR
■ Primary consumption: < 16 A.
Standards
■ Digital display.
EN 60974-1
EN 60974-7
■ Cutting without earth clamp up to 2 mm.
EN 60974.10
■ Arc striking without HF.
2010-127
■ Provided with 16 A plug.
Cutting capacity (for steel)

quality severance
8 mm 10 mm
1 1 Digital display.
2 On-screen Volt/Ampère
Torch
selector. CPT 800
PLASMA CUTTING
4
3 On-screen pressure
2009-001
2 3
EQUIPMENT
selector.
2010-209
4 Regulation of cutting
Reference
intensity.
Air-cooled CPT 800 - 4 m W000275097
Torch body W000274860
Spare parts
SHARP 10KT CPT 800
Single-phase power supply 230 V
2009-001

Max input current 22.4 A Mounting
Effective input current 11.5 A key
Air pressure and supply Integrated 1 6
at 40% 30 A
Duty cycle
at 60% 20 A
2011-217
2 2
(10 min cycle at 40 °C)
at 100% 15 A
2009-002
3 7
Insulation class H
Weight 16 kg 5
4-1 4-2
Reference
TO ORDER: Wear parts for drag cutting
1 Electrode FL W000274224
2 Diffuser W000274266
SHARP 10KT
3-1 Nozzle FL 0,65 W000274969
+ 4 m CPT 800 torch provided
(1 electrode, 1 diffuser, 1 0.8 nozzle and 1 TN skirt) 3-2 Nozzle FL 0.8 W000274265
+ power cable W000273294 4-1Skirt TN W000274226
+ earth cable with clamp 4-2Skirt Ti W000274225
+ wear part kit
5 Mounting key W000274862
(1 key, 1 electrode and 1 diffuser)
Wear parts for angle cutting
Options
6 Long electrode W000278629
Compass W000302512 7 Long nozzle W000278628
Wear part box W000277610
4-5
Installation for plasma cutting of all
conductive metals. Inverter technology.
Single-phase power supply.
WARRANTY PLASMA POWER

SHARP 10 + Torch CPT 800 1 1 YEA E
R
FRHEYOUR
WIT TION
TRA
SOURCES
YEAR REGIS
■ Light: easy to carry (only 8 kg).
■ Versatile: cuts and perforates all conductive metals.
■ Contact cutting: improves cutting quality while
reducing fume emissions.
■ Complete: everything included for immediate use.
■ Digital display: for better regulation and optimal
viewing of the parameters.
2010-207
■ Arc striking: without HF for a cleaner environment.

quality severance
8 mm 10 mm Standards
EN 60974-1
1
EN 60974-7
EN 60974.10
4 Torch
2010-209
2 3
CPT 800
2009-001
1 Digital display.
2 On-screen Volt/Ampère selector. Reference
3 On-screen pressure selector. Air-cooled CPT 800 - 4 m W000275097
4 Setting of cutting intensity. Torch body W000274860
Spare parts
TECHNICAL CHARACTERISTICS: CPT 800
2009-001
SHARP 10
Single-phase power supply 230 V Mounting
Input power 5.1 kVA - 3.1 kW key
Max input current 23 A 1 6
Effective input current 14 A
2011-217
Compressed air supply > 100 l/min - 4 bars 2 2
Current range 10 - 30 A
2009-002
3 7
at 35% 30 A
Duty cycle at 40 °C at 60% 25 A
at 100% 20 A
5
Protection class IP 23 4-1 4-2

Reference
Weight 8 kg
Wear parts for drag cutting
1 Electrode FL W000274224
2 Diffuser W000274266
TO ORDER:
3-1 Nozzle FL 0,65 W000274969
3-2 Nozzle FL 0.8 W000274265
Power source + 4 m torch
+ power cable Skirt TN
4-1 W000274226
+ fitted earth cable W000277617 Skirt Ti
4-2 W000274225
+ wear part kit 5 Mounting key W000274862
Options Wear parts for angle cutting
Compass W000302512 6 Long electrode W000278629
7 Long nozzle W000278628
Wear part box W000277610
4-6
conductive metals. Inverter technology.
PLASMA POWER
SHARP 22 C WT SOURCES
WARRANTY
11
R
■ Compact and light: less than 25 kg and small in size. YEA E Standards
FRHEYOUR EN 60974-1
Easy to handle. WIT TION
TRA
■ Power: quality cutting up to 20 mm.
YEAR REGIS EN 60974-7
EN 60974.10
■ High performance: max cutting intensity 65 A
at 40% (40 °C) or at 100% (25 °C).
■ Gouging: for bleeding.
■ Cutting of grids: without arc striking.
■ Contact cutting: improves cutting quality
while reducing fume emissions.
■ Autolink system: (207-253 V / 360-440 three-phase)
Automatic setting et power supply.

quality severance
20 mm 24 mm
PLASMA CUTTING
EQUIPMENT
2012-693
SHARP 22 C
230/400 V (± 10%)
Three-phase power supply
Autolink - 50/60 Hz
Max input current 15.5 A
Effective inpur current 12 A 1
Duty cycle at 40% 65 A at 40 °C 2
at 60% 50 A at 40 °C
2012-695
at 100% 65 A at 25 °C
Dimensions 435 x 235 x 380 mm 1 Choice of process:
Weight 25 kg cutting - cutting of grids - gouging.
Air pressure.
Primary voltage.
TO ORDER: 2 Setting of cutting intensity.
Power source
+ power cable
+ fitted earth cable W000372414
+ air hose
Options
Compass W000302512
Torch PT 100 Delivered equipped with:

■ electric primary cable,
■ earth cable with clamp,
2012-656
■ user manual.
4-7
Power source for plasma cutting.
WARRANTY
PLASMA POWER
SHARP 40 C WT 21 R
SOURCES
YEA E
FRHEYOUR
WIT TION
TRA
Three phase power source for plasma cutting. Digital YEARS REGIS
setting of cutting parameters. Drag or distance cutting.

Gouging. Cuts up to 40 mm. Newpossibilties with grid Standards
cutting and gouging (with specific wear part on the torch). EN 60974-1
EN 60974.10
■ Power supply: 400 V three-phase.
■ Cutting performance: quality cut up to 40 mm.
■ Powerful: maximum cutting current 120 A @ 60% (40 °C).
■ Plasma gouging: an easy to use alternative to the arc
air process with carbon electrode.

■ Grid cutting: everything included for immediate use.
SHARP 40 C
Power supply 2400 V +/- 10% 50-60 HZ
Maximum input current 16.8 A 3 ph
MOTOR GENERATOR
COMPATIBLE
Cutting current range 10 - 120 A
at 40 °C at 100% 100 A THREE-PHASE
Effective input current 11.5 A
Compressed air pressure 6 bar
Compressed air flowrate 200 l/min
Quality cut 40 mm
quality severance
Separation cut 45 mm
40 mm 45 mm
Insulation class H
Dimensions 720 x 310 x 430 mm 3
Weight 35 kg 1
Cutting torch PT 100
4
TO ORDER: 2

Add ons 1 Process selection: standard cutting -
Compass W000371687 Grid cutting - Gouging. Air pressure.
PT 100 torch - 6 m long W000278170 2 Cutting current setting.
PT 100 torch - 15 m long* W000371687 3 Display.
CCT 4000C torch - 6 m long W000274858 4 On/Off switch.
CCT 4000C torch - 15 m long W000274859
Trolley W000372274
* compressed air must be at 7 bars
For torch and wear parts
2012-656
Torch PT 100 Torch CCT 4000C

2012-656
■ user manual.
4-8
conductive metals. Transformer technology.
WARRANTY PLASMA POWER

SHARP 25 MC WT 11
YEAR
YEA E
R
FRHEYOUR
WIT TION
REGIS
TRA
SOURCES
The SHARP 25 MC is a manual plasma cutting installation

dedicated to the in site or in workshops applications.
Standards
This equipment with the transformer technology is highly
EN 60974-1
appreciated for it’s ruggedness and the easiness of use.
EN 60974-7
Features and product advantages: EN 60974.10
■ Power supply: 220 V / 230 V / 380 V / 400 V three-phase.
■ Simple: a single switch allows you to set the power
at 3 positions.
■ High performing: high duty ratio 80 A at 40% at 40 °C.

contact quality severance
8 mm 20 mm 25 mm
PLASMA CUTTING
SHARP 25 MC WT
EQUIPMENT
Three-phase power supply 230 V 400 V
2010-263
Max input current 47 A 27 A
Effective input current 29 A 17 A
Compressed air supply 180 l/min - 5 bars
at 40% 80 A
R
FORME
Duty cycle
TRANS
at 80% 50 A
at 40 °C
at 100% 30 A
Dimensions 500 x 855 x 705 mm MOTOR GENERATOR
COMPATIBLE
Weight 80 kg
1
TO ORDER: 2
1 Defect indicator
and reset button.
3 2 On/off switch.
Options
Compass W000302512 3 Cutting torch.
Torch PT 100 6 m W000278170 4 Power selector.
2010-262
Torch PT 100 15 m* W000371687 5 Connector for

5 4
earth cable.
Torch PT 100
2012-656
■ user manual.
4-9
conductive metals. Transformer technology.
WARRANTY
PLASMA POWER
SHARP 40 MC WT 11 R
SOURCES
YEA E
FRHEYOUR
WIT TION
TRA
The SHARP 40 MC is a manual plasma cutting installation YEAR REGIS
dedicated to the in site or in workshops applications.

Standards
This equipment with the transformer technology is highly
EN 60974-1
appreciated for it’s ruggedness and the easiness of use.
EN 60974-7
Features and product advantages: EN 60974.10
■ Power supply: 220 V / 230 V / 380 V / 400 V three-phase.
■ Simple: a single switch allows you to set the power
at 4 positions.
■ High performing: high duty ratio 120 A at 50% at 40 °C.

contact quality severance
8 mm 35 mm 40 mm
SHARP 40 MC WT
Three-phase power supply 230 V 400 V
Max input current 70 A 40 A
2010-266
Effective input current 50 A 28 A
Compressed air supply 220 l/min - 5.5 bars
at 40% 120 A
Duty cycle
at 80% 85 A
at 40 °C
at 100% 50 A
F ORMER
TRANS
Weight 125 kg MOTOR GENERATOR
COMPATIBLE
TO ORDER:
Power source only W000278038 1

Options 2
1 Defect indicator
Compass W000302512 and reset button.
Torch PT 100 6 m W000278170 3 2 On/off switch.
Torch PT 100 15 m* W000371687
3 Cutting torch.
4 Power selector.
2010-265
5 Connector for
* compressed air must be at 7 bars 5 4
earth cable.
2012-656
Torch PT 100 Torch CCT 4000C

2012-656
■ user manual.
4-10
PLASMA cutting torches and wear parts.
PLASMA
TORCH PT 100 WEAR PARTS
2012-656
PT-100
5 2 4 Torch PT 100
Complete torch PT 100 6 m W000278170
Complete torch PT 100 15 m* W000371687
3 1
6 Wear parts for plasma cutting torch PT 100
1 Torch boby W000278466
PLASMA CUTTING
7 2 Handle W000278631
EQUIPMENT
3 O ring PT 100 W000278465
4 Torch harness with central connector W000278467
5 Trigger W000278630
8
6 Mounting key PT W000274862
9 10
30-70 A 80-120 A 9 30-70 A 80-120 A 10 10 7 Cooling tube W000278408
8 Electrode PT 100 W000278409
9 Diffuser 30-70A W000278446
0,9 1,0 1,4 1,0 1,4 10 Diffuser 80-120A W000278447
1,2 1,6 1,2 1,6
11 12 13 17 18 22 11 Nozzle 0,9 distance cutting W000278448
12 Nozzle 1,0 distance cutting W000278449
12 Nozzle 1,2 distance cutting W000278450
14 15 19 19 13 Nozzle 1,4 distance cutting W000278451
30-70 A 40-120 A
80-120 A 13 Nozzle 1,6 distance cutting W000278452
14 Skirt 30-70A distance W000278458
15 Skirt 80-120A distance W000278460
16 20 20 23 16 Protection skirt for distance cutting W000278464
40-70 A 80-120 A 120 A 17 Nozzle 1,0 contact cutting W000278453
17 Nozzle 1,2 contact cutting W000278454
Distance cutting 30-120A Drag cutting 40-120A Gouging 120A
24
19 Skirt holder for contact cutting W000278461
20 Skirt 40-70A contact W000278462
21 Skirt 80-120A contact W000278463
22 Nozzle 120A for gouging W000372420
23 Skirt for gouging W000372421
25 24 Central connector W000276319
25 Compas for PT 100 W000372708
4-11
Plasma cutting torches wear parts.
Options.
PLASMA
CCT 4000C WEAR PARTS
Wear parts
CCT 4000C
Maintenance
box
2007-121
CPT 800 torch
Wrench Cat. nr
4 W000302504
1 W000277610
5
2011-008
2
3 6
9
7 8
Remote cutting
2003-089
Contact
cutting Angle cutting
Remote cutting Bevelling
Contact cutting
Electrode FL Nozzle Contact skirt

2007-121
1 2 3 CPT 4000C torch

2004-685
2007-121
FL 0.8 L 1.0 L 1.2 Cat. nr

Cat. nr W000302501 W000302505 W000302627 W000302506 W000302510 W000277615
2011-010
Remote cutting
2007-121
2007-121
Remote
5 Electrode C W000302508 6 W000302511
skirt
Remote
C 1.0 W000302625 W000302519
shoe
2007-121
8
2009-124
Corrugat
C 1.2 W000302626 W000271309
ed skirt
5 Nozzle
C 1.4 W000302526
Conical
9 W000274978
skirt
2010-101
C 1.8 W000302523
Delivered in a rugged case:

Compass Ø maxi
:
■ 2 joining extensions
m
1400 m (150 and 450 mm),
2007-892
■ 1 succion support,
■ 1 magnetic support,
■ 1 sharp point support.
2007-893
Cat. nr
* can be used on CCT torch.
W000302512
4-12
Arc Welding Consumables
CHAPTER 5
MMA WELDING - COATED ELECTRODES

MMA rutile coating
■ SPEEDARC page 5-2
■ RAPIDARC page 5-3
MMA basic coating
■ RESISTARC page 5-4
MMA electrodes for stainless steel welding
■ INOXARC 308 L - INOXARC 316 L pages 5-5 & 5-6
MMA electrodes for repair
■ INOXARC R 312 page 5-7
MMA electrodes for hardfacing
■ MANGANARC 600 page 5-8
MMA electrodes for welding cast-iron
■ CASTARC page 5-9
MIG/MAG WELDING - SOLID WIRES

For welding mild and structural steels
■ STEELMIG G3 page 5-10
■ GALVAMIG page 5-11
For welding stainless steels
■ WL 308 L Si / WL 309 L Si / WL 316 L Si / INOXMIG 307 page 5-12
For welding aluminium
CONSUMABLES
■ WL ALMG 5 page 5-13
WELDING
For hard facing
■ HARDMIG 600 page 5-13
For welding copper aluminium
■ COPPERMIG - AUTOMIG page 5-14
TIG WELDING - FILLER METAL

Rods for welding mild and structural steels
■ STEELTIG G2 page 5-15
Rods for welding stainless steels
■ WL ROD 308L / 316L page 5-16
Rods for welding aluminium alloys
■ WL ROD ALMG 5 page 5-17
5-1
MMA electrodes - Rutile coating.
COATED
SPEEDARC Standards
EN ISO 2560-A: E 42 0 R12
ELECTRODES
AWS A 5.1: E 6013
General characteristics:
General purpose and very versatile electrode.
2006-140
It can be used for all positional welding,
except vertically-down.
Excellent arc-striking even on slightly rusted,
or poorly prepared parts.
Main applications:
■ Maintenance and general work.
■ Small running repairs.
Welding positions:
AL
Small GENER
SE
Plastic PURPO
Pack
Current conditions:
DC AC
Uo >
– 50 V
TYPES OF WELDABLE STEEL:
Type of coating:
AFNOR DIN ASTM
A 33 - A 34 - E 24 - E 28 ■ Medium rutile.
St 33.1 - Ust 37.2
E 30 - A 37 (CP) - A 42 (CP) A 283 - A 442
St 37.3 - St 44 - HI - HII
A 48 (CP) - A 50 (CP) - X 52
MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN 1579-1):
Tensile Strength Yield Strength Elongation A 5 Impact energy V (J)

(MPa) (MPa) (%) 0 °C
490 - 600 > 430 > 24 > 47
ORDERING INFORMATION:
Standard Card Board packaging Small Pack packaging

Quantity Quantity
Ø
l kg Cat. nr
l kg Cat. nr
(mm) (mm) /1000 (mm) /1000
2.0 300 11.8 323 969 W000287021 350 11.8 350 70 W000287030
2.5 300 16.0 237 711 W000287023 350 16.0 350 50 W000287031
3.2 450 41.8 139 417 W000287026 350 31.9 350 30 W000287032
4.0 450 64.5 92 276 W000287027 350 48.1 350 20 W000287033
5.0 450 97.2 62 186 W000287028 - - - - -
5-2
MMA electrodes - Rutile coating.
COATED
RAPIDARC ELECTRODES
Main features:
Versatile electrode for all major applications. Standards
It can weld in all positions. EN ISO 2560-A: E 42 O RC11
Excellent arc ignition even on slightly rusted AWS A 5.1: E 6013
or badly prepared surfaces.
Main applications:
2006-140
■ General carpentry
■ General maintenance
■ Fast repairs
Welding positions:
TYPES OF WELDABLE STEELS: Current conditions:
AFNOR DIN ASTM EN DC AC

Uo >
A 33 - A 34 - E 24 - E 28 St 33.1 - Ust 37.2 A 283 - A 442 S 235 JR - S 235 JO + 50 V
E 30 - A 37 (CP) - A 42 (CP) St 37.3 - St 44 - S 185 - S 275 JR
A 48 (CP) - A 50 (CP) - X 52 HI - HII P 235 GH - P 265 GH
Type of coating:
■ Rutile - Cellulosic.
CONSUMABLES
WELDING
Rupture Yielding Elongation Tenacity KV (J)
(MPa) (MPa) A% 5d 0 °C
470 - 580 ≥ 380 ≥ 20 ≥ 47
Standard Card Board packaging

Quantity
Ø
l kg Cat. nr
(mm) (mm) /1000
2.0 350 11.3 160 960 W000385423
2.5 350 17.3 260 780 W000258174
3.2 350 26.9 160 480 W000258175
5-3
MMA electrodes - Basic coating.
COATED
RESISTARC Standards
EN ISO 2560-A : E 42 4 B 42 H 5
ELECTRODES
AWS A 5.1: E 7018 H4
Electrode for applications requiring high mechanical properties.
2006-140
Basic iron powder coating and high yield
for applications at low temperature.
Smooth melting with excellent appearance
of the bead. Excellent arc strike.
Main applications:
■ Tanks.
■ Naval constructions.
■ Lifting equipment.
■ Structures in general.
APPROVALS: ABS - BV - TÜV
Welding positions:
ack
lastic P
Small P
Current conditions:
CC AC
AFNOR DIN ASTM Uo >
+ 70 V
A 33 - A 34 - E 24 - E 28 - E 30 ST 33 - 37 - 44 - 52 A 283 - A 284 - A 440 - A 441 - A 570
E 36 - A 50 A 572 Gr 50 - A 573 - A 588
A 37 (CP.AP.FP) ST 50.2 A 709 Gr 50 - A 285 - A 299 - A 414 Type of coating:
A 42 (CP.AP.FP) ST E 36 A 442 - A 515 - A 516.
A 48 (CP.AP) HI - HII - HIV UNI: Fe 33 - 34 B - 37 - 44 - 52 ■ Thick basic with iron powder.
A 52 (CP.AP) 17 Mn 4
E 355 R - A 510 (CP.AP) AST 35 - 41 - 45 - 52 Fe 50 - Fe E - 355 - Fe 360 - 410
A 530 (CP.AP) - A 550 (CP AP). TT ST 41. 460 - 510.
Tensile Strength Yield Strength Elongation A 5 Impact energy V (J)

(MPa) (MPa) (%) -40 °C
510 - 640 > 430 > 24 > 47

Quantity Quantity
Ø
l kg Cat. nr
l kg Cat. nr
(mm) (mm) /1000 (mm) /1000
2.5 350 22.2 180 540 W000287055 350 22.2 40 480 W000287063
3.2 350 35.7 112 336 W000287056 350 35.7 25 300 W000287064
3.2 450 47 117 351 W000287057 - - - - -
4.0 450 67.9 81 243 W000287059 - - - - -
5.0 450 100.9 55 165 W000287060 - - - - -
5-4
MMA coated electrodes
for stainless steel welding.
COATED
INOXARC 308 L ELECTRODES
MMA coated electrode for welding stainless Standards
steel (types 18.8 and 20.10). Highly versatile EN ISO 3581-A: E 19 9 L R 12
and easy to use electrode. AWS A 5.4: E 308 L - 17
Excellent for low carbon steels.
Main applications:
2006-140
■ Stainless steel vessels.
■ Stainless steel applications.
■ Equipment processing
(except food industry).
APPROVALS: BV - DB
BEAD
GOOD
SHAPE Welding positions:
MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN 1579-1): Current conditions:
Tensile Strength Yield Strength Elongation A 5 Impact energy V (J) DC AC

Uo >
(MPa) (MPa) (%) +20 °C + 50 V
> 520 > 320 > 35 > 60
Type of coating:
ORDERING INFORMATION: ■ Semi thick Rutile.
CONSUMABLES
WELDING
Standard Card Board packaging
Quantity
Ø
l kg Cat. nr
(mm) (mm) /1000
2.5 300 18.7 190 570 W000377243
3.2 350 35 120 360 W000377242
5-5
COATED
INOXARC 316 L Standards
ELECTRODES
EN ISO 3581-A: E 19 12 3 L R 12
General characteristics: AWS A 5.4: E 316 L - 17
MMA coated electrode for welding stainless steels
type 316L. Excellent for applications requiring a
good bead shape. Very easy slag removal.
Main applications:
■ Food processing.
2006-140
■ Construction of milk industry equipment.
■ Construction of pharmaceutical installations.
B E A D SHAPE
GOOD O C ESSING
P R
FOOD AT I O N S
APPROVALS: BV - DB
A P P L I C
Welding positions:
ack
lastic P
Small P
Current conditions:
MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to EN ISO 1579-1):
CC CA
Uo >
Tensile Strength Yield Strength Elongation A 5 Impact energy V (J) + 50 V
(MPa) (MPa) (%) + 20 °C
≥ 510 ≥ 350 ≥ 30 ≥ 50
Type of coating:
■ Rutile.

Quantity Quantity
Ø
l kg Cat. nr
l kg Cat. nr
(mm) (mm) /1000 (mm) /1000
- - - - - - 300 11.5 55 660 W000377250
2.5 300 17.6 190 570 W000377245 300 17.6 30 360 W000377248
3.2 350 35.8 120 360 W000377246 350 35.8 15 180 W000377247
5-6
COATED
INOXARC R 312 ELECTRODES
General characteristics: Standards

EN ISO 3581-A: E Z (29 9) R 12
MMA rutile coated electrode for repair applications.
AWS A 5.4: E 312-16
Excellent for difficult-to-weld steels. For dissimilar
steels joining (non or low alloyed steels with
stainless steels). Smooth fusion with good bead shape.
2006-140
Main applications:
■ Repair work requiring a buffer layer.
■ Joining of dissimilar steels.
■ Non or low alloyed steels.
■ High tensile strength steels.
■ Stainless steels.
■ 13% Mn steels. APPROVALS: DB
NING
R S T E EL JOI RS
ILA YE
DISSIM R BUFFER LA
Welding positions:
IDEAL
F O
H A R D FA C I N G
E
BEFOR
Small
Plastic Current conditions:
Pack
DC AC
Uo >
+ 70 V
Type of coating:
Tensile Strength Yield Strength Elongation A 5 ■ Semi thick Rutile.
(MPa) (MPa) (%)
CONSUMABLES
> 720 > 600 > 22
WELDING

Quantity Quantity
Ø
l kg Cat. nr
l kg Cat. nr
(mm) (mm) /1000 (mm) /1000
2.5 300 18.7 190 570 W000258208 300 18.7 28 336 W000287095
3.2 350 37 120 360 W000258209 350 37 15 180 W000287096
5-7
MMA coated electrodes for hardfacing.
COATED
MANGANARC 600 Standard
DIN 8555: E 2-UM-60
ELECTRODES
For components submitted to abrasion.
2006-140
Excellent resistance to wear and impact
(example: excavator buckets).
Main applications:
■ Agricultural work.
ACING
■ Civil works and HARDF
ION
mining equipment. ABRAS
Current conditions:
■ Crawler shoes.
■ Hardness: 550 - 650 HV.
CC CA
Uo >
– 70 V
ack Type of coating:

lastic P
Small P ■ Semi thick
Rutile-cellulosic.

Quantity Quantity
Ø
l kg Cat. nr
l kg Cat. nr
(mm) (mm) /1000 (mm) /1000
3.2 450 40.6 140 420 W000258214 450 40.7 20 240 W000287107
4.0 450 61 95 285 W000258215 450 61 - - -
5-8
MMA coated electrodes for welding cast-iron
COATED
CASTARC ELECTRODES
Joining steel and cast-iron.
Standard
Repairing casting defects. AWS A 5.1: E Ni Fe Ci
2006-141_R
Hardfacing of cast-iron.
Excellent for welding high-strength and nodular
cast-irons. VPM vacuum packed can be used
without a quiver.
Main applications:
RD
■ Casting I R I N G AND HA
R E PA C A S T- I
RON Current conditions:
■ Pipe FA C I N G
CC CA
Uo >
ack +/- 45 V
mall Plastic P
S
Type of coating:
■ Graphite-Basic.

Quantity Quantity
Ø
l kg Cat. nr
l kg Cat. nr
(mm) (mm) /1000 (mm) /1000
2.5 350 19.1 115 690 W000258211 350 19.1 26 312 W000287101
3.2 350 29.8 70 420 W000258212 350 29.8 12 144 W000287102
CONSUMABLES
WELDING
5-9
Solid wire for welding mild
and structural steels.
MIG/MAG
STEELMIG G3 WELDING WIRES
Solid wire for general use.
2006-934
Wire of many widths for a broad range of applications.
High quality wire. Standards
Excellent melting point, good elongation. EN ISO 14341-A: G 42 2 M G3Si1
AWS A 5.18: ER 70 S-6
Main applications: (Plastic spool Ø 200)
■ Transport vehicles.
■ Land vehicles.
■ Mechanical constructions.
■ Small fixtures.
■ Small repairs to farm machinery.
Structures
2008-780
■

AFNOR DIN ASTM
A 33 - A 34 - A 37 - 42
St 331.1 - Ust 37.2 A 283 (B.C.D)
48 (CP AP) E 24 - E 26
St 44 (2.3) - HI - HII A 442 (55 - 60) (Steel spool Ø 300)
E 28 - E 30 - E 36 (4)
LENT
MECHANICAL PROPERTIES OF THE ALL WELD METAL: EXCEL
F U S IO N
O P E R T IE S
PR
Tensile Strength Yield Strength Elongation Impact energy (J)
Shielding Gas
(MPa) (MPa) A 5 (%) - 20 °C
Ar/CO2 500 - 640 ≥ 420 ≥ 24 ≥ 65
SPOOL
Wire
Cat. nr
Diam (mm) Diam (mm) Material Winding Weight (kg)
0.6 200 plastic precision layer 5 W000282561

200 plastic precision layer 5 W000282567
0.8
300 metal precision layer 16 W000273848
1.0 300 metal precision layer 16 W000273849
1.2 300 metal precision layer 16 W000273851
5-10
Solid wire for welding galvanized steels.
MIG/MAG
GALVAMIG WELDING WIRES
Solid wire for welding galvanized Standards
and zinc-plated sheet metal. EN ISO 14341-A: G2Ti
2006-934
Perfect for sheet metal.
Main applications:
■ Automobile industry.
■ Small fixtures.
(Plastic spool Ø 200)
■ Small repairs to farm machinery.
2008-780
MECHANICAL PROPERTIES OF THE ALL WELD METAL:
Tensile Strength Yield Strength Elongation Impact energy (J)

Shielding Gas
(MPa) (MPa) A 5 (%) 0 °C
Ar/CO2 570 - 650 ≥ 480 ≥ 22 ≥ 90 (Steel spool Ø 300)
SPOOL
Wire
Cat. nr
Diam (mm) Diam (mm) Material Winding Weight (kg)
0.6 200 plastic layer 5 W000282836

200 plastic layer 5 W000282838
0.8
300 steel with hub precision layer 16 W000282843
1.0 300 steel with hub layer 16 W000282847
CONSUMABLES
WELDING
5-11
Solid wires for welding stainless steels.
MIG/MAG
WL 308 L Si Standards
WELDING WIRES
General characteristics: Solid wire for welding EN ISO 14343: G 19 9 L Si
AISI 304 stainless steel. Not for contact with food. AWS A 5.9: ER 308 L Si
Main applications:
■ Chemical industry. ■ Pharmaceutical industry. ■ Stainless steel boiler work.
2008-472
WL 309 L Si
General characteristics: Solid wire for welding AISI 309 austenitic stainless
steel and for welding together different materials that are difficult to weld, such
as carbon steel with stainless steel. The high percentage of silicon improves arc
stability and weldability. This permits the good surface appearance of beads.
Standards (Steel spool Ø 300)
Main applications:
EN ISO 14343: G 23 12 L Si
■ Chemical industry. ■ Car manufacture. ■ Sheet metal work.
AWS A 5.9: ER 309 L Si
WL 316 L Si
General characteristics: Solid wire for welding 316 L Standards
stainless steel. Broadly used in the food industry. EN ISO 14343: G 19 12 3 L Si
Main applications:
■ Food industry. ■ Pharmaceutical industry. ■ Treatment of organic liquids for food use.
INOXMIG 307
General characteristics: SSolid wire Ni-Cr-Mn alloyed for welding stainless
steel or for heterogeneous welding of austenitic stainless steel with low alloy or
non alloy steel. It can be used for the first and butter layers of cladding.
Main applications: Standards

■ Automobile industry. ■ Hardfacing/cladding. EN ISO 14343: G 18 8 Mn
■ Farm machine industry. ■ Armour steel. AWS A 5.9: ER 307
MECHANICAL PROPERTIES OF THE ALL WELD METAL (according to NFA 81-314):

Tensile Strength Yield Strength Elongation A 5 Impact energy (J)
(MPa) (MPa) (%) + 20 °C
WL 308 L Si with gas M 11 (Ar + O2) ≥ 520 ≥ 350 ≥ 35 ≥ 47
INOXMIG 307 with gas M 11 (Ar + O2) ≥ 590 ≥ 420 ≥ 30 ≥ 47
Wire SPOOL Cat. nr
Diam
(mm) Ø (mm) Material Winding Weight (kg) WL 308 L Si WL 309 L Si WL 316 L Si INOXMIG 307
0.8 300 steel precision layer 15 W000283672 W000283674 W000283676 W000283105
1.0 300 steel precision layer 15 W000283144 W000283148 W000283152 W000283106
1.2 300 steel precision layer 15 W000283146 W000283150 - W000283107
1.6 300 steel precision layer 15 - - - W000283108
5-12
Solid wire for welding aluminium
and light alloys.
MIG/MAG
WL ALMG 5 WELDING WIRES
General characteristics: Solid wire suitable for welding aluminium and Standards
aluminium alloys with 5% Mg. Very flexible solution for aluminium applications. EN ISO 18273: S Al 5356
Good mechanical properties and high resistance to marine corrusion. AWS A 5.10: ER 5356
Main applications:
■ Car manufacture.
■ Naval construction and rail equipment.
■ Transport applications.
2008-472
Shielding Gas Tensile Strength (MPa) Yield Strength (MPa) Elongation A 5 (%)
Ar ≥ 240 ≥ 110 > 18
ORDERING INFORMATION: (Steel spool Ø 300)
Wire SPOOL
Diam Cat. nr
(mm) Ø (mm) Material Winding Weight (kg) IU M
A L U M IN IU M
1.0 300 steel precision layer 7 W000283689 M IN
& ALU S
1.2 300 steel precision layer 7 W000283690 ALLOY
Solid wire for hardfacing.
HARDMIG 600
CONSUMABLES
WELDING
Solid wire for hard facing subject to abrasion. EN 14700: SFE 8
High resistance to abrasive wear.
2008-472
All weld metal, hardness, 620 HB.
Main applications:
■ Mineral processing.
IN G
R D FA C
■ Dredgers. FOR HA
■ Trucks.
(Steel spool Ø 300)
Wire SPOOL In certain cases a buffer

Diam Cat. nr layer is recommended using
(mm) Ø (mm) Material Winding Weight (kg)
INOXMIG 307 (p. 6-11)
1.2 300 steel precision layer 15 W000283293 to avoid craking.
5-13
Solid wire for welding copper-aluminum alloys.
MIG/MAG
COPPERMIG WELDING WIRES
General characteristics: Solid wire for copper-aluminium Standards
applications. Excellent for galvanized sheet metal. EN DIN 1736: ER Cu Al 8
It can also be used for hard facing applications. AWS A 5.7: ER CuAl1
Main applications:
■ Automobile repair. ■ Joining thin thickness sheets. YS
R ALLO
■ Light vehicles. ■ Excellent resistance to marine COPPE A S T IN GS
L C
corrosion. & STEE
■ Artistic foundry work.
Shielding Gas Rm (MPa) Rp (MPa) A% 5d Hardness HB

M 13 (Ar + O2) ≥ 410 ≥ 200 ≥ 45 ~ 90
2006-201
Wire SPOOL
Diam Cat. nr
(Steel spool with hub Ø 300)
0.8 300 plastic precision layer 15 W000283243
1.0 300 steel precision layer 15 W000283244
AUTOMIG
Massive wire for the assembly of copper alloys and EN ISO 24373: S Cu 6560 (CuSi3Mn1)
galvanized steel sheets. Excellent for MIG brazing and AWS A 5.7: ER CuSi-A
hardfacing of pieces submitted to corrosion.
Main applications:
■ Welding and MIG brazing of galvanized steel sheets.
■ Automotive industry.
Artistic foundry work.
2006-201
Shielding Gas Rm (MPa) Rp (MPa) A% 5d Hardness HB

As Welded (Gas test: 100% Ar) ≥ 100 330-370 ≥ 40 80-90 (Steel spool Ø 300)
Wire SPOOL
Diam Cat. nr
5-14
TIG rods for welding carbon steels
TIG
STEELTIG G2 RODS
Classification
STEELTIG G2 for welding mild and structural steels.
G2
EN 1668: W 42 4 W 2 Si
Main applications:
AWS A 5.18: ER 70 S-3
■ Manufacture and repair.
■ First penetration “root” pass.
■ Thin thickness welding.
823-037
MECHANICAL CHARACTERISTICS OF THE ALL WELD METAL (according to EN 1668):
Tensile Strength Yield Strength Elongation Impact energy V (J)

Shielding Gas
(MPa) (MPa) A 5 (%) - 20 °C
Ar/CO2 500 - 640 < 420 < 20 < 47
ORDERING INFORMATION: rods 1 m length packed in tubes of 5 kg
CONSUMABLES
STEELTIG G2
WELDING
Ø kg
Cat. nr
(mm) (m)
1.6 1 5 W000283298
2.0 1 5 W000283299
2.4 1 5 W000283300
5-15
TIG rods for welding stainless steels.
TIG
WL ROD 308L RODS
WL ROD 316L
Classification
WL ROD 308L for welding standard stainless steels.
308L
WL ROD 316L for welding stainless steels for the food AWS A 5.9: ER 308 L Si
industry.
Main applications:
■ Food industry, chemical and
pharmaceutical industries.
■ First penetration “root” pass.
■ Thin thickness stainless steel
2012-596
welding.
■ Welding of pipework & tubes.
Classification
316L
MECHANICAL CHARACTERISTICS OF THE ALL WELD METAL (according to EN 12072):
Tensile Strength Yield Strength Elongation Impact energy V (J)

(MPa) (MPa) A 5 (%) + 20 °C
WL ROD 308L Ar > 520 > 350 > 35 > 50
WL ROD 316L Ar/CO2 > 510 > 310 > 30 > 50
l WL ROD 308 L WL ROD 316 L
Ø kg
Cat. nr Cat. nr
(mm) (m)
1.2 1 5 W000274504 W000274503
1.6 1 5 W000283609 W000283606
2.0 1 5 W000283610 W000283607
2.4 1 5 W000283611 W000283608
5-16
TIG rods for welding aluminium
and aluminium alloys.
TIG
WL ROD ALMG 5 RODS
Main applications:
■ All types of repairs.
■ Chemical and pharmaceutical industries.
■ Automotive applications. Classification
■ Aluminium and aluminium alloys with up to 5% Mg. AWS A 5.10: R 5356
■ High resistance to marine corrosion.
2012-554
MECHANICAL CHARACTERISTICS OF THE ALL WELD METAL (according to EN ISO 18273):
Tensile Strength Yield Strength Elongation

Shielding Gas
(MPa) (MPa) A 5 (%)
Ar ≥ 240 ≥ 110 ≥ 17
CONSUMABLES
WELDING
l WL ROD ALMG 5
Ø kg
Cat. nr
(mm) (m)
1.6 1 5 W000274505
2.0 1 5 W000283698
2.4 1 5 W000283699
3.2 1 5 W000283700
5-17
BATTERY CHARGERS
AND BOOSTERS
FOR ALL TYPE OF BATTERIES
›› BATTERY CHARGERS
FAST professional
›› AUTOMATIC BATTERY
CHARGERS
I CHARGER extra portable automatic
ID CHARGER automatic with display
CYBER microprocessor
›› BOOSTERS
AND BATTERY CHARGERS
START portable
VELOX with wheels
CRA professional
CYBERBOOST microprocessor
›› EMERGENCY BOOSTER
PPS 18 - PPS 30 - PPS 70
Chargers/Boosters
CHAPTER 6
AUTOMATIC BATTERY CHARGERS

■ I CHARGER extra portable automatic page 6-5
■ ID CHARGER extra portable automatic with display page 6-6
■ CYBER TECH / CYBER GENIUS page 6-7
BATTERY CHARGERS
■ FAST portable professional range page 6-8
BATTERY BOOSTERS AND CHARGERS

■ START portable professional boosters page 6-9
■ VELOX / CRA / CRT professional boosters with wheels pages 6-10 & 6-11
■ CYBER BOOST professional automatic boosters page 6-12
EMERGENCY BOOSTERS
■ PPS range page 6-13
AND BOOSTERS
CHARGERS
6-1
I CHARGER 1.5
I CHARGER 5.3
I CHARGER 9.0
ID CHARGER 15
ID CHARGER 22.1
CYBER TECH / GENIUS
FAST 7
FAST 10 / FAST 18
FAST 25 / FAST 30
START 420.2 / VELOX 420.2
START 520.2 / VELOX 520.2
VELOX 650 / CRA 900 / CYBER BOOST 1000
VELOX 1200 / CRT 2000.2
PPS 18
PPS 30
PPS 70
Automatic battery chargers Battery booster and chargers

Battery chargers Emergency booster
Batteries and start-up

Much is said about how the battery, in modern
vehicles, must supply a constantly increasing
This is caused both by a reduction of the chemical
number of accessories (radio, satellite navigation
reactions in the battery and by a greater demand
system, air conditioning, pressure sensors, lighting
for energy from the starter motor.
system, windscreen wipers, window defroster, etc.).
The following chart shows the performance trend
This increases the speed of discharge of the battery
as the temperature changes. This is why engine
while, on the other hand, the alternator charges
ignition failure is generally a wintertime problem.
the battery. If the trip is short (home-workplace,
for example) then the energy supplied by the
Power required by the engine
alternator is not enough to fully recharge the battery,
especially if the battery is not a high performance
type. In some cases this problem can be overcome
by using a high capacity battery.
But if this unit is not properly maintained by the user
then it inevitably leads to a loss of performance.
And even though modern batteries are designed to
resist extreme climatic conditions it is inevitable that, Temperature
during the winter, the battery performance drops. Battery capacity
How a traditional electromechanical booster operates

Using a starter to start a vehicle becomes at “FAST COLD DISCHARGE CURRENT” and
necessary every time the storage battery does not compare these with the values indicated under the
have enough energy to power the starter motor. In item “Starting current 1 Volt/C EN 60335-2-29” on
this case the energy that is required can be taken the starter. These values must be similar.
by connecting the starter to the mains power and This is the case when the battery is fully
setting it to start-up mode. To find which starter discharged. If the battery is charged in advance
is suitable for the needs of our battery we just have then a less powerful starter can be selected.
to find the values given, on the battery rating plate,
6-2
LEXICON
Why a battery discharges ? What is

a battery ?
1 Car unused for a prolonged period. Charging a battery
2 Difficult or repeated starting. A battery is a device able to
Delivery
of electrical store electrical energy,
3 Use of the car for short trips that do current supplied to it by a direct
not permit the battery to recharge. current generator during
4 Inefficient dynamo or alternator. Positive Negative charging, in the form of
plate plate
chemical energy. It returns
5 Leaving lights or other parts of the
electrical system on for long periods this energy, in the form of
with the car ignition off. direct current electrical
Lead
Lead
oxide energy, during discharging.
All these causes make it necessary
to check the battery in order to avoid This energy storage and
difficult start-ups that help cause return process is repeated
Battery charging can be done for different
premature battery wear. It may happen for the entire life of the
time periods depending on the capacity
that the battery is no longer able to store battery. The main
of the battery, its state of charge and the
energy, usually caused by inadequate current we want the appliance to deliver. parameters that define
maintenance or incorrect use. batteries and their
In this case one or more battery cells Slow charges are made with fairly low
performance levels are:
have short-circuited: recharging, in this currents that in any case do not exceed
approximately 1/10th of the capacity of ■ Rated voltage
case, is useless and the only thing to do
is to replace the battery. the battery. ■ Rated capacity
Fast charges are made with higher ■ Fast discharge
currents, approximately 1/5th of the current (at -18 °C).
capacity of the storage battery. During and are indicated on
fast charges the charging time is generally the rating plate that
controlled by a timer to avoid battery accompanies every battery:
overheating.
Slow charges are preferable for a longer

Electricity consumption battery life, preventing the battery from
overheating. Note that the exact state RATE RATE FAST DISCHARGE
by a car of charge of the battery can only be
VOLTAGE CAPACITY CURRENT
Fans determined by a hydrometer that can ■ Rate voltage

Air conditioning measure the specific density of the The voltage difference
electrolyte.
Audio system measured across the poles
Guideline electrolyte density values are: of the battery with the
Car radio
(kg/l at 20 °C): circuit open and after a
Engine heating minimum 4 hours
• 1.28 = battery charged ;
Mixed heating stabilisation time.
• 1.21 = battery half charged ;
Alternator cooling • 1.14 = battery discharged.
■ Capacity (Ah)
Lighting system The quantity of charge
The battery charging time can vary
Catalyst heater according to: that can be achieved
Battery insulation 1 Ambient conditions (Cold/Hot) ; by discharging a storage
AND BOOSTERS
Windshield wiper battery at a specific

2 State of the battery
CHARGERS
(Discharged/Very discharged); discharge rate (current)

Heated sprayers
down to a preset voltage.
Heated seats 3 Age of the battery (Old/New).
Heated locks ■ Fast discharge
current (A)
Pressure sensors
Indication of the power the
Alarm system battery is able to deliver.
Defroster This value is measured by
Heated mirrors discharging a fully charged
battery at -18 °C at
Satellite navigation system
a constant preset current.
Various monitoring systems
6-3
Battery chargers.
Single-phase power supply voltage.
BATTERY
INTELLIGENT ENERGY: CHARGERS
I CHARGER & ID CHARGER
›› SAFE
Will not damage your car’s onboard electronics
›› FAST
INTELLIGENT Faster than traditional battery chargers
›› UNIVERSAL
BATTERY CHARGERS Suitable for all types of batteries
›› REDUCED ENERGY CONSUMPTION
WITH Considerably reduced energy consumption
compared to traditional battery chargers
INVERTER ›› AUTOMATIC
When the charge is complete, automatically goes to float mode
TECHNOLOGY ›› FLOAT CHARGE

Keeps batteries charged even when they are not being used
›› LONGER LIFE
Battery is always charged to 100%, prolonging battery life
›› SPACE-SAVING
Small, lightweight, compact
6-4
Battery charging installation.
Single-phase power supply
WARRANTY BATTERY
I CHARGER QUI C K A N D SAFE
1
YEAR
CHARGERS
The I-charger is an “intelligent” battery charger that uses microprocessor-

controlled inverter technology. Standards
EN 60335-1-29
The holding function
Voltage (V)
EN 55014-1-2
means the charger can
remain connected to
2008-562
Holding
Constant Constant
the battery for a long Soft start
current voltage current
period of time.
Four phases optimize
Intensity (A)
the charging process:
2010-292
Avantages
■ Quick: The I-charger takes less time to charge than traditional chargers.
■ Universal: Suited to all batteries.
■ Intelligent: Maximum safety for the electronics of vehicles.
■ Ready to use: Connect and charge.
■ Safe: Protected against reverse polarity, overcharge
and short-circuiting.
■ Portable: Light, compact and insulated, with IP65 protection.
1 2 3 FRONT PANEL
1 Charge voltage LED
2 Battery type LED
4 5 6 3 Charge start LED
ALARM LED
4 Charge voltage selector
• Reverse polarity • Charge indicator
5 Battery type selector
• Battery fault • Charge complete
6 Charge start consent
• Battery charge ON indicator
7 7 LED
DESIGNATION I CHARGER 1.5 I CHARGER 5.3 I CHARGER 9.0

Power supply V 230 single-phase 230 single-phase 230 single-phase
Frequency Hz 50 / 60 50 / 60 50 / 60
Charging/input voltage V 6 - 12 6 - 12 12
Power consumption W 21 65 180
Charging positions - 2 2
Starting current A 0.25 0.7 0.9
Charging current A 1 3,5 6
Rated capacity - 15h Ah 35 120 225
Dimensions mm 55 x 32 x 130 75 x 40 x 160 90 x 50 x 210
Weigh kg 0.40 0.55 0.70
TO ORDER: Delivered equipped with:

AND BOOSTERS
CHARGERS
■ a set of insulated crocodile clips

DESIGNATION I CHARGER 1.5 I CHARGER 5.3 I CHARGER 9.0 with cables,
Cat. number W000276803 W000275878 W000276654 ■ safety instructions,
■ user manual.
Applications I CHARGER
I CHARGER 1.5
I CHARGER 5.3
I CHARGER 9.0
6-5
Battery charging installation.
Single-phase power supply.
BATTERY
ID CHARGER CHARGERS
The ID-charger is an “intelligent” battery charger that uses microprocessor-
2010-297
controlled inverter technology. The holding function means the charger can
remain connected to the battery for a long period of time.
Standards
EN 60335-1-29
The digital display permits Voltage (V) EN 55014-1-2
constant control of the
charge settings. Holding
Constant Constant Analysis Impulse
Soft current
current voltage
Complete charge cycle, start
5 phases for each type

Intensity (A)
of battery: WARRANTY
Benefits
1
2010-299
■ Quick: The I-charger takes less time to charge than traditional chargers
■ Universal: Suited to all batteries

YEAR
■ Intelligent: Maximum safety for the electronics of vehicles
■ Display: The digital display allows you to view the charge settings
■ Multi-current: 3 charge levels, slow, normal and fast
■ Temperature compensation: The charge current depends on the temperature of the battery
■ Energy savings: The fan runs only when necessary
■ Safe: Protected against reverse polarity, overcharge and short-circuiting
■ Portable: Light, compact and insulated, with IP65 protection
FRONT PANEL
2 1 Charge Rate 6 View mode LED:
1 3 selection button 6A: Charge
5
2 Battery selection LED percentage ALARM LED
6A 6B 6C 3 Battery selection 6B: Battery voltage • Reverse polarity
4 7 button 6C: Charge current • Element short-cicuited
8 4 Charge start button 7 View mode button • Element broken
5 Display 8 Alarms • Short-circuit
DESIGNATION ID CHARGER 15 ID CHARGER 22.1 AUTO

Power supply V 230 single-phase 230 single-phase
Frequency Hz 50 / 60 50 / 60
E R S A L AND
UNI V
RRENT
Charging/input voltage V 12 6-12-24
Power consumption W 460 460
T I - C U
Charging positions 3 3 MUL
Starting current A 2 2.5
Charging current A 10 15
Rated capacity - 15h Ah 300 400
Dimensions mm 250 x 175 x 150 250 x 175 x 150
Weight kg 1.5 1.5
TO ORDER:
■ a set of insulated crocodile
DESIGNATION ID CHARGER 15 ID CHARGER 22.1 AUTO
clips with cables,
Cat. number W000276655 W000377494 ■ safety instructions,
■ user manual.
Applications ID CHARGER
ID CHARGER 15
ID CHARGER 22
6-6
Battery chargers.
Digital control - Transformer technology.
BATTERY
CYBER TECH / GENIUS CHARGERS
New generation professional battery charger with inverter

technology. Thanks to a specific software, they are ideal
for recharging AGM, Gel, Calcium/Lead batteries
Standards
EN 60335-1-2
that are present in modern vehicles.
Pb/Gel EN 55014-1-2
CYBER GENIUS is equipped with a 12 V
voltage stabilised with MAX current absorption
of 10 A. This battery charger becomes a feeder Ca/Ca
and can feed instruments on board vehicles
and be used during diagnostic operations to WARRANTY
1
protect the battery, in particular for showroom AGM
vehicles.
Features:
Desulphation YEAR
■ Charging current selector.
■ Digital instrument for Ampere/Volt.
■ Thermal protection.
AT I C WITH
■ Protected against short circuits
AUTO M
and polarity reversal. A L C O NTROL
■ Timed charged.
DIGIT
3 DIFFERENT CHARGE MODES
Manual: allows selecting the type of battery, maximum charging current,
maximum charging time, desulphation phase.
Charge from previously saved set-up: the user can store their ideal charge
settings and recall them automatically.
Automatic: charging is fully automatic without pressing the START button
(diagnostic time 30 seconds).
CHARGERS ELECTRONIC DISPLAY STANDARD
CONTROL EN 60335-1
1ph LCD EN 61558-1
TECHNICAL CHARACTERISTICS: EAC

EN 55014-1
EN 55014-2
EN 61000-3-2
EN 61000-3-3
DESIGNATION CYBER TECH CYBER GENIUS AUTOMOTIVE CHARGERS CHARGERS
Power supply voltage 230 - 50/60 Hz - 1ph 230 - 50/60 Hz - 1ph

Absorption 350 W 600 W
TIMER
Charge voltage 12/24 V 12/24 V
Average charge current 25/12.5 A 40/20 A Only on CHARGERS STABILIZER CHARGERS
Chargeable batteries 380 Ah 15h 600 Ah 15h CYBER GENIUS
Adjustment Continuous (encoder) Continuous (encoder) SHOW ROOM
Maximum absorption Desulphation
n
310 x 190 x 290 mm 310 x 190 x 290 mm
Stabilised voltage of 12 V
Weight 3,5 kg 4 kg
AND BOOSTERS
TO ORDER:
Set of insulated clamps,
CHARGERS
DESIGNATION CYBER TECH CYBER GENIUS ■ Power supply cable,

Cat. number W000400321 W000400322 ■ Use and maintenance
manual,
■ Safety manual.
Applications ID CHARGER
CYBER TECH
CYBER GENIUS
6-7
Battery chargers.
WARRANTY BATTERY
FAST 1
YEAR
CHARGERS
Single-phase heavy-duty battery

charger, ideal for recharging 12/24 V high
capacity batteries. A sturdy metal case makes it
perfect for all work environments. Equipped with
Standards
ammeter to display the charging current,
EN 60335-1
protection against inverted polarity and overloads, EN 60335-2
thermal protection. EN 55014-1
2008-283
EN 55014-2
RCIAL
COMME EHICLES
AV Y V
AND HE

clips with cables,
■ a primary cable,
TECHNICAL CHARACTERISTICS: ■ user manual.
DESIGNATION FAST 7 FAST 10 FAST 18 FAST 25 FAST 30

Power supply V 230 single-phase 230 single-phase 230 single-phase 230 single-phase 230 single-phase
Frequency Hz 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60
Charging voltage V 12 12 - 24 12 - 24 12 - 24 12 - 24
Absorbed power W 200 200 460 460 980
Charge positions 2 2 3 3 3
Absorbed current A 0.86 0.86 2 2 3,4
Effective charging current A 7 10 (12 V) - 8 (24 V) 15 (12 V) - 18 (24 V) 17 (12 V) - 25 (24 V) 22 (12 V) - 30 (24 V)
Average charging current
A 5 8 (12 V) - 5 (24 V) 10 (12 V) - 13 (24 V) 12 (12 V) - 16 (24 V) 15 (12 V) - 25 (24 V)
EN 60335-2-29
Rate capacity Ah 90 120 190 240 490
Dimensions mm 320 x 230 x 195 330 x 230 x 220 345 x 235 x 225 345 x 235 x 225 370 x 250 x 250
Weight kg 4 5 7.5 13.5 15
TO ORDER:
DESIGNATION FAST 7 FAST 10 FAST 18 FAST 25 FAST 730

Cat. number W000268307 W000268308 W000268309 W000268310 W000268311
Applications FAST
FAST 7
FAST 10 / FAST 18
FAST 25 / FAST 30
6-8
Battery chargers.
WARRANTY BATTERY
START 1
YEAR
CHARGERS
Portable heavy-duty battery

chargers/boosters for charging storage batteries
and quick starting of vehicles. A wide range for all
2008-238
charging and start-up needs: scooters, Standards
motorcycles, cars, tractors, campers, vans, trucks EN 60335-1
EN 60335-2
with diesel and petrol engines. They are designed
EN 55014-1
for: normal charging, fast charging and fast start- EN 55014-2
up. Equipped with: ammeter to display the state of
charge and start-up, protection against overloads
and inverted polarity.
O FE SSIONAL
PR R
AB LE STARTE
PORT
DESIGNATION START 420.2 START 520.2

Power supply V 230 single-phase 230 single-phase
Frequency Hz 50 / 60 50 / 60
Charging and start-up voltage V 12 - 24 12 - 24
RMS charging current A 38 45
A 34 40
EN 60335-2-29
Starting current 0 Volt A 400 500
Starting current 1 Volt/C
A 280 300
EN 60335-2-29
Maximum absorbed charge/
kW 1/8.4 1.3/10
start-up power
Rate capacity Ah - 15h 430 560
Chargeable batteries
Ah 35 - 50 45 -65
min/max
Ah 65 - 100 80 - 150
with min/max. pre-charge
Weight kg 13 16
Fuse A 2 x 50 2 x 100
TO ORDER:
clips with cables,
DESIGNATION START 420.2 START 520.2
Cat. number W000267889 W000267891 ■ safety instructions,
■ user manual.
AND BOOSTERS
CHARGERS
Applications START
START 420.2 2
START 520.2 2
6-9
Chargers - boosters for engine starting.
WARRANTY CHARGERS
VELOX
YEAR
1 BOOSTERS
Wheel-mounted heavy-duty battery

chargers/boosters for charging storage batteries
and quick starting of vehicles. A wide range for all
charging and start-up needs: scooters, motorcycles,
Standards
cars, tractors, campers, vans and trucks with diesel
EN 60335-1
or petrol engines. They are designed for normal EN 60335-2
charging, fast charging and fast start-up. They are EN 55014-1
equipped with ammeters to display the state of EN 55014-2
charge and start-up and are protected against
overloads and inverted polarity.
-240
2008
L
SPECIA
HOP
WORKS Delivered equipped with:
clips with cables,
TECHNICAL CHARACTERISTICS: ■ user manual.
DESIGNATION VELOX 420.2 VELOX 520.2 VELOX 650 CD2 VELOX 1200T-CD2
Power supply V 230 single-phase 230 single-phase 230 single-phase 230 - 400 three-phase
Frequency Hz 50 / 60 50 / 60 50 / 60 50 / 60
Charging and start-up voltage V 12 - 24 12 - 24 12 - 24 12 - 24
RMS charging current A 38 45 66 165
A 34 40 60 160
EN 60335-2-29
Starting current 0 Volt A 400 500 650 1250
Starting current 1 Volt
A 280 300 400 1000
EN 60335-2-29
kW 1/8.4 1.3/10 1.8/15 5/29
start-up power
Rate capacity Ah - 15h 430 560 700 2200
Ah 35 - 50 45 - 65 65 - 120 120 - 200
min/max
Ah 65 - 100 80 - 150 150 - 240 240
Dimensions mm 360 x 670 x 380 350 x 750 x 320 350 x 750 x 320 470 x 800 x 360
Weight kg 15 21 24 43
Fuse A 1 x 50 + 1 x 80 2 x 100 2 x 100 4 x 100
TO ORDER:
DESIGNATION VELOX 420.2 VELOX 520.2 VELOX 650 CD2 VELOX 1200T-CD2
Cat. number W000267894 W000267895 W000267896 W000267897
Applications VELOX
VELOX 420.2
VELOX 520.2
VELOX 650
VELOX 1200
6-10
Single-phase or three-phase input voltage.
CHARGERS
BOOSTERS
CRA / CRT WARRANTY
Wheel-mounted heavy-duty battery chargers and

starters for fast charging storage batteries and fast starting
1
YEAR
of vehicles. Particularly suitable for big-engined vehicles
such as tractors, trucks, etc. Equipped with: ammeter,
voltmeter, insulated DIN 72553 cables, protection against
Standards
inverted polarity.
EN 60335-1
EN 60335-2
EN 55014-1
EN 55014-2
L FOR
SPECIA EHICLES
GINE V
2008-292
BIG-EN
DESIGNATION CRA 900CD CRT 2000.2

Power supply V 230 single-phase 230 - 400 three-phase
Frequency Hz 50 / 60 50 / 60
Charging and start-up voltage V 6 - 12 - 24 12 - 24
RMS charging current A 47 - 79 - 51 135 - 145
Average charging current ■ a set of insulated crocodile
A 31 - 87 - 70 125 - 140
EN 60335-2-29
clips with cables,
500 (6 V) - 770 (12 2000 (12 V)
Starting current 0 Volt A ■ a primary cable,
V) 870 (24 V) 1750 (24 V)
Starting current 1 Volt 280 (6 V) - 440 (12 1500 (12 V) ■ safety instructions,
EN 60335-2-29 V) 460 (24 V) 1500 (24 V) ■ user manual.
kW 3-20 3.6/37
start-up power
540 (6 V) 2400 (12 V)
Rate capacity Ah - 15h
1140 (12 V) 1870 (24 V)
Ah 80 - 150 240
min/max
Ah 200 - 240 240
Weight kg 49 68
Fuse A 3 x 100 7 x 100
AND BOOSTERS
TO ORDER:
CHARGERS
DESIGNATION CRA 900CD CRT 2000.2

Cat. number W000267898 W000267899
Applications CRA / CRT
CRA 900
CRT 2000.2
6-11
Single-phase or three-phase input voltage.
CHARGERS
CYBER BOOST BOOSTERS
Heavy-duty battery boosters and boosters with charging

W E R F UL FOR
and start-up processes controlled and optimised by a microprocessor. PO SIONAL
S
O F E S
Equipped with three operating modes: charge, start-up, stand-by. PR
Designed to charge and start storage batteries of the following types:
Standards
lead-acid with liquid electrolyte, lead-acid with gel electrolyte,
EN 60335-1
recombination, sealed and unsealed. EN 60335-2
■ Total protection against any voltage or current peaks during EN 55014-1
start up and charging, eliminating all danger for on-board EN 55014-2
electronics (airbags, ABS, telephone, etc.).
2008-298
■ No need to remove the battery from the vehicle when
starting up or charging.
■ Digital ammeter and voltmeter.
■ “Stand-by” mode to power vehicle memories if the battery
needs to be disconnected.
■ Start-up and charging procedure managed and optimized by
a microprocessor with automatic control of all parameters.

■ Automatic choice of the charge program by inputting
data related to the storage battery.

■ Charging is done at constant voltage and current
(IU characteristic) with two options: “normal charge”

and “fast charge”.
■ Designed to charge completely flat batteries.
WARRANTY Delivered equipped with:
TECHNICAL CHARACTERISTICS: 1
YEAR
■
■
a set of insulated crocodile
clips with cables,
a primary cable,
DESIGNATION CYBER BOOST 1000 ■ safety instructions,
Power supply V 230 single-phase ■ user manual.
Frequency Hz 50 / 60
Charging and start-up voltage V 6 - 12 - 24
RMS charging current A 52
A 40
EN 60335-2-29
Starting current 1 Volt 400 (12 V)
A
EN 60335-2-29 300 (24 V)
kW 11
start-up power
Maximum rechargeable
Ah 500
batterires
Dimensions mm 330 x 270 x 500
TO ORDER:
DESIGNATION CYBER BOOST 1000

Cat. number W000267902
Applications CYBER BOOST
CYBER BOOST 1000
6-12
Engine emergency booster.
EMERGENCY
Emergency jumpstart pack BOOSTER
PPS 18 - PPS 30 - PPS 70 WARRANTY
PPS 18 PPS 30 PPS 70

1
YEAR
A 12-volt jump starter for A 12-volt jump starter for professional A 12-volt / 24-volt jump starter
professional use, reserved for use, reserved for dealers, roadside for heavy professional use, reserved for
dealers, roadside assistance. assistance and agriculture. starting commercial vehicles without battery
■ All materials used are of the ■ All materials used are of the highest or with a flat battery.
highest quality. quality. ■ All materials used are of the highest quality.
■ SUPERFLEX cables: ■ SUPERFLEX cables: ■ SUPERFLEX cables:
- Very high conductivity for best - Very high conductivity for best - Very high conductivity for best
performance; performance; performance;
- Double insulation for extra safety; - Double insulation for extra safety; - Double insulation for extra safety;
- Maximum flexibility even at - Maximum flexibility even at - Maximum flexibility even at subzero
subzero temperatures; subzero temperatures; temperatures;
- Hard wearing and resistant - Hard wearing and resistant - Hard wearing and resistant to kinks.
to kinks. to kinks. ■ Solid brass contact clips.
■ Solid brass contact clips. ■ Solid brass contact clips. ■ “Anderson type” voltage selection sockets.
■ Cigarette lighter socket. ■ Cigarette lighter socket. ■ Ceramic fuses for protecting the vehicle
■ Peak current of 1400 amps. ■ Peak current of 3500 amps. battery.

■ Cigarette lighter socket.
■ Peak current of 7000 amps with 12 volts

and 3500 amps with 24 volts.
DESIGNATION PPS 18 PPS 30 PPS 70
Operating voltage 12 V 12 V 12-24 V
Peak current 1400 A. p 3500 A. p 7000/3500 A. p
Internal battery 12 V 23 Ah 12 V 23 Ah 12 V 46 Ah24 V 23 Ah
Starting current 250 A 1150 A 2300 A
Recharging voltage 230 V 230 V 230 V
Recharging supply 12 V 1,5 Ah 12 V 1,5 Ah 12 V 4 Ah
Charging voltage max 14,9 V max 14,9 V max 14,9 V / 25,2 V
External fuse 500 A - - 1
Thermal cutout 20 A - � �
Number of batteries 1 1 2
Surge protection - � �
Sealed battery � � �
Shockproof ABS case � � �
Automatic charger � � �
Standards
Charging cables � � � EN 60335-1
Insulated crocodile clips � � � EN 61558-1
Diameter of cables 25 mm2 25 mm2 50 mm2 EN 55014-1
Length of cables 64 cm 110 cm 165 cm EN 55014-2
Dimensions (LxPxH) 24x13x26 cm 27x21x34 cm 30x27x34 cm
Weight 5.8 kg 10.5 kg 19 kg
AND BOOSTERS
TO ORDER:
CHARGERS
DESIGNATION PPS 18 PPS 30 PPS 70

Cat. number W000374864 W000372610 W000372611
Applications PPS
CYBER BOOST 1000

PPS 18
PPS 30
PPS 70
6-13
AUTOMATION
CUTTING
WELDING
Automation
CHAPTER 7
CUTTING
■ Portable carriages TAGLIATUBI & PYROTOME SE page 7-2
■ PYROTOME CNC page 7-2
■ EASYTOME page 7-3
WELDING
■ ROTAMATIC pages 7-2 to 7-7
■ POSIMATIC page 7-8
■ MIG/MAG carriages page 7-9
AUTOMATION
7-1
AUTOMATION
CUTTING
Automatic cutting. WELDING
AUTOMATIC
Portable carriages CUTTING
TAGLIATUBI & PYROTOME SE

Two pratical and functional carriages for ancillary cutting jobs in the workshop and on site.
TAGLIATUBI PYROTOME SE, the carriage on rails

The TAGLIATUBI carriage allows the The PYROTOME SE is a portable multiprocess
mechanised oxycutting of tubes with outside carriage for straight or V bevel cuts.
diameter vayring from 6” (150 mm) to Its electronic speed regulation
48” (1 200 mm) and having a thickness (10 to 125 cm/min) and robustness
from 5 to 50 mm. make it the indispensable tool
It is adapted for the execution of cuts : for intensive use.
■ straight and with bevel +/- 45° with The PYROTOME SE basic
one oxyfuel torch, version is equipped for
■ X and Y bevel when the machine is equipped oxycutting (plasma cutting
with two torches and its additional accessories (in option) on request)
PYROTOME CNC
PYROTOME CNC is a small mechanised machine integrating a digital
controller for cutting on metal sheets format of 1 000 x 2 000 mm.
The programming is carried out from a library
of standard shapes integrated in the digital
controller or from the drawing and nesting
software included in the package.
Equipped with one oxycutting torch or one
plasma air installation, PYROTOME CNC
is simple to implement, versatile, rugged
and economical.
Cutting width 1 000 mm Main technical characteristics:

Plasma process Oxyfuel process
Cutting length 2 000 mm
■ cutting speed up to 2.5 m/min,
Number 1 1
■ cut up to 50 mm thick,
OXYCUT G1 short Total width * 1 400 mm
Type NERTAJET 40i ■ possibility to extend the railway
MACH HP short Total length * 2 500 mm
of the machine up to 15 m.
Options Total height * 500 mm
Arm for cut width 1.5 m - Additional rail Total weight 85 kg
(*): excluding safety zone
7-2
AUTOMATION
CUTTING
Automatic cutting. WELDING
AUTOMATIC
EASYTOME CUTTING
Monobloc plasma cutting machine

Easy to use, versatile, efficient and cost effective.
The EASYTOME concept relies on fast and simple set Associated with the ESSENTIAL fume extraction and
up, by its design software and integrated tool path, air treatment range, the machine offers great
the procedure for cutting one or more pieces is efficiency and a high-quality working environment.
extremely simple and fast. Through the NERTAJET 40i/OCP100 technology with
Brushless motor system with planetary reduction compressed air, the machine produces a high level of
provides accuracy, fluidity and dynamism of quality for the cutting on carbon steel, stainless steel
movements. and light alloys.
The rugged monobloc frame integrates table with
compartments, the machine is simple to use and
maintain.
Main technical characteristics:

■ travel speed 21 m/min,
■ numerically encoded tool holder managed
by the numerical controller,
■ data base of plasma parameters integrated,
■ cut of tube in option.
Version 1020 1515 1530 2040 Plasma process
Cutting width (mm) 1000 1500 1500 2000 Number 1

Cutting length (mm) 2000 1500 3000 4000 Type NERTAJET 40i
Total width (mm) * 1770 2000 2000 2500 Option
Total length (mm) * 2800 2200 3800 4800 Cut of tube
Total height (mm) * 1350 1350 1350 1350 Beam extension
(*): excluding safety zone and equipments (plasma power source, filter, etc...)
AUTOMATION
7-3
AUTOMATION
CUTTING
Automatic welding. WELDING
AUTOMATIC
ROTAMATIC: single roller rotators WELDING
Medium-duty rotator: 2 tons to 30 tons

■ single powered (one drive roller) for small unbalance work piece,
■ double powered (two drive rollers) for work pieces
having significant unbalance,
■ roller-to-roller center distance adjusting
by screw (except for ST 2: by step),
■ remote pendant and kit auto on all versions.
Possible options:
■ kit display,
2008-409
■ kit ± 1% speed regulation,
■ kit encoder 5000 pts,
■ lorry and railway.
TECHNICAL SPECIFICATIONS:
Wheel
Load capacity Load capacity Shell Peripherical
dimension Wheel
Designation (1 drive + 1 idler) per section diameter speed
OD x width material
kg kg mm cm/min
mm
MT
M Polyurethane
ST 2 2000 1000 30 to 2500 12 to 120 Ø 150 x 50
W
F Polyamide
M
ST 6 W 6000 3000 300 to 3500 12 to 120 Ø 250 x 75 Polyurethane
F
M
ST 15 W 15000 7500 300 to 4000 12 to 120 Ø 250 x 110 Polyurethane
F
W
ST 30 30000 15000 350 to 4500 12 to 120 Ø 350 x 150 Polyurethane
F
Keys:
M = Single motorisation F = Idler roller
W = Double motorisation MT = Single motorisation with tube system
2041-004
7-4
AUTOMATION
CUTTING
Y
CAPACIT AUTOMATIC
HIGHER ORS ON
ROTAT EST WELDING
REQU
Heavy-duty rotator:
42 tons to 200 tons
■ special frame conception with
built-in roll supports reduces
2008-447
welding height from the ground,
■ machined bed on the idler and
drive roller for perfect alignment,
■ remote pendant, kit auto and display
in standard on all versions.
Possible options:
■ lorry and railway,
■ screw adjusting or step adjusting.
Wheel
Load capacity Load Shell Peripherical
dimension Wheel
Designation (1 drive capacity per diameter speed
OD x width material
+ 1 idler) kg section kg mm cm/min
mm
10 to 100 Ø 400 x 200 Steel
LP42* 42000 21000 700 to 5000
or 9 to 180 Ø 400 x 250 Polyurethane
10 to 100 Ø 400 x 250 Steel
LP55* 55000 27500 700 to 5000
10 to 100 Ø 460 x 250 Steel
LP70* 70000 35000 900 to 6000
10 to 100 Ø 450 x 250 Steel
LP100* 100000 50000 900 to 6000
10 to 100
LP160* 160000 80000 1200 to 6000 Ø 450 x 300 Steel
or 9 to 160
10 to 100
LP200* 200000 100000 1200 to 6000 Ø 500 x 300 Steel
or 10 to 160
* Available in version W (Double motorisation) or F (Idler roller)
Special rotator:
Small 6 tons rotator Special rotators with large diameter rollers
Ø 100 to 600 mm for the rotation of the tank with stub nozzle.
2008-355
2011-433
AUTOMATION
7-5
AUTOMATION
CUTTING
AUTOMATIC
ROTAMATIC: fit-up rotators WELDING
Fit-up rotator: 30 tons to 200 tons

■ in standard, the up and down movement is made
by a manual hydraulic pump.
2356-063
Possible options:
■ automatic hydraulic pump (hydraulic central),
Wheel
Load Lifting Shell
dimension Wheel Wheels
Designation capacity capacity per diameter
OD x width material adjustment
(2 fit-up) kg section kg mm
mm
TR30 30000 15000 700 to 4500 Ø 300 x 160 Polyurethane Screw
TR100 100000 50000 900 to 6000 Ø 400 x 250 Steel Step
1 5
2 6
3 7
Keys:
4
= Single roller rotator motorized
= Single roller rotator idler
= Fit-up rotator
Version with
automatic hydraulic central:
Y
2012-334
CAPACIT
HIGHER ORS ON
ROTAT EST
REQU
7-6
AUTOMATION
CUTTING
AUTOMATIC
ROTAMATIC: self aligning rotators WELDING
12 tons to 250 tons

■ in standard: remote pendant, kit auto
and display on all versions.
Possible options:
2008-356
Mini Shell Shell Wheel

Load capacity Load
diameter diameter for Peripherical dimension Wheel
Designation (1 drive capacity per
for 1/2 load maximum speed cm/min OD x width material
+ 1 idler) kg section kg
mm load mm mm
LP12-2R 12000 6000 500 to 1500 1500 to 4000 10 to 100 or 10 to 200 Ø 300 x 220 Rubber
LP100-2R 100000 50000 600 to 1500 1500 to 6000 10 to 100 or 8 to 160 Ø 420 x 300 Polyurethane
LP160-2R 160000 80000 1000 to 1500 1500 to 6000 10 to 100 or 8 to 160 Ø 460 x 300 Polyurethane
Ø 500 x 300 Steel
LP200-2R 200000 100000 1000 to 1500 1500 to 7000 10 to 100 or 7.5 to 150
Ø 500 x 300 Polyurethane
Ø 500 x 300 Steel
LP250-2R 250000 125000 1000 to 1500 1500 to 7000 10 to 100 or 7.5 to 150
Ø 550 x 400 Polyurethane
ROTAMATIC options
Lorry
The lorry allows to move the rotators with
or without the piece.
The idler lorry and the motorised lorry can be
mounted on the same line.
2008-448
2356-065
Anti-drift device
The manual anti-drift device allows the piece to turn
without twisting.
An automatic solution can be proposed with a PLC
which controls the idler roller positions.
Motorised
Y
CAPACIT
AUTOMATION
rotator
Idler rotator Fix antidrift HIGHER ON REQUEST
RS
device ROTATO
7-7
AUTOMATION
CUTTING
AUTOMATIC
POSIMATIC: positioners WELDING
2 types of positioners Worktable

are available: CE standard with various
electrical cabinet. fixing slots
■ conventional: from 100 kg to 30 tons, and holes
■ with lifting table: from 1500 kg
2008-411
for mounting
Swept
to 10 tons. counterweight
various
Y workpieces.
CAPACIT system under
HIGHER NT ROTATION the worktable.
FERE UEST
OR DIF NGE ON REQ
RA
SPEED
Load all Tilt Rotation Rotation Turntable Remote

positions torque torque speed height control Pictures
kg m.kg m.kg tr/min mm or pedal
Conventional range
P1E 1 100 25 2 0.2 to 5 385 Pedal

1
2008-316
P2E 200 40 4 0.25 to 5 500 Pedal
3F 400 90 20 0.14 to 2.2 650 Pedal
7F 2 650 175 75 0.076 to 1.53 896 RC + Pedal
2008-320
975
16B 3 1600 400 150 0.074 to 1.48 RC + Pedal 2
to 1400
980
30B 3000 840 250 0.06 to 1.18 RC + Pedal
to 1380
TP4 4000 1100 500 0.045 to 0.45 1110 RC

3
TP6 6000 2500 720 0.03 to 0.3 1150 RC
2008-412
TP8 8000 3600 850 0.025 to 0.25 1000 RC
TP10 10000 6750 1450 0.022 to 0.22 1190 RC
TP15 4 15000 10300 2100 0.02 to 0.2 1275 RC

2008-398
TP20 20000 14200 2900 0.018 to 0.18 1340 RC
RC 4
TP30 30000 22500 4400 0.015 to 0.15 1450
With lifting table range
970
TPE 1.5 1500 375 160 0.06 to 0.6 RC
to 1700 5
1030
TPE 2.5 5 2500 600 200 0.06 to 0.6 RC
to 1850
1060
TPE 4 4000 1100 500 0.045 to 0.45 RC
to 2010
1125
TPE 6 4000 2500 720 0.035 to 0.35 RC
to 2125
2008-449
1125
TPE 8 4000 3600 850 0.025 to 0.25 RC
to 2125
1150
TPE 10 10000 6750 1450 0.022 to 0.22 RC
to 2350
7-8
AUTOMATION
CUTTING
AUTOMATIC
MIG/MAG carriages WELDING
Carriages for MIG/MAG welding
2012-195
2012-196
2008-509
2012-199
WELDYPOCKET WELDYCAR NV WELDYSTIFFENER WELDY-RAIL
Autonomous carriage with rechargeable battery. MIG/MAG welding with manual equipment.
Flat position welding, All positions welding Welding with 2 manual All positions welding of
small footprint. (permanent magnet). welding torches. carbon steels, stainless
Basic application, Exists in three models: Programmable carriage. steels and aluminium.
easy implementation. • WELDYCAR NV - Exists in 2 models: Exists in 2 models:
speed 5 – 70 cm/min, • for height: 60-160 mm, • WELDY-RAIL manual,
• WELDYCAR S NV - • for height: 120-320 mm. • WELDY-RAIL with linear
speed 15 - 140 cm/min, oscillating.
• WELDYCAR SP -
2 rail models:
speed 15 - 140 cm/min
with programmation • Magnetic rail,
(continuous welding • Pneumatic rail.
or not).
This carriage is used Welding of stiffeners Angle, butt, overhead

to facilitate the Angle, butt, overhead in ship yards. and vertical welding.
implementation and vertical welding The carriage is travelling on
Applications
of a regular welding. with guidance by a magnetic or pneumatic
Boiler making crabbing arm. rail according the piece
in carbon steel. to be welded.
Main features
5 - 70 cm/min
Carriage speed 15 - 120 cm/min 15 - 180 cm/min 5 - 80 cm/min
or 15 - 140 cm/min
Dimensions
140 x 240 x 220 mm 250 x 300 x 260 mm 500 x 500 x 600 mm 220 x 270 x 230 mm
(L x l x h)
Weight (netto) 5 kg 11 kg 16 kg 7 kg
Pendular oscillating unit.

Linear oscillating unit.
Magnetic crabbing rails, Linear oscillating unit
Options Arc protection -
aluminium wheels… for WELDY-RAIL manual.
many other options
on request.
Thanks to the modularity

of the design, the
carriages can be used
in different configurations
AUTOMATION
7-9
FUMES EXTRACTION AND TREATMENT
›› EQUIPMENT
• Centralised fumes extraction installations
• Filtration units portable, mobile or fixed
• Dynamic cleaning of the working environment AMBICLEAN
• Highly efficient suction hoods
• Extraction ergonomic arms
• New suction torches
• Automatic Aspiration devices for energy saving
›› SERVICES
• Advice for the best possible choice of a fumes extraction installation
• Design and set-up of centralised fumes extraction installations
with suction torches, arms and other devices
Air treatmen
Illustrated cat
talogue
For a safe pro
duction and
work
THE AIR TREATM

ENT
For more information, see our catalogue AZUR

www.airliquid
ewelding.co
m
TOOLS FOR WELDER AND INDIVIDUAL
PROTECTION FOR WELDERS
• Accessories: electrode holders, ground clamps, cables,
magnetic positionners, anti-spatters sprays, cleaning
of stainless steels, cracks detection, tunsgsten
electrodes for TIG, ...
• Individual protective equipment specific to welding:
LCD helmets, masks, gloves, shoes, leather clothes,
goggles, grinding disks...
• Collective protective equipment: strips, curtains,
insualting walls to create welding booths...
Creating a
Profession
“Le Catalog Environmental
ue”
Tools, acce
for welding ssories and protection
applications
For more information, see our catalogue WELDLINE Edition 6 -

2015
www.weldline
-alw.com
www.cemont.com
Welcome to www.cemont.com
You will find here:
- the complete catalogue,
- customer solutions,
- product news,
- information about the company.
From the CEMONT website, you can access to:

■ Safety data sheets and all general information
regarding safety.
■ Instruction for Safety, Use and Maintenance
manuals (ISUM) that are displayed in many
languages.
■ Conforming certificates
for consumables.
■ General sales conditions
and warranty chartes.
Air Liquide Welding Warranty Charter
Applicable to Cemont arc equipment for welding and cutting and for battery chargers
Within the limit of the provisions detailed below, the Air Liquide Welding (ALW) warranty applies* to products recognised as
defective subsequent to a manufacturing, assembly or material defect attributable to ALW.
PROVISIONS APPLICABLE TO AN END USER Â damage associated with transport.

The ALW warranty periods are as follows: Additionally, this warranty shall be terminated if the customer carries
■ 2 years for all welding/cutting manual power sources (except out repairs or modifications on the product, or allows repairs or
High Technology range). modifications to be carried out by a third party, without written
■ 1 year for battery chargers and starters. approval from ALW.
■ 3 months for torches, harnesses, and spare parts. Finally, servicing operations or replacements carried out under the
These warranty periods apply to use in an 8 hour shift per day. warranty do not result in an extension of said warranty.
All warranty periods begin from the date of invoice. No warranty other than the one defined by this document,
The warranty covers parts and labour for the end-user particularly relating to loss of potential earnings, operating
customer. Labour and servicing expenses are assumed by losses, production losses or third party claims, shall be binding
the ALW appointed distributor or subsidiary who sold to the on ALW. Except in the case of express agreement to the
end-user customer. contrary between the parties, ALW does not warrant industrial
or economic consequences. ALW remains liable for the legal
General conditions: warranty as regards latent defects.
To benefit from the ALW warranty, the purchaser must inform the
seller of defects attributed to the product. Documentary proof must
be provided as well as assistance to enable ALW to locate these PROVISION APPLICABLE TO DISTRIBUTORS
defects and correct them. All warranty periods take effect from the date of invoice, increased
Once ALW has received this notification, the purchaser will be by 3 months for Europe and 6 months outside Europe.
instructed of the procedure to be followed for the warranty claim. In The distributors warrant their customers for at least the minimum
particular, the warranty clause shall be applied only in so far as the periods stipulated in the framework of the ALW warranty, from the
serial number or the batch number are enclosed with the request, as date of their own bill of sale.
well as a photocopy of the invoice for the equipment in question,.
Any warranty extension which they grant their customers is done
When a request is made by the purchaser and accepted by ALW in
solely at their own expense and under their responsibility.
the framework of the ALW warranty.
ALW reserves the right to select one of the following solutions as it As the warranty covers parts and labour for the end-user customer,
deems appropriate: servicing costs and labour are assumed by the distributor with
Â repair, either in its plants, or at the distributor’s premises, or at the respect to end-user customers.
premises of the customer, or at the premises of a third party Any defective item replaced under the warranty must be
selected by ALW, systematically retained by the distributor for a period of 3 months,
Â Replacement. ALW does not grant credit notes within the from the date of the claim; during this period, ALW may request that
framework of its warranty. the item in question, which has been held at its disposal, be returned
The replacement of an item by a new one is allowed only under the for expert appraisal. ALW reserves the right to invoice items supplied
following conditions: as replacements in the following cases:
Â the item is defective at the time of delivery and is returned in its Â the original defective item is not returned, in spite of ALW’s request,
original packaging or in the packaging of the equipment for which Â refusal of warranty is pronounced after the analysis of the
it is exchanged, damage and/or the defective products.
Â in all cases in which ALW feels that repair is not appropriate. ALW When ALW has selected this solution, it undertakes to repair any
reserves the right to request that the item(s) be returned for manual equipment within a period of 15 working days following
expert appraisal. receipt in its workshops (an acknowledgement of receipt is sufficient
proof), failing which ALW will supply an identical new or
The ALW warranty does not apply to: reconditioned part or piece of equipment.
Â replacements or repairs resulting from normal wear of the product,
Return transportation expenses are assumed by ALW in the
from its misuse (particularly in an environment for which the
framework of the warranty.
product was not intended), from non-compliance with operating or
maintenance instructions, from maintenance, monitoring, or This charter replaces all previous conditions relating to the same
storage or handling defects or from negligence or malice, subject, for product invoiced after the 1st ofJanuary 2008.
Â anomalies resulting from the use of non- ALW original parts or For all other contractual conditions, ALW’s general terms and
equipment, conditions of sale apply.
*effective January 1st 2008
Arc Welding
& Cutting Catalogue
Contacts
FRANCE
AIR LIQUIDE WELDING FRANCE
25, boulevard de la Paix - CS 30003 Cergy Saint-Christophe
95895 CERGY-PONTOISE CEDEX - France
CEMONT reserves the right to modify its products without prior notice. The information contained in this document is designed to help the user in the choice
Tél. : +33 1 34 21 33 33 - www.cemont.fr
ITALIE
FRO-AIR LIQUIDE WELDING ITALIA S.p.A
Loc. Casalmenini, 3 - 37010 Rivoli Veronese (VR) Italy
Tel.: +39 045 8291511 - Fax: + 39 045 8291500
E-mail: info.saldatura@airliquide.com
web site: www.cemont.com/it
of product. The user should check that the product chosen is suited to the application.
© CEMONT - W000402103 - 05/2017 - PLBD 11337 - Crédit photos : Fotolia
www.cemont.com

Arc Welding & Cutting Catalogue: Contacts

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Arc Welding & Cutting Catalogue: Contacts

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Arc Welding

& Cutting Catalogue

Research & Development

MMA welding power sources

Arc Welding Consumables

Tools / Air Treatment

Introduction pages 1-2 & 1-3

Thyristor controlled units

Options and accessories

A TYPICAL MANUAL METAL

protective fume extraction

Duty cycle ARC WELDING

etc., all assemblies subject to high

stress. The use of basic coated

The CEMONT offer, traditional technology

SV 333 SV 403 SV 443

WELDTEAM 2.5 WELDTEAM 3.2

■ Ultralight: Less than 3.8 kg.

COLT 2.5 COLT 3.2 MOTOR GENERATOR SINGLE-PHASE

PUMA 160 PUMA 175

Usable with primary extensions up to 70 m

cellulosic) and TIG-LIFT

to improve starting and Arc Force

1 1 Potentiometer for current

2 MMA TIG LIFT mode.

PUMA 145 POWER PUMA 165 POWER PUMA 185 POWER

Cycle duration at 40% 140 A 160 A (30%) 180 A (20%)

■ Compatible with motor generator: Usable with primary

extensions up to 70 m of cables with section of 3 x 2,5 mm2

■ Polyvalent: MMA (cellulosic also) and TIG-LIFT

■ Compliant with Standard EN 61000-3-2:

■ Safe: Device to reduce off-load voltage (VRD).

Current adjustment 5-160A

Generator only W000385257

The PUMA SX family is specially designed for heavy duty applications

Features and product advantages:

1 Remote control plug.

6 Welding parameter selection key. 6013-Rutile

Generator only W000384357

SV 403 / SV 443 YEAR

Ø ELECTRODES 1.6 - 6.3 Standards

Features and product advantages:

1 Switch on/off and primary

3 Welding current indicator. CrNi

TO ORDER: ■ primary cable,

The YARD 400 SX station was designed using thyristor Standards

■ Display: digital A / V. 2010-234

■ Versatility: EE / TIG DC / Gouging.

■ Flexible: possibility of modifying the Hot Start

and arc dynamism.

beams and lifting rings.

1 on/off switch and

5 Hot Start/Arc dynamism regulation.

Welding current range 10 - 400 A

Power source only W000272668

■ Digital display for precise parameter regulation and monitoring.

■ Process selector: MMA, TIG lift, gouging, MIG/MAG welding.

■ 42 V DC current up to 150 A available.

■ 48 V AC auxiliary current available as an option

■ Compensation of input voltage variations.

■ Hot start and Arc Force regulation available

for improved arc starting and stability.