Ace 14XW Part Book

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PART'S CATALOGUE

14XW
PICK & CARRY CRANE

101492520300/A
18/03/2017
TABLE OF CONTENT
S NO. DESCRIPTION PAGE NO
01 ENGINE COMPONENTS
01.01 AIR INDUCTION AND EXHAUST SYSTEM 5-6
01.02 ALTERNATOR MOUNTING 7-8
01.03 CRANK SHAFT 9-10
01.04 CYLINDER BLOCK 11-12
01.05 CYLINDER HEAD 13-16
01.06 CYLINDER HEAD COVER 17-18
01.07 DUAL FUEL FILTER (1 LTR) 19-20
01.08 FAN ASSEMBLY 21-22
01.09 FLYWHEEL HOUSING REAR END OIL SEAL 23-24
01.10 FUEL INJECTION PUMP 25-28
01.11 JOINTS AND GASKET 29-30
01.12 LUBRICATING OIL FILTER 31-32
01.13 LUBRICATING OIL PUMP 33-34
01.14 LUBRICATING OIL SUMP 35-36
01.15 ROCKER SHAFT ASSEMBLY 37-38
01.16 STARTER MOTOR 39-40
01.17 TIMING GEAR AND CAMSHAFT 41-44
01.18 WATER PUMP ASSEMBLY 45-46
01.19 FILTER ASSEMBLY 47-48
01.20 COOLING SYSTEM 49-50
01.21 AIR INTAKE SYSTEM 51-52
01.22 EXHAUST SYSTEM 53-54

02 GEAR BOX & TRANSMISSION COMPONENTS


02.01 CLUTCH ACTUTAOR GUIDE ASSY. 55-56
02.02 LAY SHAFT ASSY. 57-58
02.03 IDLER CLUSTER ASSY. 59-60
02.04 GEAR SHIFTER RODS ASSY. 61-62
02.05 INTER-MEDIATE SHAFT ASSY. 63-64
02.06 GEAR SHIFTER LEVER ASSY. 65-66
02.07 DIFFERENTIAL HOUSING ASSY. 67-68
02.08 DIFFERENTIAL DETAIL ASSY. 69-70
02.09 BULL GEAR ASSY. 71-72
02.10 TRUMPET HOUSING ASSY. 73-74
02.11 CAGE ASSY. & RELATED PARTS 75-76

1
S NO. DESCRIPTION PAGE NO
02.12 BRAKE HOUSING ASSY. 77-78
02.13 INTERNAL GEAR ASSY. 79-80
02.14 CLUTCH SUB ASSY. -11 INCH 81-82
02.15 CLUTCH SUB ASSY. -12 INCH 83-84

03 MAIN STRUCTURE
03.01 FUEL TANK ASSEMBLY 85-86
03.02 LOWER STRUCTURE ASSY. 87-88
03.03 A FRAME ASSEMBLY 89-90
03.04 COUNTER WEIGHT ASSY. 91-92
03.05 CABIN ASSEMBLY 93-94
03.06 CABIN SUB ASSEMBLY 95-96
03.07 BONNET ASSEMBLY 97-98
03.08 TIE BOLT ASSEMBLY 99-100
03.09 CRADLE YOKE ASSEMBLY 101-102
03.10 CRADLE YOKE ASSEMBLY (MINES) 103-104
03.11 ENGINE & DRIVE LINE ASSY. 105-106
03.12 BUMPER INSTALLATION ASSEMBLY 107-108

04 CONTROL & LINKAGES


04.01 FOOT ACCELERATOR ASSY 109-110
04.02 GEAR SHIFTING ASSEMBLY 111-112
04.03 CLUTCH ASSEMBLY 113-114

05 FRONT & REAR AXLE


05.01 FRONT TYRE 10.00 X 20.00 115-116
05.02 FRONT TYRE 11.00 X 20.00 117-118
05.03 FRONT TYRE 12.00 X 20.00 119-120
05.04 REAR TYRE 13.00 X 24.00 121-122
05.05 REAR TYRE 14.00 X 24.00 123-124
05.06 REAR TYRE 14.00 X 25.00 125-126
05.07 FRONT WHEEL BRAKE ASSY 127-130
05.08 FRONT AXLE ASSY. 131-132
05.09 FRONT AXLE ASSEMBLY (WITH PNEUMATIC BRAKE) 133-134

06 HYDRAULICS
06.01 MASTER CYLINDER ASSEMBLY 135-136
06.02 LUFF CIRCUIT 137-138
06.03 STEERING SYSTEM 139-140
06.04 CONTROL VALVE (HYDRO CONTROL 4 SPOOL) 141-142
06.05 CONTROL VALVE ASSY. (HYDRO CONTROL 4 SPOOL) 143-144
06.06 HYDRAULIC PUMP INST. ASSEMBLY (VELJAN 14G) 145-146

2
S NO. DESCRIPTION PAGE NO
06.07 HYDRAULIC PUMP ASSEMBLY (VELJAN 14G) 147-148
06.08 LIFT CYLINDER (924901251270) 149-150
06.09 EXTN. BOOM CYLINDER (924701002501) 151-152
06.10 EXTN. BOOM CYLINDER (924631002050) 153-154
06.11 STEERING CYLINDER (RH) 924400700880 155-156
06.12 STEERING CYLINDER (LH) 924400700881 157-158
06.13 PUMP COUPLING ASSEMBLY 159-160
06.14 HYD TANK ASSEMBLY 161-162

07 PNEUMATICS
07.01 PNEUMATICS CIRCUIT 163-166
07.02 BRAKE VALVE ASSEMBLY 167-168
07.03 UNLOADER VALVE ASSEMBLY 169-172
07.04 QUICK RELEASE VALVE 173-174
07.05 GRADUATED HAND CONTROL VALVE 175-176
07.06 AIR CYLINDER 177-178

08 DECALS 179-180

09 WINCH
09.01 WINCH HYDRAULIC INSTALLATION 181-182
09.02 WINCH GEAR BOX WITH BRAKE (SAI) 183-186
09.03 WINCH (WIN 20) 187-188
09.03.01 WINCH (WIN 20) BRAKE UNIT 189-190
09.03.02 HYDRAULIC MOTOR (SAI) 191-192
09.03.03 WINCH (WIN 20) 193-194
09.04 WINCH (WIN 25-2L) 195-196
09.04.01 WINCH (WIN 25-2L) BRAKE UNIT 197-198
09.04.02 WINCH (WIN 25-2L) 199-200

10 BOOM AND EXTENSTION ASSEMBLY


10.01 BOOM INSTALLATION 201-202
10.02 BOOM COMPLETE ASSY 3P 2050 TC 203-206
10.03 BOOM COMPLETE ASSY 3P 2330 TC 207-210
10.04 HOOK ASSY TC 2050 211-212
10.05 HOOK ASSY TC 2330 213-214
10.06 SNATCH BLOCK INST. ASSEMBLY 215-216
10.07 SNATCH BLOCK ASSEMBLY 4FALL 217-218
10.08 SNATCH BLOCK ASSEMBLY 6FALL 219-220

3
S NO. DESCRIPTION PAGE NO
11 ELECTRICAL SYSTEM
11.01 DASHBOARD & INST. ASSEMBLY 221-222
11.02 WIRING HARNESS ASSEMBLY 223-224
11.03 BATTERY INST. ASSY. 225-226
11.04 OVER HOIST WARNING SYSTEM 227-228
11.05 S.L.I. INSTALLATION ASSEMBLY 229-230
11.05.01 S.L.I. SYSTEM SET 231-234
11.06 ELECTRICALS 235-236

12 HOSE KIT 237-238

13 SAFETY SWITCH 239-240

14 FLY JIB ASSEMBLY 241-242

4
AIR INDUCTION AND EXHAUST SYSTEM
FIGURE NO: - 01.01

5
AIR INDUCTION AND EXHAUST SYSTEM
FIGURE NO: - 01.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800055600 A MANIFOLD INDUCTION 1
2 955800055700 A JOINT INDUCTION MANIFOLD TO CYLINDER HEAD 1
3 955800055800 A WASHER SPRING INDUCTION MANIFOLD TO CYLINDER 9
4 955800055900 A SETSCREW, INDUCTION MANIFOLD TO CYLINDER HEAD 9
5 931980005000 A MANIFOLD EXHAUST 1
6 931980005100 A GASKET EXHAUST MANIFOLD TO CYLINDER HEAD 2
7 931980005400 A STUD 9
8 931980005500 A WASHER SPRING CYLINDER HEAD STUD TO EXHAUST MANIFOLD 9
9 931980005600 A NUT EXHAUST MANIFOLD RETAINING 9
10 955800056000 A COVER PLATE EXHAUST MANIFOLD FLANGE 1
11 955800056100 A GASKET EXHAUST MANIFOLD OUTLET FLANGE 1
12 931980005700 A JOINT EXHAUST MANIFOLD OUTLET FLANGE 1
13 955800056200 A HEAT SHIELD 1 NOT ILLUSTRATED
14 955800056300 A STUD EXHAUST MANIFOLD TO HEAT SHIELD 2 NOT ILLUSTRATED
15 955800056400 A PLATE WASHER STUD TO EXHAUST MANIFOLD HEAT SHIELD 2 NOT ILLUSTRATED
16 955800056500 A SPRING WASHER 2 NOT ILLUSTRATED
17 955800056600 A NUT EXHAUST MANIFOLD HEAT SHIELD STUD 2 NOT ILLUSTRATED
18 955800056700 A DUST CAP 1 NOT ILLUSTRATED

6
ALTERNATOR MOUNTING
FIGURE NO: - 01.02

7
ALTERNATOR MOUNTING
FIGURE NO: - 01.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800056800 A ALTERNATOR 1
2 955800056900 A PULLEY 1
3 955800057000 A BRACKET ALTERNATOR 1
4 955800057100 A STUD ALTERNATOR BRACKET 1
5 955800057200 A WASHER SPRING 1
6 955800057300 A NUT 1
7 955800057400 A SETSCREW 2
8 955800057500 A SETSCREW 1
9 955800057600 A NUT 1
10 955800057700 A WASHER PLAIN 2
11 955800057800 A WASHER SPRING 2
12 955800057900 A LEVER ALTERNATOR 1
13 955800058000 A SETSCREW 1
14 955800058100 A NUT 1
15 955800058200 A WASHER PLAIN 1
16 955800058300 A WASHER SPRING 1
17 955800058400 A FAN BELT 1

8
CRANK SHAFT
FIGURE NO: - 01.03

9
CRANK SHAFT
FIGURE NO: - 01.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 931980010100 A CRANKSHAFT 1
2 931980010600 A KEY CRANKSHAFT 1
3 931980010200 A GEAR CRANKSHAFT 1
4 931980010800 A WASHER CRANKSHAFT PULLEY SPACING 1
5 931980010500 A PULLEY CRANKSHAFT 1
6 955800058500 A WASHER, CRANKSHAFT PULLEY RETAINING SETSCREW 1
7 931980010700 A SETSCREW, CRANKSHAFT PULLEY RETAINING 1
8 931980011800 A WASHER MAIN BEARING THRUST – SET STD 2
9 931980011900 A WASHER MAIN BEARING THRUST SET STD 0.007” O/S 2
10 931980011000 A BEARINGS, CRANKSHAFT MAIN, FRONT TOP & BOTTOM 1
11 931980012800 A BEARING, CONNECTING ROD BIG END (STD) 8
12 931980012200 A CONNECTING ROD ASSEMBLY WITH BUSH, BOLT & NUT LESS BEARINGS 4
13 931980012500 A BUSH CONNECTING ROD SMALL END 1
14 931980012600 A BOLT, CONNECTING ROD TO CAP 2
15 931980012700 A NUT CONNECTING ROD TO CAP BOLT 2
16 931980013200 A PISTON ASSEMBLY COMPLETE WITH RINGS, GUDGEON PIN AND CIRCLIP LESS RINGS 4
17 931980013600 A PISTON RINGS ASSEMBLY 4
18 931980013500 A CIRCLIP, GUDGEON PIN RETAINING 8

10
CYLINDER BLOCK
FIGURE NO: - 01.04

11
CYLINDER BLOCK
FIGURE NO: - 01.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 955800072900 A CYLINDER BLOCK (OIL FEED TAPPING) 1
2 931980000600 A LINER CYLINDER BLOCK 4
3 931980001500 A GASKET CYLINDER HEAD 1
4 931980000700 A PLUG CYLINDER BLOCK WATER JACKET 10
5 931980000800 A PLUG CYLINDER BLOCK PRESSURE RAIL FRONT AND REAR 2
6 931980000300 A ‘O’ RING REAR BEARING CAP THIMBLE 2
7 931980000200 A THIMBLE CRANKSHAFT MAIN BEARING CAP TO BLOCK 10
8 931980000500 A SETSCREW MAIN BEARING CAP TO CYLINDER BLOCK REAR CAP 2
9 931980000400 A SETSCREW BEARING CAP TO CYLINDER BLOCK 8
10 955800073000 A PLUG CYLINDER BLOCK WATER GALLERY 1
11 931980002200 A UNION LUBRICATING OIL PRESSURE GAUGE (1/8 PTFXMI0XI) 1
12 955800073100 A JOINT CYLINDER BLOCK WATER INLET CONNECTION 1
13 955800073200 A CONNECTION CYLINDER BLOCK WATER INLET 1
14 955800073300 A WASHER COPPER WATER INLET CONNECTION 2
15 955800073400 A SETSCREW CYLINDER BLOCK TO WATER INLET CONNECTION 1
16 955800073500 A SETSCREW CYLINDER BLOCK TO WATER INLET BODY 1
17 955800073600 A JOINT TACHOMETER BLANKING PLATE 1
18 955800073700 A HOUSING TACHO DRIVE 1
18A 955800073800 A SEAL TACHOMETER DRIVE HOUSING 1
18B 955800073900 A CONNECTION TACHOMETER DRIVE 1
19 955800074100 A WASHER SPRING TACHOMETER DRIVE BLANKING PLATE 3
20 955800074200 A SETSCREW CYLINDER BLOCK TO TACHOMETER DRIVE BLANKING PLATE 3
21 931980003000 A PIPE ASSEMBLY IDLER GEAR CAMSHAFT 1
22 931980003300 A WASHER BANJO BOLT (MICO NO. 2916710605) 4
23 931980003400 A BOLT BANJO (MICO NO. 2911201701) 2
24 931980003100 A PIPE ASSEMBLY CAM CHAMBER TO CYLINDER HEAD 1
25 931980003500 A WASHER BANJO BOLT ( MICO.NO.2916710603 ) 8
26 931980003200 A BOLT BANJO ( MICO.NO. 2911232700 ) 4
27 931980002500 A PLATE WASHER CAM CHAMBER RH SIDE 2
28 955800074300 A SETSCREW CAM CHAMBER RH SIDE 2

12
CYLINDER HEAD
FIGURE NO: - 01.05

13
CYLINDER HEAD
FIGURE NO: - 01.05

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 931980003700 A CYLINDER HEAD 1
2 931980003900 A JOINT CYLINDER HEAD REAR END COVER PLATE 1
3 931980003800 A PLATE CYLINDER HEAD REAR END COVER 1
4 931980006100 A PLATE ENGINE LIFTING REAR 1
5 931980004000 A BRACKET ENGINE LIFTING PLATE REAR 1
WASHER SPRING CYL.HEAD REAR END COVER PLATE RETAINING
2
6 955800058600 A SETSCREW
SETSCREW CYLINDER HEAD REAR END COVER PLATE RETAINING
955800058700 2
7 A (SHORT)
8 931980006300 A WASHER SPRING ENGINE REAR LIFTING 1
9 931980006200 A SETSCREW ENGINE REAR LIFTING PLATE 1
10 931980004300 A WASHER SPRING REAR END COVER PLATE 4
11 931980004100 A SETSCREW REAR END COVER PLATE (LONG) 4
12 931980008500 A VALVE INLET 4
13 931980008600 A VALVE EXHAUST 4
14 931980004600 A GUIDE EXHAUST AND INLET VALVE 8
15 931980009100 A WASHER INLET & EXHAUST VALVE SPRING LOCATING 8
16 931980004400 A SEAL VALUE STEM 8
17 931980008700 A SPRING INLET AND EXHAUST VALVE – OUTER 8
18 931980008800 A SPRING INLET AND EXHAUST VALVE – INNER 8
19 931980008900 A CAP VALVE SPRING 8
20 931980009000 A COTTER VALVE SPRING (SERVICED IN PAIRS) 8
21 955800058800 A SETSCREW CYLINDER HEAD RETAINING (SHORT) 8
22 955800058900 A SETSCREW CYLINDER HEAD RETAINING (LONG) 11
23 955800059000 A PLATE ENGINE FRONT LIFTING / REAR 1
24 955800059100 A WASHER SPRING ENGINE FRONT LIFTING 2
25 931980005900 A SETSCREW ENGINE FRONT LIFTING PLATE 2
26 955800059200 A STUD CYLINDER TO CYLINDER HEAD 4
27 955800059300 A NUT CYLINDER HEAD RETAINING STUD 4
28 931980008200 A TAPPET 8
29 931980008400 A NUT TAPPET ADJUSTING 8
30 931980008300 A SCREW TAPPET ADJUSTING 8

14
CYLINDER HEAD
FIGURE NO: - 01.05

15
CYLINDER HEAD
FIGURE NO: - 01.05

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


31 955800059400 A JOINT WATER OUTLET BODY TO CY.HEAD 1
32 931980006400 A BODY WATER OUTLET 1
33 931980006900 A WASHER SPRING BODY WATER OUTLET 2
34 931980006800 A SETSCREW BODY WATER OUTLET 1
35 931980006600 A STUD WATER OUTLET BODY TO HEAD 1
36 931980006700 A NUT, WATER OUTLET BODY TO HEAD STUD 1
37 931980007100 A WASHER BODY WATER OUTLET 3
38 931980007000 A SETSCREW BODY WATER OUTLET 3
39 955800059500 A JOINT WATER OUTLET CONNECTION TOP 1
40 931980007900 A THERMOSTAT 1
41 955800059600 A CONNECTION CYLINDER HEAD WATER OUTLET TOP 1
WASHER SPRING WATER OUTLET CONNECTION TO
42 955800059700 A OUTLET BODY SETSCREW 2
43 955800059800 A STUD WATER OUTLET CONNECTION OUTLET BODY 1
44 931980007600 A NUT WATER OUTLET CONNECTION 2
45 931980007500 A STUD WATER OUTLET CONNECTION BODY 1

16
CYLINDER HEAD COVER

FIGURE NO: - 01.06

17
CYLINDER HEAD COVER

FIGURE NO: - 01.06

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 931980013700 A COVER CYLINDER HEAD 1
2 931980013800 A JOINT CYLINDER HEAD COVER 1
3 955800059900 A RUBBER SEAL, CYL. HEAD COVER RETAINING SETSCREW 4
4 955800060000 A WASHER METALLIC CYLINDER HEAD COVER SETSCREW 4
5 955800060100 A SETSCREW CYLINDER HEAD TOP COVER RETAINING (FOUR HOLE MOUNTING) 4
6 931980014200 A CAP LUBRICATING OIL FILLER ASSEMBLY 1
7 955800060200 A CLIP EXTENSION HOSE TO CYLINDER HEAD COVER 1
8 931980014300 A PIPE BREATHER EXTENSION 1
9 931980014400 A COIL SPRING BREATHER PIPE EXTENSION INSERT 1
10 931980014600 A CLIP BREATHER PIPE SUPPORT 2
11 955800060300 A WASHER SPRING SETSCREW BREATHER PIPE CLIP SUPPORT 1
12 931980014700 A SETSCREW CLIP BREATHER PIPE SUPPORT 1
13 931980014800 A WASHER SPRING SETSCREW BREATHER PIPE CLIP SUPPORT 1
14 955800060400 A SETSCREW CLIP BREATHER PIPE SUPPORT (LOWER) 1

18
DUAL FUEL FILTER (1 LITRE)

FIGURE NO: - 01.07

19
DUAL FUEL FILTER (1 LITRE)
FIGURE NO: - 01.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800060500 A DUAL FILTER FUEL OIL ( MICO.NO. F002H20132) (WITH LINE HAND PRIMER) 1
2 955800060600 A BOLT BANJO ( MICO.NO. 9411033404 ) 2
3 955800060700 A WASHER BANJO BOLT ( MICO.NO. 2916710609 ) 5
4 955800060800 A PLUG FUEL FITLER ( MICO.NO. 2911271701 ) 1

20
FAN ASSEMBLY
FIGURE NO: - 01.08

21
FAN ASSEMBLY
FIGURE NO: - 01.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980030300 A BELT WATER PUMP DRIVING 1
2 931980030100 A WASHER TAB FAN TO WATER PUMP PULLEY SETSCREW 2
3 931980030200 A SETSCREW 4
4 101035402100 A FAN (7 BLADES DIA 4) 1

22
FLYWHEEL HOUSING REAR END OIL SEAL
FIGURE NO: - 01.09

23
FLYWHEEL HOUSING REAR END OIL SEAL
FIGURE NO: - 01.09
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
HOUSING CRANKSHAFT REAR END OIL SEAL ASSEMBLY (WITH JOINT TO
1 955800060900 A PART NO.37424611) 1
2 931980001900 A DOWEL CYLINDER BLOCK TO OIL SEAL HOUSING 2
3 931980001800 A JOINT REAR END OIL SEAL HOUSING TO CYLINDER BLOCK(LEAK LESS) 1
4 931980001700 A SEAL CRANKSHAFT REAR END 1
5 931980001600 A HOUSING REAR END OIL 1
6 931980002100 A WASHER SPRING OIL SEAL HOUSING TO CYLINDER BLOCK 9
7 931980002000 A SETSCREW OIL SEAL HOUSING TO CYLINDER BLOCK 9
8 931980034400 A FLY WHEEL HOUSING (FOR ACE ENGG) 1
9 931980034200 A DOWEL CYLINDER BLOCK TO ADAPTOR PLATE 2
10 931980034300 A STUD ADAPTOR PLATE TO CYLINDER BLOCK 6
11 955800061000 A WASHER ADAPTOR PLATE STUD 6
12 955800061100 A NUT ADAPTOR PLATE STUD 6
13 931980034100 A SPRING WASHER 2
14 955800061200 A SETSCREW 2
15 955800061300 A FLYWHEEL & STARTER RING ASSEMBLY 1
16 931980034600 A RING STARTER 1
17 931980034500 A FLYWHEEL 1
18 931980034800 A WASHER TAB FLYWHEEL TO CRANKSHAFT SETSCREW 3
19 931980034700 A SETSCREW FLYWHEEL TO CRANKSHAFT 6
20 933100006203 A FLYWHEEL BEARING 1

24
FUEL INJECTION PUMP
FIGURE NO: - 01.10

25
FUEL INJECTION PUMP
FIGURE NO: - 01.10

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 931980030400 A FIP (BOSCH NO.F002A0Z839) (DEV NO.E040255700 ) 1
2 931980030500 A ADAPTOR FUEL INJECTION PUMP GEAR 1
3 955800061400 A CONNECTION NUT 1
4 931980030800 A DOWEL, DRIVE GEAR LOCATING 1
5 931980030700 A WASHER 1
6 931980030900 A JOINT FUEL PUMP TO TIMING CASE 1
7 931980031000 A GEAR FUEL PUMP DRIVE 1
8 955800061500 A WASHER SPRING GEAR FUEL PUMP DRIVE RETAINING SETSCREW 3
9 931980031100 A SETSCREW, FUEL PUMP ADAPTOR TO PUMP 3
10 955800061600 A STUD, TIMING CASE TO FUEL INJECTION PUMP 3
11 955800061700 A WASHER PLAIN FUEL INJECTION PUMP RETAINING NUT 3
12 955800061800 A WASHER SPRING FUEL INJECTION PUMP RETAINING NUT 3
13 955800061900 A NUT FUEL INJECTION PUMP RETAINING 2
14 955800062000 A NUT FUEL INJECTION PUMP RETAINING 1
15 931980031300 A PIPE FUEL INJECTION ASSEMBLY NO.1 CYLINDER 1
16 931980031400 A PIPE FUEL INJECTION ASSEMBLY NO.2 CYLINDER 1
17 931980031500 A PIPE FUEL INJECTION ASSEMBLY NO.3 CYLINDER 1
18 931980031600 A PIPE FUEL INJECTION ASSEMBLY NO.4 CYLINDER 1
NOZZLE AND HOLDER ASSEMBLY(BOSCH NO.F002A0Z382) (DEV
19 931980032300 A NO.E080204500) 4
20 931980031800 A PLATE FUEL INJECTION PIPE VIBRATION DAMPER RETAINING 8
21 931980031700 A DAMPER FUEL INJECTION PIPE DAMPER 4
22 931980032000 A SCREW FUEL INJECTION PIPE DAMPER 3
23 931980032100 A NUT FUEL INJECTION PIPE DAMPER SCREW 3
24 955800062100 A PIPE ASSY MAIN LEAK OFF PIPE 1
25 931980033100 A WASHER BANJO BOLT ( MICO.NO. 2916710603 ) 8
26 931980033000 A BOLT BANJO 4
27 931980032600 A STUD ATOMISER RETAINING 8
28 955800062200 A BRACKET NOZZLE HOLDER 4
29 931980032900 A WASHER ATOMISER RETAINING STUD 8
30 931980032700 A NUT, ATOMISER RETAINING FOR INNER STUD 8

26
FUEL INJECTION PUMP
FIGURE NO: - 01.10

27
FUEL INJECTION PUMP
FIGURE NO: - 01.10

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


31 955800062300 A PIPE FIP DRAIN ASSEMBLY 1
32 955800062400 A WASHER, BANJO BOLT 2
33 955800062500 A BANJO BOLT 1
34 931980033200 A RELIEF VALVE ASSEMBLY 1
35 955800062600 A WASHER RELIEF VALVE ASSEMBLY. 2
36 955800062700 A BRACKET SUPPORT 1
37 955800062800 A WASHER SPRING FUEL INJECTION PUMP SUPPORT 2
38 955800062900 A SETSCREW FUEL INJECTION PUMP SUPPORT BRACKET 2
39 955800063000 A PIPE ASSY FIP RETURN TO TANK 1
40 955800063100 A PIPE FLEXIBLE ATOMIZER LEAK OFF TO FIP 1

28
JOINTS AND GASKET
FIGURE NO: - 01.11

29
JOINTS AND GASKET
FIGURE NO: - 01.11
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800063200 A GASKET CYLINDER HEAD 1
2 955800063300 A JOINT INDUCTION MANIFOLD TO CYLINDER HEAD 1
3 955800063400 A JOINT CYLINDER HEAD COVER 1
4 955800063500 A JOINT CYLINDER HEAD WATER OUTLET BODY 1
5 955800063600 A JOINT CYLINDER HEAD REAR END COVER 1
6 955800063700 A JOINT TIMING CASE TO CYLINDER BLOCK 1
7 955800063800 A JOINT SUMP TO CYLINDER BLOCK ASSEMBLY 1 PAIR
8 955800063900 A JOINT REAR END HOUSING TO CYLINDER BLOCK 1
9 955800064000 A JOINT CYLINDER BLOCK TO LUBRICATING OIL FILTER 1
10 955800064100 A JOINT INSPECTION COVER TO TIMING CASE COVER 1
11 955800064200 A JOINT WATER PUMP BACK PLATE 1
12 955800064300 A JOINT CYLINDER BLOCK WATER INLET CONNECTION 1
JOINT LUBRICATING OIL SUCTION PIPE FLANGE TO LUBRICATING OIL
13 955800064400 A PUMP 1
14 955800064500 A GASKET EXHAUST MANIFOLD TO CYLINDER HEAD 2
15 955800064600 A JOINT FRONT COVER TO TIMING CASE 1
16 955800064700 A JOINT SUMP TO CYLINDER BLOCK REAR 1
17 955800064800 A JOINT SUMP TO CYLINDER BLOCK FRONT 1
18 955800064900 A JOINT WATER OUTLET CONNECTION TOP 1
19 955800065000 A JOINT FUEL INJECTION PUMP TO TIMING CASE 1
20 955800065100 A JOINT TACHOMETER BLANKING PLATE 1
21 955800065200 A JOINT COMPRESSOR BOSS (T/C) 1
22 955800065300 A JOINT P.T.O BLANKING PLATE 1
23 955800065400 A GASKET EXH M/F OUTLET FLANGE 1

30
LUBRICATING OIL FILTER
FIGURE NO: - 01.12

31
LUBRICATING OIL FILTER
FIGURE NO: - 01.12
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
LUBRICATING OIL FILTER ASSEMBLY CANISTER TYPE (INCLUDES SL.NO.
1 931980017300 A 03 & 07) 1
2 931980017200 A JOINT CYLINDER BLOCK TO LUBRICATING OIL FILTER 1
3 931980016900 A HEAD LUBRICATING OIL FILTER ASSEMBLY 1
3A 955800065500 A HEAD LUB.OIL FILTER INVERTED 1
4 931980016700 A WASHER PLAIN TO SETSCREW 2
5 931980016800 A SETSCREW LUBRICATING OIL FILTER HEAD TO CYLINDER BLOCK 2
6 931980017000 A ‘O’ RING LUBRICATING OIL FILTER (SUPPLIED WITH FILTER ASSEMBLY) 1
7 931980017100 A FILTER LUBRICATING OIL (CANISTER) 1

32
LUBRICATING OIL PUMP
FIGURE NO: - 01.13

33
LUBRICATING OIL PUMP
FIGURE NO: - 01.13
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800065600 A PUMP LUBRICATING OIL ASSEMBLY (FLANGED TYPE) 1
2 931980026400 A PLUNGER 1
3 931980026500 A SPRING LUB OIL RELIEF VALVE 1
4 931980026600 A CAP, SPRING RETAINING 1
5 931980026700 A SPLIT PIN 1
WASHER SPRING, LUB.OIL PUMP ASSY TO FRONT BEARING CAP
6 931980027200 A SETSCREW 3
7 931980027100 A SETSCREW LUBRICATING OIL PUMP ASSEMBLY TO FRONT BEARING CAP 3
8 931980026300 A LUBRICATING OIL PUMP IDLER GEAR ASSEMBLY 1
9 931980026800 A GEAR LUBRICATING OIL PUMP IDLER 1
10 931980026900 A BUSH PUMP IDLER GEAR 1
11 931980027000 A CIRCLIP, PUMP IDLER GEAR RETAINING 1
12 955800065700 A PIPE, LUBRICATING OIL DELIVERY, PUMP TO CYLINDER BLOCK 1
13 931980024100 A GLAND NUT LUBRICATING OIL PUMP AND DELIVERY PIPE 2
14 931980024200 A OLIVE, LUBRICATING OIL DELIVERY PIPE 2
15 955800065800 A PIPE LUBRICATING OIL SUCTION ASSEMBLY – FLANGE TYPE 1
16 955800065900 A JOINT LUBRICATING, OIL SUCTION PIPE FLANGE TO PUMP 1
17 955800066000 A WASHER TAB LUB OIL SUCTION PIPE FLANGE 2
18 955800066100 A SETSCREW SUCTION PIPE TO OIL PUMP 2
19 931980024600 A BUSH, SUCTION PIPE CLAMPING CLIP 1
20 931980024700 A CLIP, SUCTION PIPE CLAMPING SUPPORT BRACKET 1
21 931980024900 A WASHER PLAIN, SUCTION PIPE CLAMPING SETSCREW 1
22 931980025000 A WASHER SPRING, SUCTION PIPE CLAMPING SETSCREW 1
23 931980024800 A SETSCREW, SUCTION PIPE CLAMPING 1
24 931980025100 A BRACKET, SUCTION PIPE SUPPORT BEARING CAP ASSEMBLY 1
WASHER PLAIN, LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN
25 931980025200 A BRG. CAP 1
WASHER SPRING, LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN
26 931980025400 A BRG CAP 1
SETSCREW LUBRICATING OIL SUCTION PIPE BRACKET TO MAIN
27 931980025300 A BEARING CAP 1

34
LUBRICATING OIL SUMP
FIGURE NO: - 01.14

35
LUBRICATING OIL SUMP
FIGURE NO: - 01.14
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980023100 A SUMP LUBRICATING OIL 1
2 931980023500 A JOINT SUMP TO CYLINDER BLOCK – FRONT 1
3 931980023600 A JOINT SUMP TO CYLINDER BLOCK – REAR 1
4 955800066200 A JOINT LUBRICATING OIL SUMP TO BLOCK ASSEMBLY 1
5 931980025500 A TUBE LUBRICATING OIL SUMP DIPSTICK ASSY 1
6 931980025600 A DIPSTICK LUBRICATING OIL SUMP ASSEMBLY 1
7 955800066300 A WASHER SPRING, LUB. OIL SUMP TO CYLINDER BLOCK REAR HOLE SETSCREWS 14
8 955800066400 A SETSCREW LUBRICATING OIL SUMP TO CYLINDER BLOCK REAR HOLES 2
9 955800066500 A SETSCREW LUBRICATING OIL SUMP TO CYLINDER BLOCK 12
10 955800066600 A O’ RING 1
11 931980023200 A PLUG SUMP DRAIN 1
12 955800066700 A STUD CYLINDER BLOCK TO SUMP 2
13 955800066800 A NUT CYLINDER BLOCK TO SUMP STUD 3
14 955800066900 A STUD CYLINDER BLOCK TO SUMP STUD 1

36
ROCKER SHAFT ASSEMBLY
FIGURE NO: - 01.15

37
ROCKER SHAFT ASSEMBLY
FIGURE NO: - 01.15
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800067000 A ROCKET SHAFT ASSEMBLY (WITH MODIFIED BRACKET) 1
2 955800067100 A SHAFT ROCKER 1
3 955800067200 A PLUG ROCKER SHAFT END 2 Alt.Number 32417115
4 955800067300 A SHIM ROCKER SHAFT 4
5 955800067400 A CIRCLIP ROCKER SHAFT LOCATING 2
6 955800067500 A LEVER ROCKER R.H. ASSEMBLY INCLUSIVE OF BUSH 3
7 955800067600 A LEVER ROCKER L.H. ASSEMBLY INCLUSIVE OF BUSH 3
8 955800067700 A DISTANCE PIECE ROCKER LEVER (SHORT) 4
9 955800067800 A BRACKET ROCKER SHAFT 1
10 955800067900 A SPRING ROCKER SHAFT 4
11 955800068000 A PIPE ROCKER SHAFT OIL FEED 1
12 955800068100 A DISTANCE PIECE ROCKER LEVER (LONG) 1
13 955800068200 A BRACKET ROCKER SHAFT 4
14 955800068300 A UNION ROCKER SHAFT OIL FEED PIPE 1
15 955800068400 A STUD ROCKER SHAFT BRACKET 5
16 955800068500 A WASHER ROCKER SHAFT BRACKET RETAINING 5
17 955800068600 A NUT ROCKER SHAFT BRACKET RETAINING 5

38
STARTER MOTOR
FIGURE NO: - 01.16

39
STARTER MOTOR
FIGURE NO: - 01.16
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 955800068700 A STARTER MOTOR ( M14-12V ) 1
2 95580068800 A SPRING WASHER 3
3 955800068900 A SETSCREW STARTER MOTOR TO FLYWHEEL HOUSING 3

40
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17

41
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 931980018000 A TIMING CASE 1
2 955800069000 A JOINT TIMING CASE TO CYLINDER BLOCK 1
3 955800069100 A BRIDGE PIECE (METRIC)COVER TIMING CASE BOTTOM 1
4 931980019300 A STUD TIMING CASE BOTTOM COVER RETAINING 2
5 931980019400 A WASHER SPRING BOTTOM COVER RETAINING STUD 2
6 931980019500 A NUT BOTTOM COVER RETAINING STUD 2
7 931980018500 A WASHER SPRING TIMING CASE RETAINING SETSCREW 14
8 931980018400 A SETSCREW TIMING CASE TO CYLINDER BLOCK 10
9 955800069200 A SETSCREW TIMING CASE TO CYLINDER BLOCK – THIN HEAD 4
10 931980018200 A DOWEL TIMING CASE TO CYLINDER BLOCK 2
11 931980020300 A HUB IDLER 2
12 931980021000 A GEAR IDLER LOWER 1
13 931980020900 A GEAR IDLER UPPER 1
14 931980020500 A PLATE IDLER GEAR RETAINING 1
15 931980020600 A PLATE IDLER GEAR RETAINING 1
16 931980020700 A WASHER TAB IDLER GEAR HUB 2
17 931980020400 A STUD IDLER GEAR HUB 6
18 931980020800 A NUT IDLER GEAR RETAINING 6
19 931980021100 A LUB. OIL PIPE IDLER ASSEMBLY 1
20 931980021300 A WASHER BANJO BOLT ( MICO.NO. 2916710603 ) 2
21 931980021200 A BANJO BOLT 1
22 931980017900 A PIN THRUST 1
23 955800069300 A WASHER CAMSHAFT THRUST 1
24 931980017400 A CAMSHAFT 1
25 931980017500 A GEAR CAMSHAFT 1
26 931980017700 A WASHER SPRING CAMSHAFT GEAR RETAINING 3
27 931980017600 A SETSCREW GEAR TO CAMSHAFT 3
28 931980021700 A SPRING CAMSHAFT THRUST 1
29 931980021800 A RIVET CAMSHAFT THRUST SPRING 1
30 931980021500 A JOINT TIMING CASE COVER 1
COVER TIMING CASE FRONT ASSEMBLY (INCLUDES THRUST
30.1 931980021400 A SPRING & SEAL) 1
31 955800069400 A TIMING CASE COVER 1
32 955800069500 A WASHER TIMING CASE COVER RETAINING 1
33 931980022500 SETSCREW TIMING CASE COVER TO TIMING CASE 5
34 955800069600 STUD 1
35 955800069700 SPRING WASHER 1
36 955800069800 NUT 1

42
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17

43
TIMING GEAR AND CAMSHAFT
FIGURE NO: - 01.17
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
37 955800069900 A WASHER SPRING TIMING COVER RETAINING 1
38 955800070000 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
39 955800070100 A WASHER, SETSCREW TIMING CASE COVER 1
40 955800070200 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
41 955800070300 A JOINT L.O.FILLER 1
42 931980022000 A COVER TIMING CASE INSPECTION 1
43 955800070400 A WASHER SPRING 6
44 955800070500 A SETSCREW 6
45 955800070600 A WASHER SPRING TIMING COVER RETAINING 1
46 955800070700 A SETSCREW TIMING CASE COVER TO TIMING CASE 1
47 955800070800 A SEAL TIMING CASE COVER 1
48 955800070900 A WASHER SPRING TIMING COVER RETAINING 3
49 955800071000 A SETSCREW TIMING CASE COVER TO BOTTOM COVER 3
50 955800071100 A WASHER SPRING TIMING COVER RETAINING 10
51 931980022400 A SETSCREW TIMING CASE COVER TO TIMING CASE 10
52 955800071200 A JOINT P.T.O BLANKING PLATE 1
53 955800071300 A PLATE P.T.O BLANKING 1
54 955800071400 A JOINT COMPRESSOR BOSS(T/C) 1

44
WATER PUMP ASSEMBLY
FIGURE NO: - 01.18

45
WATER PUMP ASSEMBLY
FIGURE NO: - 01.18
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 931980027400 A WATER PUMP ASSEMBLY(UNITIZED SEAL) 1
2 955800071500 A PULLEY WATER PUMP 1
3 931980027500 A BODY WATER PUMP 1
4 955800071600 A SHAFT WATER PUMP (INTEGRAL BEARING TYPE) 1
5 955800071700 A SEAL WATER PUMP (UNITISED) 1
6 955800071800 A IMPELLER WATER PUMP 1
7 931980029300 A JOINT WATER PUMP BACK PLATE 1
8 955800072300 A BACK PLATE WATER PUMP BODY TO TIMING CASE FRONT COVER 1
9 955800072400 A HOSE BYPASS CONNECTION TO WATER PUMP BODY 1
10 955800072500 A CLIP WATER CONNECTION HOSE 2
11 955800072600 A HOSE WATER PUMP OUTLET TO CYLINDER BLOCK WATER INLET 1
12 955800072700 A CLIP WATER CONNECTION HOSE 2
13 955800072800 A STUD WATER PUMP MOUNTING 4
14 931980028400 A SPRING WASHER 4
15 931980028500 A NUT 4

46
FILTER ASSEMBLY
(101046400200)

FIGURE NO: - 01.19

47
FILTER ASSEMBLY
(101046400200)
FIGURE NO: - 01.19

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


6 922700000600 A BOLT 6
15 922700000700 A WASHER 6
17 922700000800 A FILTER BODY 1
18 922700000900 A BOLT 4
19 922700001000 A WASHER 4
20 922700001100 A FILTER 1
22 922700001200 A COVER 1

48
COOLING SYSTEM
(101235120300)
FIGURE NO: - 01.20

27
26

23
21
24 28 29

11 12
13
18

19
1

14 15
6

25
2

10

17

49
COOLING SYSTEM
(101035120000)
FIGURE NO: - 01.20

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101035301000 A RADIATOR MTG FAB(LH) 1
2 101035301100 A RADIATOR MTG FAB(RH) 1
3 955300004400 C RADIATOR ASSY(ALU.) 1
5 101035401900 A RUBBER PAD 2
6 901601000000 A WASHER PLAIN 16 M10
7 901611000000 A WASHER SPRING 2 M10
8 901501012100 A SCREW HEX 2 M10x50, Gr -8.8
9 901221000000 A NUT NYLOCK 2 M10
10 101235422100 A SPECIAL WASHER 4
11 901600800000 A WASHER PLAIN 8 M8
12 101035401300 B RUBBER WASHER 6
13 901500812060 A SCREW HEX 6 M8x30, Gr - 8.8
14 901610800000 A WASHER SPRING 10 M8
15 901200800000 A NUT HEX 6 M8
17 101035400900 A BOTTOM HOSE 1 ABCSA0900B
18 101035400600 A TOP HOSE 1
19 996100013470 A WORM DRIVE CLAMP 4 (SIZE TYPE 60A)
21 101235424300 A BOTTLE MTG BKT 1
22 423512400900 A RECOVERY BOTTLE 1
23 901100812040 A BOLT HEX 4 M8x20, Gr - 8.8
24 901220800000 A NUT NYLOCK 4 M8
25 101035301900 A M.S. WASHER 50X15X1.5 4
26 901100812100 A BOLT HEX M8X50 2
27 901201200000 A HEX NUT 2 M12
28 955400110160 A WORM DRIVE LAMP 1 (ID-1/2, OD-5/8)
29 955400090120 A WORM DRIVE LAMP 1 (ID-3/8, OD-1/2

50
AIR INTAKE SYSTEM
(101232120700)
FIGURE NO: - 01.21
2

8 4
1

51
AIR INTAKE SYSTEM
(101232120700)
FIGURE NO: - 01.21

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101031300400 A CLAMP AIR CLEANER 1 OLD PART NO-ABACA0500
2 955100007900 A OIL BATH AIR FILTER ASSY 1 SIMPSON PART NO-DE005046
3 901610800000 A WASHER SPRING 3 M8
4 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
5 901200800000 A NUT HEX 3 M8
6 901500812080 A SCREW HEX 1 M8x40, Gr - 8.8
7 101432400100 A HOSE (AIR INTAKE) 1
8 955400600800 A WORM DRIVE CLAMP 2 SIZE TYPE-80A

52
EXHAUST SYSTEM
(101032100000)
FIGURE NO: - 01.22

4
1

2
1

14
1 7
4
13
4

10
1

11
8
1
2
9
1 5
6
1 2
1
12
1 3 4
2

53
EXHAUST SYSTEM
(101233120400)
FIGURE NO: - 01.22

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101233300200 A SILENCER ASSY 1
2 101233300100 C SILENCER PIPE FAB 1
3 901201000000 A NUT HEX 2 M10
4 101032400300 B GASKET FOR SILENCER 1
5 901611000000 A WASHER SPRING 2 M10
6 101032300400 B CLAMP FOR SILENCER135X2.5MM 1
7 901200800000 A NUT HEX 4 M8X1.25P
8 901501012080 A SCREW HEX 2 M10x40, Gr - 8.8
9 940000004200 A STAY RUBBER MOUNT 1
10 901500812070 A SCREW HEX 1 M8x35, Gr - 8.8
11 901100812130 A BOLT HEX 1 M8x65, Gr - 8.8
12 901601000000 A WASHER PLAIN 4 M10
13 901600800000 A WASHER PLAIN 4 M8
14 101233422100 A SILENCER MOUNTING BKT. 1

54
CLUTCH ACTUATOR GUIDE ASSY.
FIGURE NO: - 02.01

55
CLUTCH ACTUATOR GUIDE ASSY.
FIGURE NO: - 02.01
REV. S.NO PART No. REV. DESCRIPTION QTY COMENTS
1 100082200900 A INPUT SHAFT 1 Z-21
2 933100002900 A BALL BEARING 1 6209
3 423523207300 A GASKET (C.A. GUIDE) 2
4 934035025070 A OIL SEAL 1 (25x35x7)
5 901610800000 A SPRING WASHER 16 B-8
7 100081301800 A SPRING INNER BUSH 2
8 423523203100 A INNER BUSH (S.C.) 1
9 933100003800 A CLUTCH RELEASE BRG (SC) 1 6010T2RLU
10 423523207900 A GASKET (BEARING HSG.) 1
11 423523208200 A PLAIN COVER (C) GEAR BOX 1
12 423523207600 A CLUTCH ACTUATOR SHAFT 1
13 100081202600 A CLUTCH ACTUATOR FORK 1
14 901101212090 A HEX BOLT 1 12X45MM
15 901300800000 A GREASE NIPPLE 4 M8 X 1
16 423523207800 A WOODRUFF KEY SPECIAL 1 (8X32)
17 901221200000 A NUT NYLOCK 1 M12
18 930045175100 A EXTERNAL CIRCLIP 1 A-45
GEAR BOX HOUSING
19 100081200100 1
A (MACHINED)
21 423535401200 A GASKET (DIFF. HSG & G.B MTG.) 1
22 901501212040 A HEX SCREW 1 M 12 X 20
23 901681420000 A COPPER WASHER 2 14X20X1.5
24 925061000600 A PLUG 2 (M14*1.5)
FLEX (GREASING PIPE) 40 MM
25 100081203400
A (STXADP) 1

56
LAY SHAFT ASSY.
FIGURE NO: - 02.02

57
LAY SHAFT ASSY.

FIGURE NO: - 02.02


REV. S.NO PART No. REV. DESCRIPTION QTY REMARKS
1 100082204000 A LAY SHAFT (HOLLOW) 1
2 996910794000 A SPACER (GEAR Z-24) 1
3 100082203500 A FIXED GEAR Z = 25/17 1
4 996910793000 A SPACER FOR LAY SHAFT 42.5MM 1
5 100082203400 A FIXED GEAR Z – 35/17 1
6 996910795000 A SPACER FOR LAY SHAFT 25mm 1
7 100082203200 A C.M.GEAR Z =43/17 (RH), SC 1
8 933100002700 A BALL BEARING 6210 1
9 930090300200 A INTERNAL CIRCLIP B - 90 2
10 101221205200 A WASHER FOR WITHDRAWL NUT 1
11 100082303100 A LOCKING WASHER LAY SHAFT 1
12 100082303000 A WITHDRAWL / NUT 48*1.5 1
13 100082204200 A FIXED GEAR Z-21/14 1

58
IDLER CLUSTER ASSY.
FIGURE NO: - 02.03

59
IDLER CLUSTER ASSY.

FIGURE NO: - 02.03

REV S.NO PART No. REV DESCRIPTION QTY COMMENTS


1 100082204300 A THRUST WASHER FOR CLUSTER GEAR 2
2 100082204200 A IDLER CLUSTER GEAR (Z-20) 1
3 100082204500 A SPACER RING 2
4 100082203700 A NEEDLE ROLLER Ø3x21.8 48
5 100082204100 A SPACER MIDDLE (IDLER CLUSTER GEAR) 1
6 100082204400 A IDLER GEAR SHAFT 1

60
GEAR SHIFTER RODS ASSY.
FIGURE NO: - 02.04

61
GEAR SHIFTER RODS ASSY.

FIGURE NO: - 02.04

REV S.NO PART No. REV DESCRIPTION QTY COMMENTS


1 423523206100 A GEAR SHIFTER ROD HI / LOW 1
2 100081201100 A GEAR SHIFTER FORK HI / LOW 1
3 100081200600 A SHIFTER BUSH HI-LOW 1
4 101283429100 A LOCKING SCREW (M8x20) 2
5 100081300700 A SPRING (SHIFTER ROD) 3
6 100081300800 A STEEL BALL 5/16" 3
10 100081201400 A GEAR SHIFTER ROD 2ND 1
11 100081201200 A GEAR SHITER ROD 1st / REV 1
12 100081201300 A LOCKING PIN Ø12x38.5 (BIG) 1
13 101283429000 A LOCKING SCREW (M8x25) 3
14 100081400500 A LOCKING WIRE 2 X 200 5
15 100081201000 A GEAR SHIFTER FORK IST-REVERSAL 1

62
INTER-MEDIATE SHAFT ASSY.

FIGURE NO: - 02.05

63
INTER-MEDIATE SHAFT ASSY.

FIGURE NO: - 02.05

REV S.NO PART No. REV DESCRIPTION QTY COMMENTS


1 100082201600 INTERMEDIATE SHAFT 1
2 933100003300 BALL BEARING 6208NR 1
3 933100003200 BALL BEARING 6208 1
4 200241160000 EXTERNAL CIRCLIP A-40 1
5 10082203400 SLIDING GEAR Z - 35 1
6 100082201100 SLIDING GEAR Z – 26 1
7 100082203700 NEEDLE ROLLER Ø3x21.8 24

64
GEAR SHIFTER LEVER ASSY.
FIGURE NO: - 02.06

65
GEAR SHIFTER LEVER ASSY.

FIGURE NO: - 02.06

REV S.NO PART No. REV DESCRIPTION QTY COMMENTS


1 423522600100 A GEAR SHIFTER HOUSING 1
2 101253428400 A GEAR SHIFTER LEVER(HYDRA) 2
3 101053300200 A GEAR SHIFTER LEVER HI/LOW(HYDRA) 2
4 100081203700 A GEAR SHIFTER LEVER PIN (Ø8X15) 1
5 100081203800 A GEAR SHIFTER LEVER PIN (Ø8X20) 1
6 423522400900 A DUST COVER (GEAR SHIFTER LEVER) 1
7 423522401000 A DUST COVER (GEAR SHIFTER HI/LOW) 1
8 901500812050 A HEX SCREW M8X25 4
9 901610800000 A SPRING WASHER B-8 4
10 423522401100 A SPRING (GEAR SHIFTER HOUSING) 2
11 423522401200 A SPRING SEAT (GEAR SHIFTER LEVER) 2
12 900400300250 A SPLIT PIN (Ø3x25) 2
13 423522400600 A RUBBER CUP GEAR LEVER 2
14 423522400500 A GASKET SHIFTER HOUSING 1
15 423522400700 A RUBBER BOOT (GEAR SHIFTER LEVER) 2

66
DIFFERENTIAL HOUSING ASSY.

FIGURE NO: - 02.07

67
DIFFERENTIAL HOUSING ASSY.

FIGURE NO: - 02.07

REV S.NO PART No. REV DESCRIPTION QTY COMMENTS


434535200100 A DIFFERNTIAL HOUSING(MACHINED) 1
1
423535600200 A DIFFERENTIAL HOUSING (CASTING) 1
2 423535400600 A COVER PLATE (PTO SHIFTER) 1
2 423535400600 A COVER PLATE (DIFFERENTIAL HSG.) L.H 2
12 423535401500 A GASKET (COVER SUC. & PTO SHIFTER) 2
13 100083300300 A STUD M12X40 11
14 423523204700 A DOWEL Ø12x32 2
15 423533400800 A GASKET (TRUMPET) 2
16 901841200000 A STUD M12x42 28
17 901201200000 A HEX NUT 12MM GR.8.8 39
18 901611200000 A SPRING WASHER B-12 39
19 901501012050 A HEX SCREW M10X25 GR. 8.8 12
20 901611000000 A SPRING WASHER B-10 12
21 423523203500 A DRAIN PLUG ASSY. (M24x1.5 ) 2
22 901682434000 A COPPER WASHER DIA24.3XDIA34X2 2
23 423535401200 A GASKET (DIFF. HSG. & G.B. MTG.) 1
24 901301000000 A GREASE NIPPLE M10 X 1 2
25 996910796000 A DIFFERENTIAL TOP COVER PLATE 1
26 455535101900 A GASKET (DIFFERENTIAL TOP COVER) 1
27 423541404900 A DIPSTICK CUM BREATHER 1
28 901681620000 A COPPER WASHER DIA24.3XDIA34X2 1
29 100081304400 A GROMET FOR REV.GEAR SWITCH 1
30 930018120100 A EXTERNAL CIRCLIP A-18 1

68
DIFFERENTIAL DETAIL ASSY.
FIGURE NO: - 02.08

69
DIFFERENTIAL DETAIL ASSY.

FIGURE NO: - 02.08

REV S.NO PART No. REV DESCRIPTION QTY COMMENTS


1 423531100200 A TAIL PINION CARRIER ASSY 1
2 930040175100 A EXTERNAL CIRCLIP A-40 2
13 901611200000 A SPRING WASHER B-12 18
14 901501212080 A HEX SCREW M12x40 18
15 423535400800 A B.P. SHAFT LEFT(Z-12) 1
16 423535400900 A B.P. SHAFT RIGHT(Z-12) 1
17 423532100300 A CAGE LEFT / RIGHT ASSY.(BIG) 1
18 423535403100 A SEAL CARRIER (L & R) 2
19 423535402500 A O - RING (100x5 SEAL CARRIER) 2
20 423535404700 A SHIM SEAL CARRIER 0.2 MM AR
21 423535404700 A SHIM SEAL CARRIER 0.3 MM AR
22 423535404700 A SHIM SEAL CARRIER 0.4 MM AR
23 423535401000 A FELT RING SEAL CARRIER 2
24 934072050100 A OIL SEAL 72x50x10 2
25 933300000800 A TAPER ROLLER BEARING 32212 3
26 933300000700 A TAPER ROLLER BEARING 32211 1
27 423535402400 A NEEDLE CAGE BB-50347 1
28 423535402300 A NEEDLE BUSH DL3020 1
29 901501212060 A HEX SCREW M12X30 GR. 8.8 16
31 423535402800 A COVER PLATE(PTO) 1
32 423535401300 A GASKET (COVER PLATE PTO) 1

70
BULL GEAR ASSY.

FIGURE NO: - 02.09

71
BULL GEAR ASSY.
FIGURE NO: - 02.09

REV S.NO PART No. REV DESCRIPTION QTY COMMENTS


1 100083302900 A BULL GEAR Z-54 2
2 901670502500 A SPRING COTTER SLEEVE Ø5x15 4
3 423535404600 A SHIM BULL GEAR 0.3 MM AR
4 423535401800 A LOCKING PLATE(BULL GEAR) 2
LOCKING WASHER ( LOCKING
5 423535402100 A 2
PLATE)
6 901502433100 A HEX SCREW M24x1.5x50 2

72
TRUMPET HOUSING ASSY.

FIGURE NO: - 02.10

73
TRUMPET HOUSING ASSY.
FIGURE NO: - 02.10

REV S.NO PART No. REV DESCRIPTION QTY COMMENTS


1 101714220100 A TUMPET HOUSING LEFT 1
2 101714220100 A TRUMPET HOUSING RIGHT 1
3 934080060100 A OIL SEAL Ø80xØ60x10 2
4 933300000800 A TAPER ROLLER BEARING 32212 2
5 100083201200 A REAR AXLE (55 HP) 1
6 101481400100 A SPECIAL BOLT (REAR AXLE) 16
7 423533400500 A COVER FOR TRUMPET 2
8 423533400600 A FELT RING (TRUMPET COVER) 2
9 934090070130 A OIL SEAL Ø90xØ70x13 2
10 423533400700 A GASKET (TRUMPET COVER) 2
11 901300800000 A GREASE NIPPLE M8x1 2
12 901501212040 A HEX SCREW M12x20 8
13 901611200000 A SPRING WASHER B-12 8

74
CAGE ASSY. & RELATED PARTS
FIGURE NO: - 02.11

75
CAGE ASSY. & RELATED PARTS
FIGURE NO: - 02.11

REV. S.NO. PART No. REV. DESCRIPTION QTY. COMMENTS


1 423532400100 A CAGE RIGHT 1
2 423532400200 A CAGE LEFT 1
3 901101012180 A HEX BOLT 10X90MM 8
4 423535402000 A LOCKING WASHER CAGE ASSEMBLY. 8
5 901501212060 A HEX SCREW M12X30 GR. 8.8 4
6 423535401900 A LOCKING WASHER TAIL PINION CARRIER 6
7 933300000800 A TAPER ROLLER BRG 32212 1
8 933300000700 A TAPER ROLLER BRG 32211 1
9 423535403800 A THRUST WASHER (B.W.) 2 mm 1
10 423535400700 A BEVEL WHEEL( LEFT) 1
THRUST WASHER (BEVEL WHEEL
11 423535403900 A 4
PINION)
12 423535400500 A BEVEL WHEEL PINION 1
13 423535400300 A BEVEL WHEEL (RIGHT) 1
14 100083303700 A CROSS Ø22 1
15 423532400300 A SPIDER KIT 1
16 423532400900 A OIL SCOOP 1
17 901550612031 A HEX BOLT M6x16 4

76
BRAKE HOUSING ASSY.
FIGURE NO: - 02.12

77
BRAKE HOUSING ASSY.
FIGURE NO: - 02.12

REV S.NO PART No. REV DESCRIPTION QUANTITY COMMENTS


1 100085402000 A BRAKE HOUSING LH 1
2 100085402100 A BRAKE HOUSING RH 1
3 423534102600 A GASKET FOR BRAKE HSG. 2
4 100085401100 A BRAKE LINER (LINER FRICTION DISC) 4
5 423534102100 A BRAKE DISC ASSY. 4
6 100085401600 A BRAKE LINK 4
7 423534102800 A SPECIAL BOLT M8x35 4
8 901200810000 A HEX. NUT M8 4
9 901621000000 A M/CD WASHER DIA10.5XDIA21X2 10
10 423534101400 A RUBBER BOOT BRAKE HOUSING 2
11 901101211200 A HEX BOLT M12X100 8
12 901611200000 A SPRING WASHER B-12 8
13 100085403100 A VENT BREATHER 2
14 901131030000 A BENJO BOLT (M10x1x19) 2
15 901681013000 A COPPER WASHER Ø10.2xØ13.4x1.5 4
16 901501212060 A HEX SCREW M12x30 2
17 901201200000 A HEX NUT 12MM GR.8.8 2
18 903690700000 A STEEL BALL 7/8” 10
19 423534104000 A BRAKE SPRING 10

78
INTERNAL GEAR ASSY.
FIGURE NO: - 02.13

79
INTERNAL GEAR ASSY.
FIGURE NO: - 02.13

REV SL.NO. PART No. REV DESCRIPTION QTY. COMMENTS


1 100081201700 A METALIC BUSH 20x16 1
2 100082201800 A THRUST PLATE COPPER 1
3 100082201700 A INNER PLATE 1
4 100082204900 A SPACER PLATE 1
DOWEL PIN FOR
5 2
423523204700 A INT. GEAR (12x32)
6 100082202000 A INTERNAL GEAR (4+1) 1
7 100082202100 A PLANNET CARRIER ASSY. 1
8 423523205700 A THRUST PLAE PHOS. BRONZE 1
9 100082202200 A OUTER PLATE 1
10 423535401900 A LOCKING WASHER (T. PINION) 4
11 901101212150 A HEX BOLT 12X75 MM 4
12 100082202300 A SLEEVE HI - LOW 1
13 100082202400 A OUTPUT SHAFT 1
14 100081203300 A REV. SWITCH MTG BKT. 1
15 901611200000 A SPRING WASHER B-12 1
16 100081304400 A SWITCH FOR REV. GEAR 1

80
CLUTCH SUB ASSY. -11 INCH
(101284119900)
FIGURE NO: - 02.14

81
CLUTCH SUB ASSY. -11 INCH
(101284119900)
FIGURE NO: - 02.14

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101284422800 A CLUTCH (6 PAD CERAMIC LUK INDIA) 1 (LUK INDIA)
2 101284422900 A CLUTCH COVER ASSY(DIA 280) 1 (LUK INDIA)
3 901610800000 A WASHER SPRING 6 M8
4 901500812050 A SCREW HEX 6 M8x25, Gr - 8.8
5 933100006203 A BALL BEARING 1 6203ZZ

82
CLUTCH SUB ASSY. -12 INCH
(101684120300)
FIGURE NO: - 02.15

83
CLUTCH SUB ASSY. -12 INCH
(101684120300)
FIGURE NO: - 02.15

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101284400100 A CLUTCH (6PAD CERAMIC LUK INDIA) 1
2 101284400200 A CLUTCH COVER ASSY(DIA 280) 1
3 901610800000 A WASHER SPRING 8 M8
4 901500812050 A SCREW HEX 8 M8x25, Gr - 8.8
5 933100006203 A BALL BEARING 1 6203ZZ

84
FUEL TANK ASSEMBLY
(100934310001)
FIGURE NO: - 03.01

3
6

4 14
5

1
7

13 15

11
10 12

85
FUEL TANK ASSEMBLY
(100934310001)
FIGURE NO: - 03.01

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 901131430000 A BOLT BENJO 3 M14x1.5
2 321134401100 A FUEL CAP 1 LOCKABLE
3 101034400200 A FUEL COCK 1
4 101546422300 A OIL LEVEL GAUGE 1
5 901681420000 A COPPER WASHER 7 14X20X1.5
6 101234320100 E FUEL TANK FAB 1
7 925061000600 A PLUG 14X1.5 1 MS 19A/FX28
8 101035401900 A RUBBER PAD 4
9 101035301900 A M.S WASHER 8 50X15X1.5
10 901601200000 A WASHER PLAIN 8 M12
11 901601600000 A WASHER PLAIN 4 M16
12 901221200000 A NUT NYLOCK 4 M12
13 901101212090 A BOLT HEX 4 M12x45, Gr - 8.8
14 101234421400 A FUEL RETURN PIPE,L=461MM 1
15 101034401800 A FUEL TANK TO FEED PUMP. 1

86
LOWER STRUCTURE ASSY.
(101411300002)
FIGURE NO: - 03.02

6
4
11

5 3 10

13

1 12
DETAIL E
DETAIL D

87
LOWER STRUCTURE ASSY.
(101411300002)
FIGURE NO: - 03.02

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101411325100 F M/F WITH AXLE & J/G FAB 1
3 101213200600 A BUSH 2
4 101213200700 B CRADLE PIN (40X155) 2
5 901101212150 A BOLT HEX 2 M12x75, Gr - 8.8
6 901201200000 A HEX NUT 2 M12
7 901301000000 A NIPPLE GREASE 2 M10x1
8 101211200500 A A FRAME PIN 2
9 101211200600 A WASHER 2 25X50X8
10 101211200700 A STD. NUT 20X2 2
11 901670400150 A COTTER PIN 2 DIA 4 x 75L
12 901201600000 A HEX NUT 2 M16
13 901501612100 A SCREW HEX M16X50 2 GR.-8.8 M16X50

88
A FRAME ASSEMBLY
(101212110000)
FIGURE NO: - 03.03

1
1

8 13 14 12 11 4
4 2 2 2 A 2 7
1
1

6 2
2 2

5
1

9
1

3
DETAIL A 1
10
2

89
A FRAME ASSEMBLY
(101212110000)
FIGURE NO: - 03.03

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101412320200 F A FRAME FAB. 1
2 101112200415 A PIN STEERING JACK 30X140 L 2
3 101212320500 C PIN FAB 1
4 901263000000 B SLOTTED NUT 1 M30x1.5
5 101211300300 A WASHER 1 (100X65X4)
6 901101012120 A BOLT HEX 2 M10x60, Gr - 8.8
7 901670500180 A COTTER PIN 1
8 901201000000 A NUT HEX 4 M10
9 101223423100 D THRUST WASHER 1 REF NO: AMPBA0200
10 101113200400 B PIN STEERING JACK REAR 2
11 901101012280 A BOLT HEX 2 M10x140, Gr - 8.8
12 901601000000 A WASHER PLAIN 4 M10
13 901611000000 A WASHER SPRING 4 M10
14 101221220700 A SPACING WASHER 2 95 X 39 X 5

90
COUNTER WEIGHT INSTALLATION
(101414100000)

FIGURE NO: - 03.04

10 9

11 1

3
8 4
5
7 2

91
COUNTER WEIGHT INSTALLATION
(101414100000)
FIGURE NO: - 03.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101115300100 L COUNTER WEIGHT FAB (3500 KG ) 1
2 901501612070 A SCREW HEX 8 M16x35, Gr - 8.8
3 901601600000 A WASHER PLAIN 14 M16
4 901611600000 A WASHER SPRING 24 M16
5 901501612100 A SCREW HEX 4 M16x50, Gr - 8.8
6 101014402100 D MOUNTING PLATE 2
7 101414320700 Q CHASSIS FABRICATION 1
8 901101612070 A SCREW HEX 2 M16X35X1.5P
9 101614447600 D AXLE BOTTOM PLATE 2
10 901101612440 A BOLT HEX 10 M16X220
11 901221600000 A NYLOCK NUT 10 M16

92
CABIN ASSEMBLY
(101260400000)
FIGURE NO: - 03.05

7 3

5
9 8
1
10

11

93
CABIN ASSEMBLY
(1012604000000)
FIGURE NO: - 03.05

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101263123300 N CABIN SUB ASSY 1
2 200563400100 A BACK VIEW MIRROR 1
3 936100000900 A DRIVER SEAT (UNIVERSAL TYPE) 1
4 901101012060 A BOLT HEX 2 M10x30, Gr - 8.8
5 901201000000 A NUT HEX 2 M10
6 901601200000 A WASHER PLAIN 2 M12
7 901611000000 A WASHER SPRING 2 M10
8 901600800000 A WASHER PLAIN 2 M8 EXISTING
9 901610800000 A WASHER SPRING 2 M8
10 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
11 101261402000 A FLOOR MAT 1

94
CABIN SUB ASSEMBLY
(101263123300)
FIGURE NO: - 03.06

36
1

15
1 6
34
1
1

9
1 B

1
1
25
5 2
1
27
2
51 26
24 49
8 3 2
2 1
1 10
1

7
1

C
33 19 12
2 29
6 1
2
G

55 14
8 13 50 6 1
1 1 1
11
1
17 4
1 1

2
1
20 58
1 8
52 39 57
DETAIL G 8 2 8
1:20
37 37
8 8 56
8

41 41
8 8
54
8
DETAIL C
1:10
DETAIL B
1:10

95
CABIN SUB ASSEMBLY
(101263123300)
FIGURE NO: - 03.06

REV. S.NO PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101263328900 J CABIN BOX FRAME 1
2 101261120600 E CAB BASE SUB ASSY 1
3 101263330300 D DOOR FAB 1
4 101263498400 B REAR DOOR GLASS BOTTOM 1
5 101263329100 E LHS DOOR FAB 1
6 101263329000 E RHS DOOR FAB 1
7 101263498600 A REAR GLASS RHS FIXED 1
8 101263488400 C REAR GLASS LHS FIXED 1
9 101263498700 B FRONT GLASS 1
10 101263498100 B REAR DOOR GLASS 1
11 101263498500 B REAR GLASS BEDING 1
12 101263498300 B REAR GLASS BEDING 1
13 101263488300 B REAR GLASS BEDING 1
14 101263498200 B SIDE GLASS BEDING 1
15 101263498900 B FRONT GLASS BEDING 1
17 937100002000 A D.P.DOOR LOCK REAR 1
19 101263510800 A HINGE PIN 6
20 938100002000 A DOOR HANDLE 1 WITH LOCK & KEY
23 937100001700 A WINDOW LOCK HANDLE 2
24 101263487700 C DOOR GLASS BEDING 2
25 101263487600 C SIDE GLASS BEDING 2
26 101263487400 C SIDE GLASS 2
27 101263487500 C SIDE DOOR GLASS 2
29 937100000600 A CATCHER PLATE 2
30 941800000400 A WIPER ARM 1
33 937100002500 A CATCHER 2
34 101275420500 A WIPER MOTOR (015) 12V H.D. 1
35 941800000500 A WIPER BLADE 1
36 101262420800 B CANOPY 1
37 901601000000 A WASHER PLAIN 8 M10
39 901501012070 - SCREW HEX 2 M10x35, Gr - 8.8
41 901201003000 A NUT HEX 8 M10X1.5 (LH THREAD)
49 101263465800 A CATCHER FEMALE 1
50 101263465700 A CATCHER 1
51 901611000000 A WASHER SPRING 8 M10
52 901561012080 A COUNTERSUNK SCREW 8 M10x25, Gr - 8.8
54 101261440600 A RUBBER PAD 8
55 101262421000 A BUSH 6
56 101263411500 A BUSH 8
57 901600800000 A WASHER PLAIN 8 M8
58 901500812040 A SCREW HEX 8 M8x20, Gr - 8.8

96
BONNET ASSEMBLY
(100964240000)
FIGURE NO: - 03.07

1
2

3 6

9
7

12
10

11

97
BONNET ASSEMBLY
(100964240000)
FIGURE NO: - 03.07

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101264100100 B BONNET SUB ASSY.(STRAIGHT) 1
2 101264323400 D FRONT GRILL FAB 1
3 901601000000 A WASHER PLAIN 5 M10
4 901100812100 A BOLT HEX 5 M8x50, Gr - 8.8
5 901101012100 A BOLT HEX 2 M10x50, Gr - 8.8
6 901550812040 A SCREW FLANGE HEX 7 M8x20, Gr - 8.8
7 101035401900 A RUBBER PAD 2
8 101264400800 A DOOR SEAL 1 3S01003ASP (1.5 MTR)
9 901601200000 A WASHER PLAIN 8 M12
10 901611000000 A WASHER SPRING 2 M10
11 901221000000 A NUT NYLOCK 2 M10
12 200135200300 A SPECIAL WASHER 2 49.5X13X4MM

98
TIE BOLT ASSEMBLY
(101216121200)
FIGURE NO: - 03.08 16

12
8
5
11

6
4
10
3
1

13
14
15

99
TIE BOLT ASSEMBLY
(101216121200)
FIGURE NO: - 03.08

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101011400400 A BUSH (LUBELON) 1
2 101291300800 A TIE BOLT 1 43X494MM
3 101291400300 A BEARING WASHER 1
4 101291400500 A BEARING CUP 1
5 101291201000 A DISC 1
6 101291200900 A WASHER SPECIAL (90X65X5MM) 1
7 102191201400 A WASHER 1 (65X40X5)
8 101291401100 A NUT 36X3 (38 MM L) 1 (SUH67)
9 101291401500 A NUT 36X3 1 (SUH67)
10 101291400400 A THRUST BEARING 1 T12 (RIAT)
11 101291400900 A TIE BOLT SPRING 1
12 901670500180 A COTTER PIN 5X90MM 2
13 901601000000 A WASHER PLAIN 1 M10
14 901611000000 A WASHER SPRING 1 M10
15 901101012100 A BOLT HEX 1 M10x50, Gr - 8.8
16 101221206600 A SPACER 1 70X50.5X8

100
CRADLE YOKE ASSEMBLY
(101413120100)
FIGURE NO: - 03.09 10
2

1
7

4 3
6

101
CRADLE YOKE ASSEMBLY
(101413120100)
FIGURE NO: - 03.09
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101413100300 C CRADLE FAB 1
2 101413100400 E YOKE FAB. 1
3 901501612160 A SCREW HEX 8 M16x80, Gr - 8.8
4 901611600000 A WASHER SPRING 8 M16
5 901201600000 A NUT HEX 16 M16
6 101213200300 A BUSH FOR A FRAME 1
7 901301000000 A NIPPLE GREASE 3 M10x1
8 101213200600 A BUSH NYLON MO S2 2
9 101291200100 A SPACER GOOSE NECK 1
10 101011400400 A BUSH GOOSE NECK (LUBELON) 1

102
CRADLE YOKE ASSEMBLY (MINES)
(101413120600)
FIGURE NO: - 03.10
10
2

6
5 8
4 3

103
CRADLE YOKE ASSEMBLY (MINES)
(101413120600)

FIGURE NO: - 03.10


REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101413100200 B CRADLE FAB (MINES) 1
2 101413100100 D YOKE FAB. MINES 1
3 901501612160 A SCREW HEX 8 M16x80, Gr - 8.8
4 901611600000 A WASHER SPRING 8 M16
5 101213200300 A BUSH FOR A FRAME 1
6 101213200600 A BUSH NYLON MO S2 2
7 901301000000 A NIPPLE GREASE 3 M10x1
8 901201600000 A NUT HEX 16 M16
9 101291200100 A SPACER GOOSE NECK 1
10 101011400400 A BUSH GOOSE NECK (LUBELON) 1

104
ENGINE & DRIVELINE ASSEMBLY
(101231120800)
FIGURE NO: - 03.11

8
2

7
3

4
1
6
5

24 9

16
10
DETAIL C

11

19 20
21
18 22
15

23 17
12 13
14

105
ENGINE & DRIVELINE ASSEMBLY
(101231120800)
FIGURE NO: - 03.11

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 931510000401 A SIMPSON ENGINE S433(BSIII) 1
2 101014300600 C ENGINE MTG BKT 1 AFCWA2800
3 901601600000 A WASHER PLAIN 4 M16
4 901611600000 A WASHER SPRING 4 M16
5 901101612070 A BOLT HEX 2 M16x35, Gr - 8.8
6 940000005300 A ENGINE MTG PAD 2 (BINBOW)
7 200135200300 A SPECIAL WASHER 2
8 901101212180 A BOLT HEX 2 M12x90, Gr - 8.8
9 901611200000 A WASHER SPRING 2 M12
10 901221200000 A NUT NYLOCK 2 M12
11 100080000000 A MECH.TRANSMISSION ASSY 1
12 901601200000 A WASHER PLAIN 12 M12
13 901501212070 A BOLT HEX 10 M12x35, Gr - 8.8
14 901101012060 A BOLT HEX 2 M10x30, Gr - 8.8
15 901101612130 A BOLT HEX 2 M16x65, Gr - 8.8
16 101214401900 A ENGINE MOUNTING WASHER 2 50X13X5
17 101214328500 D GEAR BOX MTG. PLATE FAB 1
18 101243320800 C COVER FAB 1
19 901500812060 A SCREW HEX 2 M8X30
20 901200800000 A HEX NUT 2 M8
21 901610800000 A SPRING WASHER 2 M8
22 901600800000 A PLAIN WASHER 2 M8
23 423523205300 A GASKET (GB HOUSING) 1
24 101034400300 D FUEL PIPE (FILTER TO FEED PUMP) 2

106
BUMPER INSTALLATION ASSEMBLY
(101261101900)
FIGURE NO: - 03.12

5
1

2
3 4

107
BUMPER INSTALLATION ASSEMBLY
(101261101900)
FIGURE NO: - 03.12

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 901501612100 A SCREW HEX 4 M16x50, Gr - 8.8
2 901201600000 A NUT HEX 4 M16
3 901601600000 A WASHER PLAIN 4 M16
4 901611600000 A WASHER SPRING 4 M16
5 101264300200 B BUMPER FAB. 1

108
FOOT ACCELERATOR ASSEMBLY
(101251120300)
FIGURE NO: - 04.01
2

5
4 6

7
8

10
9

109
FOOT ACCELERATOR ASSEMBLY
(101251120300)
FIGURE NO: - 04.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101651400100 A ACCELERATOR FOOT PEDAL 1
2 101051300200 A BRACKET ACC. CABLE 1
3 101051300300 A HINGE WITH LEVER 1
4 101051300400 A BRACKET FOOT SIDE 1
5 101051400500 A THROTTLE CABLE ASSY 1
6 901100812030 A HEX BOLT M8x15 5
7 901200800000 A HEX NUT M8 3
8 901100812050 A HEX BOLT M8x25 3
9 900400200200 A SPLIT PIN 4
10 101651420200 A PIN 2

110
GEAR SHIFTING ASSEMBLY
(101253120500)
FIGURE NO: - 04.02

20
F 22

21
23
D
E 24

17
DETAIL F
15 16
7 8
10 14
5 18
4 6 9
11 12
DETAIL E
3 1:10
C
DETAIL D 19 DETAIL C
13 2 1:5 1:10
1

111
GEAR SHIFTING ASSEMBLY
(101253120500)
FIGURE NO: - 04.02

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101053300800 C HI LOW LEVER FAB. 1
2 101253120300 D HI-LOW LEVER ROD 1
3 100081404600 A GEAR KNOB HI-LOW 1
4 100081404700 A GEAR KNOB 1 ASGBHA470000
5 101252420900 A BRAKE LEVER PIN 2
6 901400300000 A SPLIT PIN 2 DIA 2 (L=20)
7 901601000000 A WASHER PLAIN 2 M10
8 101261202200 C PIN (HI-LOW LEVER) 2
9 901611600000 A WASHER SPRING 1 M16
10 901201200000 A NUT HEX 2 M12
11 101253428100 A LEVER ROD 1
12 101254200400 A HOUSING BLOCK ASSY. 1
13 101253325800 B GEAR LEVER ROD FAB 1
14 901100812070 A BOLT HEX 4 M8x35, Gr - 8.8
15 901600800000 A WASHER PLAIN 4 M8 EXISTING
16 901610800000 A WASHER SPRING 8 M8
17 901611200000 A WASHER SPRING 1 M12
18 901221400000 A NUT NYLOCK 1 M14
19 901550812040 A SCREW FLANGE HEX 4 M8x20, Gr - 8.8
20 101253120600 A RUBBER BOOT ASSY. 1
21 101253326000 A BOX FABRICATION 1
22 901550812040 A HEX SCREW FLANGE 6 M8X20
23 901500812050 A SCREW HEX 12 M8X25-GR-8.8
24 901610800000 A SPRING WASHER 12 M8

112
CLUTCH ASSEMBLY
(101254120400)
FIGURE NO: - 04.03

5 7

8
6

113
CLUTCH ASSEMBLY
(101254120400)
FIGURE NO: - 04.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101261302200 A CLUTCH PEDAL 1
2 101254422900 A BUSH 2
CLUTCH PEDAL PIN
3 101026241100 A (DIA15X85) 1
4 900400600400 A SPLIT PIN 1 SUITABLE FOR DIA 6
5 101261302400 B CLUTCH ADJUSTING ROD 1
6 901601000000 A WASHER PLAIN 4 M10
7 101253422700 A PIN 2
8 900400300250 A SPLIT PIN 2 SUITABLE FOR DIA 3
9 101254321400 B CLUTCH PEDAL BKT FAB 1

114
FRONT TYRE 10.00 X 20.00
(101082102000)

FIGURE NO: - 05.01

1 2

115
FRONT TYRE 10.00 X 20.00
(101082102000)
FIGURE NO: - 05.01

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 960400002400 A RIM(7"x20") 4
2 960300001020 A FRONT FLAP 4
3 960200001020 A TUBE 10.00X20 4
4 960100001020 A FRONT TYRE 10.00X20 4

116
FRONT TYRE 11.00 X 20.00
(101082112000)

FIGURE NO: - 05.02

1 2

117
FRONT TYRE 11.00 X 20.00
(101082112000)

FIGURE NO: - 05.02


REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 960400002400 A RIM(7"x20") 4
2 960300000600 A FLAP(11"X20")00 4
3 960200000900 A TUBE(11"X20") 4
4 960100001000 A TYRE(11"X20") 4

118
FRONT TYRE 12.00 X 20.00
(101082122000)

FIGURE NO: - 05.03

119
FRONT TYRE 12.00 X 20.00
(101082122000)
FIGURE NO: -05.03

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 960100001220 A NYL. TYRE 12.00X20 4
2 960300001220 A FLAP 12.00X20 4
3 960200001220 A TUBE 12.00X20 4
4 960400002400 A RIM(7"x20") 4
5 101481422400 A SPACER RING-OD-318,ID-231 (12X20) 4

120
REAR TYRE 13.00 X 24.00
(101082122000)
FIGURE NO: - 05.04

4
6

121
REAR TYRE 13.00 X 24.00
(101082122000)
FIGURE NO: - 05.04
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 960300001324 A NYLON FLAP 130024 2
2 960200001100 A TUBE (13"X24") 2
3 960100001200 A TYRE (13"X24") 2
4 101481400200 A WHEEL NUT (22X1.5X30) 16
5 960400001900 A RIM (13X24 ) 2
6 901612200000 A WASHER SPRING 16 M22

122
REAR TYRE 14.00 X 24.00
(101082114240)
FIGURE NO: - 05.05

123
REAR TYRE 14.00 X 24.00
(101082114240)
FIGURE NO: - 05.05
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 960300000400 A FLAP(14"X24") 2
2 960200000700 A TUBE(14"X24") 2
3 960100000900 A TYRE(14"X24") 2
4 101481400200 A WHEEL NUT (22X1.5X30) 16
5 960400002000 A RIM (14X25 TYRE) 2

124
REAR TYRE 14.00 X 25.00
(101082114250)
FIGURE NO: - 05.06

125
REAR TYRE 14.00 X 25.00
(101082114250)
FIGURE NO: - 05.06

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 960300000200 A FLAP-14.00-25(T) 2
2 960200000400 A TUBE-14.00-24/25 (TRJ 1175/ 4222 ) 2
3 960100000400 A TYRE-14.00-25 20 PR BKT EM 937 TT 2
4 101481400200 A WHEEL NUT (22X1.5X30) 16
5 960400002000 A RIM (14X25 TYRE) 23.5 DIA ON 220 PCD 2

126
FRONT WHEEL BRAKE ASSY.

FIGURE NO: - 05.07

127
FRONT WHEEL BRAKE ASSY.
FIGURE NO: - 05.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000001900 A WHEEL BRAKE CYLINDER 2
2 927000002000 A PRESSURE SPRING WITH RETAINER 2
3 927000002100 A PISTON CAP 4
4 927000002200 A PISTON 4
5 927000002300 A CIRCLIP 4
6 927000002400 A BOOT 4
7 927000002500 A SLOTTED PIN 4
8 927000002600 A BLEEDING SCREW 2
9 927000002700 A DUST CAP 2
10 927000002800 A DUST SHIELD 2
11 927000002900 A SPRING WASHER 4
12 927000003000 A SCREW 4
13 927000003100 A ANCHOR PLATE RH 1
14 927000003200 A ANCHOR PLATE LH 1
15 927000003300 A FLAP 4
16 927000003400 A BOTTOM HED RIVET 4
17 927000003500 A BOLT 6
18 927000003600 A SPRING WASHER 4
19 927000003700 A NUT 4
20 927000003800 A BOLT 4
22 927000003900 A ADJUSTING ECCENTRIC WITH HEX NUT 4
23 927000004000 A NUT M14X1.5” 4
24 927000004100 A PRESSURE SPRING 4
25 927000004200 A TAPPERED GROOVED PIN 4
26 927000004300 A BRAKE SHOE FRONT & REAR WITH LINING 4
27 927000004400 A BRAKE LINING 8
28 927000004500 A TUBULAR RIVET (FOR BRAKE SHOE) 32
29 927000004600 A SHACKLE 8
30 927000004700 A PIN 4
31 927000004800 A CIRCLIP 12
32 927000004900 A SPECIAL PIN 4
33 927000005000 A SPACER WASHER 8
34 927000005100 A PRESSURE SPRING 4
35 927000005200 A LOCK RING 4
36 927000005300 A PIN 4

128
FRONT WHEEL BRAKE ASSY.
FIGURE NO: - 05.07

129
FRONT WHEEL BRAKE ASSY.
FIGURE NO: - 05.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
37 927000001900 A RETURN SPRING (TO FRONT BRAKE SHOE) 2
38 927000002000 A RETURN SPRING (BETWEEN BRAKE SHOES) 4
39 927000002100 A PIN 4
40 927000002200 A CIRCLIP 4
41 927000002300 A BOLT 4
42 927000002400 A SPRING RETAINER FLAT 4
43 927000002500 A PRESSURE SPRING 4
44 927000002600 A SPRING RETAINER 4
45 927000002700 A SPRING WASHER 4
46 927000002800 A NUT 4
47 927000002900 A HEX BOLT 4
48 927000003000 A HEX BOLT 4
49 927000003100 A SPRING WASHER M12 4
50 927000003200 A HEX NUT 4
51 927000003400 A KIT ANCHOR PLATE (ITEM NO. 41 & 46) 1

130
FRONT AXLE ASSY.
(101511122200)
FIGURE NO: - 05.08

19

7
8
9
4

16
2
5 23 22
21
6
20
11
13
12 18
10

1
17
15 14

3 24

131
FRONT AXLE ASSY.
(101511122200)
FIGURE NO: - 05.08

REV S.NO PART NO REV DESCRIPTION QTY COMMENTS


1 101481421400 A STEEL HUB 2
2 101285427900 A BRAKE ASSY 2
3 101481421300 C BRAKE DRUM 2
4 101281422200 A LOCK WASHER 16
5 101481422000 A OIL CATCHER 14TON 2
6 101481422500 A SPACER RING 2 160X136X1MM
7 101281422700 A OIL SEAL 2
8 934135160130 A OIL SEAL(135X160X13) 2
9 933300032214 A TAPER ROLLER BEARING 2 32218
10 933300032218 A TAPER ROLLER BEARING 2 32214
11 101281422600 A SPACER WASHER 2
12 101481422200 A LOCKING WASHER 16
13 101281421600 A GROOVE NUT 4
14 101481421700 A HUB PLATE(PH28) 2
15 101481421800 A AXLE GASKET 2
16 101481421500 A WHEEL MOUNTING BOLT 16 M22X2.5X125MM
17 101281422100 A FLAT COLLER NUT 17 M20X1.5
18 901560812060 A COUNTERSUNK SCREW 16 M8x30, Gr - 8.8
19 901201200000 A NUT HEX 16 M12
20 902100822100 A HEX BOLT 1/2X11/4"UNF 4
21 902100822160 A HEX BOLT 1/2X2"UNF. 4
22 902200821000 A HEX NUT 1/2"UNF 8
23 902610800000 A SPRING WASHER ½” 8
24 901272220000 A WHEEL NUT 16 M22X2.5

132
FRONT AXLE ASSEMBLY
(101411123600) WITH PNEUMATIC BRAKE
FIGURE NO: - 05.09

16

26 19
30 28
27 20
18

21
31

17

8
11
12
13
25
2
20 5

23
9
4
3
6
7
10
14
1
15

133
FRONT AXLE ASSEMBLY
(101411123600) WITH PNEUMATIC BRAKE
FIGURE NO: - 05.09

REV S.NO PART NO REV DESCRIPTION QTY COMMENTS


1 956100002800 A BRAKE DRUM TATA 10 HOLE 2
2 101481422000 A OIL CATCHER 2
3 101481422500 A SPACER RING 2 DIA160X136X1
4 934135160130 A OIL SEAL(135X160X13) 2 DIA 135X160X13
5 933300032214 A TAPER ROLLER BEARING 2 32214
6 101481421400 A STEEL HUB 2
7 933300032218 A TAPER ROLLER BEARING 2 32218
8 101281422600 A SPACER WASHER 2
9 101281421600 A GROOVE NUT 4
10 101481422200 A LOCKING WASHER 16
11 101481421800 A AXLE GASKET 2
12 101481421700 A HUB PLATE(PH28) 2
13 901560812060 A COUNTERSUNK SCREW 16 M8x30, Gr - 8.8
14 101481421500 A WHEEL MOUNTING BOLT 16
15 901272220000 A WHEEL NUT 16 M22X2.5
16 956700004500 A BRAKE ACTUATOR RH 1 M252500
17 956700004400 A BRAKE ACTUATOR LH 1 M252490
18 101211337700 A BOOSTER MTG FAB 2
19 901221600000 A NUT NYLOCK 16 M16
20 901101611130 A BOLT HEX 12 M16x65
21 101252320500 A SLACK ADJUSTER FAB 2
23 101281422700 A OIL SEAL 2
25 102085100300 A TATA BRAKE ASSY (LH) 1
26 102085100400 A TATA BRAKE ASSY (RH) 1
27 901601600000 A WASHER PLAIN 4 M16
28 901611600000 A WASHER SPRING 4 M16
29 101252420900 A BRAKE LEVER PIN 2
30 901601200000 A WASHER PLAIN 4 M12
31 901400200000 A SPLIT PIN 2 DIA 2 (L=20)

134
MASTER CYLINDER ASSEMBLY
(927000018600)

FIGURE NO: - 06.01

135
MASTER CYLINDER ASSEMBLY
(927000018600)
FIGURE NO: - 06.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000016800 A MASTER CYLINDER BODY 1
2 927000016900 A BLEEDING SCREW 1
3 927000017000 A WASHER 1
4 101285427500 A OIL RESERVOIR 1
5 927000017200 A VALVE SEAT 1
6 927000017300 A SPRING 1
7 927000017400 A SEAT 1
8 927000017500 A SPRING 1
9 927000017600 A CAP 1
10 927000017700 A SEALING RING 1
11 927000017800 A PRESSURE SLEEVE 1
12 927000017900 A FILTER WASHER 1
13 927000018000 A PISTON 1
14 927000018100 A SEAL 1
15 927000018200 A SNAP RING 1
16 927000018300 A SHIM 1

136
LUFF CIRCUIT
(101242120200)
FIGURE NO: - 06.02

9 10
8

7
2

1
4

14
13

11

137
LUFF CIRCUIT
(101242120100)
FIGURE NO: - 06.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 924901251270 A LUFF CYL 2
2 101242300500 A UPPER TUBE 1
3 101242300400 A LOWER TUBE FAB 1
4 929200002100 B COUNTER BALANCE VALVE - TUCSON 1
5 101416419900 A PIN -DIA 60X180MM 2
6 901101012180 A BOLT HEX 4 M10x90, Gr - 8.8
7 901201200000 A NUT HEX 4 M12
8 101242300600 A LIFT JACK TUBE FAB 1
9 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
10 901600800000 A WASHER PLAIN 2 M8
11 101411320400 B T-HANDLE WITH PIN 1
13 200145400500 A DOWTY SEAL 1/2" BSP 4
14 101241200300 A ADOPTER-1/2 X1/2 (L=42MM) 4

138
STEERING SYSTEM
(101243120800)
FIGURE NO: - 06.03
16 8

14

12

10 15

11 13
G DETAIL G

139
STEERING SYSTEM
(101243120800)
FIGURE NO: - 06.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 924400708800 B STEERING CYL RH 1
2 924400708810 B STEERING CYL LH 1
3 101243301800 C STEERING CONNECTION TUBE 1
4 901221200000 A NUT NYLOCK 2 M12
5 901600800000 A WASHER PLAIN 6 M8
6 901500812050 A SCREW HEX 2 M8x25, Gr - 8.8
CONTROL VALVE-D4/4 LEVER BOX
7 923000003500 A WITH 2 PRV 1 60110426IN (HYDRO CONTROL)
8 901100812130 A BOLT HEX 4 M8x65, Gr - 8.8
9 901200800000 A NUT HEX 4 M8
10 200145201500 A ADOPTER 1" X 1" BSP 1
11 200145400600 A DOWTY SEAL 1 3/4" BSP
12 101241200400 A ADOPTER(1/2"X1/2"BSP) 3
13 200145204200 A ADOPTER 3/4" X 1"BSP 1
14 200145400500 A DOWTY SEAL 4 1/2" BSP
15 101241200300 A ADOPTER-1/2 X1/2 3
16 101241200500 A STEERING RELIEF VALVE 2

140
CONTROL VALVE (HYDRO 4 SPOOL)
FIGURE NO: - 06.04

141
CONTROL VALVE (HYDRO 4 SPOOL)
FIGURE NO: - 06.04

1 923000003500 A CONTROL VALVE-D4/4 (HYDRO) 1


2 200145400600 A DOWTY SEAL 3/4" BSP 6
3 101241200300 A ADOPTER PORT 1/2" X 1/2" 3
4 101241200400 A ADOPTER 1/2"X1/2" BSP 3
5 200145400700 A DOWTY SEAL 1"BSP 2
6 101241200500 A STEERING RELIEF VALVE - 12XW/14XW 2
7 101241200600 A ADOPTOR 1/2"X1" 1
9 901100812130 A BOLT HEX-M8X65,GR 8.8 4
10 901600800000 A PLAIN WASHER M8 4
11 901200800000 A HEX NUT-M8 4
12 923000001600 A PIN 8
13 923000001600 A CIRCLIP 10
14 923000001600 A LINK 4
15 923000001600 A ROD 1
16 101393401200 A CONTROL VALVE LEVER 4

142
CONTROL VALVE (HYDRO 4 SPOOL)
(923000003500)

FIGURE NO: - 06.05

143
CONTROL VALVE (HYDRO 4 SPOOL)
(923000003500)

FIGURE NO: - 06.05


REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 100941200001 A OUTLET SECTION BODY 1
2 100941200002 A BALL 4
3 100941200003 A SPRING 4
4 100941200004 A ‘O’ RING 4
5 100941200005 A BACK UP RING 4
6 100941200006 A PLUG 4
7 100941200007 A SHIM 12
8 100941200008 A RETAINER 3
9 100941200009 A SEAL 3
10 100941200010 A BACKUP RING 3
11 100941200011 A SEAL 3
12 100941200012 A CENTRE SECTION, BODY 2
13 100941200013 A BACKUP SECTION 4
14 100941200014 A ‘O’ RING 8
15 100941200015 A ‘C’ WASHER 8
16 100941200016 A CENTRING SPRING 8
17 100941200017 A SCREW 8
18 100941200018 A ‘O’ RING 4
19 100941200019 A SLEEVE 4
20 100941200020 A RETAINER 4
21 100941200021 A INLET BODY 1
22 100941200022 A CENTRAL VALVE SUB 1
23 100941200023 A SPRING 1
24 100941200024 A ‘O’ RING 1
25 100941200025 A PLUG 1
26 100941200026 A STUD 4
27 100941200027 A NUT 8
28 100941200028 A PLUG 1
29 100941200029 A SPOOL & BODY & SERVICE SEPERATELY
30 100941200030 A SEAL KIT

144
HYDRAULIC PUMP INST. ASSEMBLY (VELJAN 14G)
(101247500000)

FIGURE NO: - 06.06 2


17 25
1
4 4
11
4

20 4
1 1

12
14 18
7 1
5 4
1
9
3
1
21 1
1
26
1
19
1 13
1
6 5
1 1
16
4
DETAIL A
22 1:5
6

24
8 15 2
1 4 1
1 23
2
A

145
HYDRAULIC PUMP INST. ASSEMBLY (VELJAN 14G)
(101247500000)
FIGURE NO: - 06.06

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101247101014 A HYDRAULIC PUMP 1 VT6C-014-2-L-00-B-1
2 101247202500 A PUMP FLANGE 1
3 101247201200 A OUTLET FLANGE 1 AMHCNCA12000
4 935035000280 A O-RING 1 ABHCSC170000
5 200145204600 A PLUG 1/4"BSP 1
6 200145400200 A DOWTY SEAL 1 1/4" BSP
7 100293401500 A SUCTION HOSE (2"x280) 1
8 101247302100 A DELIVERY TUBE 1
9 101247300100 C SUCTION TUBE FAB. 1
10 101247401900 A DELIVERY TUBE CLAMP 1 AFHCN1909
11 901200800000 A NUT HEX 4 M8X1.25P
12 200145400700 A DOWTY SEAL 1 1" BSP
13 935040045000 A O-RING 1 SIZE: 45/4
14 996100013470 A HOSE CLAMP 5 SIZE TYPE: 2"
15 901500812050 A SCREW HEX 4 M8x25, Gr - 8.8
16 901501212080 A SCREW HEX 4 M12x40, Gr - 8.8
17 901610800000 A WASHER SPRING 4 M8
18 901111010060 A BOLT ALLEN 4 M10x30, Gr - 12.9
19 901520812040 A GRUB SCREW_8x20 1
20 101243427200 A ADOPTER 1" X 1" BSP 1
21 101243427100 B ELBOW 1" X1" FREE NUT 1 1" X 1" BSP
22 901611200000 A WASHER SPRING 6 M12
23 901101212090 A BOLT HEX 2 M12x45, Gr - 8.8
24 901221200000 A NUT NYLOCK 2 M12
25 901500812060 A SCREW HEX 4 M8x30, Gr - 8.8
26 101086100100 A PUMP COUPLING ASSY 1

146
HYDRAULIC PUMP ASSEMBLY (VELJAN 14G)
(101247101014)
FIGURE NO: - 06.07

147
HYDRAULIC PUMP ASSEMBLY (VELJAN 14G)
(101247101014)
FIGURE NO: - 06.07
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101247100001 A HOUSING 1
2 101247100002 A PORT PLATE REAR 1
3 101247100003 A DOWEL PIN 2
4 101247100004 A ‘CAM’ RING 1
5 101247100005 A ‘O’ RING 1
6 101247100006 A BACK UP RING 1
7 101247100007 A PORT PLATE PRESSURE 1
8 101247100008 A RETAINING RING 1
9 101247100009 A BALL BEARING 1
10 101247100010 A MOUNTING CAP 1
11 101247100011 A KEY 1
12 101247100012 A SHAFT 1
13 101247100013 A ROUND SECTION RING 2
14 101247100014 A SHAFT SEAL 1
15 101247100015 A SQ SECTION SEAL 1
16 101247100016 A SQ SECTION SEAL 1
17 101247100017 A SCREW 2
18 101247100018 A ROTOR INSERT ASSY. 1
19 101247100019 A PIN VANE HOLD OUT 10
20 101247100020 A VANE 10
21 101247100021 A DOWEL PIN 1
22 101247100022 A SCREW 1
23 101247100023 A BUSH 1

148
LIFT CYLINDER
(924901251270)
FIGURE NO: - 06.08

149
LIFT CYLINDER
(924901251270)
FIGURE NO: - 06.08
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 924200024900 A LIFT JACK CYL. ASSY 1
2 924200025000 A TUBE ASSEMBLY 1
3 924200025100 A PISTON ROD ASSEMBLY 1
4 924200025200 A PISTON 1
5 924200025300 A GLAND (H.E COVER) 1
6 924200025400 A BUSH (ROD EYE) 1
7 924200025500 A LOCK NUT 1
8 924200025600 A STOP TUBE 1
9 924200025700 A SPHERICAL BEARING (REAR CLEVIS) 1
10 924200025800 A INTERNAL CIRCLIP 2
11 924200025900 A GREASE NIPPLE - STRAIGHT 2
12 924200026000 A SPARE SEAL KIT 1

150
EXTN. BOOM CYLINDER
(924701002501)
FIGURE NO: - 06.09

151
EXTN. BOOM CYLINDER
(924701002501)
FIGURE NO: - 06.09

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 924200026100 A EXTN. BOOM CYL. ASSY 1
2 924200026200 A TUBE ASSEMBLY 1
3 924200026300 A PISTON ROD 1
4 924200026400 A PISTON 1
5 924200026500 A GLAND (H.E COVER) 1
6 924200026600 A STOP TUBE 1
7 924200026700 A LOCK NUT 1
8 924200026800 A SPARE SEAL KIT 1

152
EXTN. BOOM CYLINDER
(924631002050)
FIGURE NO: - 06.10

153
EXTN. BOOM CYLINDER
(924631002050)
FIGURE NO: - 06.10

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 924200026900 A EXTN. BOOM CYL. ASSY 1
2 924200027000 A TUBE ASSEMBLY 1
3 924200027100 A PISTON ROD ASSEMBLY 1
4 924200027200 A PISTON 1
5 924200027300 A GLAND 1
6 924200027400 A LOCK NUT 1
7 924200027500 A STOP TUBE 1
8 924200027600 A SPHERICAL BEARING 1
9 924200027700 A INTERNAL CIRCLIP 2
10 924200027800 A SPARE SEAL KIT 1

154
STEERING CYLINDER(RH)
(924400700880)
FIGURE NO: - 06.11

155
STEERING CYLINDER(RH)
(924400700880)
FIGURE NO: - 06.11

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 924200027900 A JACK CYL. ASSY 1
2 924200028000 A TUBE ASSEMBLY 1
3 924200028100 A PISTON ROD ASSEMBLY 1
4 924200028200 A PISTON 1
5 924200028300 A GLAND (H.E COVER) 1
6 924200028400 A BUSH 2
7 924200028500 A NYLOCK NUT 1
8 924200028600 A GREASE NIPPLE 2
9 924200028700 A SPARE SEAL KIT 1

156
STEERING CYLINDER(LH)
(924400700881)
FIGURE NO: - 06.12

157
STEERING CYLINDER(LH)
(924400700881)
FIGURE NO: - 06.12

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 924200028800 A JACK CYL. ASSY 1
2 924200028900 A TUBE ASSEMBLY 1
3 924200028100 A PISTON ROD ASSEMBLY 1
4 924200028200 A PISTON 1
5 924200028300 A GLAND (H.E COVER) 1
6 924200028400 A BUSH 2
7 924200028500 A NYLOCK NUT 1
8 924200028600 A GREASE NIPPLE 2
9 924200028700 A SPARE SEAL KIT 1

158
PUMP COUPLING ASSEMBLY
(101086100100)
FIGURE NO: - 06.13

159
PUMP COUPLING ASSEMBLY
(101086100100)
FIGURE NO: - 06.13

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101086100001 A SLIP JOINT 1
2 101086100002 A CORK WASHER 1
3 101086100003 A DUST CAP 1
4 101086100004 A SPLINED SHAFT 1
5 101086100005 A YOKE FLANGE 2
6 101086100006 A GREASE NIPPLE (G1.06) 4
7 101086100007 A UNIVERSAL JOINT KIT 2
9 101247202500 A PUMP FLANGE 1
10 101086100008 A GRUB SCREW 1
11 101086100009 A ALLEN SCREW 4
12 101086100010 A SCREW 4
13 101086100011 A SPRING WASHER 8
14 101086100012 A BOLT 4
15 101086100013 A NUT 4

160
HYD. TANK ASSEMBLY
(101046200001)
FIGURE NO: - 06.14

13 2
17
8
16
12
9
7

5
3

14 6

20
19

11 15
10
1

18

161
HYD. TANK ASSEMBLY
(101046200001)
FIGURE NO: - 06.14

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 100083301900 A MAGNETIC PLUG 1 M24X1.5
2 101046400200 A HYD. FILTER ASSY. 1 TIFP-08-025
3 101046400300 A BREATHER ASSY 1 002ABF10NSG
4 101046400400 A OIL LEVEL GAUGE 1
5 101046400500 A GASKET FOR HYD TANK 1
6 101246120900 K HYD. TANK FAB 1
7 101246427100 B DIFFUSER PIPE 1
8 901500812040 A SCREW HEX 10 M8x20, Gr - 8.8
9 901601200000 A WASHER PLAIN 10 M12
10 901601600000 A WASHER PLAIN 4 M16
11 922100000200 A SUCTION STRAINER 1 003-SC2-040 (ABORA0400000)
12 955400350350 A WORM DRIVE CLIP 1 35A
13 101247300800 A ADOPTER M36X1" BSP 1
14 901131430000 A BOLT BENJO 2 M14x1.5
15 901682431000 A COPPER WASHER 1 24x31x1.5
16 901610800000 A WASHER SPRING 10 M8
17 200145400700 A DOWTY SEAL 1 1" BSP
18 901221200000 A NUT NYLOCK 4 M12
19 901501212070 A SCREW HEX 4 M12x35, Gr - 8.8
20 901681420000 A COPPER WASHER 4 14X20X1.5

162
PNEUMATICS CKT
(101252120601)
FIGURE NO: - 07.01

163
PNEUMATICS CKT
(101252120601)
FIGURE NO: - 07.01

REV. S.NO PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101085300200 C M.S TUBE Z TYPE (WT- 0.348 KG) (COMP. TO PU TUBE). 1
2 927000019600 A RESERVOIR 25 LTR 1
3 956700004400 A BRAKE ACTUATOR-RH-M252490 1
4 956700004500 A BRAKE ACTUATOR- LH -M252500 1
UNLOADER VALVE WITH TYRE INFLATOR ASSY-
5 927000019100 A M301970 1
6 927000001500 A QUICK RELEASE VALVE M302710 1
7 101085204100 A INSERT. 24
8 101085204200 A NUT (101085204200) 24
9 101085204000 A FERRULE (101085204000) 24
10 101085202500 A ADOPTER (BRAKE VALVE TO SERVO) 1
11 101085201500 A BRAKE PADLE ADOPTER (BRAKE VALVE GAUGE) 1
12 101085402600 A M.C. BRAKE SWITCH. 1
13 102085100300 A PNEUMATIC BRAKES ASSY. LH 1
14 102085100400 A PNEUMATIC BRAKE ASSY. RH 1
15 101211442900 B BUSH BRAKE SHAFT 1
16 101252420600 A BRAKE PEDAL SHAFT 1
17 901601000000 A WASHER PLAIN M10-2 MM 4
18 901611600000 A SPRING WASHER B-16. 4
19 901221600000 A NUT NYLOCK M16. 4
20 101085203900 A ADOPTER 5/8"X12L (MS TUBE TO PU TUBE) 1
21 101085400700 A SLEEVE 5/8" 1
22 901501612100 A SCREW HEX M16X50,GR-8.8 4
23 101344100100 A SINGLE BRAKE VALVE (101344100100) 1
24 101252420500 B PUSH ROD BRAKE 1
25 101285426500 A T ADOPTER 101285426500 3
26 956100002500 A BRAKE CHAMBER LH (B2527102) 1
27 101211337700 A BOOSTER MTG FAB- 170X110MM 2
28 100085402400 A BRAKE LEVER GEAR BOX 4
29 101393400200 A GRADUATED HAND CONTROL VALVE 1
30 956100004900 A SLACK ADJUSTER ASSY LH 1
31 956100005000 A SLACK ADJUSTER ASSY RH 1
32 925082000100 A DOWTY SEAL 3/4" 1
33 101085404000 A P.V.C. FLEXIBLE PIPE 3/4" 20
34 101085400800 A UNION NUT 5/8" 1
35 101085402400 A LOCK NUT16X1.5 2
36 101543426800 A PU PIPE (101543426800) 20
37 101285422000 A LOCK NUT M22 1
38 101252320200 A CYL.MTG BKT FAB -LH 1
39 101252421200 A ACTUATOR FOR FORK CUM TIE ROD 2
40 101285423300 A DOUBLE SOCKET0 1

164
PNEUMATICS CKT
(101252120601)
FIGURE NO: - 07.01

165
PNEUMATICS CKT
(101252120601)
FIGURE NO: - 07.01

REV. S.NO PART NO. REV. DESCRIPTION QTY. COMMENTS


41 901501012070 A HEX SCREW M10X35 4
42 901611000000 A SPRING WASHER B-10 4
43 901670200070 A COTTER PIN 2X35MM 10
44 901500812030 A SCREW HEX M8X15-GR-8.8 8
45 100082203800 A SPACER SMALL -10504461AA 1
46 901101212150 A BOLT HEX-M12X75,GR 8.8. 1
47 901221200000 A NYLOCK NUT M12 1
48 520058303000 A SPRING TRACTOR MTC2418 2
49 101252423200 A SPACER-DIA-50X30.2X2MM 1
50 101585120100 A AIR TANK DRAIN PLUG ASSY-FX150-N 1
51 996910035501 A PVC TRANSPARENT TUBE 16MM ID 0
52 101085200900 A AIR TANK CLAMP/U BOLT 2
53 901200600000 A HEX NUT-M6 8
54 901500612050 A SCREW HEX M6X25-GR-8.8 8
55 901600800000 A PLAIN WASHER M8 11
56 901601200000 A WASHER PLAIN M12-2.5MM 4
57 901610600000 A SPRING WASHER B-6. 8
58 901610800000 A SPRING WASHER B-8. 11
59 901611200000 A SPRING WASHER B-12. 1
60 901500812050 A SCREW HEX M8X25-GR-8.8 1
61 901200800000 A HEX NUT-M8X1.25MM 1
62 901600600000 A PLAIN WASHER M6 4
63 101252423000 B LEVER MTG BKT.120X100X3MM 1
64 -101252320300 C FORK MTG BUSH FAB LHS 1
65 101252420400 A U BKT. 1
66 101252619900 A FORK MTG. BUSH(LHS) 1
67 101055200500 A PIN- DIA-10X45MM (WT- 0.030 KG) 5
68 101085401700 A FERRULE 3/16" 1
69 101285426100 A ADOPTER-22X1.5/18X1.5 4
70 101385401600 A ADOPTER 14X1-1/2X12L. 3
71 925081000800 A DOWTY SEAL METRIC-M16 2
72 925081000700 A DOWTY SEAL METRIC- M14 2
73 925081001100 A DOWTY SEAL METRIC-M22 4
74 101055201700 A PIN SERVO-DIA-10X45MM 7
75 101385401500 A ADOPTER 16X1-1/2X12L. 5

166
BRAKE VALVE ASSEMBLY
(101344100100)
FIGURE NO: - 07.02

167
BRAKE VALVE ASSEMBLY
(101344100100)
FIGURE NO: - 07.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000007100 A SELF TAPING SCREW 1
2 927000007200 A EXHAUST COVER 1
3 927000007300 A DIAPHRAGM 1
4 927000007400 A SCREW 4
5 927000007500 A BASE COVER 1
6 927000007600 A ‘O’ RING 1
7 927000007700 A INTERNAL CIRCLIP 1
8 927000007800 A ‘O’ RING 1
9 927000007900 A RING SPACER 1
10 927000008000 A ‘O’ RING 1
11 927000008100 A ‘O’ RING 1
12 927000008200 A CONICAL SPRING 1
13 927000008300 A VALVE 1
14 927000008400 A VALVE BODY 1
15 927000008500 A SCREW 4
16 927000008600 A SPRING WASHER 4
17 927000008700 A SPRING 1
18 927000008800 A GUIDE RING 2
19 927000008900 A ‘O’ RING 1
20 927000009000 A PISTON 1
21 927000009100 A RUBBERSPRING 1
22 927000009200 A SPRING SEAL 1
23 927000009300 A INTERNAL CIRCLIP 1
24 927000009400 A STEM 1
25 927000009500 A SPLIT PIN 1
26 927000009600 A BOOT 1
27 927000009700 A INTERNAL CIRCLIP 1
28 927000009800 A SPLIT PIN 4
29 927000009900 A PIN 1
30 927000010000 A PEDAL BRACKET 1
33 927000010100 A BOLT 4
34 927000010200 A RUBBER BOOT 1
35 927000010300 A PUSHROD 1
36 927000010400 A PEDAL 1
37 927000010500 A PIN 1

168
UNLOADER VALVE ASSEMBLY
(927000019100)

FIGURE NO: - 07.03

169
UNLOADER VALVE ASSEMBLY
(927000019100)
FIGURE NO: - 07.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 927000010800 A NUT 1
2 927000010900 A SPRING WASHER 1
3 927000011000 A FOLLOWER 2
4 927000011100 A DIAPHRAGM 1
5 927000011200 A SPRING 1
6 927000011300 A VALVE 1
7 927000011400 A GOVERNOR PLUNGER 1
8 927000011500 A VALVE BODY 1
9 927000011600 A NON RETURN VALVE 1
10 927000011700 A CONICAL SPRING 1
11 927000011800 A VALVE STOP AND SPRING RETAINER 1
12 927000011900 A FILTER RETAINER 1
13 927000012000 A FILTER 1
14 927000012100 A ‘O’ RING 1
15 927000012200 A UNLOADER PLUNGER 1
16 927000012300 A VALVE SEAT 1
17 927000012400 A VALVE 1
18 927000012500 A NYLOC NUT 1
19 927000012600 A ‘O’ RING 1
20 927000012700 A ADJUSTING SCREW 1
21 927000012800 A CUP 1
22 927000012900 A SCREW 4
23 927000013000 A EXHAUST FLAP 1
24 927000013100 A TOP COVER 1
25 927000013200 A SPRING GUIDE 1
26 927000013300 A SPRING 1
27 927000013400 A SCREW 2
28 927000013500 A NAME PLATE 1
29 927000013600 A WASHER 1
30 927000013700 A ADOPTER 1
31 927000013800 A DUST CAP 1
32 927000013900 A ‘O’ RING 1
33 927000014000 A PLUNGER 1
34 927000014100 A VALVE 1

170
UNLOADER VALVE ASSEMBLY
(927000019100)
FIGURE NO: - 07.03

171
UNLOADER VALVE ASSEMBLY
(927000019100)
FIGURE NO: - 07.03
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
35 927000014200 A SPRING 1
36 927000014300 A SPRING 1
37 927000014400 A SHIM 1
38 927000014500 A BASE COVER 1
39 927000014600 A INTERNAL CIRCLIP 1
40 927000014700 A LOCK NUT 1
41 927000014800 A STRAINER 1

172
QUICK RELEASE VALVE (M302710)
(927000001500)
FIGURE NO: - 07.04

173
QUICK RELEASE VALVE (M302710)
(927000001500)
FIGURE NO: - 07.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000028400 A UNION BODY 1
2 927000028500 A SEALING WASHER 1
3 927000028600 A BODY 1
4 927000028700 A SEALING WASHER 2
5 927000028800 A UNION BODY 2
6 927000028900 A DIAPHRAGM 1
7 927000029000 A SEALING RING 1
8 927000029100 A VALVE SEAT 1
9 927000029200 A EXHAUST COVER 1
10 927000029300 A SPRING WASHER 4
11 927000029400 A HEX SCREW M6X1 4

174
GRADUATED HAND CONTROL VALVE
(101393400200)
FIGURE NO: - 07.05

175
GRADUATED HAND CONTROL VALVE
(101393400200)
FIGURE NO: - 07.05

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000029500 A INLET ADAPTER 1
2 927000029600 A VALVE SPRING 2
3 927000029700 A VALVE 1
4 927000029800 A VALVE BODY 1
5 927000029900 A SEALING RING 1
6 927000030000 A EXHAUST BANJO 1
7 927000030100 A SPLIT PIN 1
8 927000030200 A PLUNGER 1
9 927000030300 A SEALING RING 2
10 927000030400 A SPRING 1
11 927000030500 A SHIM AS REQD
12 927000030600 A SHIM AS REQD
13 927000030700 A SHIM AS REQD
14 927000030800 A CAM FOLLOWER 1
15 927000030900 A SEALING RING 1
16 927000031000 A ROLLER 1
17 927000031100 A CAM 1
18 927000031200 A PIVOT 1
19 927000031300 A TENSION PIN 1
20 927000031400 A TOP COVER 1
21 927000031500 A LEVER 1
22 927000031600 A DIAL 1
23 927000031700 A GAITER 1
24 927000031800 A SLOTTED C' SUNK HEAD SCREW 2
25 927000031900 A SLEEVE 1
26 927000032000 A SPRING 1
27 927000032100 A KNOB 1

176
AIR CYLINDER ASSEMBLY (WTVS100250180)
(101393400200)
FIGURE NO: - 07.06

177
AIR CYLINDER ASSEMBLY (WTVS100250180)
(101393400200)
FIGURE NO: - 07.06

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 927000015100 A CHAMBER BODY ASSY. 1
2 927000015200 A NUT 8
3 927000015300 A SPRING WASHER 8
4 927000015400 A PISTON SEAL 1
5 927000015500 A PISTON ASSY. 1
6 927000015600 A SPRING 1
7 927000015700 A ‘O’ RING 1
8 927000015800 A FILTER 1
9 927000015900 A END COVER 1
10 927000016000 A NAME PLATE 1
11 927000016100 A SCREW 2
12 927000016200 A BRACKET 1
13 927000016300 A SCREW 4
14 927000016400 A SPACER 1
15 927000016500 A SCREW 4

178
DECALS ASSEMBLY
(101492120800)
FIGURE NO: - 08.00

179
DECALS ASSEMBLY
(101492120800)
FIGURE NO: - 08.00

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101092401600 A OK STICKER 1
2 101092402100 A TYRE PRESSURE STICKER 2 35-100PSI
3 101693420700 A STICKER CAUTION 1
4 101092401700 A WATER DRAIN STICKER 1
5 101092402500 A HYD. OIL STICKER 1
6 101092401300 A WARNING STICKER 1
7 101493422700 A CAUTION STICKER 1
8 101092400700 A CAUTION STICKER (N.E.E.S.) 1
9 101092401500 A Q. CHECK STICKER 1
10 101092401400 A STICKER LUBRICANT CHART 1
11 101092400400 A SPEED LIMIT STICKER 1
12 101092400300 A DIESEL TANK STICKER 2
13 101092400800 A CONTROL LEVER STICKER 1
14 101292423900 A SERVICE INSTRUCTION STICKER 1
15 101292422100 A STICKER FUSE BOX 1
16 101092400600 A MONOGRAM ACE PLATE 1
17 101292422200 A DATA PLATE 1
18 101092400900 A ACE NAME PLATE 1
19 901100612070 A BOLT HEX 4 M6x35,Gr-8.8
20 901200600000 A NUT HEX 6 M6
21 901600600000 A WASHER PLAIN 4 M6
22 101293432500 A STICKER-2.4T 2
23 101292401000 A STICKER-7T 2
24 101292401100 A STICKER-10T 2
25 101592420100 A STICKER-14T 2
26 101292400800 A STICKER-ACE 2
27 101493422600 A STICKER-14XW 2
28 101292520300 A LOAD CHART PLATE 1
29 101492520300 A PART CATALOGUE-14XW 1
30 101493421800 A OPERATOR MANUAL 1
31 101292423900 A SERVICE INSTRUCTION STICKER 1

180
WINCH HYDRAULIC INSTALLATION
(101445500000)
FIGURE NO: - 09.01

181
WINCH HYDRAULIC INSTALLATION
(101445500000)
FIGURE NO: - 09.01

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 929100001300 A HYDRAULC WINCH-2.5 TON (SAI) 1
2 200145400200 A DOWTY SEAL 3 1/4" BSP
3 901131430000 A BENJO BOLT M14X1.5 3
4 925082000100 A DOWTY SEAL 3/4" 2
5 101245200600 A ADOPTER 3
6 901501612100 A SCREW HEX 4 M16x50
7 901221600000 A NUT NYLOCK 4 M16
8 901611600000 A WASHER SPRING 4 M16
10 901601600000 A WASHER PLAIN 1 M16
11 901681420000 A COPPER WASHER 6 14X20X1.5
12 101242300200 A TUBE ASSY WINCH 2
13 90160080000 A WASHER PLAIN 4 M8
14 901500812040 A SCREW HEX 4 M8X20

182
WINCH GEAR BOX WITH BRAKE (SAI)

FIGURE NO: - 09.02

183
WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 09.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101245100001 A PLUG 1
2 101245100002 A WASHER 1
3 101245100003 A PISTON RING ASSY. 1
4 101245100004 A ‘O’ RING 1
5 101245100005 A PISTON 1
6 101245100006 A PLUG 1
7 101245100007 A OIL PLUG 1
8 101245100008 A WASHER 1
9 101245100009 A ‘O’ RING 1
10 101245100010 A DISC SUPPORT FLANGE 1
11 101245100011 A PLANETARY GEAR 3
12 101245100012 A SPECIAL PLUG 1
13 101245100013 A WASHER 9
14 101245100014 A HEADLESS SCREW 3
15 101245100015 A INTERNAL GEAR 1
16 101245100016 A PIN 3
17 101245100017 A ROLLER 117
18 101245100018 A OUTPUT SHAFT 1
19 101245100019 A ROLLER 1
20 101245100020 A BUSH 1
21 101245100021 A WASHER 1
22 101245100022 A RETAINING RING 1
23 101245100023 A OIL SEAL 1
24 101245100024 A ROLLER 34
25 101245100025 A SPACER 4
26 101245100026 A SUN GEAR 1
27 101245100027 A WASHER 1
28 101245100028 A ROLLER 22
29 101245100029 A BOLT 2
30 101245100030 A NUT 2

184
WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 09.02

185
WINCH GEAR BOX WITH BRAKE (SAI)
FIGURE NO: - 09.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
31 101245100031 A BRAKE DISC 2
32 101245100032 A COUNTER DISC 3
33 101245100033 A HEAD LESS SCREW 1
34 101245100034 A SPRING 15
35 101245100035 A SCREW 5
36 101245100036 A ‘O’ RING 1
37 101245100037 A HOUSING 1
38 101245100038 A DISC SUPPORT GEAR 1
39 101245100039 A SPACER 1
40 101245100040 A ‘O’ RING 1

186
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 09.03

187
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 09.03

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 929900040000 A 90° CONNECTION (CONICAL) 1
2 929900040100 A HEX SOCKED HEAD CAP SCREW 2
3 929900040200 A VALVE 1
4 929900040300 A HYDRAULIC MOTOR 1
5 929900040400 A HEX SOCKED HEAD CAP SCREW 10
6 929900040500 A MOTOR REDUCTION BUSHING P6-P9-P15 2
7 929900040600 A SHIM 5
8 929900040700 A MOTOR SIDE SUPPORT 1
9 929900040800 A SHIM 2
10 929900040900 A GUIDE 2
11 929900041000 A BRAKE UNIT 1
12 929900041100 A WINCH DRUM 1
13 929900041200 A SUN GEAR 1
27 929900041300 A HEXAGON SCREW 4
28 929900041400 A CROSS MEMBER 2
30 929900041500 A HEXAGONAL NUT 1
31 929900041600 A OGIVE 1
32 929900041700 A PIPE FITTING 1
33 929900041800 A ANTIEXTRUSION RING 1
34 929900041900 A O-RING JOINT 1

188
WINCH (WIN 20) BRAKE UNIT
(929100000100/A)
FIGURE NO: - 09.03.01

189
WINCH (WIN 20) BRAKE UNIT
(929100000100/A)
FIGURE NO: - 09.03.01
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 929900042000 A BRAKE BODY 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 11
11 929900043000 A STEEL DISK P6-P9-P15 10
12 929900043100 A HEX SOCKED HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1

190
HYDRAULIC MOTOR (SAI)
FIGURE NO: - 09.03.02

191
HYDRAULIC MOTOR (SAI)
FIGURE NO: - 09.03.02
REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS
1 101245100040 A TAPPER PLUG 2
2 101245100041 A PLASTIC PLUG 1
3 101245100042 A WASHER 2
4 101245100043 A HEX HEAD BOLT 10
5 101245100044 A OIL RELIEF VALVE 1
6 101245100045 A WASHER 1
7 101245100046 A MOTOR COVER 1
8 101245100047 A DRIVE PIN 1
9 101245100048 A MOTOR COVER 1
10 101245100049 A RETAINING RING 2
11 101245100050 A SPACING WASHER 2
12 101245100051 A ROLLER 84
13 101245100052 A CRANK SHAFT 1
14 101245100053 A CRANK SHAFT GEARED 1
14A 101245100054 A CRANK SHAFT INTERNAL SPLINED 1
14B 101245100055 A CRANK SHAFT 1
14C 101245100056 A KEY 1
15 101245100057 A GASKET 1
16 101245100058 A CYLINDRICAL ROLLER BEARING 2
17 101245100059 A OIL SEAL 1
18 101245100060 A RETAINING RING 1
19 101245100061 A MOTOR BODY 1
20 101245100062 A INNER SPLINED SLEEVE 1
21 101245100063 A RETAINING RING 1
22 101245100064 A PISTON COMPENSATION SPRING 2
23 101245100065 A PISTON RETAINING RING 2
24 101245100066 A SPHERICAL SUPPORT 1
25 101245100067 A PISTON 5
26 101245100068 A CYLINDER 5
27 101245100069 A BUSHING 10
28 101245100070 A SEAL 10
29 101245100071 A ‘O’ RING 5
30 101245100072 A SEAL RING 5
31 101245100073 A ‘O’ RING 5

192
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 09.03.03

193
WINCH (WIN 20)
(929100000100/A)
FIGURE NO: - 09.03.03

REV. S. NO. PART NO. REV DESCRIPTION QYT COMMENTS


3 929900043300 A VALVE 1
9 929900043400 A SHIM 2
10 929900043500 A GUIDE 2
14 929900043600 A SCREW 3
15 929900043700 A LOCKING RING 3
16 929900043800 A PIN 3
17 929900043900 A SHIM 3
18 929900044000 A SELF-LUBRICATING BUSHING 3
19 929900044100 A GEAR 3
20 929900044200 A SHIM ADJUSTMENT AS 3552 TH1 3
21 929900044300 A HEX SOCKED HEAD CAP SCREW 6
22 929900044400 A CLAMP 3
23 929900044500 A PAD ERTACETAL 1
24 929900044600 A STRAIGHT HEAD LUBRICATOR 2
25 929900044700 A GEAR SIDE SUPPORT 1
26 929900044800 A FASTENING SURFACE PLATE 2
35 929900044900 A SEEGER 1
36 929900045000 A V-RING 1

194
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 09.04

195
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 09.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 929900045100 A MOTOR 1
2 929900040400 A HEX SOCKET HEAD CAP SCREW 6
3 929900040500 A MOTOR REDUCTION BUSHING P6-P9-P15 1
4 929900045200 A MOTOR SIDE SUPPORT WIN25-2 (NEW BRAKE) 1
5 929900045300 A THICKNESS SHIM ADJUSTMENT 1
6 929900045400 A GUIDE FIXING 81D25150 2000 92A 1
7 929900045500 A BRAKE GROUP WIN 15/20/25-2 - 13 DISKS 1
8 929900045600 A SUN SHAFT GEAR R=1:6,46 WINCH WIN25-2 L 1
9 929900045700 A DRUM WINCH WIN 25-2 L (CASTING) 1
25 929900040600 A THICKNESS SHIM ADJUSTMENT 4
26 929900045800 A FIXING PLATE WINCH WIN25-2 L 2
27 929900045900 A RUBBER WASHER 1
28 929900046000 A HEX SOCKET HEAD CAP SCREW 8
29 929900046100 A WIN25-2 BRAKE CONNECTOR 1
30 929900041600 A OGIVE X DRAWN TUBE 1
31 929900041500 A NUT FOR FITTING 1
32 929900046200 A SCREW TCEI 2
33 929900046300 A STRAIGHT CONNECTOR 1
34 929900043300 A VALVE 1

35 929900046400 A ROUND UPPER CROSS MEMBER WINCH WIN25-2 L 2

196
WINCH (WIN 25-2L) BRAKE UNIT
(929100000800/A)
FIGURE NO: - 09.04.01

197
WINCH (WIN 25-2L) BRAKE UNIT
(929100000800/A)
FIGURE NO: - 09.04.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 929900046500 A BRAKE BODY WINCH WIN 25 1
2 929900042100 A BRAKE PISTON P15 (NEW) 1
3 929900042200 A Ø32 MOTOR JOINT WINCH WIN 25/2 1
4 929900042300 A BELLEVILLE WASHER 2
5 929900042400 A THICKNESS SHIM ADJUSTMENT 1
6 929900042500 A ANTIEXTRUSION RING 1
7 929900042600 A O-RING JOINT 1
8 929900042700 A O-RING JOINT 1
9 929900042800 A ANTIEXTRUSION PARBAK 1
10 929900042900 A BRONZE DISK P6-P9-P15 13
11 929900043000 A STEEL DISK P6-P9-P15 12
12 929900043100 A HEX SOCKET HEAD CAP SCREW 9
13 929900043200 A BRAKE CLOSING FLANGE X WINCH WIN 25 1

198
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 09.04.02

199
WINCH (WIN 25-2L)
(929100000800/A)
FIGURE NO: - 09.04.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 929900046600 A PLANETARY CARRIER PIN 3
2 929900044200 A SHIM ADJUSTMENT AS 3552 TH1 3
3 929900046700 A PLANETARY GEAR R1:6.46 WIN 25/2-JC 3
4 929900046800 A ROPE PRESS FIXING Ø14 ARG.WIN 25 3
5 929900046900 A HEX SOCKET HEAD CAP SCREW 6
6 929900047000 A GEAR SIDE SUPPORT WIN 25-2(CASTING) 1
7 929900047100 A GEAR COVER WIN25-2 1
8 929900047200 A HEX HEAD CAP SCREW 6
9 929900047300 A PLANETARY GEAR PAD WIN25 JC JL 3
10 929900047400 A NEEDLE 63
11 929900047500 A SHAFT SEEGER 3
12 929900044500 A PAD ERTACETAL 1
13 929900047600 A GUIDE FIXING 81D25150 2050 92A 1
14 929900047700 A THICKNESS SHIM ADJUSTMENT 1
15 929900044600 A STRAIGHT HEAD LUBRICATOR 2
16 929900047800 A V-RING 1
17 929900047900 A SHAFT SEEGER 1

200
BOOM INSTALLATION
(101421126600)
FIGURE NO: - 10.01

5
7 6
2

4
1
5

201
BOOM INSTALLATION
(101421126600)
FIGURE NO: - 10.01

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101411420800 B BOOM PIVOT PIN-65X569MM 1
2 101628200100 A SLOTTED NUT 1 M50
3 901101212200 A BOLT HEX-M12X100,GR 8.8. 1 M12X100
4 901201200000 A NUT HEX 1 M12
5 901670500210 A COTTER PIN 1 5X105MM
6 101211300300 C WASHER 2 (100X65X4MM)
7 101221206500 A SPACER 1 85X65X5.0.
8 901611200000 A SPRING WASHER 1 M12

202
BOOM COMPLETE ASSEMBLY
(101421127500- 3P 2050 TC
FIGURE NO: - 10.02

2 C
1

1
1

3
1

37 8
36 12 2
B 12

12
4
21
7
11 A
22
4
7 46 1
2 4
28
1

D 27 44
6
19 25 1 1
1
5 3 1 53 34 49
2 8 10 3
56
11 1 51
14 4 1
1
12
4
54 20
1 57 2
39 3 48
4 1
50
3 55
38
1
4
58
2
16 9 52
42 36 40
26 1 1
1 14 12
2 2

43 DETAIL B
17 DETAIL A 1:10
4 15
47 1 1:5 1
6 35
52
2
14

45
53 5
8

19
34 23
3
10 1
18
3
30
49 6 59
41 13 29 10
3 31 4
8 2 32 24 2
6 1 45
4 5
DETAIL D 1
1:10 33
17

DETAIL C 32
47 1:10 8
6

203
BOOM COMPLETE ASSEMBLY
(101421127500-3P 2050 TC
FIGURE NO: - 10.02
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101421331800 B MAIN BOOM FAB NEW 1
2 101222331000 D 1ST EXTN. FAB 1
3 101223321700 F 2nd EXTENSION FAB 1
4 101021302400 D ROPE PULLEY BKT 1
5 101113500300 A SPACER 2
6 101123201300 A PIN 1
7 101221202100 B HOOK PIN 2
8 101221328600 A EXTN TUBE FAB 2
9 101221402000 A T HANDLE BKT 1
10 101221427000 C STOPPER PLATE 2
11 101221442100 B WEARPAD 4
12 101221449000 A PAD SPACER DIA 48 x 3.0 THK 4
13 101222424300 B STOPPER PLATE 2
14 101223200400 A PIN 1
15 101223200500 A ROLLER 1
16 101223200600 A PIN 1
17 101223200700 A BUSH 1
18 101228400300 D PULLEY 3
19 101228400400 C BUSH 3
20 101242200300 B LIFT JACK PIN (50X135) 2
21 101244300200 A W CLAMP 7
22 101263404400 A PVC SLEEVE (1.1/2 ID) 1 1.75 MTRS.
23 101293401400 C NYLON PAD 1
24 101293401500 C NYLON PAD 1
WINCH ROPE SLEEVE DIA 13
25 101304010900 A ROPE SLEEVE DIA 13 MM 1 MM
26 101422425700 C JACK LOCK PLATE 2
27 101521446700 A SOLID THIMBLE 1
28 901500812080 - SCREW HEX 1 M8x40, Gr - 8.8
29 901611000000 - WASHER SPRING 32 M10
30 901101012070 - BOLT HEX 6 M10x35, Gr - 8.8

204
BOOM COMPLETE ASSEMBLY
(101421127500- 3P 2050 TC
FIGURE NO: - 10.02

2 C
1

1
1

3
1

37 8
36 12 2
B 12

12
4
21
7
11 A
22
4
7 46 1
2 4
28
1

D 27 44
6
19 25 1 1
1
5 3 1 53 34 49
2 8 10 3
56
11 1 51
14 4 1
1
12
4
54 20
1 57 2
39 3 48
4 1
50
3 55
38
1
4
58
2
16 9 52
42 36 40
26 1 1
1 14 12
2 2

43 DETAIL B
17 DETAIL A 1:10
4 15
47 1 1:5 1
6 35
52
2
14

45
53 5
8

19
34 23
3
10 1
18
3
30
49 6 59
41 13 29 10
3 31 4
8 2 32 24 2
6 1 45
4 5
DETAIL D 1
1:10 33
17

DETAIL C 32
47 1:10 8
6

205
BOOM COMPLETE ASSEMBLY
(101421127500- 3P 2050 TC)
FIGURE NO: - 10.02

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


31 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
32 901601000000 - WASHER PLAIN 8 M10
33 901610800000 A WASHER SPRING 17 M8
34 901600800000 A WASHER PLAIN 10 M8
35 101221200800 B PIN ROLLER BKT 2
36 901601200000 - WASHER PLAIN 12 M12
37 901611200000 A WASHER SPRING 12 M12
38 901501612100 - SCREW HEX 4 M16x50, Gr - 8.8
39 901201600000 A NUT HEX 4 M16
40 901101212200 A BOLT HEX 2 M12x100, Gr - 8.8
41 901501212080 A SCREW HEX 8 M12x40, Gr - 8.8
42 101222320600 B PULLEY BKT FAB 1
43 901501212060 - SCREW HEX 4 M12x30, Gr - 8.8
44 901501012040 A SCREW HEX 1 M10x20, Gr - 8.8
45 901500812060 A SCREW HEX 5 M8x30, Gr - 8.8
46 901500812040 A SCREW HEX 4 M8x20, Gr - 8.8
47 901500812030 A SCREW HEX 6 M8x15, Gr - 8.8
48 901400400000 - SPLIT PIN 1 SUITABLE FOR DIA 4 x 5 0 LG
49 901101012160 - BOLT HEX 3 M10x80, Gr - 8.8
50 901101012150 A BOLT HEX 3 M10x75, Gr - 8.8
51 901100812100 A BOLT HEX 1 M8x50, Gr - 8.8
52 901201200000 A NUT HEX 14 M12
53 901201000000 A NUT HEX 8 M10
54 101221205000 A SPACER EXTN ROPE PIN 1
55 101074406100 A CLAMP SMALL 1
56 901100812020 A SCREW HEX 1 M8x10, Gr - 8.8
57 101221201000 A PIN 3 DIA 40X122 L
58 996700007802 A U CLAMP 2 ABUCLAMP1300
GREASE NIPPLE 6 MM
59 930130060000 A (SURLOCK) 4 M6x1

206
BOOM COMPLETE ASSEMBLY
(101421100003- 3P 2330 TC)
FIGURE NO: - 10.03
49
57
C
A 3 4 45
59 35
18 5 19 5 2
28 33
27
47
25 1
34
58
14
38
54

DETAIL C 13
50 1:10
6 44 6 52
29

31 24 36
43
18 19 35 B

22 21 48
34 38 11 29 9 56 8
12 17 16 15
39 46 51
32 40
55 37 20
52 30
46
29
41 42
7

53 10

26 DETAIL A 23 DETAIL B
1:10 1:10
52 50 36

207
BOOM COMPLETE ASSEMBLY
(101421100003- 3P 2330 TC)
FIGURE NO: - 10.03

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101421332000 A MAIN BOOM FAB 1
2 101222331300 A FIRST EXTN. FAB 1
3 101223321800 A SECOND EXTENSION FAB 1
4 101021302400 D ROPE PULLEY BKT 1
5 101113500300 A SPACER 2
6 101123201300 A PIN 1
7 101221202100 B HOOK PIN 2
8 101221328600 A EXTN TUBE FAB 2
9 101221402000 A T HANDLE BKT 1
10 101221427000 C STOPPER PLATE 2
11 101221442100 B WEARPAD 4
12 101221449000 A PAD SPACER DIA 48 x 3.0 THK 4
13 101222424300 B STOPPER PLATE 2
14 101223200400 A PIN 1
15 101223200500 A ROLLER 1
16 101223200600 A PIN 1
17 101223200700 A BUSH 1
18 101228400300 D PULLEY 3 REF NO. ANBAM3-1012
19 101228400400 C BUSH 3 REF NO. ANBAM3-1212
20 101242200300 B LIFT JACK PIN (50X135) 2
21 101244300200 A W CLAMP 7
22 101263404400 A PVC SLEEVE (1.1/2 ID) 1 1.75 MTRS.
23 101293401400 C NYLON PAD 1
24 101293401500 C NYLON PAD 1
WINCH ROPE SLEEVE DIA 13
25 101304010900 A ROPE SLEEVE DIA 13 MM 1 MM
26 101422425700 C JACK LOCK PLATE 2
27 101521446700 A SOLID THIMBLE 1
28 901500812080 - SCREW HEX 1 M8x40, Gr - 8.8
29 901611000000 - WASHER SPRING 32 M10
30 901101012070 - BOLT HEX 6 M10x35, Gr - 8.8

208
BOOM COMPLETE ASSEMBLY
(101421100003- 3P 2330 TC)
FIGURE NO: - 10.03
49
57
C
A 3 4 45
59 35
18 5 19 5 2
28 33
27
47
25 1
34
58
14
38
54

DETAIL C 13
50 1:10
6 44 6 52
29

31 24 36
43
18 19 35 B

22 21 48
34 38 11 29 9 56 8
12 17 16 15
39 46 51
32 40
55 37 20
52 30
46
29
41 42
7

53 10

26 DETAIL A 23 DETAIL B
1:10 1:10
52 50 36

209
BOOM COMPLETE ASSEMBLY
(101421100003- 3P 2330 TC)
FIGURE NO: - 10.03

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


31 901501012060 A SCREW HEX 6 M10x30, Gr - 8.8
32 901601000000 - WASHER PLAIN 8 M10
33 901610800000 A WASHER SPRING 17 M8
34 901600800000 A WASHER PLAIN 10 M8
35 101221200800 B PIN ROLLER BKT 2
36 901601200000 - WASHER PLAIN 12 M12
37 901611200000 A WASHER SPRING 12 M12
38 901501612100 - SCREW HEX 4 M16x50, Gr - 8.8
39 901201600000 A NUT HEX 4 M16
40 901101212200 A BOLT HEX 2 M12x100, Gr - 8.8
41 901501212080 A SCREW HEX 8 M12x40, Gr - 8.8
42 101222320600 B PULLEY BKT FAB 1
43 901501212060 - SCREW HEX 4 M12x30, Gr - 8.8
44 901501012040 A SCREW HEX 1 M10x20, Gr - 8.8
45 901500812060 A SCREW HEX 5 M8x30, Gr - 8.8
46 901500812040 A SCREW HEX 4 M8x20, Gr - 8.8
47 901500812030 A SCREW HEX 6 M8x15, Gr - 8.8
48 901400400000 - SPLIT PIN 1 SUITABLE FOR DIA 4 x 5 0 LG
49 901101012160 - BOLT HEX 3 M10x80, Gr - 8.8
50 901101012150 A BOLT HEX 3 M10x75, Gr - 8.8
51 901100812100 A BOLT HEX 1 M8x50, Gr - 8.8
52 901201200000 A NUT HEX 14 M12
53 901201000000 A NUT HEX 8 M10
54 101221205000 A SPACER EXTN ROPE PIN 1
55 101074406100 A CLAMP SMALL 1
56 901100812020 A SCREW HEX 1 M8x10, Gr - 8.8
57 101221201000 A PIN 3 DIA 40X122 L
58 996700007802 A U CLAMP 2 ABUCLAMP1300
GREASE NIPPLE 6 MM
59 930130060000 A (SURLOCK) 4 M6x1

210
HOOK ASSEMBLY
(FX150-N00033 TC 2050)
FIGURE NO: - 10.04

2
1
1
1

211
HOOK ASSEMBLY
(FX150-N00033 TC 2050)
FIGURE NO: - 10.04
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101221102200 A HOOK ASSY 8T 1
2 101627120000 A HOOK ASSY 16T 1

212
HOOK ASSEMBLY
(FX150-N00033 TC 2330)
FIGURE NO: - 10.05

2 1
1 1

213
HOOK ASSEMBLY
(FX150-N00033 TC 2330)
FIGURE NO: - 10.05
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101221102200 A HOOK ASSY 16T 1
2 101627120000 A HOOK ASSY 8T 1

214
SNATCH BLOCK INST. ASSEMBLY
(101421127800)
FIGURE NO: - 10.06

2
10

11
8

215
SNATCH BLOCK INST. ASSEMBLY
(101421127800)
FIGURE NO: - 10.06

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101227300100 C HOOK BLOCK ASSY 1
2 101026200400 B PIN (DIA 50 X 270) 1
3 101221206100 A BUSH (PULLEY) 2
4 101221206000 A PULLEY 2
5 101226420800 B CENTER BUSH 1
6 901301000000 A NIPPLE GREASE 2 M10x1
7 101221205200 A WASHER 2 50X75X5 (AH044)
8 901101212160 A BOLT HEX 1 M12x80, Gr - 8.8
9 901201200000 A NUT HEX 1 M12
10 901611200000 A WASHER SPRING 1 M12
11 101223423100 A THRUST WASHER 2 85X50.4X4

216
SNATCH BLOCK ASSEMBLY
101227300100 - (4FALL)
FIGURE NO: - 10.07

4
8
5
6 13

16 7

3
10 14

11
12

15

217
SNATCH BLOCK ASSEMBLY
101227300100 - (4FALL)
FIGURE NO: - 10.07

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101226320000 C SNATCH BLOCK FAB 1
2 101227420800 A HOOK (6T) 1
3 933500000500 A THRUST BALL BEARING 1 51109
4 101126200600 B HOOK NUT 1
5 901300600000 A NIPPLE GREASE 3 M6x1
6 101226420700 A BLOCK SUPPORT PIN 2
7 101226421500 A CENTER PIN 1
8 901602000000 A WASHER PLAIN 4 M20
9 901400400000 A SPLIT PIN 4 DIA 4 x 5 0 L
10 101226421400 A BUSH (PULLEY) 2
11 101226422000 A PULLEY SMALL 2
12 101226420800 B CENTER BUSH 1
13 101126200300 A SPRING DOWEL PIN 1
14 901101212160 A BOLT HEX 1 M12x80, Gr - 8.8
15 901221200000 A NUT NYLOCK 1 M12
16 101223400900 A THRUST WASHER 2 REF NO: AMPBA0200

218
SNATCH BLOCK ASSEMBLY
101521131000 - (6FALL)
FIGURE NO: - 10.08

14

10
11
12

8 7

3
2

13 1
16
18
4

219
SNATCH BLOCK ASSEMBLY
101521131000 - (6FALL)
FIGURE NO: - 10.08

REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101521332300 C SNATCH BLOCK FAB 1
2 101226420100 B PIN 1
3 101226420200 A ROPE GAURD PIN 2
4 901602000000 A WASHER PLAIN 4 M20
5 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
6 901201000000 A NUT HEX 1 M10
7 101126200800 C PULLEY 3
8 901400400000 - SPLIT PIN 4 DIA 4 x 5 0 LG
9 901300600000 A NIPPLE GREASE 4 M6x1
10 930802501000 A INTERNAL CIRCLIP 6 DIA 80 x 2.5 N
11 933100001000 A DEEP GROOVE BALL BEARING 6 16010
12 101126200100 B SPACER 5 3
13 101623422600 A SPACER 2
14 101223423100 B THRUST WASHER 6 AMPBA0200
15 101226422600 A SPRING DOWEL PIN 1
16 101226422400 A HOOK NUT 1
17 933500001100 A THRUST BALL BRG.(51110) 1
18 101526419900 A HOOK 8 T 1 APBA12-011
19 101623422700 A SPACER7 2

220
DASHBOARD & INSTRU. ASSEMBLY
(101274120300)
FIGURE NO: - 11.01

2 4
3
5
12
7 11

10
18
1

8 19

15
6
16 17
21 20
13
14 22 9

221
DASHBOARD & INSTRU. ASSEMBLY
(101274120300)
FIGURE NO: - 11.01
REV. S. NO. PART NO. REV. DESCRIPTION QTY COMMENTS
1 101274520000 B DASH BOARD PLATE 1
2 944100004500 A AIR PRESSURE GAUGE 12V 1
3 944100004700 A OIL PRESSURE GAUGE 12V 1
4 101074401400 A RPM METER 1
5 944100004600 A WATER TEMP. GAUGE 1
6 943800000300 A FUSE BOX 1
7 101074400700 A INDICATOR LIGHT CLUSTER 1
8 101074400800 A PIANO SWITCH 1
9 901600500000 A WASHER PLAIN 4 M5
10 901540512040 A SLOTTED CHESE HEAD SCREW 2 M5x20, Gr - 8.8
11 901610600000 A WASHER SPRING 4 M6
12 901500612030 A SCREW HEX 4 M6x16, Gr - 8.8
13 943300001200 A HAZARD SWITCH 1
14 101026141100 A IGNITION SWITCH 1
15 101074400600 A INDICATOR SWITCH 1
16 101074400300 A PUSH PULL SWITCH 2
17 941700000100 A HORN 12V 1
18 101074400200 A DIPPER SWITCH 1
19 901600400000 A WASHER PLAIN 2 M4
20 901200500000 A NUT HEX 2 M5
21 943800001300 A SPACER (FUSE BOX & MCB MTG) 2
22 901550512140 A SLOTTED CHESE HEAD SCREW 2 M5x70,

222
WIRING HARNESS
(101274120800)
FIGURE NO: - 11.02

223
WIRING HARNESS
(101274120800)
FIGURE NO: - 11.02

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101271122200 A W/H ENGINE 1
2 101271122300 A W/H CABIN 1
3 101271122400 A W/H BOOM 1
4 101271122500 A W/H REAR 1
5 101271122600 A W/H DASHBOARD 1

224
BATTERY INST. ASSEMBLY
(101273120000)

FIGURE NO: - 11.03

5
4 6
3

225
BATTERY INST. ASSEMBLY
(101273120000)
FIGURE NO: - 11.03

S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101573419900 A RUBBER PAD 1
2 942100000300 A BATTREY 12V 75AH 1 (FEFI MF70Z)
3 101074403400 A BATTERY CABLE TO EARTH(450MM) 1
4 101074401600 B BATTERY CABLE TO STARTER (1600 MM) 1
5 101074304700 B BATTERY CLAMP BOLT WITH FLY NUT 2
6 901400200000 A SPLIT PIN 2 SUITABLE FOR DIA 2 (L=20)

226
OVER HOIST WARNING SYSTEM

FIGURE NO: - 11.04

227
OVER HOIST WARNING SYSTEM
FIGURE NO: - 11.04

REV. S. NO. PART NO. REV. DESCRIPTION QYT COMMENTS


1 101075400300 A WEIGHT ASSY. 1
2 PART OF ASSY A HEX BOLT M10X1.5X35 WITH NUT 1
3 101075400001 A FORK 1
4 PART OF ASSY A GUARD SPRING 1
5 PART OF ASSY A HEX BOLT M12X1.5X20 1
6 101075400002 A PIVOT 1
7 101075400003 A SIDE PLATE 1
8 101075400004 A TRANSMETER ARIAL 1
9 101075400005 A BATTERY 1
10 101075400006 A TRANSMETER 1
11 101075400007 A MAGNET 1
12 101075400008 A BUSH WITH INSERT 1
13 101075400009 A SENSING SPRING 2
14 101075400010 A ROPE 1

228
S.L.I. INSTALLATION ASSEMBLY (12V)
(101275121100)
FIGURE NO: - 11.05

2 5
6

1.2

1.5
1.6
B A
9
1.7 4
8
1.4
1.8
1.1
3

DETAIL B
10

1.3

11 DETAIL A

229
S.L.I. INSTALLATION ASSEMBLY (12V)
(101275121100)
FIGURE NO: - 11.05

REV S.NO PART NO REV DESCRIPTION QTY COMMENTS


1 943950001200 A SLI SYSTEM SET 1 12V
2 943990011800 A SLI DISPLAY UNIT 1
3 943950000500 A PRESSURE TRANSDUCER 2
4 943990012000 A A2B LIMIT SWITCH 1
5 943990011900 A LENGTH CUM ANGLE SENSOR 1
6 100975420000 A ROPE GAURD 2
7 100975419900 A WEIGHT .BOX 1
8 100975520000 A MTG.CHANNEL 1
9 100975519900 A DISPLAY MTG.PLATE 1
10 100975420100 A PIN 1
11 901540512040 A SLOTTED CHESE HEAD SCREW 8 M5x20, Gr - 8.8
12 901101012050 A BOLT HEX 4 M10x25
13 901602000000 A WASHER PLAIN 1 M20
14 901202000000 A NUT HEX 2 M20
15 901600500000 A WASHER PLAIN 8 M5
16 901601000000 A WASHER PLAIN 4 M10
17 901201600000 A NUT HEX 1 M16
18 901501612100 A SCREW HEX 1 M16x50
19 901601600000 A WASHER PLAIN 1 M16

230
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 11.05.01

231
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 11.05.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 943990018100 A KOPS DISPLAY 1
2 943990018200 A DISPLAY FLEXIBLE MOUNTING 1
3 943990018300 A WELD PLATE 1
4 943990018400 A RELAY HARNESS CABLE 1
5 943990018500 A LENGTH TRANSDUCER UNIT MODLE:- 1
6 943990018600 A LENGTH MOUNTING WELD PLATE 1
7 943990018700 A ANCHORING ROD 1
8 943990018800 A CABLE GUIDE 3
9 943990018900 A PRESSURE SENSOR RANGE 5000PSI 2
10 943990019000 A PRESSURE SENSOR ADAPTOR 2
11 943990019100 A 3 CORE SHIELDED CABLE (PRESSURE 2

232
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 11.05.01

233
S.L.I. SYSTEM SET
(943950001200)
FIGURE NO: - 11.05.01

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


12 943990019200 A ANTI 2 BLOCK OVER-HOIST LIMIT 1
13 943990019300 A DEAD WEIGHT WITH 0.8MTR WIRE 1
14 943990019400 A 6 CORE SHIELDED CABLE 0.25 SQ. 1
RELAY CUT-OFF CABLE LENGTH- 7
15 943990019500 A 1
MTR

234
ELECTICALS
(101274120800)
FIGURE NO: - 11.06

NO IMAGE

235
ELECTICALS
(101274120800)
FIGURE NO: - 11.06
REV. S.NO. PART NO. REV. DESCRIPTION QTY. COMMENTS
1 101074400200 A DIPPER SWITCH 1 (P-32).
2 101074402400 A ROOF LIGHT REPLICA. 1
3 101074400400 B HORN BUTTON 1 (P-46)
4 941300000400 A REAR COMBINATION LAMP LH- 1 12V (3 CHAMBER)
5 941700000100 A HORN 12V 1
6 101074403000 A HEAD LAMP ASSY. 2
7 101221301600 A BRACKET SPOT LIGHT 1
FRONT PARKING AND TRAFFICATOR
8 101074402700 A LIGHT 2
9 101074403100 A HELOGEN LIGHT WITH BLUB 1
10 101074305000 A BRACKET STOP CABLE 1
11 101074404700 A WARNING BUZZOR REVERSE 1
12 941300000300 A REAR COMBINATION LAMP RH 1 12V (3 CHAMBER)
13 101211302600 A LIGHT BRACKET 2
14 901610800000 A SPRING WASHER 5 B-8
15 901600800000 A PLAIN WASHER 6 M8
16 901200800000 A HEX NUT 5 M8X1.25MM
17 101274520000 C DASH BOARD PLATE 1 470X205X2.5
18 -101074402100 A CANOPY LIGHT REAR WITH COVER 2
19 101074402000 A CABIN LIGHT(CANOPY LIGHT) 2
20 101074402001 A CANOPY LIGHT RING 2
21 901590812040 A SELF TAPPING SCREW 2 M8X19
22 901590812080 A SELF TAPPING SCREW 4 M8X38
23 944100004800 A MECHANICAL HOUR & RPM METER 1
24 101026342800 A SENSOR OIL PRESSURE GAUGE 1
25 101026342900 A SENSOR AIR PRESSURE GAUGE 1
26 943990024900 A ELECTRICAL TEMP. SENSOR 1
WIRING HARNESS FOR ELECT. GAUGE
27 101271123800 A MECH. HOUR & RPM METER 1
28 101261402500 A RUBBER PLUG FOR DASH BOARD 1
29 901500612030 A SCREW HEX 2 M6X16 GR-8.8
30 901200600000 A HEX NUT 4 M6
31 901600600000 A PLAIN WASHER 1 M6
32 901501012040 A SCREW HEX 1 M10X20-GR 8.8
33 901611000000 A SPRING WASHER 1 B-10
34 101253423200 A PVC FLEXIBLE PIPE - 2" BLACK
35 901500812040 A HEX SCREW 2 M8X20
36 901500812070 A SCREW HEX 2 M8X35*8.8G GR. 8.8
37 902200321000 A HEX NUT 2 3/16" UNF
38 903560312100 A CSK SCREW 1 3/16x1-1/4
39 101074404800 A R.P.M. CABLE 1450MM 1
ADOPTER WATER TEMP. GAUGE
40 101031201600 A SIMPSON ENGINE 1
41 101026143000 A ADOPTER OIL PRESSURE 1 M10X1
42 901100812130 A BOLT HEX 1 M8X65,GR 8.8

236
HOSE KIT
FIGURE NO: - 12.00

NO IMAGE

237
HOSE KIT
FIGURE NO: - 12.00

REV. S.NO PART NO. REV. DESCRIPTION QTY. COMMENTS


H.P. HOSE SAE100R2AT 1/2"X1/2"X615
1 911002120615 A SPRING 4
HOSE-1/2"BSP X " BSP,ST TO
2 911202121500 A 90,L=1500MM-SAE-100R2AT 8
3 912002120820 A H.P. HOSE (1/2" X 820MM-R2) 2
4 912022250700 A H.P. HOSE (1/2" X 700 BDXBD-R2) 4
5 912002127850 A H.P. HOSE (1/2" X 785MMR2) 2
6 912003250700 A L.P. HOSE (01623(OR) 623(OR)16070 R3 1
HOSE - BDXBDX 1/2" BSP
ADOPTERX1/2"BSP HEX NUT 700 MM
7 912002120700 A LEN. X SAE100R2X 30 1
8 911002120940 A H.P. HOSE 940 (ST-ST,1/2"BSP) 2
HOSE-1/2"BSP X " BSP,ST TO
9 911202121500 A 90,L=1500MM-SAE-100R2AT 2
HOSE-
10 912302121020 A TO 90,L=1020MM ,SAE100-R2AT 2
HOSE-1/2" BSPX1/2" BSP,ST TO 90
11 911202120650 A ,L=650MM-SAE-100R2AT 1
H.P HOSE SAE100R2AT DIA14
12 911902080525 A STRAIGHT BANJO 1
HOSE-1/4" BSPX1/4" BSP,ST TO 90 -
13 911202064200 A L=4200MM-SAE-100R2AT 1
HOSE-1/2 BSP X1/2 BSP, ST TO 90, SAE
14 911202120503 A 100R2T WITH SPRIAL SPRING, L=500MM 1
HOSE-1/2 BSP X1/2 BSP, ST TO 90, SAE
15 911202120653 A 100R2T WITH SPRIAL SPRING, L=650MM 1
HOSE-1/2 BSP TO 1/2 BSP, ST TO
90,L=1600MM-SAE-100R2AT (HOSE
16 911202121600 A SIZE-1/2 ) 2
HOSE-1/2 BSP TO 1/2 BSP, ST TO
90,L=1600MM-SAE-100R2AT (HOSE
17 911202121600 A SIZE-1/2 ) 2

238
SAFETY SWITCH
FIGURE NO: - 13.00

NO IMAGE

239
SAFETY SWITCH
FIGURE NO: - 13.00

REV. S.NO PART NO. REV. DESCRIPTION QTY. COMMENTS


1 101075400100 A OVERHOIST LIMIT SWITCH ASSY 1
2 943990004800 A TOP PLUNGER SPDT SNAP ACTION 1
3 101075400200 A O/H REMOTE ALARM ASSY 1
4 101075400300 A WEIGHT ASSY 1
5 901101212040 A BOLT HEX 1 M12X20
6 901601200000 A WASHER PLAIN 1 M12
7 901601600000 A WASHER PLAIN 1 M16
8 903560312100 A CSK SCREW 6 3/16x1-1/4
9 902200321000 A HEX NUT 6 3/16" UNF
10 101055200500 A PIN- DIA-10X45MM 1 10X45MM
11 901590812040 A SELF TAPPING SCREW 2 M8X19
12 901670200070 A COTTER PIN 2X35MM 1

240
FLY JIB ASSEMBLY (OPTIONAL)
(101525119900)
FIGURE NO: - 14.00

20
18

15
21
1

17
19

9
10
11

8
5
3 6
16 4
7 2
12

14
13

241
FLY JIB ASSEMBLY (OPTIONAL)
(101525119900)
FIGURE NO: - 14.00

REV. S.NO. PART NO. REV DESCRIPTION QTY. COMMENTS


1 101525319900 C FLYJIB FAB 1
2 101525219900 A PIN 1
3 101126200800 A PULLEY 2
4 101623422600 A SPACER 1
5 101223423100 C THRUST WASHER 4
6 101126200100 A SPACER 5 4
7 933100001000 A DEEP GROOVE BALL BEARING 4
8 930802501000 A INTERNAL CIRCLIP 4 DIA 80 x 2.5 N IS:3075
9 101123201300 B PIN 1
10 901610800000 A WASHER SPRING 2 M8
11 901500812040 A SCREW HEX 1 M8x20, Gr - 8.8
12 101525220000 A ROPE GAURD PIN 1
13 901602000000 A WASHER PLAIN 2 M20
14 901400400000 A SPLIT PIN 2 DIA 4 x 50L
15 901101012150 A BOLT HEX 1 M10x75, Gr - 8.8
16 901221000000 A NUT NYLOCK 1 M10
17 101228400300 D PULLEY 1
18 101223200400 A PIN 1
19 101228400400 C BUSH 1
20 901100812100 A BOLT HEX 1 M8X50,Gr - 8.8
21 901200800000 A NUT HEX 2 M8

242

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