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MS Pile Foundation 54 (11) FPDF-121GOD110
MS Pile Foundation 54 (11) FPDF-121GOD110
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To /
~~!S Larsen & Toubro Ltd.,
L&T Construction , TC-3 Building,
ATower, 4th Floor
Mount Poonamallee Road,
Manapakkam, P.B No. 979,
Chennai-600089 (Fax:- 044-33192950)
Sub:- Construction of Elevated Road over BarapullahNallah starting from Sarai Kale Khan to
MayurVihar, New Delhi. (Phase-III).
SH:- Elevated Road, Extradosed Bridge, Flyover, Clover Leaves, Loops, Ramps,
Footpath, CycieTrack, Road Work including Signages, Street LightWorks& Allied Works.
Please enclosed find herewith the approved Method Statement of working pile contain ing
Pages (S.No. 1 to 23) to execute the work.
Encl: As above
Yours faithfully
(PC '£'~~
Exe~~eer,
Flyover Project Division F-121(GOD)
Ramesh Park, Pusta Road, Delhi
(for and on behalf of President of India)
Copy to:
1. The Pro Chief Engineer, PWD Flyover Project Zone F-I, MSO Building, New Delhi for kind
information.
2. The Project Manager, PWD Flyover Project Circle F-12, Ramesh Park, Delhi for kind
information.
3. The Ass istant Execut ive Engineer, F-1200 , 1210 & AE-1211, 1212 & 1213 PWD Flyover
Project Division F-121, Ramesh Park, Delhi for information. . /
4. Guard file
Executive Engineer
rE
[W ,
LARSEN & TOUBRO LIMITED, Helle
BARAPULLAH (PHASE III) PROJECT. . .
I--------------+---------j
METHOD STATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
Doc No
BRPL/WP/OOSA
-
Rev. No Rl
.
Page
loF23
AND CONCRETING
Name of Work :Construction Of Elevated Road Over Barapullah Nallah Starting From Sar<lli
Kale Khan To Mayur Vihar, New Delhi. {Phase-III)-Elevated Road,
Extradosed Bridge, Flyover, Clover Leaves, Loops, Ramps, Footpath, Cycle
Track, RoadWork Including Signages, Street Light Works & Allied Works
ABOVE METHOD STATEMENT/PROPOSAL HAS BEEN REVIEWED AND FOUND CONFIRMING TO rHE
REQUIREMENT OF PWD,GNCTD SPECIFCATIONS, RELEVANT CODES AND HENCE ACCEPTED BY US.
ROOf S?n-1Ql1
REVIEWED BY
A-C-E. ~ - \ ..( I
~ V/KRAt-J1' [.HAlJOHAR.'f
TcPL-
c.lQ'J\.~'V\.Q.
- - '- -
APPROVED BY
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-
LARSEN & TOUBRO LIMITED, Helle 2: Doc No
BARAPULLAH (PHASE III) PROJECT BRPL/WP/OOSA
METHOD STATEMENTFOR PILE-BORING, REBAR CAGEPLACEMENT
AND CONCRETING
Rev. No Rl
METHOD STATEMENT
FOR
PILE~BORING,
AND
.
CONCRETING
-
DOCUMENT NO: BRPL/WP/OOSA Rl
~
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LARSEN & TOUBRO LIMITED, HCIIC a, Doc No
Page
\:D BARAPULLAH (PHASE III) PROJECT BRPL/WP/OOSA
30f23
- ,r---~--~~~----:=-_---"-----+------l
METHOD STATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
AND CONCRETING
PREPARED BY:
EXECUTION ENGINEER
CHECKED BY:
PROJECT MANAGER
REVIEWED BY: )
HEAD-QAQC
APPROVED BY:
REVISION .
SL. NO. DETAIL NO. OF PAGES
No.
1 RO First Issue 22
2 Rl Second Issue 22
LARSEN & TOUBRO LIMITED, Helle Doc No
Page
BARAPULLAH (PHASE III) PROJECT BRPL/WP/pOSA
50f23
METHOD STATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
AND CONCRETING
Rev. No Rl
CONTENTS
1. Purpose: ; .: 6
2. Scope of Work: 6
3. Applicability: 6
4. References: 6
5. Workmanship: 6
7. Preliminary Activities: 7
8. Pile Installation: 8
9. Reinforcement: · 10
10.Finishing Works : 11
12.Attachments: 12
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LARSEN & TOUBRO LIMITED, HCIIC
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BARAPUllAH (PHASE III) PROJECT
v. Transit mixers
vi. Excavator & Tippers for Muck Disposal
vii. Water tank
viii. Tremie pipes & funnel
ix. Crane
x. Rebar cuttlngS bending m/c
xi. Trailer/truck
xii. Diesel Generator
List of major plant and machinery to be deployed can be increased / decreased as per the
requirement
6.2 Materials:
i. Concrete - M35 grade
ii. Water
iii. Reinforcement - Fe500D grade
iv. MS liner
v. Bentonite/Polymerfrom approved source as required
vi. (a) Viscosity of the polymer slurry should be measured using a Marsh Funnel at the tanks,
every time a new polymer is added, prior to sending slurry to the excavation, after receiving
polymer from the excavation dur!ng and after the pour and before sending slurry to the.
storage tanks. It should also be checked prior to leaving the excavation open overnight or
longer periods.
(b) A constant watch over the pH ofthe polymer slurry is also mandated, as it is the slurry's
only protection against chemical or containments in general
(c) Specific Gravity should be checked whenever deemed necessary, including prior to
placing of the reinforcement cage.
(d) Sand content should also be measured .
vii. (a) For bentonite & bentonite slurry control tests such as density, Marsh Cone Viscosity, pH
value shall be carried out.(refer attached format for bentonite)s
(c) Concreting shall not be taken up when the specific gravity of bottom bentonite slurry is
more than 1.12. The slurry should be maintained at 1.5 m above the ground water level.
7. Preliminary Activities:
7.1 Traffic Management
• The traffic management shall be implemented as per the submitted 'Environment Health
& Safety' plan as per Clause no 1.66 & IRC: SP: 87-2010, Section 9 & IRC: SP: 55)
- • Identified structures and encroachments along the alignment shall be removed before
commence ofthe work
LARSEN & TOUBRO LIMITED, Helle
BARAPU LLAH (PHASE III) PROJECT
8
I .
Doc No
BRPL/WP/005A
Page
8of23
METHODSTATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
AND CONCRETING
Rev. No Rl
8. Pile Installation:
8.1 Formation of Pile bores
i. The pile boring shall be executed by rotary drilling method.
ii. The pile location shall be marked on the ground using 6 - 8mm rod] 15-20 cm long.
iii. The impression ofthe boring tool is made on around the point and the rig is correctly aligned
to the impression.
iv. On aligning the rig] boring shall be carried out to the required depth and then MS liner of
suitable length shall be placed in the pit concentric to the pile point. The liner is then pressed
inside with the arrangements available in the rotary rig.
v. Material inside the casing liner shall be removed progressively by the rig with the auger or
bucket tool.
vi. The soil boring shall continue with the drilling and mucking operation till the desired
founding level as per specified in the approved Drawing .
vii. The muck removed from the bore shall be disposed away·from the site.
viii. The depth of pile shall be checked by sounding chain and exact depth shall be recorded in
the pile report.
AND CONCRETING
Rev. No Rl
~
8.4 Fabrication & Lowering of reinforcement cage
LThe reinforcement cage shall be fabricated in different lengths as required and transported
to site.
ii.After achieving the required founding level the pre-fabricated reinforcement cage shall be
lowered and binding will be done stage wise.
iiLThe rebar cage shall be lowered into the bore by rig or by crane as suited at site.
iv.The first length of cage shall be lowered and held with top of the bars adequately
strengthened above the bore on which upper cage is placed in position, lapped and joined in
place and then cage is lowered . These laps should be welded (at location/in-situ) or joined
with couplers before lowering.
9. Reinforcement:
LAII reinforcement shall be as per the approved drawings. The reinforcement shall be
assembled and tied together and made up into cages sufficiently rigid to withstand handling
without any damage and distortion.
ll. Where the number and diameters of the reinforcement bars change as per the drawing, laps
of the reinforcement bars shall be as indicated on the drawing/as approved. Joints in
longitudinal bars shall be made by lapping by stitch welding, as per code provisions or by
couplers, to prevent distortion of the reinforcing cage. Joints in the reinforcement shall be
such that the full strength of each bar is effective across the joint and shall be made such
LARSEN & TOUBRO LIMITED, HCIIC - Doc No
Page
B-ARAPULLAH (PHASE III) PROJEC.T , " .1"1 BR~L/WP /005.P;
11 of23
METHOD STATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
AND CONCRETING
Rev. No in
that there is no detrimental displacement of the reinforcement during construction of the
pile'.
iii. The projecting lengths of the longitudinal bars beyond the pile cut-off level shall be as
indicated in the drawing.
iv.The lateral links or helical reinforcement shall fit closely around the main longitudinal bars
and be fixed by 18 gauge annealed binding wires .
v.Concrete cover to all the reinforcement, including lateral links or helical, shall be as per
approved drawing. Suitable and adequate cover blocks shall be provided, The cover blocks
shall be circular with a center hole of adequate size to allow lateral reinforcement to pass
through and allow free rotation. The cover blocks shall be manufactured with concrete of
same grade.
10.2 Clean-up
LUpon completion of piling, casings, equipment, construction tools, debris, scrap, muck etc.
shall be removed from the place of work . Muck shall be disposed from site to the dumping
place designated by local authorities. Exposed and finished concrete and dowel surface shall
be left in a clean condition.
12. Attachments:
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LARSEN & TOUBRO LIMITED, HCIIC
BARAPULW\.HjPHASE III) PROJECT
..
. ..
13
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Doc No
BRPL/WP/OO5A
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. Page
13 of23
r:7J
- METHODSTATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
AND CONCRETING
Rev. No Rl
Annexure-l
,
. .
- -
n\.:. -n LARSEN & TOUBRO LIMITED, HCIIC
BARAPULLAH <rHASE III) PROJECT ...
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METHOD STATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
AND CONCRETING
14 Doc No
BRPL/WP/OOSA
. _.
Rev. No Rl
Page
14of23
--:"""""
LARSEN &TOUBRO
ob:·Construction of Elevated Road over Barapullah Nallah starling from Saral Kale Khan to Mayur Vihar, New Delhi. (Phase·III)· Elevated Road, Extradosed Bridge, F1yover, Oover leaves, loops,Ramps, Footpath,
Cycle Track, Road Work IncludingSignages, Street tight Works &Allied Works
location:· TP3(lIST Pile 3) length of Pile (Mtr):- 22.(00 lap Vertical: 54 '0' Date:· JJ/04/2015
OiaofPile(Mtrl:' 15 Tolal Pile length(Mlr):. 24.250 Spirallap: 35"0" Ref Owg No:- EB·312-5T-E·0021
0.200
~
.:
~ 10 578.031 578.031 578.031
~k n 6 20 0.600 0.600
Un~Weight(Kg) 0.222 0.395 0.6 17 0.888 1.580 2.470 3.850 4.830 6.310
Total Weight (Kg) 356.645 623.9741,123.374
. Gross Weight (Kg) 2,103.993
Gross Weight Mtl 2.104
l&T PWD
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LARSEN & TOUBRO LIMITED, HCIIC
BARAPULLAH (PHASE III) PROJECT
--
-:1 5
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Doc No
BRPL/WP/OO5A
-
Page
~7J
° •
150f23
METHOD STATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
~ AND CONCRETING
Rev. No Rl
Annexure-2
-
Ew~
Public Works
Con stru ction of Elevate d Road over Barapull ah N all ah sta rti ng from Sarai Kale Khan
to M ay urVihar, New Del h i. (Ph ase-III), SH:- Elevated Road, Extradosed Bridge ,
Flyover, Clov e r l eave s, loops, Ramps, Footpath, Cycle Track , Road Work includ ing
Sign age s, Street ligh t W orks & All ied Wo r ks.
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QSF!L&T!BRPL!QOO
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Department/Fl21 RO
CLIENT : PWD Govt . of NeT Deihl
Tandon Consultants Pvt Ltd. (Permanent Design)
CONSULTANTS:
AECOM- Proof Checking
TPIA: RITES Ltd.
AGENCY: LARSEN & TOUBRO LIMITED- CONSTRUCTlON (HEAVY CIVILINFRA Ie)
BORING RECORD
Locatio n/St ruct ure Pi le No Descrip tion Uni t As per Drg As pe r actua l
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N ame : ":-1 - Na me: - --- Na me: - - --
Date ....................::::::: Date ..:::............... ....... Date ...........................
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Annexure-3
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Publfc Works
Construction of Elevated Road over Barapullah Nallah start ing f rom Sarai Kale Khan
to May ur Vihar, New Del hi. (Phase-III}, SH:- Elevate d Road, Extradosed Bridge,
Flyover, Clover Leaves, Loops, Ramps, Foot pat h, Cycle Track, Road Work including
Signages, Street Light Works & All ied Works .
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QSF/L &T/ BRPL/ Q Ol 2
Department/Fl2l RO
AGENCY: LARSEN & TOUBRO LIMITED- CONSTRUCTION (HEAVY CIVIL INFRA Ie)
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PILLING POUR
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O rig inal Ground Level (GL)
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Dat e........................... Date ........................... ! Date ...........................
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LARSEN & TOUBRO LIMITED, HCIIC :4 7
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Doc No-
Page
BARAPULLAH (PHASE III) PROJECT BRPL/WP/OOSA
17of23
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-- METHOD STATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
AND CONCRETING
Rev. No Rl
Annexure-4
f3
PublicWorks
W
Department/Fl2l
Construction of Elevated Road over Barapullah Nallah starting from Sarai Kale Khan to
Mayur Vihar, New Del hi. (Phase-III), SH:- Elevated Road, Extradosed Bridge, Flyover,
Clover Leaves, Loops, Ramps, Footpath, Cycle Track, Road Work including Signages,
Street Light Works & Allied Works .
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QSF/L&T/BRPL/QOO2
RO
CLIENT: PWD Govt. of NCT Deihl
landon Consultants Pvt ltd. (Permanent Design)
CONSULlANTS :
AECOM - Proof Checking
lPIA: RITES ltd.
AGENCY: LARSEN & TOUBRO lIMITED- CONSTRUCTION (HEAVY CIVil INFRA IC)
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LARSEN & TOUBRO LIMITED, Helle Doc No
Page
BARAPUllAH (PHASE III) PROJECT BRPL/WP/OOSA
18of23
METHOD STATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
AND CONCRETING
Rev. No Rl
Annexure-S
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Construction of Elevated Road over Barapullah Nallah starting from Sarai Kale Khan to
MayurVihar, New Delhi. (Phase-III) , SH:- Elevated Road, Extradosed Bridge, Flyover,
f- ----lClover Leaves, Loops, Ramps, Footpath, Cycle Track, Road Work including Signages ,
QSF/L&T/BRPL/QOO
Street Light Works & Allied Works.
Public Works 4
Department/F 121 RO
CLIENT: PWD Govt. of NCT Delhi
Tandon Consultants Pvt ltd. (Permanent Design)
CONSULTANTS:
AECOM - Proof Checking
TPIA: RITES ltd.
AGENCY: LARSEN & TOUBRO LIMITED- CONSTRUCTION (HEAVY CIVIL INFRA ic)
L&T Representative
LARSEN & TOUBRO LIMITED, HCIIC Doc No
BARAPULLAH (PHASE III) PROJECT BRPL/WP/OOSA
METHOD STATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
Rev. No Rl
AND CONCRETING
Annexure-6
.. -- ..
S
Construction of Elevated Road over Barapullah Nallah starting
f3
Public Works
W from Sarai Kale Khan to MayurVihar, New Delhi. (Phase-III), SH:
Elevated Road, Extradosed Bridge, Flyover, Clover Leaves, Loops,
Ramps, Footpath, Cycle Track, Road Work including Signages,
Street Light Works & Allied Works . QSF!L&T!BRPL!Q049
Department/F121 RO
CLIENT : PWD Govt. of NCT Delhi
Tandon Consultants Pvt Ltd. (Permanent Design)
CONSULTANTS:
AECOM - Proof Checking
TPIA: RITES ltd.
AGENCY: LARSEN & TOUBRO LIMITED· CONSTRUCTION (HEAVY CIVIL INFRA Ie)
. Requirement!
SI.No. Parameters Observed Remarks
Norms
Density before
1 < 1.0Sgm/cc
concreting
Marsh Cone
2 Viscosity before 3Ssto 120s
concretlnz
pH Value before
3 8-12
concreting
Sand content
4 upto 3%
before concreting
Remarks
TIck the appropriate
Test Result OK NOTOK
OK NOTOK
Re-test result
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1&T Representative
Name: -l
Date...........................
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LARSEN & TOUBRO LIMITED] HCIIC
BARAPULLAH (PHASE III) PROJECT
:20 Doc No-
BRPL/WP/OOSA
Page
, ~o of23
C'T)'
~
METHOD STATEMENT FOR PILE-BORING, REBAR CAGE PLACEMENT
AND CONCRETING
Rev. No Rl
Annexure-7
~w~
Public Works
Department/F121
Construction of Elevated Road over Barapullah Nallah starting
from Sarai Kale Khan to Mayur Vihar, New Delhi. (Phase-III), SH:
Elevated Road, Extradosed Bridge, Flyover, Clover Leaves, Loops,
Ramps, Footpath, Cycle Track, Road Work including Signages,
Street Light Works & Allied Works.
e
QSF/L&T/BRPL/QOSO
RO
CLIENT: PWD Govt. of NCT Delhi
Tandon Consultants Pvt Ltd. (Permanent Design)
CONSULTANTS:
AECOM - Proof Checking
AGENCY: LARSEN & TOUBRO L1MITED- CONSTRUCTION (HEAVY CIVIL INFRA Ie)
Requirement/
51.No. Parameters Observed Remarks
Norms
, Marsh Cone
2 30to 40 sec
Viscosity
3 pHValue 9.5-12
Remarks
Tick the appropriate
Test Result OK NOTOK
OK NOTOK
Re-test result
.- ~