BHARTI VIDYAPEETH INSTITUTE OF TECHNOLOGY

NAVI MUMBAI

Micro-project of - IEQ (22657)

SUBJECT- Industrial Engineering And Quality Control

SUBMITTED BY –

1. Parth Patil (3629)

2. Anirudha Kaple (3630)
3. Arvind Yadav (3631)
4. Pratik Dhana Wade (3632)

UNDER THE GUIDANCE OF –

 Ms. SHREYA CHAVAN

TEACHER SIGNATURE HEAD OF DEPARTMENT

 MAHARASHTRA STATE BOARD OF TECHNICAL EDUCATION

CERTIFICATION
This is to certify that, (Parth Patil (3629), Anirudhha Kaple (3630), Arvind Yadav (3631), Pratik
Dhana wade (3632)) of SIXTH semester of Diploma in Mechanical Engineering of Bharati
Vidyapeeth Institute of Technology Navi Mumbai (inst. Code: 0027) has satisfactorily completed
the term work in the (IEQ (22657)) Micro – Project for the academic year 2023 to 2024 as
prescribed in the MSBTE curriculum.

Place: Kharghar

Enrollment no:

1. 2200270573
2. 2200270588
3. 2200270566
4. 2200270592

Date: -

SUBJECT TEACHER HEAD OF DEPARTMENT

 Annexure- I

Micro- Project Proposal

 Title of Micro-Project: LIST OF THE WORLD CLASS INDUSTRIES USING

SIX SIGMA TECHNIQUES AT PRESENT

1.0 Aims/ Benefits of the Micro – Project:

Six Sigma industries have a primary aim: to achieve near-perfect quality in their
processes and products. This translates to several specific goals:

 Minimize defects and errors: Aiming for a defect rate of just 3.4 per million
opportunities, Six Sigma focuses on eliminating anything that could go wrong in a
process.
 Reduce variation: By minimizing process variability, Six Sigma ensures consistent
and predictable outcomes, leading to improved quality and efficiency.
 Increase customer satisfaction: Delivering defect-free products and services
consistently enhances customer satisfaction and loyalty.
 Boost profitability: Reduced waste, errors, and rework lead to significant cost
savings, ultimately improving the bottom line.
 Enhance employee engagement: Six Sigma empowers employees to identify and
solve problems, fostering a culture of continuous improvement and innovation

These aims are achieved through a structured and data-driven approach, typically using
the DMAIC methodology:

 Define: Clearly identify the problem or opportunity for improvement.

 Measure: Collect and analyze data to understand the current state of the process.
 Analyze: Identify the root causes of the problem or variation.
 Improve: Implement changes to address the root causes and improve the process.
 Control: Monitor and maintain the improved process to prevent regression.
 2.0 Course Outcomes Addressed

 INTREPRET THE DATA OBTAINED FROM THE DIFFERENT QUALITY CONTROL PROCESS

3.0 Proposed Methodology (Procedure in brief that will be followed to do the micro-project)

MAIC: The gold standard, DMAIC stands for Define, Measure, Analyze, Improve, Control. It's a structured,
data-driven framework ideal for tackling well-defined problems with measurable outcomes. Think streamlining
manufacturing processes or reducing hospital wait times.

DMADV: Geared towards innovation, DMADV stands for Define, Measure, Analyze, Design, Verify. It
emphasizes understanding customer needs, exploring potential solutions, and rigorously testing their
effectiveness before full-scale launch. New product development in tech or designing improved healthcare
workflows are perfect examples.

DFSS: Proactive by nature, Designed For Six Sigma (DFSS) integrates Six Sigma principles into the design
and development stages itself. This helps prevent defects and errors before they even occur, saving time and
resources later. Aerospace or pharmaceutical industries, where precision is paramount, benefit greatly from
DFSS.

4.0 Action Plan (Sequence and time required for major activity)

Planned start Planned finish Name of responsible

Sr.No. Details of activity
date date team members
1. Discuss the project 10/01/2024 10/01/2024 Parth , anirudhha
2. Collected informationfrom 10/01/2024 10/01/2024 Parth , Pratik
textbook
3. Collected informationfrom 10/01/2024 10/01/2024 Anirudhha , Pratik
internet
4. Arrange all information inword 10/01/2024 10/01/2024 Arvind, parth

5.
 5.0 Resources Required (major resources such as raw material, some machining facility, software
etc.)

Name of resource /material

Sr.No. Specification Quantity Remarks
1. computer Window 11 1
2. Internet YouTube
3. textbook IEQ (22657) 1

Names of Team Members with Roll Nos.

1. Parth Patil (3629)
2. Anirudha Kaple (3630)
3. Arvind Yadav (3631)
4. Pratik Dhana wade (3632)

(To be approved by the concerned teacher)

 Annexure –II
Micro-Project Report

Title Of Micro-Project: : LIST OF THE WORLD CLASS INDUSTRIES USING

SIX SIGMA TECHNIQUES AT PRESENT

1.0 Rationale (Importance of the project, in about 100 to 200 words)

The Importance of Six Sigma in Different Industries: A Multifaceted Gem

Six Sigma, a data-driven methodology focused on near-perfect quality and process improvement, shines
brightly across various industries. Its impact transcends mere cost savings, reaching far and wide to benefit
organizations, customers, and society as a whole. Let's delve into the unique importance of Six Sigma in
different sectors:

Manufacturing:

 Precision Perfection: Imagine cars rolling off the assembly line with near-zero defects. Six Sigma
makes this a reality in manufacturing, minimizing errors and waste, leading to higher quality products
and happier customers.

 Efficiency Excels: Streamlined processes and reduced cycle times are music to any manufacturer's
ears. Six Sigma identifies and eliminates bottlenecks, boosting efficiency and productivity, ultimately
translating to a competitive edge.

Healthcare:

 Saving Lives, Not Just Costs: In healthcare, Six Sigma isn't just about saving money; it's about saving
lives. By minimizing medical errors and improving patient care processes, Six Sigma contributes to
better health outcomes and a safer environment for both patients and medical professionals.

 Enhanced Access: Streamlined administrative processes and reduced wait times achieved through Six
Sigma make healthcare more accessible and efficient, ensuring everyone gets the care they need
when they need it.

Finance:

 Risk Reduction Revolution: Financial institutions face complex risks daily. Six Sigma empowers them to
identify and mitigate these risks proactively, safeguarding investments, preventing fraud, and protecting
customer financial well-being.
  Customer Confidence Catalyst: Building trust is paramount in finance. Six Sigma helps financial
institutions deliver accurate, reliable services, enhancing customer satisfaction and loyalty, and
fostering a stronger brand image.

Technology:

 Innovation Ignition: In the fast-paced world of tech, staying ahead of the curve is crucial. Six Sigma
fuels innovation by streamlining development processes, reducing bugs and errors, and ensuring faster
delivery of high-quality software and technology solutions.

 Smarter Solutions: Six Sigma isn't just about efficiency; it's about using data to make smarter decisions.
By analyzing user behavior and market trends, tech companies can leverage Six Sigma to develop
solutions that truly meet customer needs.

Beyond Industries:

The positive impact of Six Sigma extends beyond specific industries. Its focus on continuous improvement and
problem-solving fosters a culture of excellence within organizations, leading to:

 Empowered Employees: Six Sigma equips employees with the tools and skills to identify and solve
problems, boosting morale, engagement, and overall job satisfaction.
 Environmental Consciousness: Minimizing waste and optimizing processes not only saves money but
also reduces environmental impact, making Six Sigma a valuable tool for sustainable practices.
 Societal Contribution: By improving product quality, safety, and accessibility, Six Sigma organizations
contribute to a better quality of life for everyone in society.

In conclusion, Six Sigma is not just a set of tools and techniques; it's a philosophy of excellence that
transcends industries and impacts lives. Its focus on data-driven decision-making, continuous improvement

,
 2.0 Aims/Benefits of Micro Project

benefits of Six Sigma Industries

Implementing Six Sigma brings numerous benefits to organizations across various industries. Here are some
key advantages:

 Improved quality: Reduced defects and errors lead to higher-quality products and services, enhancing
customer satisfaction and brand reputation.
 Increased efficiency: Process improvements lead to faster cycle times, reduced waste, and lower
operating costs.
 Enhanced profitability: Cost savings from reduced waste and improved efficiency directly contribute to
increased profitability.
 Boosted employee morale: Empowering employees to solve problems and improve processes fosters a
more engaged and motivated workforce.
 Competitive advantage: By consistently delivering high-quality products and services at competitive
prices, Six Sigma organizations gain a significant edge over their competitors.

Overall, Six Sigma is a powerful tool for organizations seeking to achieve operational excellence, improve
quality, and drive sustainable growth. Its focus on data-driven decision-making and continuous improvement
makes it a valuable asset for any industry.

3.0 Course Outcomes Achieved (Add to the earlier list if more COs are addressed)

 INTREPRET THE DATA OBTAINED FROM THE DIFFERENT QUALITY CONTROL PROCESS

4.0 Literature Review

Six Sigma in Industry: A Literary Landscape

The literature on Six Sigma in various industries is vast and diverse, offering insights into successful
implementations, challenges encountered, and best practices across various sectors. Here's a quick guide to
navigate this rich landscape:
General Resources:

 Books:
o "Six Sigma for Executives" by Michael George
o "Lean Six Sigma: Combining Lean Enterprise with Six Sigma Strategy" by James P. Womack
and Daniel T. Jones
o "Implementing Six Sigma: A Roadmap for Successful Process Improvement" by Forrest
W. Breyfogle
 Journals:
o International Journal of Lean Six Sigma
o Quality and Reliability Engineering International
o Journal of Operational Excellence

5.0 Actual Methodology Followed.

(Write step wise the work was done, data collected and its analysis (if any). The contribution of
individual members may also be noted.)

Six Sigma boasts a flexible toolbox of methodologies, with each sector often tailoring the core principles to
their specific needs. Here's a breakdown of the most common approaches:

DMAIC: The gold standard, DMAIC stands for Define, Measure, Analyze, Improve, Control. It's
a structured, data-driven framework ideal for tackling well-defined problems with measurable
outcomes. Think streamlining manufacturing processes or reducing hospital wait times.

DMADV: Geared towards innovation, DMADV stands for Define, Measure, Analyze, Design,
Verify. It emphasizes understanding customer needs, exploring potential solutions, and
rigorously testing their effectiveness before full-scale launch. New product development in tech
or designing improved healthcare workflows are perfect examples.

DFSS: Proactive by nature, Designed For Six Sigma (DFSS) integrates Six Sigma principles
into the design and development stages itself. This helps prevent defects and errors before
they even occur, saving time and resources later. Aerospace or pharmaceutical industries,
where precision is paramount, benefit greatly from DFSS.

.
 6.0 Actual Resources Used (Mention the actual resources used).

S. Name of Specifications Qty Remarks

No. Resource/material
WINDOW 10 1
1
COMPUTER
YOUTUBE
2
INTERNET
IEQ (22657) 1
3
TEXTBOOK
2018 1
4
MS OFFICE

7.0 Outputs of the Micro-Projects (Drawings of the prototype, drawings of

survey,presentation of collected data, findings etc.

Six Sigma is a set of techniques and tools for process improvement, with the goal of improving
process outputs by identifying and removing the causes of defects and variability. The output of
Six Sigma initiatives in industries typically includes improved processes, increased efficiency,
reduced defects, and enhanced overall quality. Here are some key outputs and benefits associated
with Six Sigma implementations:

 Improved Quality: Six Sigma aims to reduce defects and variations in processes, leading to
higher product or service quality. This can result in increased customer satisfaction and
loyalty.

 Reduced Costs: By streamlining processes and minimizing defects, Six Sigma can lead to cost
savings. This could be through reduced rework, lower waste, and increased operational
efficiency.

 Increased Efficiency: Six Sigma methodologies involve analyzing and optimizing processes.
As a result, organizations often experience improved efficiency, faster cycle times, and
better resource utilization.
 8.0 Skill Developed / Learning out of this Micro-Project

In Six Sigma industries, individuals often acquire a set of valuable skills that contribute to their professional
development and the overall success of the organization. These skills are cultivated through the implementation of
Six Sigma methodologies and the pursuit of continuous improvement. Here are some key skills that individuals
develop in Six Sigma industries:

 Problem-Solving Skills: Six Sigma places a strong emphasis on identifying and solving problems through a
structured and data-driven approach. Individuals learn to define, measure, analyze, improve, and control
(DMAIC) processes to address challenges and achieve better outcomes.
 Data Analysis: Data is a critical component of Six Sigma. Practitioners develop skills in collecting, analyzing,
and interpreting data to make informed decisions. Statistical tools and techniques are commonly used to
understand process variations and identify root causes of issues.
 Process Improvement: Individuals in Six Sigma industries become adept at analyzing and optimizing
processes. They learn how to identify inefficiencies, eliminate waste, and streamline workflows to improve
overall process performance.

9.0 Applications of this Micro-Project

Here are some common applications of Six Sigma across industries:

Manufacturing:

 Defect Reduction: Six Sigma is often used to minimize defects and improve the quality of manufactured
products.
 Process Optimization: Manufacturing processes can be optimized to increase efficiency, reduce cycle times,
and enhance overall productivity.
 Supply Chain Management: Six Sigma helps in streamlining supply chain processes, reducing lead times, and
improving inventory management.

(To be approved by the concerned teacher)

**************