Manual - 20kHz - SVC - Before P47 2001 (L261d1)

SYNERGY™
HIGH FREQUENCY
X-RAY GENERATOR
Installation and Service Manual

Part Number L261
Rev D
SUMMIT INDUSTRIES INC.

2901 W. Lawrence Avenue
Chicago, IL 60625
800-729-9729
773-588-2444
SynergyTM Service Manual
WARNING
X-RAY EQUIPMENT IS DANGEROUS TO BOTH

PATIENT AND OPERATOR UNLESS MEASURES
OF PROTECTION ARE STRICTLY OBSERVED
Though this equipment is built to the highest standards of electrical and mechanical safety, the
useful X-ray beam becomes a source of danger in the hands of the unauthorized or unqualified
operator. Excessive exposure to x-radiation causes damage to human tissue.
Adequate precautions must be taken to prevent unauthorized or unqualified persons from operating
this equipment or exposing themselves or others to its radiation. Only qualified personnel should
install, set up, maintain, and operate this equipment. Only qualified service personnel should
remove electrical covers.
Before operation, persons qualified and authorized to operate this equipment should be familiar with
the Recommendations of the International Commission on Radiological Protection, contained in
Annals Number 26 of the ICRP, and with the applicable national and local standards.
The equipment described in this manual will perform reliably when installed, maintained, and
operated, in accordance with the instructions of this manual by qualified personnel. This equipment
is sold with the understanding that the user assumes sole responsibility for radiation safety and that
the manufacturer does not accept any responsibility for the following:
• Equipment improperly installed.

• Equipment improperly operated.
• Equipment improperly maintained or repaired.
• Equipment which has been modified or altered in any way.
• Injury or damage to patient or other personnel for any of the above causes.
We are proud of our products and are confident they will provide many years of useful and
enjoyable service.
Summit Industries
-i-
CAUTION: THIS MANUAL IS FOR USE BY PERSONNEL QUALIFIED TO

INSTALL, CALIBRATE, MAINTAIN AND SERVICE RADIOGRAPHIC
EQUIPMENT. HAZARDOUS VOLTAGES MAY BE PRESENT, AND
PERSONS UNFAMILIAR WITH SAFE OPERATING PROCEDURES
SHOULD NOT ATTEMPT TO PERFORM SERVICE ON THIS DEVICE.
Installation and Service Manual Revisions History
Revision Pages Affected/Revision Description Release Date ECR #
A Initial Issue Sept 1999 MJL
B Added line matching transformer pg 2-8 thru 2- Oct 1999

9 Added programming numbers (section 4) 1786
Expanded schematic list pg. 9-1.
Added generator layout figure pg 2-1
C Expanded calibration Section 4.8.1 & 4.8.2 January 2000 1911

D Changed power supplies for collimator & locks January 2001 2147
to 24 VAC/7A & 24 VDC/4A on pg. 2-14.
Changed fuse F9 to 5A on pg. 3-4.
- ii -
TABLE OF CONTENTS
SECTION TITLE PAGE
1.0 PRE-INSTALLATION...................................................................................... 1 - 1
1.1 General ................................................................................................. 1 - 1
1.2 Use of This Manual ............................................................................... 1 - 1
1.3 Equipment Description.......................................................................... 1 - 2
1.3.1 General ...................................................................................... 1 - 2
1.3.2 Optional Automatic Exposure Control (AEC).............................. 1 - 2
1.3.3 Safety......................................................................................... 1 - 3
1.3.4 Manufacturer’s Responsibility .................................................... 1 - 4
1.3.5 Radiation Protection................................................................... 1 - 4
1.3.6 Monitoring of Personnel ............................................................. 1 - 5
1.4 Compatibility Statement ........................................................................ 1 - 5
1.5 Accuracy Statement.............................................................................. 1 - 6
1.5.1 Exposure kVp............................................................................. 1 - 6
1.5.2 Exposure mAs............................................................................ 1 - 6
1.5.3 Duty Cycle.................................................................................. 1 - 6
1.6 Maximum Outputs................................................................................. 1 - 7
1.7 Maximum Momentary Line Current....................................................... 1 - 7
1.8 Technique Factors That Constitute Maximum Line Current.................. 1 - 8
1.9 Power Line Requirements..................................................................... 1 - 8
1.10 Conduit for Communication Cable ........................................................ 1 - 8
1.11 Space Requirements ............................................................................ 1 - 8
2.0 INSTALLATION .............................................................................................. 2 - 1

2.1 Introduction ........................................................................................... 2 - 1
2.2 Installation Items and Test Equipment .................................................. 2 - 1
2.2.1 Test Equipment .......................................................................... 2 - 1
2.3 Preliminary Room Inspection ................................................................ 2 - 2
2.4 Unpacking............................................................................................. 2 - 2
2.5 Component Access............................................................................... 2 - 3
2.5.1 Access to Operator’s Console PCB ........................................... 2 - 3
2.5.2 Access to Power Module............................................................ 2 - 3
2.5.3 Access to High Voltage Transformer 2-3
- iii -
TABLE OF CONTENTS
SECTION TITLE PAGE
2.6 Circuit Board Identification .................................................................... 2 - 4

2.6.1 Operator’s Console.................................................................. 2 - 4
2.6.2 Power Module.......................................................................... 2 - 4
2.7 Installation Procedure ........................................................................... 2 - 7
2.7.1 Line Voltage............................................................................. 2 - 7
2.7.2 Position System Components.................................................. 2 - 7
2.7.3 Operator Console .................................................................... 2 - 7
2.7.4 Transformer Installation........................................................... 2 - 7
2.7.5 System Interconnection ........................................................... 2 - 8
2.7.6 Connecting Mains Input Power................................................ 2 - 8
2.7.7 Field Installation of Line Matching Transformer ....................... 2 - 9
2.7.8 High Voltage Cables.............................................................. 2 - 11
2.7.9 Stator Cable .......................................................................... 2 - 12
2.7.10 Bucky Connections................................................................ 2 - 13
2.7.11 Collimator and Electric Lock Supply ...................................... 2 - 14
2.7.12 Interlocks ............................................................................... 2 - 15
3.0 INITIAL POWER UP AND INSPECTION ........................................................ 3 - 1

3.1 General ................................................................................................. 3 - 1
3.2 System Configuration............................................................................ 3 - 1
3.3 Power-Up.............................................................................................. 3 - 3
3.3.1 Start-Up ................................................................................... 3 - 3
3.3.2 Status LEDs ............................................................................ 3 - 3
3.3.3 Power Supply Test and Fuse Designation............................... 3 - 4
4.0 SYSTEM CONFIGURATION AND CALIBRATION ........................................ 4 - 1

4.1 General ................................................................................................. 4 - 1
4.2 Required Equipment for Calibration ...................................................... 4 - 1
4.3 Moving Around in Calibration Mode ...................................................... 4 - 2
4.4 Switch and Display Functions in Calibration Mode ............................... 4 - 3
4.5 Detailed Explanation of Programming Stations..................................... 4 - 7
4.6 Filament Value Section (used for mA Calibration) .............................. 4 - 14
4.7 Button Functions in the Filament Value Section ................................. 4 - 15
- iv -
4.8 Calibration: Making Exposures and Adjusting Outputs ....................... 4 - 16

4.8.1 Overview ............................................................................... 4 - 17
4.8.2 Step-by-Step Calibration of mA ............................................. 4 - 18
4.8.3 Step-by-Step kVp Calibration ................................................ 4 - 22
4.8.4 Calibration of Automatic Exposure Control ............................ 4 - 23
5.0 TROUBLESHOOTING .................................................................................... 5 - 1

5.1 Overview............................................................................................... 5 - 1
5.2 Trouble Codes ...................................................................................... 5 - 5
5.3 Testing for High Voltage Breakdown..................................................... 5 - 6
6.0 ACCEPTANCE TESTING ............................................................................... 6 - 1

6.1 Overview............................................................................................... 6 - 1
6.2 Accuracy of kVp and mAs Outputs ....................................................... 6 - 2
6.3 Reproducibility ...................................................................................... 6 - 3
6.4 Linearity ................................................................................................ 6 - 6
7.0 REQUIRED MAINTENANCE .......................................................................... 7 - 1

7.1 Overview............................................................................................... 7 - 1
7.2 Routine Maintenance Checks ............................................................... 7 - 1
8.0 THEORY OF OPERATION ............................................................................. 8 - 1

8.1 Power Module....................................................................................... 8 - 1
8.2 Operator’s Console ............................................................................... 8 - 1
8.3 High Voltage Transformer..................................................................... 8 - 1
9.0 SCHEMATICS................................................................................................. 9 - 1
v
TABLES:
1-1 Maximum Power Rating........................................................................ 1 - 7
1-2 Maximum Line Current.......................................................................... 1 - 7
2-1 Line Matching Transformer Connections ............................................ 2 - 10
2-2 Tube Stator Cable Connections .......................................................... 2 - 11
2-3 Bucky Connections ............................................................................. 2 - 12
2-4 Collimator and DC Lock Supply Connections ..................................... 2 - 13
3-1 DIP1 Functions (System Controller PCB) ............................................. 3 - 2
3-2 Fusing for DC Voltages......................................................................... 3 - 4
3-3 Fusing for AC Voltages ......................................................................... 3 - 4
4-1 Button Functions in Programming Area ................................................ 4 - 3
4-2 Programming Stations, Functions and Values ...................................... 4 - 4
4-3 Typical Filament Values for a
Toshiba 1 x 2 mm x-ray Tube ............................................................. 4 - 14
4-4 Filament Value Mode Button Functions .............................................. 4 - 15
4-5 For Recording Actual Filament Current Settings
at this Installation ................................................................................ 4 - 21
5-1 Table of Error Codes............................................................................. 5 - 1
6-1 Sample of Reproducibility Calculation................................................... 6 - 4
6-2 Table for Recording Reproducibility Values .......................................... 6 - 4
6-3 Sample of Linearity Calculation ............................................................ 6 - 7
6-4 Table for Recording Linearity Values .................................................... 6 - 8
7-1 Required Maintenance Log................................................................... 7 - 2
FIGURES:
1-1 Component Physical Dimensions ......................................................... 1 - 9
2-1 Power Module Layout: Hinged Panel Closed........................................ 2 - 5
2-2 Power Module Layout: Hinged Panel Open ......................................... 2 - 6
2-3 Midwest 14 x 36 Bucky Interface ........................................................ 2 - 10
vi
1.0 PRE-INSTALLATION
1.1 General
This manual contains installation, calibration, acceptance and service information for the
SYNERGY™ Generator. The generator is part of a system which contains other equipment
not described in this manual. To gain an understanding of the complete system, study the
operator’s and service manuals for all associated equipment.
1.2 Use of This Manual
Throughout the manual there are indented statements which are preceded by alert words.
These alert words and the following statements may direct the user in the performance of a
task, or inform the user of a potentially hazardous situation. Each alert word is always used
with only one specific type of information. The alert words and the information they
reference are as follows:
NOTE: Information that assists the user of the manual in the performance of a task.
It may provide the user with better methods of conducting the task, or it may point
out conditions that could cause the system to fail to operate properly.
! CAUTION: Information that alerts the user of the manual to situations that could
result in damage to the equipment.
WARNING: Information that alerts the user of the manual to situations that could be
hazardous to the health of the patient, the operator, the maintenance person, or
others.
1-1
1.3 Equipment Description
1.3.1 General
The SYNERGY™ Generator is a high-frequency constant potential system with the

following features:
• 30 kW constant potential output from a single phase line.

• Two-point control (kVp and mAs). Maximum available mA is automatically selected
for minimum exposure time.
• Protection circuitry to prolong tube life and increase system performance.
• Self-diagnostic displays to inform users and service personnel of system status.
1.3.2 Optional Automatic Exposure Control (AEC)
The SYNERGY™ AEC system accommodates AID ion chambers. A special Chiropractic
AEC system, CAEC, is also available with the SYNERGY™ generator. Refer to the
AEC/CAEC Manual L323 for Instructions on installation and calibration of this feature.
1-2
1.3.3 Safety
It is important that everyone associated with x-ray work is familiar with the recommen-
dations of the Department of Health, National Bureau of Standards, and the National
Council on Radiation Protection. The control of diagnostic medical x-ray equipment varies
in detail from state to state. However, in general, all of the states adhere strictly to the
established recommendations of the NCRP. Prior to operation, be sure that all personnel
who are authorized to operate the x-ray system are familiar with the established regulations
of the authorities named above. Also, they should be monitored to assure that they
conform to the recommendations.
Current sources of information include:
• National Council on Radiation Protection Report No. 33 (Medical X-Ray and

Gamma-Ray Protection for Energies up to 10 MEV-Equipment Design and Use).
• National Bureau of Standards Handbook No. 76 (Medical X-Ray Protection up to
Three Million Volts). Refer to MCRP Report No. 33.
• Current recommendations of the International Committee on Radiation Protection.
Although x-ray radiation is hazardous, x-ray equipment does not pose any danger when it is
properly used. It is the responsibility of all service and operating personnel to be properly
informed on the hazards of radiation. Also, those responsible for the system must
understand the safety requirements for x-ray operation. Study this manual and the
manuals for each component in the system to become aware of all the safety and
operational requirements.
1-3
1.3.4 Manufacturer’s Responsibility
Although this equipment incorporates protection against x-ray radiation other than the
useful beam, practical design cannot provide complete protection. Equipment design does
not compel the operator or his assistants to take adequate precautions. Nor does it prevent
the possibility of improper use which results in authorized or unauthorized persons from
carelessly, unwisely, or unknowingly exposing themselves or others to direct or secondary
radiation. Allow only authorized, properly trained personnel to operate this equipment.
Be certain that all personnel authorized to use the equipment are aware of the danger of
excessive exposure to x-ray radiation.
This equipment is sold with the understanding that the manufacturer, its agents, and
representatives do not accept any responsibility for over-exposure of patients or personnel
to x-ray radiation. Furthermore, the manufacturer does not accept any responsibility for
over-exposure of patients or personnel to x-ray radiation generated by this equipment
which is a result of poor operating techniques or procedures.
Also, no responsibility will be assumed for any machine that has not been serviced and
maintained in accordance with the system technical manual, or which has been modified or
tampered with in any way.
1.3.5 Radiation Protection
Because exposure to x-ray radiation may be damaging to health, use great care to provide
protection against exposure to the primary beam. Some of the effects of x-ray radiation are
cumulative and may extend over a period of months or years.
The best safety rule for x-ray operators is:
“Avoid exposure to the primary beam at all times.”
1-4
1.3.6 Monitoring of Personnel
Monitoring of personnel to determine the amount of radiation to which they have been
exposed provides a valuable cross-check to determine whether or not safety measures are
adequate. The most effective method of determining whether or not the existing protective
measures are adequate is the use of instruments to measure the exposure in rads. This
measurement should be taken at all locations where the operator or any portion of his body
may be during exposure.
A common method of determining whether personnel have been exposed to excessive

radiation is the use of film badges. These are x-ray sensitive film enclosed in a badge
which incorporates metal filters of varying degrees of transparency to x-ray radiation. Even
though this device only measures the radiation which reaches the area of the body on
which it is worn, it does furnish an indication of the amount of radiation received.
1.4 Compatibility Statement
This X-ray generator is compatible with the following equipment:
X-RAY TUBES:
Toshiba E7239 (1.0/2.0 mm focal spots), Toshiba E7242 (0.6/1.5 mm focal spots), Varian
RAD 13 (1.0/2.0 mm focal spots), Varian RAD 14 (0.6/1.2 mm focal spots).
Expansion of the compatible tube list is possible as need dictates.
AEC DEVICES:
An integrated AEC option is available to allow interfacing with ion chambers manufactured
by Advanced Instrument Development of Melrose Park, Illinois.
BUCKY:
Summit J500, Midwest 7440 and 1436, Liebel 8000 and 9000.
COLLIMATOR:
Summit G800 and D800, Progeny MC150 and Linear II or Linear IV.
1-5
1.5 Accuracy Statement
All measurements are made in compliance with the directions of the SYNERGY™ Service
Manual in the Installation, Acceptance, and Calibration procedures sections.
NOTE: Specified accuracy for kVp and mA does not include test equipment
accuracy. Acceptance testing must take test equipment error into account. For
additional information on the basis for the accuracy statements, refer to
Acceptance Procedure (Section 5.0).
1.5.1 Exposure kVp
Output kVp within ± 5% of indicated kVp, ± 1 kVp.
1.5.2 Exposure mAs
Output mAs within ± 10% of indicated mAs, ± 1 mAs.
1.5.3 Duty Cycle
The duty cycle is continuous for radiographic use. However, operation should be limited to
the capacity of the x-ray tube.
1-6
1.6 Maximum Outputs
The maximum rating for the 325 is listed in Table 1-1. The maximum line current is listed in
Table 1-2.
FACTOR MAX VALUE
kVp 125 kVp
mA 300 mA
Power 30 kW
Table 1-1: Maximum Power Rating
1.7 Maximum Momentary Line Current
Complete power requirements are shown in Section 1.8 below.
LINE VOLTAGE LINE CURRENT

(60 Hertz) (Single Phase)
208 VAC 225 Amps
220 VAC 215 Amps
240 VAC 195 Amps
Table 1-2: Maximum Line Current
1.8 Technique Factors That Constitute Maximum Line Current
Maximumg Line current will occur during exposures of 100 kVp, 300 mA.
1-7
1.9 Power Line Requirements
The line currents given in Table 1-2 (for the 208 to 240 volt line) are the momentary line
currents during an exposure. This is not the recommended circuit breaker rating. The
recommended supply power requirements are:
100 Amp circuit breaker

37.5 kVA distribution transformer
#2 AWG wire for 50 feet run
#00 AWG wire for 100 feet run
250 mcm wire for 200 feet run
Maximum load voltage drop under full load to be not more than 5%
These wire sizes are for copper conductors between the distribution transformer and the
100 Amp service disconnect. The 100 Amp breaker listed for 240 VAC operation must be
upgraded to 125 Amp for operation below 240 VAC as indicated by the line currents listed
in Table 1-2 above.
1.10 Conduit For Communication Cable
If the two communication cables between the Power Module and Operator Console are to
be run through conduit, the minimum conduit size is 1-1/2” internal diameter due to the non-
removable DB9 connectors on the ends of the cables.
1.11 Space Requirements
Figure 1-1 shows the physical dimension and cable access points of the Power Module, the
High Voltage Transformer, and the Operator’s Console.
1-8
Figure 1-1: Component Physical Dimensions
⌧ ⌧
2-1
2.0 INSTALLATION
2.1 Introduction
This section describes procedures necessary for the installation of the following units:
• Operator’s Console • Connections to ancillary devices

common to an X-ray room
• High Voltage Transformer
• Power Module .
This material is presented in sequence to facilitate an orderly and safe installation.

Complete calibration procedures are presented in Section 4.
2.2 Installation Items and Test Equipment
2.2.1 Test Equipment
The following test equipment is required for the installation:

• Fluke Digital Multimeter or equivalent
• Machlett Dynalyzer or equivalent high voltage divider for kVp and mA values
• Kiethley dosimeter or equivalent for linearity and reproducibility
• Tectronics 2100 dual trace storage oscilloscope or equivalent for waveform shape
The following miscellaneous items are required or may prove useful for the installation:
• Silicone Insulating Grease - DC4 vapor-proofing compound, or equivalent.
• Alcohol
• Standard Hand Tools
• Victorian mAs meter or equivalent
• Kiethley Non-invasive kVp meter or equivalent
2-2
2.3 Preliminary Room Inspection
Prior to beginning installation, inspect the x-ray room to verify compliance with
specifications for the following:
• Incoming Line • Conduit

• Service Disconnect • Space Requirements
• Lead Shielding per local code
2.4 Unpacking
Upon receipt of the x-ray generator and associated equipment, inspect all shipping
containers for signs of damage. If damage is found, notify the carrier or his agent imme-
diately. When the equipment is unpacked, inspect all pieces for visible damage. If any
damaged parts are detected, repair or order replacements to prevent unnecessary delay in
installation.
Before beginning the installation, verify the following:
• All internal connections and fasteners are secure

• All internal wiring is secure
2-2
2.5 Component Access
2.5.1 Access to Operator’s Console PCB
Access to the Operator Console pcb is achieved by removing the five screws from the
bottom of the Console Enclosure. The electronics are contained in the top section of the
console.
2.5.2 Access to Power Module
Access to the Power Module is achieved by removing the two screws from each side of the
cover, lifting the cover up slightly and forward from the Power Module frame.
2.5.3 Access to the High Voltage Transformer
Terminal connections P1, P2, and GND can be accessed by removing the two screws at
the terminal cover on top of the unit.
! CAUTION: There is no access to the interior of the High Voltage Transformer.

This is a sealed unit and opening it in the field without guidance by Summit
Technical Support will void the factory warranty.
2-3
2.6 Circuit Board Identification
2.6.1 Operator’s Console
• L040 Console Board
2.6.2 Power Module
• L050 System Controller Board • K660 Relay pcb

• K446-2 IPM Driver Board (2 each) • K445 Charge Monitor pcb
• K670 Filament Driver Board • J180 ON/OFF pcb
• K444 Rotor Sense Board • L070 AEC Board
• K650 Power Supply Board
UPDATED BOARD INFORMATION 2009
<O> L050 Controller Obsolete.

If replacement is required contact Tech Support for List of required parts.
<O> 01780-000 : PCBA, IPM DRIVER (compatible replacement for K446-2).
<O> 03035 : KIT, FILAMENT DRIVER BRD REPLACEMENT (compatible replacement For ALL)
<O> 01985-000 : KIT, RELAY BOARD K660 REPLACEMENT ( includes required wiring adjustment ).
<O>
<O>
<O>
2-4
Figure 2-1: Power Module Layout: Hinged Panel Closed
2-5
Figure 2-2: Power Module Layout: Hinged Panel Open
2-6
2.7 Installation Procedure
2.7.1 Line Voltage
Measure and note the incoming line voltage. 240 VAC is required for full 30 kW output. If
30 kW output is desired and the line voltage is below 240 VAC, a line matching transformer
kit (part number L246) will be required.
NOTE: If the line voltage is below 240 VAC (i.e., 208 VAC), it will not be possible
to produce the full output capability of the generator without a line matching
transformer.
2.7.2 Position System Components
At this time, place the Power Module close to the final location, leaving access on all sides.
This allows the installer to establish the proper wiring, routing and lengths for all cables.
2.7.3 Operator Console
Place the operator console in the operator booth and run the two communication cables
from the console to the Power Module. The cables are keyed so that they will only plug into
the proper receptacles. At the power module the cables will plug into H13 and H14 on the
System Controller pcb.
2.7.4 Transformer Installation
Place the HV Transformer in front of the bottom shelf of the Power Module. The high
voltage cables cannot be inserted or removed when the transformer is inside the cabinet.
NOTE: Release the 8-32 screw in the oil fill plug 1 full turn counter-clockwise to
allow the oil level to expand with temperature and barometric changes.
2-7
2.7.5 System Interconnection
Inspect all wiring in the Power Module. At this time, the Power Module can be connected to
the Operator’s Console and the HV Transformer.
The Communication Cable for the Operator’s Console connects to the Power Module as
described in Section 2.7.3 above. This shielded cable routes from the control room to the
Power Module.
Route the Filament/Feedback cable to the HV Transformer and plug it into the mate-n-lock
receptacle at the top of the transformer.
Three leads marked “P1, P2 and GND” should be routed from the bottom of the Power
Module to the HV Transformer and terminated at the connections labeled “P1, P2 and
GND”.
2.7.6 Connecting the Mains Input Voltage
240 VAC Input

Single phase power is terminated at the line fuses (F1, F2) in the Power Module. This Fuse
Block is located at the bottom right corner of the Power Module. Ground is connected to the
Ground Stud just below and to the left of the fuse block.
Wires “1”, “1B” and “2A” should be on TB1-2, the 240 V tap. Wire “2J” must be on TB2-1,
the 240 V tap.
208 or 220 VAC Input with Line Matching Transformer (Field Installation Only)
Single phase power below 230 VAC will require a line matching transformer. See the
transformer kit, part # L246 for further details or section 2.7.7 below. Line voltages below
230 VAC will only support very low power exposures for light filed to x-ray field congruence
and system alignmments. This is only a stop-gap measure. Obtain a line match
transformer kit immediately!
2-8
2.7.7 Field Installation of a Line Matching Transformer

Generally, if a line matching transformer is required it is installed in the field. In the event
that the supply voltage is below 230 VAC and a transformer is not installed, follow these
instructions. If a line matching transformer is required, contact the factory to order a line
matching transformer kit, part number L246.
Warning: Make absolutely certain that the AC mains supply is off and that
the DC capacitor bank voltage within the generator is fully discharged before
beginning this procedure. The capacitor bank voltage requires a minimum of 10
minutes to discharge. Verify that no hazzardous voltages are present.
1. At the bottom right rear of the Power Module is a saddle bracket with a 3/8-16 x 4.5
inch hex bolt and two nuts with lockwashers. Note that the hex bolt is isolated from the
saddle bracket with two plastic bushings.
2. Remove the hex bolt and isolation bushings.
3. Carefully place the toroid line matching transformer within the saddle bracket so as not
to scratch the transformer insulation on the bracket. Orient the transformer so that the
leads exit the saddle bracket to the top and to the right.
4. Secure the transformer to the saddle bracket using the long hex bolt. Be certain to use
the plastic bushings between the bolt and the brackets so that the bolt is electrically
isolated from the bracket. The bolt is to be snug, but not tightened so excessively that
it crushes the epoxy center of the toroid style transformer. Use the second hex nut as
a “jam nut” to prevent the first nut from loosening.
Warning: Failure to use the insulating bushings to isolate the transformer

mounting bolt from the saddle bracket will result in shorting out the transformer.
Extensive damage to the generator is possible if this is improperly installed.
Verify with a meter that the bolt is electrically isolated from the saddle bracket
and chassis ground.
5. Connect the transformer leads to the right side of TB1 in the Power Module as shown
in Table 2 -1 below.
2-9
Table 2-1: Line Matching Transformer Connections

Line Matching Transformer . . . connects to the
color coded wire . . . Power Module as shown
Blue TB1-1 (280 VAC)
Yellow TB1-2 (240 VAC)
Orange TB1-3 (220 VAC)
Red TB1-4 (208 VAC)
Brown TB1-5 (120 VAC)
Black TB1-6 (0 VAC)
6. Also on TB1 there are three wires from the Power Module which should be in the
following locations. Some of these locations are different when using a line matching
transformer than they are when the unit is wired for 240 VAC operation at the factory.
Verify that the following is true:
The Power Module wire labeled “1B” should be on TB1-1 (280 V), along with the
blue transformer wire.
The Power Module wire labeled “2A” should be on TB1-2 (240 V), along with the
yellow transformer wire.
The Power Module wire labeled “1C” should be on TB1-6 (0 V), along with the
black transformer wire.
On TB1, locate the wire labeled “1”. This is the line voltage adjust tap. Move wire “1”
to the TB1 tap which most closely matches the incoming line voltage (208 VAC
or 220 VAC).
7. On TB2, located just in front and to the right of TB1, verify the following connection.
The wire labeled “2J” should be on TB2-1, the terminal labeled “240”.
8. When all connections have been verified and the mounting bolt is known to be isolated
from chassis ground the installation of the transformer is complete.
2 - 10
2.7.8 High Voltage Cables
Connect the high voltage cables from the HV Transformer to the x-ray tube. With the vent
to the front, the cathode receptacle is on the left, by the red and black mAs meter jumpers.
The anode receptacle is on the right. Verify polarity and that all connections are made
correctly.
! CAUTION: The high voltage cable terminal pins are delicate. Take particular
care to handle them carefully.
NOTE: The HV Cable rings/nuts are delicate and can be damaged by dropping
or banging on the floor. This can deform the threads, making it difficult to
install them fully into the HV receptacles
Use a clean, dry, lint-free cloth and alcohol to clean the insulating surfaces of the terminals
and receptacles. Use particular care in cleaning the flat insulating surface. Do not touch
the insulating surface after cleaning. Coat with vapor proofing compound.
2.7.9 Stator Cable
Table 2-2: Tube Stator Cable Connections
Origin (tube) Destination (power module) Function
black 07 TB3-1 stator main

red 08 TB3-2 stator phase
white 09 TB3-3 stator common
blue T5 TB3-4 thermal switch (N.C.)
orange T6 TB3-8 thermal switch return
2 - 11
2.7.10 Bucky Connections
For the Summit J500 or equivalent Bucky, connect as shown in the table below.
Table 2-3: Bucky Connections
Origin B1 B2 B3 B4 B6 B8
Function bucky bucky switched bucky power bucky
motion motion 110 V 110 V ground 110 V
return return hot return
Power Module TB4-1 TB4-2 TB4-3 TB4-9 TB3-15 TB4-8
Destination:
(Table bucky)
Power Module TB4-4 TB4-5 TB4-6 TB4-9 TB3-15 TB4-8
Destination:
(Wall bucky)
CAUTION: If 115 VAC is used as the Bucky Motion Signal (B1/ B2 signal to
! indicate grid is in motion), such as a Midwest 14 x 36 inch bucky. This voltage

must be converted to a contact closure by a 115 VAC relay.
Figure 2-3: Midwest 14 x 36 Bucky Interface
Contact Technical Support.
2 - 12
2.7.11 Collimator and Electric Lock Supply
The SYNERGY™ generator comes with power supply connections to run most commonly
available collimators and electric locks. The available supplies are a switched 24 VAC/7
Amps for collimation and a continuous 24 VDC/4 Amps (or 24 VDC/5 Amps at 65% duty
cycle) for locks.
NOTE: There is NO other power available for other accessory items requiring 110
VAC, 5 or 12 VDC. Connections of ancillary devices requiring other than the 24
Volt supplies listed above, or requiring more current than that listed above, will
cause component damage not covered under warranty.
Table 2-4: Collimator and DC Lock Supply Connections
Generator Connections TB3-10 TB3-11 TB3-15 TB3-13 TB3-14

Collimator supply cable C1 C2 GND none none
DC Lock Supply cable none none GND + -
2.7.12 Interlocks
There are two possible interlocks besides the thermal interlock from the x-ray tube.
Terminals TB3-6 and TB3-8 are provided for connection of an isolated switch contact for
collimator interlock. If the collimation is manual, jumper these two points.
Terminals TB3-5 and TB3-8 are provided for connection of an isolated switch contact for
door interlock. If no door interlock is being used, jumper these two points.
TB3-7 to TB3-9 is a spare interlock.
TB3-8 and TB3-9 are electrically the same point and can be used interchangeably.
2 - 13
3.0 INITIAL POWER UP AND INSPECTION
3.1 General
The SYNERGY™ system should come in a standard configuration with typical default
calibration values stored in memory. After initial inspection and interconnections have been
made, the system will be ready for power up, voltage checks and calibration.
WARNING: The main storage capacitors retain their charge for some time after
the unit is turned off. Although the areas where this voltage may be present are
covered with a protective layer of Lexan, it is imperitive that all service personnel
are cognizant of the significant shock hazard the capacitor bank voltage
represents. Prior to servicing the power components, ensure that the LED on the
Charge Sense PCB is not lit, and verify there is no capacitor bank voltage with a
DC voltmeter.
3.2 System Configuration

System configuration will be done in the Programming Section of the Calibration Mode. See
Section 4 for complete information.
Observe SW1 on the System Controller pcb in the Power Module and verify that all
switches are set to their default setting . Refer to the chart below for information on the
functions of the switches.
3-1
Table 3-1: DIP1 Functions (System Controller PCB)
Dip Switch OPEN (OFF) CLOSED (ON)

Normal Operation Simulator mode (demo)
SW1-1
SW1-2 Normal Operation Disables capacitor bank charging.
Exposure with mA and kVp is allowed
to verify feedback system. Doing so will
discharge the capacitor bank.
SW1-3 Normal Operation Rotor and filament disable: this allows
exposure (kVp only) to check for high
voltage breakdown of the transformer
(high pot test).
SW1-4 mA feedback disabled Normal Operation
mA feedback enabled
SW1-5 Normal Operation
SW1-8 Normal Operation When booted up in calibration mode,
this reloads the factory
defaults for all configuration and cali-
bration data. Used to clear E14.
3-2
3.3 Power-Up
3.3.1 Start-Up
Turn the main disconnect switch ON. Press the Operator Console ON key and observe the
kVp Display and the mAs Display during the start-up phase. The kVp Display should
momentarily display the software version number for the System Controller and the mAs
Display should momentarily display the software version number for the Operator’s
Console.
Within five seconds of power up the kVp and mAs windows should display valid technique
selections.
3.3.2 Status LEDs
Upon power up, there are a number of LEDs which will illuminate on boards within the
power module. Verify that the following are true.
L050 System Controller pcb: LED1 lights will strobe back and forth across the bar.
K650 Power Supply pcb: LEDs 1, 2 and 3
J180 Power on/off pcb: LED 1
K660 Relay pcb: LED 1
K670 Filament pcb: LEDs 1 and 2
3-3
3.3.3 Power Supply Test and Fuse Designation
Verify the following output voltages from the Power Supplies referenced to ground.
Table 3-2: Fusing for DC Voltages
F3 0.5 Amp +5 VDC

F4 0.5 Amp +12 VDC
F5 0.5 Amp -12 VDC
The following fuses are also present.
Table 3-3: Fusing for AC Voltages
Fuse # Rating Function

F1 60 Amp Mains
F2 60 Amp Mains
F6 10 Amp 240 VAC autotransformer return
F7 10 Amp 240 VAC autotransformer hot
F8 7 Amp Collimator supply
F9 5 Amp Electric lock supply
F10 1 Amp Relay pcb supply
F11 1 Amp 12 VAC Console supply
F12 0.5 Amp Bucky supply
F13 8 Amp 240 VAC rotor supply
F14 8 Amp 240 VAC rotor common
F15 3 Amp 240 VAC power supply pcb input
3-4
4.0 SYSTEM CONFIGURATION AND CALIBRATION
4.1 General
Calibrations will be done completely through software adjustments. The Calibration Mode
has two sections: the Programming Section and the Filament Value Section. The
Programming Section controls system configuration selections such as tube type and
image receptors, as well as kVp and automatic exposure control adjustments. The
Filament Value Section allows precise control of the filament current and thus the leading
edge for each mA station across the kVp range.
NOTE: It is best to view both the kVp and the mA waveforms simultaneously
when calibrating the system. This way initial adjustments can be made to either
kVp or mA if one is dramatically in error. While both are on closed loop feedback
systems, they should each be reasonably close to the desired level before fine
adjustments are made.
4.2 Required Equipment for Calibration
The installer is responsible for achieving waveforms which are both of the proper amplitude
and of the proper “square” waveshape, where the desired amplitude is maintained
throughout the entire exposure. A Machlett Dynalyzer (or equivalent high voltage
divider) and a storage oscilloscope are required for calibration. The Dynalyzer will
indicate total kVp and mA, while the scope allows a view of the waveform shape. It is
preferable for the scope to be dual trace, 100 MHz response as some hand-held
scope/meters have a frequency response and pixel resolution that do not give a reliable
and discernable view of the output waveforms.
Insert the Dynalyzer between the HV transformer and x-ray tube to measure output levels.
Connect the scope to the kVp and mA outputs of the divider tank of the Dynalyzer to view
the leading edge and stabilized levels of kVp and mA.
An alternate method is to use an mAs meter between the ma jumpers on the HV

transformer, a kVp meter in the x-ray beam, and a scope on the test points. The meter and
scope will give the proper total output, and the scope the proper waveshape.
4-1
4.3 Moving Around in Calibration Mode
To enter Calibration mode, turn the control OFF. When the control is turned back
ON, the kVp and mAs displays will momentarily indicate the software version (for
example, “1.0” and “1.1”). When this is displayed, press and hold the mA button
(located to the right of the mAs display) until the kVp display changes to “CAL”, then
release the button.
The control will automatically boot into the Programming Section of the
Calibration Mode. When in the Programming Section, the kVp display will show
the location (P1 through P46), and the mAs display will indicate the value stored in
this location. A typical display upon entering the Programming Section will be “P1”
and “1”, indicating a value of “1” at programming point #1.
To move from the Programming Section to the Filament Value Section, press
and hold the mA button, momentarily press the “LG” focal spot button, then release
both. When in the Filament Value Section, the kVp display will show a kVp value,
and the mAs display will show a number which represents actual filament amps.
To move back to the Programming Section, press and hold the mA button, press
the SM focal spot button, then release both buttons. The normal “P#” and “value #”
displays of the Programming Section will again be displayed.
See Section 4.4 for a more complete explanation of button functions when in the
Calibration Mode of operation.
4-2
4.4 Switch and Display Funcitons in Calibration Mode
To enter Calibration Mode: Power up unit, pressing mA button when

software version appears on the display, and holding
mA button until “CAL” appears in kVp display.
To exit Calibration Mode: Hold down mA button, pressing LG and SM

focal spot buttons simultaneously.
To change between Hold down mA button. Press SM focal spot

Programming and button for Programming area. Press LG focal
Filament Value Sections spot button for Filament Value area.
of Calibration Mode:
Table 4-1: Button Functions in Programming Area
Programming Section of Calibration Mode
When in this mode, the kVp window displays the P#, which is the
programming station. The mAs window displays the # value at this location.
Pressing this button . . . will perform this function . . .
kVp up increment to next P#
kVp down decrement to next P#
mAs up increment the value at this location
mAs down decrement the value at this location
SM focal spot save a change to the value at this P#
LG focal spot displays exposure count
prep or exposure are not allowed
mA and LG focal spot together go to Filament Value area (exposures)
mA, LG and SM focal spot together exit Calibration Mode
4-3
Table 4-2: Programming Stations, Functions and Values

Programming
Function Range of Values within this station
Station (P#)
P01 X-ray tube type 1 = Toshiba 1.0 x 2.0 mm focal spot

2 = Toshiba 0.6 x 1.5 mm focal spot
3 = RAD 13 1.0 x 2.0 mm focal spot
4 = RAD 14 0.6 x 1.2 mm focal spot
P02 Power setting (kW) 15 through 30; 30 is default
P03 Filament set point Factory set only
P04 Filament set point Factory set only
P05 Standby current 2 to 3.2 (Amps) in .1 Amp steps
P06 Boost delay time 1.0 to 3.0 (seconds) in .1 sec steps
P07 kVp Overshoot Factory set; range is 50 to 100 (%),
percentage 80 is a typical value. Use 70 for 10' HVC
P08 kVp Overshoot -10 to +10 in steps of 1; controls kVp
Settle leading edge, set in the field
P09 kVp initial pulse Factory set; 10 is default
P10 mA feedback offset -15 to +15 in steps of 1
P11 mA feedback slope -50 to +50 in steps of 1
P12 Line frequency 50 or 60 (Hertz)
P13 Auto shutdown 0 to 10 (hours); 0 disables feature
P14 Unused
P15 Unused
P16 Max kVp 125 default
P17 Sets table receptor 0=no table, 1=bucky, 2=grid cabinet
P18 Sets wall receptor 0=no wall, 1=bucky, 2=grid cabinet
4-4
Programming
Station (P#)
P19 Enables table AEC OFF=no AEC, 1=Standard AEC,
2=CAEC (chiropractic AEC)
(If OFF, no access to P20 - 24)
P20 Table AEC config Sets field selection. Typically 2 if AEC,
inactive if CAEC
P21 Table 50 kVp AEC Set for optical density per AEC manual
comp L323
P22 Table 70 kVp AEC Set for optical density per AEC manual
comp L323
P23 Table 100 kVp AEC Set to 1.5 per AEC manual
comp
P24 Table 125 kVp AEC Set for optical density
comp
OFF=no AEC, 1=AEC, 2=CAEC
P25 Wall AEC enables
P26 Sets field selection. Typically 2 if AEC,
AEC config inactive if CAEC
P27 Wall 50 kVp comp Set for density per AEC manual
P28 Wall 70 kVp comp Set density per AEC manual
P29 Wall 100 kVp comp Set to 1.5 per AEC manual
Set for optical density per AEC manual
P30 Wall 125 kVp comp
The following programming stations are the kVp offset and slope adjustments
for each mA station.
P31 40 kVp at 25 mA -40 to +40, 1.0 kVp steps
4-5
Programming
Station (P#)
P37 40 kVp at 100 mA

(small focus) -40 to +40, 1.0 kVp steps
P38 125 kVp at 100 mA

(small focus) -40 to +40, 1.0 kVp steps
P39 40 kVp at 100 mA

(large focus) -40 to +40, 1.0 kVp steps
P40 125 kVp at 100 mA

(large focus) -40 to +40, 1.0 kVp steps
4-6
4.5 Detailed Explanation of Programming Stations
P01 X-Ray Tube Selection

With P1 showing on the kVp display, enter the number in the mAs display for the x-ray tube
used for this system. As with all P# value changes, press the SM switch to store this value.
NOTE: If the x-ray tube you are using is not listed in Table 3-3, you may select a
tube with similar filament characteristics. Compare the tube rating charts of the
tube you have with one of the tubes listed and select the tube that most closely
matches your tube.
P02 Max kW
With P2 displayed in the kVp window, enter the number for kW output of the generator.
This will be preset to 30 kW. If the main power supply cannot maintain a load voltage
within 5% of the no-load voltage, this value can be reduced without affecting the maximum
available mAs. Reducing this number will change maximum mA.
P03 and P04 Filament Current Set Points

This is an adjustment for the analog to digital conversion of actual filament current. It is
used for precise control of filament current, temperature and emission. The values of P03
and P04 are factory set and should not be adjusted in the field.
P05 Standby Filament Current

The number displayed for P05 is the installer factory set value of filament current in idle
mode. The generator will control filament current to keep it at this value when the system is
on but not in prep or expose. This control is only valid if P03 and P04 are properly set
above.
4-7
P06 Boost Delay Time

The time between initiation of “prep” and the indication of “ready”. This should be set to the
minimum amount of time for the anode to reach the proper speed and the filament to come
up to emission temperature, typically about 1.5 seconds.
P07 kVp Overshoot Percentage

This number affects the leading of kVp to minimize kVp overshoot. It is factory set as
percentage of kVp, typically 80 (%). If 10 foot high voltage cables are used, reset this
number to 70.
P08 kVp Overshoot Settle

This station is the field adjustment to control the transition between the leading edge and
stabilized level of kVp. It is in effect the kVp leading edge or overshoot adjustment. The
values are from -10 to +10, with 0 as the default. It is the adjustment of this number which
achieves a square kVp waveform.
P09 kVp Initial Pulse

This is the factory adjustment to control the inherent overshoot of kVp in the first
millisecond of exposure due to the capacitive charging of the high voltage cables. The
number values range from 10 to 100, representing a % of the selected kVp. 10 is the
default value. Typically no field adjustment is required.
P10 mA Feedback: Closed loop feedback offset (set at 25 mA)

This number is set to achieve a stabilized level of 25 mA. The numbers range from -15 to
+15, in steps of 1. Using DIP SW1-4 on the System Controller pcb to enable mA feedback,
adjust this Programming number up or down to achieve the proper stabilized level of mA.
This offset adjustment combined with P11 (the slope adjustment for stabilized mA), will
control the stabilzed level for all mA stations. P10 and P11 do not affect each other.
P11 mA feedback: Closed loop feeback slope (set at 300 mA)

This number is set to achieve a stabilized level of 300 mA. The numbers range from -50 to
+50, in steps of 1. Using DIP SW1-4 on the System Controller pcb to enable mA feedback,
adjust this Programming number up or down to achieve the proper stabilized level of mA.
This offset adjustment combined with P10 (the offset adjustment for stabilized mA), will
control the stabilzed level for all mA stations.
4-8
P12 Line Frequency

Typically 60 (for 60 Hertz), it can be set for 50 (for 50 Hertz) as needed.
P13 Auto Shutdown Time

If desired, the system can be programmed to turn itself off if not used within a specific
amount of time. When set to “0” this feature is disabled. It can be set for 1 to 10 hours in
one hour increments.
P14 to P15 are unused at this time
P16 Maximum kVp

Typically set to 125, it can be reduced if high voltage breakdown is a problem.
P17 Table Image Receptor

If there is no table bucky or grid cabinet in the system, this can be set to “0,” which will
disable the selection of table receptor. If the table receptor is a bucky, set to “1,” and if the
table receptor is a grid cabinet set to “2.”
P18 Wall Image Receptor

If there is no wall image receptor in the system, this can be set to “0,” which will disable the
selection of wall receptor. If the wall image receptor is a bucky, set to “1”, and if it is a grid
cabinet set to “2.”
4-9
The following Programming Stations are for AEC and CAEC

configuration and calibration. Refer to the AEC/CAEC manual #L323
for details.
P19 Enables AEC for Table Receptor

Set to 0, for no table AEC. Set to 1 for AEC with standard "V" pattern ion chamber, or
set to 2 for CAEC operation.
P20 Configures AEC Table Receptor Fields

Set left/center/right orientation fo enabled ion chamber fields. Typically set to 2.
P21 Table 50 kVp ion chamber calibration

Adjust to achieve density. AEC/CAEC manual #L323 for details.

Set to 1.5.


P25 Enables AEC For Wall Receptor

Set to 0 for no wall AEC. Set to 1 for AEC with standard "V" pattern ion chamber, or set
to 2 for CAEC operation.
4 - 10
P26 Configures AEC wall receptor fields

Set left/center/right orientation to enable ion chamber fields. Typically set to 2 for AEC,
inactive for CAEC.
P27 Wall 50 kVp ion chamber calibration


Set to 1.5.


4 - 11
The following Programming Stations control kVp. They are the slope
and offset kVp adjustments for each individual mA station. They control
the stabilized level of kVp.
P31 kVp offset for 25 mA

With 40 kVp selected, this station will control accuracy at the lower end of kVp. The value
range is from –40 to +40, with steps of 1 kVp.
P32 kVp slope for 25 mA
With 125 kVp selected, this station will control kVp accuracy at the higher end of kVp. The
value range is from –40 to +40, with steps of 1 kVp.


With 125 kVp selected, this station will control accuracy at the higher end of kVp. The

With 40 kVp selected, this station will control kVp accuracy at the lower end of kVp. The

P37 kVp offset for 100 mA small

P38 kVp slope for 100 mA small

P39 kVp offset for 100 mA large
4 - 12
P40 kVp slope for 100 mA large


With 40 kVp selected, this station will control kVp accuracy at the lower end of kVp. The





With 90 kVp selected, this station will control accuracy at the higher end of kVp. The value
4 - 13
4.6 Filament Value Section (used for mA Calibration)

In the Filament Value Section of Calibration Mode the installer will select an mA station and
adjust filament current to achieve a square mA waveform and proper mAs at 40 kVp. Once
this is achieved, the filament current number can be decremented slightly for each kVp
setting above 40 kVp. This adjustment is space charge compensation. This procedure of
setting the leading edge of mA at 40 kVp then compensating for space charge to achieve a
square waveform across the kVp range will be repeated for each mA station. Exposures
can be made when in this mode.
The chart below is a matrix of kVp and mA, showing typical filament current values which
result in a square mA waveform. Your values may be different, but the effect of reduced
filament current at higher kVp and increased filament current at lower kVp will still hold true.
Table 4-3: Typical Filament Values for a Toshiba 1 x 2 mm X-ray Tube
40 kVp 50 kVp 70 kVp 90 kVp 110 kVp 125 kVp

25 mA 3.80 3.70 3.65 3.63 3.61 3.60
50 mA 3.90 3.80 3.70 3.65 3.63 3.61
75 mA 4.00 3.90 3.80 3.70 3.65 3.60
100 mA 4.30 4.26 4.24 4.21 4.20 4.18
(small) (Amps)
100 mA 4.40 4.35 4.30 4.27 4.25 4.23
(large) (Amps)
200 mA 4.48 4.46 4.45 4.43 4.42 4.38
250 mA 4.58 4.56 4.55 4.52 4.50 4.47*
300 mA 4.70 4.66 4.62 4.59 4.57* 4.55*
* Exposure is not possible at these techniques. Enter values which follow the
pattern established at lower kVp for the mA station.
4 - 14
NOTE: Before the Filament Value Section is used to calibrate the mA, the
Program Section must be used to set up basic system configurations. See the
Programming Sections 4-4 and 4-5 above to configure your system. Once this
has been achieved, refer to section 4-8 for a complete explanation of mA
calibration using the Filament Value Section of Calibration Mode. At the end of
this section is a chart to record the actual filament current required to achieve the
desired outputs at this installation.
4.7 Button Functions in the Filament Value Section
Table 4-4: Filament Value Mode Button Functions
Filament Value Section of Calibration Mode
In this area, the kVp window displays kVp in steps of 40, 50, 70, 90, 110, and
125 kVp. The mAs window displays the filament current value for this
combination of kVp and mA.
Pressing this button . . . will perform this function . . .
kVp up increment kVp to next step
kVp down decrement kVp to next step
mAs up increment filament current value
mAs down decrease filament current value
SM focal spot save change in filament current value
LG focal spot performs no function
prep and expose are allowed
mA and SM focal spot go to Programming area
mA, SM and LG focal spot exit Calibration Mode
4 - 15
If the mA button is pressed and held, some button functions and displays are
different than as shown above. If the mA button is held down . . .
The kVp window shows the time setting in milliseconds, and the mAs window
shows the mA station selected. Pressing kVp up/down increases/decreases
time. Pressing mAs up/down increases/decreases the mA station. This allows
the installer to adjust the mA and time of exposure to obtain a good picture of
the mA waveform on their test equipment.
4.8 Calibration: Making Exposures and Adjusting Outputs

Once the initial settings within the Programming Stations have been set, test equipment
can be connected and calibration can begin.
Recommended test equipment is as follows:

• Dual trace storage oscilloscope
• mR meter (for verification of linearity and reproducibility)
• Dynalyzer or equivalent
(If Dynalyzer is unavailable the following equipment can be used as a
replacement. See 4.2 above for further explanation.)
• Non-invasive kVp meter
• Digital mAs meter
• Digital Multimeter
4.8.1 Overview of Calibration
PLEASE READ THIS SECTION BEFORE CALIBRATION!
Using a dual trace storage oscilloscope, connect to the Dynalyzer kV and mA output. If no
Dynalyzer is available, place one probe on the kVp feedback test point TP8, and the other
on the mA test point TP9. TP2 is ground reference. The test points are located on the
System Controller pcb in the Power Module, upper left hand corner. At the kVp test point,
one volt is equal to 33.3 kVp, and at the mA test point one volt is equal to 100 mA.
Make exposures, monitoring and adjusting the leading edge and stabilized levels of mA and
kVp until satisfactory outputs have been achieved across the operating range.
4 - 16
A mAs meter can be put between the red and black terminals behind the cathode
receptacle (remove the jumper!)
Note: If the kVp or mA are dramatically inacurate, one will affect the other.
When making adjustments to mA leading edge or stabalized level, it may be
necessary to adjust kVp as well. This may be a little "out of sequence" but be
aware that an mA may change if kVp is off by a large amount. This is why
monitoring both waveforms at all times is a good idea. Making changes in the
kV controlling numbers (P08, P31 - P46) in the course of mA calibration is
sometimes required to prevent having to go back to readjust filament value or
feedback numbers.
4.8.1 Overview of Calibration
First, the leading edge of 25 mA and 300 mA is set with feedback disabled.
Second, mA feedback is enabled. P10 & P11 are adjusted so that long exposures at 25
mA and 300 mA result in the proper stabilized mA.
Third, at the kVp/mA points for all mA stations, the filament value is adjusted to achieve a
square waveform.
Fourth, the leading edge of kVp is adjusted at a mid range setting of 70 kVp, 200 mA.
Fifth, kV slope and offset are adjusted as needed for each mA station for stabilized kV level
accuracy.
4 - 17
4.8.2 Step-by-Step Calibration of mA
1. Connect the test equipment.

A storage oscilloscope can be used to view mA at TP9 of the System Controller pcb.
At this point, one volt equals 100 mA. A DC mAs meter can be connected across
the mA test points on the top of the HV Transformer (remove the jumper!), but this
will only give total mAs, not indicate the leading edge vs stabilized mA amplitudes.
2. Enter Calibration Mode and turn off mA feedback.

Turn the Operator Console on. When the kVp and mAs windows first display
number (for example 1.0 and 1.0), press and hold the mA button until “CAL” appears
in the kVp window. Hold the mA button down and press the LG button to access the
Filament Value Section. On the system controller pcb set swtich to OPEN (OFF) to
disable mA feedback.
3. Select the mA station to be calibrated (start with 25 mA).

Once the Filament Value Section is entered, the kVp window will display kVp, and
the mAs window will display the filament current selected for this combination of kVp
and mA. To view the mA station selected, press and hold the mA button. The kVp
window will now display the time selected, and the mAs window will display the mA
station chosen. To select a different mA station, press the mAs up or the mAs down
button. When the mA button is released, the kVp window will again display kVp, and
the mAs window will display selected filament current.
4. Select 50 msec.
Press and hold the mA button, and use the kVp up/kVp down keys to select time.
Using a storage oscilloscope set to 10 msec. sweep, this might be an exposure of
50 milliseconds. Scope both kVp and mA at the same time, triggering from the kVp
waveform. The kVp test point is TP8, and one volt equals 33.3 kVp.
5. Select 40 kVp and make an exposure.

Using the kVp up/down buttons, select 40 kVp. Make an exposure. Review the
amplitude of the leading edge of the mA waveform and the mAs produced.
4 - 18
6. Adjust the Filament Value to achieve the proper mAs at 40 kVp.

If necessary, use the mAs up/down buttons to change the filament current up or
down to achieve the proper mAs. As always when making changes, press the SM
button to save. Take note of the Filament Value as small changes in current
can produce large changes in mA. Record the starting filament value and the
value which results in the proper mAs. This difference is the "filament value
correction factor" for small spot. Later in the calibration when the filament values
are adjusted at the other kVp/mA set points, change the factory settings up or down
by this correction factor before exposure. This will aid you in finding a good starting
filament value.
7. Select 300 mA, leaving time at 50 msec. and kVp at 40.

Change the factory's filament value by the "correction factor" noted in step 6 above.
(Save by pressing the SM button). Make exposures, adjusting the filament value
until the proper mAs is achieved. The difference between the starting and ending
filament values is the "filament value correction factor" for large focal spot. Use this
# to change the initial factory settings later in the procedure.
8. Calibrate feedback at 25 mA.

Once the proper mAs has been achieved for 40 kVp/25 mA (1.25 mAs) and 40
kVp/300mA (15 mAs), set SW1-4 back to the normal on (closed) position.
To calibrate mA feedback, select 40 kVp, 25 mA and 200 msec. Take an exposure
and note the elapsed mAs. If it is not 5.0 mAs, press the mA and SM buttons to
enter the programming area. Go to P10 and change it accordingly. Save the
change. Press mA and LG to return to the filament value mode and take another
exposure. Repeat until the mAs is correct.
9. Calibrate feedback at 300 mA

Now select 300 mA, 200 msec. and 40 kVp. Exposure and measure mAs. If it is
not 60 mAs, go to P11 and adjust accordingly. Use the same method as in step 8
above. Once P10 and P11 have been set, mA feedback will be left on.
4 - 19
10. Calibration of remaining kVp/mA points for small focal spot.

Now that feedback has been set, the mAs for each other kVp/mA point will be
correct if the leading edge is adjusted to achieve a square waveform. In the filament
value mode, go to 50 kVp, 25 mA, 50 msec. Increase or reduce the filament value
by the small spot "filament correction factor" determined in step 6. Make exposures
until the waveform is square. Repeat at every other kVp/mA point for this focal spot.
Note: As kVp is increased, the filament value number is decreased slightly

due to the space charge effect.
Note: At lower mA there may be a one millisecond spike of no more than 50

mA. This is from cable capacitance and can not be adjusted out by the
filament value number.
11. Calibration of remaining kVp/mA points for large focal spot.
Now that feedback has been set in step 9, the mAs for each other kVp/mA point will
be correct if the leading edge is adjusted to achieve a square waveform. In the
filament value mode, select 40 kVp, 100 mA and 50 msec.
Increase or decrease the factory's filament value number by the "filament value
correction factor" determined in step 7 above. Take exposures, making further
adjustments in the filament value to achieve a square waveform. Repeat this
process for the other kVp/mA points of large focal spot.
! IMPORTANT: Exposures at 125 kVp/250 mA, 110 kVp/300 mA and 125 kVp/300
mA are not possible. Change the filament value numbers at these points to
reflect the pattern of values established at other points. Example: 110
kVp/300 mA will be .02 less than the value at 90 kVp/300.
4 - 20
Table 4-5: For Recording Actual Filament Current Settings At This Installation
40 kVp 50 kVp 70 kVp 90 kVp 110 kVp 125 kVp

25 mA
50 mA
75 mA
100 mA
(small)
100 mA
(small)
200 mA
250 mA
300 mA
4 - 21
4.8.3 Step-by-Step kVp Calibration

There are three locations in Programming Section which control kVp. Once mA has been
adjusted, kVp can be set. P08 is the leading edge adjustment. P31 thru P46 are the slope
and offset adjustments for kVp at each mA station. Connect the oscilloscope, Dynalyzer,
and/or kVp and mAs meters.
1. Determine the shape and amplitude of kVp.
With a storage scope probe on TP8 of the System Controller pcb and a Dynalyzer or non-
invasive kVp meter in the beam, make exposures to determine the shape and amplitude of
the kVp waveform. At TP8, one volt equals 33.3 kVp. Set scope to 10 ms sweep.
NOTE: This test point gives a good look at waveshape, but due to the
voltage/kVp ratio it is difficult to accurately determine the total kVp output. This is
why the Dynalyzer or kVp meter is required.
Set techniques to 200 mA, Large focal spot, and 50 to 100 milliseconds. Take exposures
at 40 kVp, 70 kVp, and 120 kVp. Note the output shape and amplitude of kVp.
2. Enter the Programming Section to make adjustments to kVp leading edge.
Cycle power. Press the mA button when the software version first appears in the kVp/mAs
windows, and hold it until “CAL” appears in the kVp window. Once the displays indicate
“P1” and “1” the unit is in Programming mode. Increment to P08 and change the value to
achieve a good leading edge. P08 will control the leading edge of kVp for all mA and kVp
stations.
3. Adjust kVp stabilized level.
The stabilized level of kVp is adjusted at the lower and higher levels of kVp using P31
through P46. Each mA station has an offset and slope adjustment. for example, for 25 mA
P31 is the offset and P32 is the slope. It is not necessary to use 40 kVp, just the lowest
kVp your test equipment can measure. At some mA stations 110 or 125 kVp is not
possible, so the highest selectable kVp is acceptable.
Toggle between the programming mode station to change and save the value, and the
filament value mode to select techniques and make exposures.
4 - 22
4. Measure the Results
Repeat the exposures taken in Step 3 above, and compare the results to the desired
output. If further adjustment is required, repeat the steps above until satisfied with the
results.
Note: It is a good idea to monitor mA during this step to fine tune the leading
edge or stabilized levels as needed.
4.8.4 Calibration of Automatic Exposure Control
The option of Automatic Exposure Control has its own complete manual, part
#L323, located in this manual package.
4 - 23
5.0 TROUBLESHOOTING
5.1 Overview
The Synergy™ generator has an extensive internal monitoring system. A number of error
codes are displayed to alert the operator or service engineer to the status of the system.
Some error codes are momentary alerts, such as E07. This error message indicates that
the operator has attempted an invalid selection, such as more than 125 kVp, and will
automatically reset once the offending button has been released. Other error codes
indicate simple or serious problems with the system. The chart below shows all error
codes, what they mean, and how to correct them.
Table 5.1: Table of Error Codes
Error Fault How to clear the

Likely cause Secondary
Code Detected fault
actions
E01 kVp out of Release kVp Operator Unit resets to
range button selected value valid
out of range techniques
E02 mAs out of Release mAs Operator Unit resets to
range button selected value valid
E03 Tube limits Release the Operator kVp and mAs
exceeded button selected value are reset
out of range
E04 kW limit Release the Operator Unit resets to
button selected value valid
E05 Exposure Release the Operator Unit resets to
time is too button selected value valid
long (›5 sec) out of range techniques
E06 Exposure Release the Operator Unit resets to
time is too button selected value valid
short (‹4 ms) out of range techniques
7-2

Code Detected fault
actions
E07 Button is not Release the Inactive
active button button
E08 mA out of Select other
Range focal spot
E09
Not active
E10 Micro- Cycle power Noise, arcing, The
processor J050, power filament is
fault supply disabled.
E11 Communica- Find break in Com cables to
tion error serial link console
E12 DC power out Return volts to Go to power
of range normal supply pcb
E13 EEPROM See “trouble Configuration or The filament is
error codes” below memory disabled. Cycle
problem power.
E14 EEPROM See “trouble Configuration or The filament is
data error codes” below memory disabled. Cycle
problem power.
E15 Prep signal at Verify prep is Membrane Cycle power.
boot up not shorted switch panel
E16 Expose signal Verify signal is Membrane Cycle power.
at boot up not shorted switch panel
E17 overheat System is too timer displays
timer hot time to expose
OK. Note that
it will expose
at '0' if
exposure
button is
depressed
7-2

Code Detected fault
actions
E18 Unused
E19 Unused
U
E20 Door Verify TB3-5 is Open Prep is
interlock at ground connection inhibited
E21 Thermal Verify TB3-4 is Open Prep is
interlock at ground connection inhibited
E22 Collimator Verify a short Open Prep is
interlock from TB3-6 to connection inhibited
TB3-8
E23 General in- Verify a short Open Prep is
terlock from TB3-7 to connection inhibited
TB3-9
E24 Unused
E25 No voltage on Check voltage Open
capacitor on BR1, K1 and connection or
bank K660 damaged parts
E26 Stationary Find damaged Check rotor
anode component cap, stator,
rotor voltage
E27 Anode Shuts off unit
SSRI shorted
rotating in 2 minutes
E28 Prep too long Release prep Prep button,
user error
E29 No bucky Closure of No bucky start
ready signal B1/B2 voltage, poor
B1/B2
connection
E30 mA present Cycle power Shorted Shuts off
when not in secondary filament
exposure
7-2

Code Detected fault
actions
E31 kVp present Cycle power Shorted IPMs
when not in
exposure
E32 Low filament Open secondary
current filament pcb,
(<1 amp)
E33 High filament Cycle power Shorted Shuts off
current filament pcb, filament
(>4A in idle) calibration
(>6A in prep)
E34 IPM fault Cycle power Shorted IPM,
driver, HV
breakdown
E35 Exposure key Press any key Hold button
released too until end of
soon exposure
E36 Low Press any key Increase Exposure is
AEC/CAEC technique, terminated
signal check ion early
chamber signal
shuts off
E37 kVp over Press any key
kVp >135
kVp filament
E38 mA overload Press any key Arcing in
( >380 mA) secondary,
calibration,
filament pcb
back-up time Press preset kV or mAs set
E39
AEC/CAEC button too low
7-2
5.2 Trouble Codes
E13 or E14.
There is a problem with the EEPROM memory. This can be reset to factory defaults
if the chip is still functional. To reset the factory defaults, set SW1-8 on the System
Controller pcb to ON, and boot up into Calibration Mode. This will reburn the factory
defaults into the Programming Stations. All existing calibration data will be lost.
Record the proper data (if possible) before resetting the defaults.
E32.
There is little or no filament current. Verify that filament supply voltage is present at
the filament pcb and that there is continuity in the high voltage secondary.
5.3 Testing for High Voltage Breakdown
The SYNERGY™ has filament current feedback, which can be bypassed to allow for
shooting the system with an open secondary (no tube or HV cables) to investigate
the source of secondary arcing. This procedure should only be performed by
personnel familiar with high voltage tests and/or under the guidance of Summit
Technical Support.
When SW1-3 is in the CLOSED (ON) position, the rotor and filament interlocks and
feedbacks are disabled. In this condition, the generator will make kVp, but no mA
and will not spin the anode of the tube. This allows potential to be placed on the
high tension transformer.
Monitor the kVp feedback test point TP8 on the System Controller pcb to look for
evidence of high voltage breakdown, such as spikes to high potential or spikes to
ground. If none are present, the cables or tube would be suspect. When finished
with this test, ensure that SW1-3 is returned to the OPEN (OFF) position.
7-2
6.0 ACCEPTANCE TESTING
6.1 Overview
Once the SYNERGY™ has been installed and calibrated, the outputs must be verified.
There are two parts to this testing. One is to record the kVp and mAs values, ensuring that
they are compliant with the accuracies stated in this manual, as well as federal and local
guidelines. The second is to measure the radiation output to verify that it is both linear and
reproducible.
Note: When calculating kVp or mAs accuracy, the test equipment accuracy must be
subtracted from the stated generator accuracy. If the kVp output is within this new
performance standard then the kVp is certain to be within the generator
specifications, even if the test equipment is at the maximum of it’s error range.
The formula for this calculation is:

(Generator accuracy) − (test equipment accuracy) = performance standard.
For instance, if the generator kVp accuracy is 5% and the test equipment has a 2% error,
subtract 2% from 5% to achieve a new required system accuracy of ±(3%+1) kVp.
SAMPLE CALCULATIONS:
For 40 kVp, the output must be within ± (40 x 3%) + 1 = (1.2) + 1 = 40 kVp ± 2.2 kVp.
For 100 kVp, the output must be within ±(100 x 3%) +1 = ±(3) + 1 = 100 kVp ± 4 kVp
These sample calculations are for kVp with a 2% test equipment error. The kVp or mAs
output measured and the accuracy of the test equipment used will be different than in these
samples, but the method of generating the system accuracy will be the same.
7-2
6.2 Accuracy of kVp and mAs Outputs

The published specifications for this generator are ±(5%+1) kVp, and ±(10%+1) mAs.
Local regulations may be more or less stringent. Make exposures, recording the selected
kVp and mAs below. Calculate the required system accuracy by subtracting test equipment
error using the methods described above and record the error percentage.
Selected kVp Measured kVp Selected mAs Measured mAs
kVp error % mAs error %
NOTE: If the unit does not meet the accuracy specifications, view the mA and
kVp waveforms, verify calibration, and check for line voltages below 230 VAC in
either idle or full load exposure mode. Correct the problem and retest the
system.
7-2
6.3 Reproducibility
To perform this testing, a non-invasive mR meter is required. Dose (mR) will be measured
and verified to be repeatable and predictable within standards set by the FDA. This test
verifies that the mR output remains constant within a prescribed limit over several
exposures at the same technique selection.
6.3.1 To Measure Reproducibility
1. Select a technique, and make an exposure. Change the technique, return to the
original technique and make another exposure. Repeat until five exposures have been
made. Often this test is done at a technique commonly used by the equipment
operator.
2. Record each of the measured mR and mAs values in the table.
3. Calculate and record the average mR and average mAs.
4. Calculate the difference between the average mR, and mAs for each exposure.
5. Calculate the sum of the difference squared.
6. Calculate standard deviation (S):
S = the square root of [the sum of (differences2) ÷ (number of samples -1)]
7. Calculate reproducibility (R):
R = Reproducibility = S/mRaverage. This value must be ≤ 0.045
7-2
Table 6-1: Sample Calculations for Reproducibility Data
Exposure # Dose (mR) mRaverage Difference Difference2

1 29 30.2 1.2 1.44
2 31 30.2 0.8 0.64
3 30 30.2 0.2 0.04
4 30 30.2 0.2 0.04
5 31 30.2 0.8 0.64
the sample mR for each mRaverage mR - mRaverage sum this
number (N) is exposure for each column
five (N –1 is 4) exposure 2.8
Calculate standard deviation using formula from Step 6 above
S= 0.83666
Calculate reproducibility = S/mRaverage = 0.0277 ≤ 0.045
7-2
Table 6-2: Table for Entering Reproducibility Data

Exposure # Dose (mR) mRaverage Difference Difference2
1
2
3
4
5
the sample mR for each mRaverage mR - mRaverage sum this
number (N) is exposure for each column
five exposure
Calculate standard deviation using formula from Step 6 above
S=
Calculate reproducibility = S/mRaverage = ≤ 0.045
7-2
6.4 Linearity
To perform this test, a non-invasive radiation meter is required. This test verifies that the
dose is consistent and predictable as techniques such as mA or mAs are changed.
1. Select a technique and make an exposure. Change to adifferent technique. Return to

original exposure technique and make an exposure. Repeat until five exposures have
been made. Often this test is done by taking exposures at a technique commonly used
by the equipment operator.
2. Record the mR and mAs for each exposure in the table below.
3. Select the next adjacent mAs station, keeping the kVp the same.
4. Record the mR and mAs for each exposure in the table below.
5. For series one, calculate the average mR/mAs. This value is X1.
6. For series two, calculate the average mR/mAs. This value is X2.
7. Calculate Linearity. Linearity is defined as the difference of these two values divided
by their sum, where the two values are mR/mAs of adjacent mAs stations. Ignore
negative numbers—calculate all values as positive integers. This number must be less
than 0.095. Use Table 6-2 below as a guide.
8. Mathematically, these two formulas are identical. Use whichever formula is easiest for
you to use. Coefficient of Linearity (CL) is defined as:
CL = (X1 - X2)/(X1 + X2) ≤ 0.1
or
CL = (X1 - X2) ≤ 0.1 (X1 + X2)
7-2
Table 6-3: Sample Calculations To Determine Linearity
Exposure
Exposure series one Exposure series two (next adjacent
number
mAs station)
Dose (mR) mAs mR/mAs Dose (mR) mAs mR/mAs
1 35 10.4 3.37 42 12.1 3.47
2 33 10.2 3.24 42 12.3 3.41
3 33 10.3 3.24 40 12.0 3.33
4 34 10.3 3.30 41 12.2 3.36
5 34 10.4 3.30 42 12.1 3.47
X1 is the average mR/mAs for exposure series one _____3.29_____
X2 is the average mR/mAs for exposure series two______3.41____
Coefficient of Linearity for this unit is ______0.0179_____
7-2
Table 6-4: Table for Data To Determine Linearity
Exposure
Exposure series one Exposure series two (next adjacent
number
mAs station)
Dose (mR) mAs mR/mAs Dose (mR) mAs mR/mAs
1
2
3
4
5
X1 is the average mR/mAs for exposure series one __________
X2 is the average mR/mAs for exposure series two__________
Coefficient of Linearity for this unit is ___________
7-2
This page left intentionally blank
7-2
7.0 REQUIRED MAINTENANCE
7.1 Overview
Routine maintenance is to be performed 30 to 60 days after the initial installation and every
six months thereafter. It is the responsibility of the equipment owner to see that this
maintenance is performed as scheduled to meet warranty obligations. The installing dealer
or other factory authorized service organization will be able to perform this maintenance.
The following list is a minimum checklist: your maintenance procedure may be more
extensive than that shown below.
7.2 Routine Maintenance Checks
All system cables inspected for wear, binding, and tightness of connections.
High Voltage cables inspected for signs of breakdown, abrasion, or wear; receptacles
regreased and tightened into the HV transformer and x-ray tube.
Line voltage checked, and TB1/TB2 verified to be set properly for the supply.
Power module internal connections checked for wear, binding and tight connections.
Communication cables checked for wear or binding and tightness of connections.
kVp and mAs outputs verified to be within accuracy limits.
kVp and mA waveforms verified to be of the proper amplitude and shape.
Operate all of the switches on the console and verify that the appropriate switches
function properly. Some switches (such as AEC controls) may not be enabled.
Note that all segments on the kVp and mAs windows illuminate properly.
Some municipalities require verification of repeatability and linearity.
7-2
Table 7-1: Required Maintenance Log
Date of
Performed by Notes and results
maintenance
7-2
8.0 THEORY OF OPERATION
8.1 Power Module
The Power Module contains microprocessor-driven control circuitry to spin the anode of the
x-ray tube, generate filament supply voltages, supply power for locks and collimation,
maintain monitoring of system status, and retain calibration information. Primary voltage for
the high voltage transformer is supplied by IPMs operating in a pulse width modulated
resonant circuit.
8.2 Operator’s Console
The Operator Console is a microprocessor controlled entry/display port connected with the
System Controller through serial communications.
8.3 High Voltage Transformer
The High Voltage Transformer steps up the voltage received at P1 and P2 to levels
required to make the x-ray tube conduct, ranging from 40 to 125 thousand volts. Filter
capacitors within the tank are part of the tuned resonant circuit. The assembly is filled with
Shell Diala AX, a highly refined non-PCB dielectric oil.
8-1
9.0 SCHEMATICS
The following prints are included in the schematic package part # L269
J182 schematic, power on/off pcb J180
K439 schematic, high voltage transformer
K505 schematic, HV transformer feedback pcb
K591 schematic, Charge Monitor pcb K445
K592 schematic, IPM Driver pcb K446-2
K594 schematic, Rotor Sensor pcb K444
K653 schematic, Power Supply pcb K650
K662 schematic, Relay pcb K660
K669 schematic, HV Rectifier pcb K467
K673 schematic, Filament Driver pcb K670
L042 schematic, Synergy Console L040
L052 schematic, Control pcb L050
L072 schematic, AEC/AIS pcb L070
L078 schematic, Synergy System, 30 kW, 1 phase L300-01
L112 schematic, HV Capacitor pcb L110
9-1

Manual - 20kHz - SVC - Before P47 2001 (L261d1)

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SYNERGY™

Installation and Service Manual

SUMMIT INDUSTRIES INC.

X-RAY EQUIPMENT IS DANGEROUS TO BOTH

• Equipment improperly installed.

CAUTION: THIS MANUAL IS FOR USE BY PERSONNEL QUALIFIED TO

A Initial Issue Sept 1999 MJL

B Added line matching transformer pg 2-8 thru 2- Oct 1999

C Expanded calibration Section 4.8.1 & 4.8.2 January 2000 1911

SECTION TITLE PAGE

2.0 INSTALLATION .............................................................................................. 2 - 1

SECTION TITLE PAGE

2.6 Circuit Board Identification .................................................................... 2 - 4

3.0 INITIAL POWER UP AND INSPECTION ........................................................ 3 - 1

4.0 SYSTEM CONFIGURATION AND CALIBRATION ........................................ 4 - 1

4.8 Calibration: Making Exposures and Adjusting Outputs ....................... 4 - 16

5.0 TROUBLESHOOTING .................................................................................... 5 - 1

6.0 ACCEPTANCE TESTING ............................................................................... 6 - 1

7.0 REQUIRED MAINTENANCE .......................................................................... 7 - 1

8.0 THEORY OF OPERATION ............................................................................. 8 - 1

1.2 Use of This Manual

1.3 Equipment Description

The SYNERGY™ Generator is a high-frequency constant potential system with the

• 30 kW constant potential output from a single phase line.

1.3.2 Optional Automatic Exposure Control (AEC)

Current sources of information include:

• National Council on Radiation Protection Report No. 33 (Medical X-Ray and

1.3.4 Manufacturer’s Responsibility

1.3.5 Radiation Protection

The best safety rule for x-ray operators is:

“Avoid exposure to the primary beam at all times.”

1.3.6 Monitoring of Personnel

A common method of determining whether personnel have been exposed to excessive

1.4 Compatibility Statement

This X-ray generator is compatible with the following equipment:

1.5 Accuracy Statement

1.5.1 Exposure kVp

Output kVp within ± 5% of indicated kVp, ± 1 kVp.

1.5.2 Exposure mAs

Output mAs within ± 10% of indicated mAs, ± 1 mAs.

1.5.3 Duty Cycle

1.6 Maximum Outputs

Table 1-1: Maximum Power Rating

1.7 Maximum Momentary Line Current

Complete power requirements are shown in Section 1.8 below.

LINE VOLTAGE LINE CURRENT

Table 1-2: Maximum Line Current

1.8 Technique Factors That Constitute Maximum Line Current

1.9 Power Line Requirements

100 Amp circuit breaker

1.10 Conduit For Communication Cable

1.11 Space Requirements

Figure 1-1: Component Physical Dimensions

• Operator’s Console • Connections to ancillary devices

This material is presented in sequence to facilitate an orderly and safe installation.

2.2 Installation Items and Test Equipment

2.2.1 Test Equipment

The following test equipment is required for the installation:

2.3 Preliminary Room Inspection

• Incoming Line • Conduit

Before beginning the installation, verify the following:

• All internal connections and fasteners are secure