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Annual Shutdown DEC 2023
Annual Shutdown DEC 2023
Annual Shutdown DEC 2023
2023.
ID Task Name Duration Start Finish Qtr 4, 2023 Qtr 1, 2024
Oct Nov Dec Jan Feb M
1 Unit 7 Short shut down DEC 2023 16 days Wed 12/20/23 Sat 1/6/24
2 Gas purge 3 days Wed 12/20/23 Sat 12/23/23
3 Gas purge and cooling down 3 days Wed 12/20/23 Sat 12/23/23 AZFC
4 002 sulfur section 12 days? Wed 12/20/23 Mon 1/1/24
5 sulfur section cleaning 5 days Wed 12/20/23 Mon 12/25/23 AZFC, IEMSA
6 Cleaning intensive melting tanks 3 days Mon 12/25/23 Thu 12/28/23 AZFC
7 Cleaning sulfur pit 5 days Thu 12/28/23 Tue 1/2/24 AZFC
8 Erection of new heating coils of intensive melting tank 2 days Thu 12/28/23 Sat 12/30/23 AZFC
9 003 Sulfur storage Area 1 day? Wed 12/20/23 Wed 12/20/23
10 003 Sulfur storage area 2 days Mon 1/1/24 Tue 1/2/24
11 Replace the Sulfur injection pipe 2 days Mon 1/1/24 Tue 1/2/24
12 004 Gas Section 11 days? Sat 12/23/23 Tue 1/2/24
13 Converter bottom repairing 11 days? Sat 12/23/23 Tue 1/2/24
14 open converter Manholes 1 day Sat 12/23/23 Sun 12/24/23 AZFC
15 Remove bricks of pass 1 and surround central coulmn 1 day Sun 12/24/23 Mon 12/25/23 AZFC
16 converter Bottom inspection 2 days Mon 12/25/23 Wed 12/27/23 SA-international
17 welding the bottom of converter 2 days Wed 12/27/23 Thu 12/28/23 IEMSA
18 Soap test 1 day? Sat 12/30/23 Sat 12/30/23 AZFC
19 insulate the bottom with insulation bricks 2 days Sat 12/30/23 Mon 1/1/24 Asfour
20 Dry Bricks & mortar in converter 1 day Mon 1/1/24 Tue 1/2/24 Asfour
21 Catalyst Screening 10 days? Sun 12/24/23 Wed 1/3/24
22 catalyst inspection in different passess 1 day Sun 12/24/23 Sun 12/24/23 AZFC
23 First pass screening & loading 5 days Sun 12/24/23 Sat 12/30/23 Integrity
24 2nd pass screening &Loading 4 days Sat 12/30/23 Tue 1/2/24 Integrity
25 3rd pass top layer screening & loading 4 days Sun 12/31/23 Wed 1/3/24
26 Gas Section 10 days? Sat 12/23/23 Mon 1/1/24
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Unit 7, Short Cold shutdown
2023.
ID Task Name Duration Start Finish Qtr 4, 2023 Qtr 1, 2024
Oct Nov Dec Jan Feb M
27 Gas equipment cleaning 10 days Sat 12/23/23 Mon 1/1/24 AZFC
28 Sulfur furnace cleaning 3 days Sat 12/23/23 Mon 12/25/23 AZFC
29 Sulfur Furnace internal linning repairing 1 day? Mon 12/25/23 Tue 12/26/23 Asfour
30 cleaning air duct to sulfur furnace 3 days Tue 12/26/23 Sat 12/30/23
31 Replace the inlet Damper to sulfur furnace. 2 days Sat 12/30/23 Sun 12/31/23 IEMSA
32 Thermal Section 10 days? Sat 12/23/23 Mon 1/1/24
33 Boiler tubes cleaning 5 days Sat 12/23/23 Wed 12/27/23 Arise-Star
34 RFT test for WHB tubes 3 days Wed 12/27/23 Sun 12/31/23 Arise-Star
35 welding & cladding base bottom of Super heater from inside 4 days Mon 12/25/23 Thu 12/28/23 IEMSA
36 complete survey on Economizer bends & welding if required 2 days Thu 12/28/23 Sun 12/31/23 IEMSA
37 Ertect the new levels of Dearator 1 day? Mon 12/25/23 Mon 12/25/23
38 Erect the new levels of drainage tank 1 day? Mon 12/25/23 Tue 12/26/23
39 Replace the Jug valve housing at the end of boiler bypass after lining 10 days Sat 12/23/23 Mon 1/1/24
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Unit 7, Short Cold shutdown
2023.
ID Task Name Duration Start Finish Qtr 4, 2023 Qtr 1, 2024
Oct Nov Dec Jan Feb M
52 Cleaning Turbine pool plus the water distributor and sprayers 5 days Sat 12/23/23 Wed 12/27/23
53 Replace the Dual Valve at pump discharge 7 days Sat 12/23/23 Sat 12/30/23
54 010 Demi water 5 days Mon 12/25/23 Sat 12/30/23
55 RO-membrane replacement 3 days Mon 12/25/23 Wed 12/27/23 AZFC
56 multi media & Active carbon filter cleaning & makeup 5 days Sat 11/25/23 Wed 11/29/23 AZFC
57 Valves replacement 2 days Mon 12/25/23 Tue 12/26/23 Maintenance
58 Resin Replacement on Ion exchange 5 days Mon 12/25/23 Sat 12/30/23 operation team
59 Electrical & Instruments work 8 days Mon 12/25/23 Tue 1/2/24
60 preventive maintenance 8 days Mon 12/25/23 Tue 1/2/24
61 Insulation 6 days Mon 12/25/23 Sun 12/31/23
62 Converter insulation 3 days Mon 12/25/23 Wed 12/27/23
63 final Super heater insulation 2 days Wed 12/27/23 Sat 12/30/23
64 Ecnomizer Insulation 1 day Sat 12/30/23 Sun 12/31/23
65 Drum re-insulation 1 day Sun 12/31/23 Mon 1/1/24
66 Sulfur section insulation 1 day Mon 1/1/24 Tue 1/2/24
67 Preheating & Commissioning 2 days Thu 1/4/24 Sat 1/6/24
68 Start catalyst preheating & Furnace 2 days Thu 1/4/24 Sat 1/6/24
69 Plant Start Up 0 days Sat 1/6/24 Sat 1/6/24 1/6
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