CONVAL® by F.I.R.S.T. Version 9.0 (Build 9.0.

10)

Differential pressure flow element: New calculation (1) 21/11/2023 01:01:48 ‫ب‬.‫ظ‬

Calculation header
Identifier New calculation (1)
Tag No. Case#2_ 24 in_50000

Medium selection and state

Medium Air
State Gaseous
Gas Gas, dry (Standard conditions)
Standard conditions 0°C, 1013.25 mbar
Real gas factor (standard conditions) Zn 0.9994 -
Density (standard conditions, dry gas) ϱN 1.293 kg/m³
Specific gas constant R 287.07 J/(kg K)
Molecular weight M 28.963 kg/kmol
Specific gravity Sg 1.0 -
Critical temperature tc -140.52 °C
Critical pressure pc 37.85 bar(a)
Automatic phase detection

Properties at operating point

Operating temperature t1 152.0 °C
Operating pressure p1 1.65 bar(g)
Real gas factor (t1, p1) Z1 0.99988 -
Isentropic exponent (t1, p1) ϰ 1.401 -

Pipeline
Condition -
Pipe diameter Circular
Pipe inside diameter (20°C) Di 594.0 mm
Linear coefficient of thermal expansion αlin 13.168 E-6 1/K
Pipe roughness k 0.03 mm

Flow element - specification

Device type ISO device
Primary device Orifice with flange taps

Flow element - operating values

Calculation standard ISO 5167:2003
Calculation reference Recalculation: C and ε with qm
Calculated value Δp
Throttle orifice (20°C) d 432.0 mm

New calculation (1).CFM 1(3)

CONVAL® by F.I.R.S.T. Version 9.0 (Build 9.0.10)

Differential pressure flow element: New calculation (1) 21/11/2023 01:01:48 ‫ب‬.‫ظ‬

Flow element - operating values (continued)

Pressure difference Δp 41.351 mbar
Mass flow rate qm 50,000.0 kg/h
Volume flow rate (standard conditions) qn 38,671.0 m³/h

Flow element - material

Linear coefficient of thermal expansion αlin,D 17.502 E-6 1/K
Edge radius (20°C) rk 0.1296 mm

Values table
Flow value table

Calculated auxiliary values

Discharge coefficient (*) C 0.59886 -
Residual pressure loss Δϖ 19.902 mbar
Power loss PΔϖ 12.714 kW
Mechanical stream power PΔp 26.523 kW
Flow velocity in pipeline uP 22.886 m/s
Flow velocity in flow element uF 43.219 m/s
Reynolds number (*) ReD 1.2261 E6 -
Reynolds number in device Red 1.6849 E6 -
Pipe inside diameter (t1) Di,t1 595.03 mm
Throttle orifice (t1) d,t1 433.0 mm
Diameter ratio β 0.72769 -
Relative pipe roughness kr 0.50417 -
Correction factor for pipe roughness br 1.0 -
Correction factor for edge radius bk 1.0 -
Expansion factor (*) ε 0.99449 -
Pressure ratio (*) τ 0.98447 -

In- and outlet section

Specify as factors
Presentation 0% additional uncertainty

Required inlet sections

One or two 90° bends, S≥30D 26,181.0 mm
Two 90° bends, 30D≥S≥5D, same plane 26,181.0 mm
Two 90° bends, 5D>S, same plane 26,181.0 mm
Two 90° bends, 30D≥S≥5D, perpendicular planes 26,181.0 mm
Two 90° bends, 5D>S, perpendicular planes 44,627.0 mm

New calculation (1).CFM 2(3)

CONVAL® by F.I.R.S.T. Version 9.0 (Build 9.0.10)

Differential pressure flow element: New calculation (1) 21/11/2023 01:01:48 ‫ب‬.‫ظ‬

Required inlet sections (continued)

Single 90° tee 26,181.0 mm
One or two 45° bends, S>2D 26,181.0 mm
Reducer 7,735.4 mm
Diffusor 21,421.0 mm
Gate valve, completely open 14,281.0 mm
Abrupt diameter reduction 17,851.0 mm
Thermometer-pocket, Ø ≤ 0,03 Di 2,975.2 mm
Thermometer-pocket, Ø > 0,03 Di 11,901.0 mm

Required outlet section

Required outlet section 4,760.3 mm

Uncertainties
Unc. of operating temperature e,t1 1.0 %
Unc. of absolute pressure e,p1 0.6 %
Unc. of pipe diameter e,Di 0.4 %
Unc. of throttle orifice e,d 0.1 %
Unc. of pressure difference e,Δp 0.8 %
Unc. of operating density e,ϱ1 5.0 %
Unc. due to non-circularity of the pipe e,CiP 0.0 %
Unc. of correction factor br e,br 0.0 %
Unc. of correction factor bk e,bk 0.0 %
Unc. of expansion factor (*) e,ε 0.038789 %
Unc. of flow coefficient e,C 0.71281 %
Unc. of corrected flow coefficient e,Cb 0.71281 %
Unc. of mass flow rate e,qm 2.6635 %
Additional uncertainty e,ad 0.0 %

Confirmation:
The calculation complies with ISO 5167:2003.

Legend
Calculated value
Lookup value
Confirmation

New calculation (1).CFM 3(3)