Role of Novel Additives (Reservoir Rock and Activated Carbon) in Bio-Oil Synthesis From LRC Microwave Pyrolysis

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i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6

Available online at www.sciencedirect.com

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journal homepage: www.elsevier.com/locate/he

Role of novel additives (reservoir rock and activated


carbon) in bio-oil synthesis from LRC microwave
pyrolysis

Bambang Sardi a,*, Irianto Uno b, Fitrawati A. Marhum b,


Amar Ali Akbar c, Thahirah Arief d, Muhammad Arif e, Ali Altway f,
Mahfud Mahfud f
a
Department of Environmental Engineering, Tadulako University, Palu 94118, Indonesia
b
Department of Geological Engineering Tadulako University, Palu 94118, Indonesia
c
Department of Architecture Engineering Tadulako University, Palu 94118, Indonesia
d
Department of Chemical Engineering, National Cheng Kung University, Tainan 701, Taiwan
e
DG Mineral and Coal, Ministry of Energy and Mineral Resources - Republic of Indonesia, Jakarta 10110, Indonesia
f
Department of Chemical Engineering, Sepuluh Nopember Institute of Technology, Surabaya 60111, Indonesia

highlights graphical abstract

 Microwave pyrolysis on LRC was


carried out with catalyst Fe/RC and
Fe/AC.
 Effect of coal/catalyst ratio, time,
and power were investigated.
 Highest bio-oil was obtained at
ratio of 1:100, 60 min, and 600 W.
 Bio-oil was found to contain
carboxyl and aliphatic units.

article info abstract

Article history: The ferric sulfate was added to reservoir rock catalyst (RC) and activated carbon catalyst (AC)
Received 27 May 2023 to obtain Fe/RC and Fe/AC. Microwave pyrolysis (MP) was carried out to process low-rank coal
Received in revised form (LRC) using catalysts and receptors (Fe/RC and Fe/AC). A comparison was made between the
5 July 2023 product distribution and the process factors (temperature, time, and power). The results
Accepted 20 July 2023 show that the product is affected by MP with Fe/CR and Fe/AC through temperature accel-
Available online 07 August 2023 eration and final temperature. When compared to conventional pyrolysis (CP) with the same
conditions (620  C and 60 min), the bio-oil generated from MP þ 1.0% RC þ 24.6% Fe was 42.0%,

* Corresponding author.
E-mail address: bambang.teknikkimia@gmail.com (B. Sardi).
https://doi.org/10.1016/j.ijhydene.2023.07.217
0360-3199/© 2023 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
204 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6

Keywords: 4.4% greater than CP. Meanwhile, using MP þ 1.0% AC þ 24.6% Fe, 47.1% bio-oil was produced,

Activated carbon with an increase of 4.0%. Meanwhile, using 1.0% RC þ 24.6% Fe, the highest bio-oil production

Fe receptor was seen at 60 min, 620  C, and 600 W, generating 42.0% bio-oil. Study results can form the

LRC basis for obtaining fuel, chemicals, and environmental improvements.

Microwave pyrolysis © 2023 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.

Reservoir rock

were what caused the shift in the product's distribution. At MP


1. Introduction þ 12.0% FeS2, liquid fuels and syngas products increased by
27.2% and 8.7%, respectively, over MP þ non-catalyst treat-
Fuel consumption at the end of 2021 will continue to be driven ment. This indicates that the FeS2 catalyst increases the pro-
by fossil fuels. The total proven coal reserves at the end of 2020 portion of light liquid fuel while reducing tar. Mushtaq et al.
include 753,639 million tons of anthracite and bituminous [25] enhanced syngas and liquid fuel efficiency with a recep-
coals and 320,469 million tons of low-rank coal (LRC) [1]. LRC is tor/LRC ratio and microwave power using the MP þ Fe3O4 re-
an ineffective and economically inefficient direct fuel that ceptor. Meanwhile, using LRC, the highest tar efficiency was
pollutes the environment. Therefore, pyrolysis is a clean achieved using MP with a 75.0% CAC catalyst load of 18.6% and
alternative technology needed to convert LRC into fuel [2]. H2 gas producing 40.2e65.2%. Coal tar consists of aromatic
The fundamental difficulty with the pyrolysis is the use of hydrocarbons (naphthalene, benzene, and xylene) and satu-
low-conventional heating, which results in a liquid yield that rated aliphatic hydrocarbons [26].
is dominated by tar, gain impossible to use the ultimate Most of the early research focused on how LRC could be
product, bio-oil, directly as fuel [3e5]. There is an immediate used as a raw material for MP with a catalyst for one of the
need for another method that is more effective and efficient parts of reservoir rock, AC, and metal receptors [27e29]. The
(i.e., produces less tar). This technology is microwave pyroly- presence of reservoir rocks catalyst, which include CaCO3, SiO2,
sis (MP) with a catalyst and the receptor [5e9]. and Mg3(SiO2) (OH)4 is a combination of the compositions of AC
When using MP technology, the catalyst and receptor are and zeolite. So, the presence of a reservoir rock catalyst can not
the primary alternatives. Reservoir rock catalyst (RC) and only increase in the yield of liquid fuel but also the quality of
activated carbon catalyst (AC), as well as metal-based re- the product. So far, the focus of related research has been on
ceptors, are desirable because to their higher reactivity, minimizing the presence of tar in the pyrolysis liquid product
abundance of reserves, and potential for large financial and maximizing the yield of liquid fuel and syngas products
returns [10e12]. The mineral composition of the reservoir rock [30,31]. In general, it can be concluded that research so far has
is CaCO3, SiO2, and Mg3(SiO2) (OH)4. Alternative catalysts op- only focused on improving quality by adding catalysts and re-
tions include carbon-based catalysts [i.e., black carbon, acti- ceptors. The presence of Fe receptors can increase the
vated carbon, carbon nanotubes, and coconut activated decomposition of organic sulfur [31e33]. The focus of this
carbon (CAC)] [11,13e17] which are based on reservoir rock study is also on how the final temperatures of catalyst-
compositions such as Ca, K, Fe, CuO, CaCl2, K2CO3, Al2O3, containing materials (CP þ Fe/catalyst and MP þ Fe/catalyst)
FeSO4, and Fe3O4 [13,18e20]. Fe3O4 and CuO may act as re- and catalyst-free materials (CP þ non-catalyst þ non-receptor)
ceptors in microwave pyrolysis (MP), significantly affecting effect product composition. The maximal bio-oil production
the performance of liquid products [21,22]. conditions including temperature, time, and power are also
The quality and behavior of pyrolysis products can differ investigated in this work. Utilizing GC-MS, FTIR, density, and
when catalysts from reservoir rocks and metal receptors are viscosity measurements of bio-oil products were reported.
used simultaneously. Larger polycyclic aromatic compounds Syngas or synthesis gas, is approximate to hydrogen, methane,
may be converted into lighter tars by the action of metal cat- ethane, propane, and n-butane, and bio-oil is anticipated being
alysts (K, Ca, and Fe) [8]. Metal catalysts such as K2CO3, CaCl2, comparable with diesel oils and gasoline. Therefore, using LRC
and FeSO4 can effectively increase synthesis gases (H2 and CO) as a raw material, the findings of this study can form as the
distribution and lower asphaltene content in tar [18,23]. basis for clean coal and advanced fuel production technologies.
Meanwhile, the open literature has reported on the use of
activated carbon and Fe2O3 catalysts in MP in lignite-type
LRCs. Wu et al. [24] have performed research on LRC with 2. Material and method
blucoke (AC) and Fe2O3 catalysts for converting lignite into
bio-oil, syngas, and char. They explained that the addition of 2.1. The characterization of sample, catalysts, and
the AC/Fe2O3 catalyst was aimed at maximizing bio-oil and receptors
syngas products. They found that the use of AC/Fe2O3 for
producing liquid products and syngas is 3e4 times higher LRC, Fe receptors, RC, and AC catalyst preparations were
because of the MP effect. completed. The sub-bituminous LRC was from the Bobong
Meanwhile, Zhou et al. [6] compare the MP þ non-catalyst Formation in the Taliabu Utara, Indonesia. The LRC had high
to the MP þ FeS2 catalyst. They discovered an increase in the levels of sulfur and ash, and the proximate and final analyses
final temperature and the pace of the temperature increase were provided in Table 1. The LRC was dried to a moisture
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6 205

Table 1 e Catalyst and characteristics.


Sample Proximate analysis Ultimate analysis
FC V M A H N C Odiff. St
Sub-bituminous coal 38.04 43.56 6.54 11.86 6.87 0.76 74.75 12.21 5.41
AC catalyst 66.62 22.60 9.76 1.02 3.38 0.47 65.42 30.73 0.00
SiO2 CaCO3 Mg3(Si2O5) (OH)4
RC catalyst 65.5 28.0 6.5

Fig. 1 e Production process of Fe2(SO4)3 receptors from waste of Fe and H2(SO4)3.

content of 0.05% after being crushed and filtered to a particle hydrogen, and nitrogen (ASTM D5373-13), total sulfur (ASTM
size of 4 meshes. Desulfurization and deashing were per- D4239-17), and oxygen (ASTM D3176-17), reservoir rocks were
formed using Fe, which is generated by a chemical reaction analyzed using XRD.
between Fe and H2SO4, to lower the high sulfur and ash con-
tent of the LRC, according to the study of Yue et al. [34]. The 2.2. Equipment and processes of experimental
production process of Fe2(SO4)3 from waste of Fe and H2(SO4)3
is shown in Fig. 1. LRC (4 mesh size) 150 g mixed with 1.0% catalyst þ 24.6% re-
Meanwhile, RC and AC were used to support the pyrolysis ceptor. Where RC and AC act as catalysts and Fe acts as a re-
performance, where the calcination process was used to ceptor. The process temperature was operated between 570  C
produce AC from CAC and reservoir rock from reservoir and 650  C with a 10  C increment. A 2.54 GHz microwaves
minerals. When baked in an oven at 120  C for 720 min, reactor that already had an LRC, catalyst, and receptor was
reservoir rocks from the Batui-Banggai District and CAC from used for the pyrolysis. The vacuum pressure and time for the
the commercial market were placed in a desiccator. Then, microwave pyrolysis were set at 10 mmH2O and 60 min,
catalyst was calcined for 180 min with a rate of 0.02 L/min at respectively. The input power was 600 W (RC) and 450 W (AC).
500  C. Finally, the reduction was completed using H2 gas for Syngas, char, and liquid (bio-oil and tar phases) on trays 1, 2, 3,
120 min, a temperature of 550  C and a speed of 0.02 L/min. and tray-end are the final products. A schematic of the
When everything has been completed, the catalyst is cooled in apparatus of the catalyst and the receptor on the MP is
an equipment using N2 gas flowing at a rate of 0.02 L/min until exhibited in Fig. 2.
it reaches 50  C. Also, included was a presentation of the The input power was set to 0e800 W, while the time vari-
chemical analysis of RC and AC in Table 1. ation was set at 15e135 min. The total weight loss (TWL),
Table 1, show an analysis of the chemical characteristics of which represented the syngas and yield of liquid, was deter-
RC and the AC. The ASTM technique was utilized to charac- mined by the data acquired from the LRC pyrolysis process,
terize the LRC and AC (ultimate and proximate analyses). catalyst, and receptor at a vacuum pressure of 10 mmH2O,
Proximate analysis includes ASTM D3175-17 (volatile mate- which was the highest production condition.
rial), ASTM D3173-17 A (moisture), ASTM D3174-12 (ash), Temperature variations were conducted at 570e650  C,
ASTM D3172-12 (fixed carbon), and ASTM D5865-13 (calorific with a 10  C increment. A mixture of 150 g of LRC with RC þ Fe
value). While the final analysis includes total carbon, and AC þ Fe at a ratio of 1.0% catalyst to 24.6% receptor was
206 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6

Fig. 2 e The schematic illustration of the MP system employed in this investigation [16].

prepared. The mixture of LRC, catalyst, and receptor was then


subjected to pyrolysis. Pyrolysis conditions were set at a vac- mliquid mtray I þ mtray II þ mtray III þ mtray end
Yliquid ¼  100% ¼
uum pressure of 10 mmH2O, a frequency of 2.54 GHz, and an mfeed mcoal
input power of 525 W for 60 min. The liquid (phase of bio-oil  100%
and tar) and solid (syngas and char) products were produced (1)
in trays 1, 2, 3, and at the end of the tray. In Fig. 2 depicts a
device circuit of a catalyst and receptor-assisted MP system. msolid mchar
Ysolid ¼  100% ¼  100% (2)
At a catalytic pyrolysis (non-microwave) and MP-catalyst- mfeed mcoal
receptor (150e800 W), input power was varied, while time
was varied from 15 to 135 min. The coal, catalyst, and receptor Ysyngas ¼ 100%  Yliquid  Ysolid (3)
were then pyrolyzed at a vacuum pressure of 10 mmH2O for
each condition of maximal liquid and syngas such as TWL. Total weight loss ðTWLÞ ¼ Yliquid þ Ysyngas (4)

Using an energy dispersion spectrometer, the micromor-


2.3. Method of analysis and calculation
phology and elemental content of solid products were exam-
ined using the JSM-6360LV SEM-EDS analyzer. The
Eqs. (1)e(4) the pyrolysis products, including the density of the
investigation was performed using the Supra 55 sapphire type
liquid, were calculated, followed by determination of the total
SEM (30 kV, 1.6 nm). In line with Method of analysis and
weight loss (TWL).
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6 207

Fig. 3 e Temperature rise at various Fe/RC and þ Fe/AC combination ratio.

calculation of the LRC characteristics, a direct ASTM analysis product [6,7]. The rise in temperature will be a significant
of the solid products was done. Using a powder diffractometer contributor to pyrolysis [14]. Fig. 3 displays the temperature
and X-ray diffraction (XRD), the crystal structures of LRC, Fe/ profiles of CP and MP at varying ratios of Fe/RC and Fe/AC. MP
RC, and Fe/AC in the char were examined. Shimadzu is superior to CP in terms of temperature increase, MP þ Fe/RC
(Guangzhou) Analyzer and TS Co., Ltd. In China provided the is superior to CP þ Fe/RC, and MP þ Fe/AC is superior to
Type-700 diffractometer that was used. The copper K-rays, CP þ Fe/AC. The MP temperature increases to 815  C in 20 min
monochromatic graphite at 30 mA (40 kV), and thallium- when MP þ 1.0% RC þ 24.6% Fe is used, while it does so in
activated sodium iodide detector were all included in the 18 min when MP þ 1.0% AC þ 24.6% Fe is used. While it takes
diffractometer. The scanning range was 2q at a speed of 33.5 min for the temperature of the CP to rise to 815  C when
0.02  C/s between 5 and 80 . the ratio is CP þ 1.0% RC þ 24.6% Fe and 32 min when the ratio
FTIR was used to examine the functional groups of organic is CP þ 1.0% AC þ 24.6% Fe. CP temperature increased by up to
tar. An additional 32 cm1 scans was carried out after a 4 cm1 815  C throughout the course of around 38 min at the ratio of
resolution index between 4000 and 500 cm1 was recorded. CP þ non-catalyst þ non-receptor. According to Zhou et al.
Infrared Spectroscopy, FTIR, IR Prestige-21, Shimadzu [35], the length of time it took for MP and CP to reach their final
(Guangzhou) Analysis, China. The potassium bromide (KBr) temperatures in this investigation. In which it was discovered
method was used for FTIR analysis. Under the same KBr cut- that the desired primary liquid yield at MP þ 8.3% MoS2 up to
off assay circumstances, a non-background effect spectrum 800  C was achieved in less than 25 min [36,37].
of high quality is generated. Furthermore, the rate of temperature growth was gradu-
The tar component was examined using GC-MS ally slowed down by the combination ratios of MP þ Fe/AC and
(6890e5973) type (GC-MS, Agilent Technology, Santa Clara, MP þ Fe/RC. The total loading of a catalyst and receptors in
CA, USA). High-purity helium (99.999%) was used as the carrier MP þ Fe/AC and MP þ Fe/RC causes coal to heat up 18 min
syngas, flowing at a rate of 0.00014 L/min. The internal mea- more quickly at 1.0% AC þ 24.6% Fe and 1.0% RC þ 24.6% Fe,
surements of the RXI-5 ms column of the GC are 30 m  0.25 m x respectively. It takes roughly 16 min for the catalyst and re-
0.25 m. ceptor to fully load in order to reach 700  C. However, to absorb
microwaves, the LRC capacity is less than Fe/RC and Fe/AC.
According to earlier research, it is extremely possible to use
3. Results and discussion microwave absorbers and activators on MP to use the AC, RC,
and Fe receptors in a fast manner [6,7].
3.1. Effect of rise temperature on the characteristics of Fig. 4 shows the results of the calculation of the TWL and
the pyrolysis product LRC yields using Eqs. (1)e(4). In a typical pyrolysis, the non-
catalyst and non-receptor treatment resulted in a 33.9%
The rate of temperature increases and the ultimate tempera- liquid yield. The yields of liquid CP following the addition of
ture of pyrolysis carried out in the presence of a catalyst and a 1.0% RC þ 24.6% Fe and 1.0% AC þ 24.6% Fe to the coal were
receptor are decisive in determining the distribution of the 37.5% and 43.1%, respectively. The addition of Fe/RC and Fe/
208 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6

Fig. 4 e Carbon distribution of liquid, syngas, and char (CP: conventional pyrolysis; MP: microwave pyrolysis).

AC resulted in lower char yields. It was discovered that by these hydrophilic groups in hydroxyl, carbonyl, carboxyl, or
adding 1.0% RC þ 24.6% Fe and 1.0% AC þ 24.6% Fe to coal, the aldehydes will weaken the moisture holding capacity of the
liquid yield in MP rose to 42.0% and 47.1%, respectively. On LRC [43e46].
both CP and MP, the trend of changes in liquid yield is the
same. The largest difference is 4.0% at the top MP against CP 3.2. Product process determined from syngas and liquid
for liquid yield at 1.0% AC þ 24.6% Fe. At the same condition, production conditions
CP has a larger yield of char than MP [14]. MP promoted LRC
cyclization and aromatization [38e41]. The liquid carbon dis- The following diagram shows how to figure out if the tem-
tribution rose to 42.0% while utilizing MP þ 1.0% RC þ 24.6% Fe perature, time, and power effect the best conditions for
from 37.5% when using CP þ 1.0% RC þ 24.6% Fe. Meanwhile, making TWL (liquid and syngas yields).
the dispersion of liquid carbon rose to 47.1% when using MP þ
1.0% AC þ 24.6% Fe from 43.1% when using CP þ 1.0% AC þ Product of pyrolysis due to temperature
24.6% Fe. Liquid yields in MP (Fe/RC and Fe/AC) have higher Most of the time, adding a receptor, the type of catalyst, and
values than CP (Fe/RC and Fe/AC). This is because the heating the amount of catalyst charge effect the rate of temperature
mechanism effects the surface morphology and yield of char rise and the pyrolysis temperature. The presence of receptors
[38,42]. MP can facilitate LRC aromatization and cyclization and catalysts cause a rise in free H2 and a complete break-
[43e46]. The direct result of aromatization and collapse of coal down of complex aromatic compounds [7,24]. Fig. 5(a) depicts
micropores is a decrease in specific surface area (SSA) [47]. In the temperature-dependent pyrolysis of LRC via MP þ Fe/AC.
addition, the radiant power performed by syngas products Fig. 5(a) depicts LRC using MP þ Fe/RC to create liquid and
provides a major boost to enlargement and expansion of pores syngas. The maximum TWL of 63.0% from the research results
[39,40]. MP in LRC can cause decomposition of functional was obtained at a temperature of 610  C. TWL increased from
groups of aromatic hydrocarbons and oxygen. Removal of 57.5 to 63.0% at a temperature of 570e620  C. Meanwhile, TWL

Fig. 5 e Temperature effects on products: (a) Fe/RC and (b) Fe/AC.


i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6 209

decreased at 63.0e61.6% at 620e650  C. Found 46.1% at 650  C 450e800 W input power. The maximum syngas and liquid
for maximum liquid yield and 27.4% at 570  C for syngas yield. yields are 29.0% (at 325 W) and 45.0% (at 700 W). When
The temperature trends resulting from the Fe/RC impact is compared with the results of previous studies, the Fe/AC ef-
lower than the temperature required for the addition of cat- fects on the input power obtained his quite low [25,26]. The
alysts like Fe, K2CO3, CaCl2, and Fe3O4 receptors [8,18,25]. The input power is determined by the loss tangent (tan d ¼ E00 /E0 ),
highest reaction temperature of MP þ Fe/AC at 4 mesh, 600 W, namely the ability of the material to form heat energy from
60 min, 10 mmH2O, loading 1.0% RC þ 24.6% Fe is 610  C. changes in microwave electrical energy [49].
Fig. 5(b) demonstrates the temperature-dependent pyrol-
ysis of LRC via MP þ Fe/AC. The results showed that the Pyrolysis products are affected by reaction time
maximum TWL of 62.2% was obtained at 620  C. The increase The pyrolysis temperature and reaction time effect how a
in TWL is 59.1e62.2% at a temperature of 570e620  C, while a product is made and where it is found [23]. Reaction time is
decrease in TWL is at 62.2e59.5% at a temperature of influenced by one factor, namely MP-catalyst-receptor. Fig. 7
620e650  C. At 44.4% at 620  C for maximum liquid yield and at depicts the pyrolysis of LRC with the addition of RC and AC
23.0% at 640  C for maximum syngas yield. The temperature catalysts, as well as the effect of reaction time on the Fe re-
trend was found between the temperatures for the addition of ceptor via MP. Fig. 7(a) illustrates how reaction time effects the
Fe3O4 þ CAC under the influence of Fe/AC [25,48]. As a result, pyrolysis of LRC via MP þ Fe/RC. From the study, it was found
the reaction temperature of the charge MP þ 1.0% AC þ 24.6% that the maximum TWL was 63.0% at the 60 min of the reaction
Fe at 10 mmH2O, 450 W, 60 min, and 4 meshes is 620  C. time. TWL increased from 57.0 to 63.0% at a reaction time of
15e60 min. Meanwhile, TWL decreased from 63.0 to 62.5% at a
Microwave power affecting pyrolysis products reaction time of 60e135 min. Syngas and liquid yields of
Adding more receptors and catalysts to the coal will increase maximum product were 24.7% at 135 min and 46.1% at 105 min,
the amount of syngas and liquid that can be made [25]. Fig. 6 respectively. When compared to the findings of earlier
shows how power effects the LRC via the MP, RC, and AC research like those by Liu et al. [7], Zhang et al. [18], and Wang
catalysts as well as the Fe receptor. Fig. 6(a) shows MP þ Fe/RC et al. [22]. According to the findings, adding Fe/RC can reduce
at LRC, which is affected by temperature. The production of the temperature increase time of the LRC by heating the MP to
syngas and liquid via MP þ Fe/RC from coal is shown in the melting point of the interacting material. Melting points of
Fig. 6(a). The results of the study explained that at 63.0%, the RC ¼ (~1390  C) and Fe ¼ (~480  C). As a result, the reaction
maximum TWL was achieved at a power of 600 W. TWL times of adding Fe/AC to coal MP significantly increases the
increased by 59.2e63.0% from a power of 0e600 W. Mean- distribution and composition of the final product.
while, TWL decreased from 63.0 to 60.0% at an input power of Fig. 7(b) demonstrates the pyrolysis of LRC via MP þ Fe/AC
600e800 W. The maximum syngas yield is 26.0% at 600 W, and which is affected by reaction time. Fig. 7(b) shows the
the maximum liquid yield is 45.1% at 325 W. In comparison to maximum TWL of 54.2% obtained at the 120 min. TWL
the study's findings, the input power resulting from the in- increased to 42.29e54.2% at a reaction time of 15e120 min.
fluence of Fe/RC is relatively low [8,18,25]. Meanwhile, TWL decreased from 54.2 to 53.1% in
Fig. 6(b) depicts the temperature-dependent pyrolysis of 120e135 min. The maximum syngas and liquid yields were
LRC through MP þ Fe/AC. Fig. 6(b) shows that TWL obtained 18.9% at 75 min and 42.1% at 135 min, respectively. When
62.6% of an input power of 450 W. The results showed that compared with the results of studies such as Liu and Xia [14]
TWL increased from 57.0 to 62.6% at the input power of and Zhang et al. [18] it is clear that the use of Fe/AC takes a
0e450 W. Meanwhile, TWL decreased from 62.6 to 59.0% at long period of time. The research demonstrates that the

Fig. 6 e Microwave power effects on product: (a) Fe/RC and (b) Fe/AC.
210 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6

Fig. 7 e The effects of reaction time on the product: a) Fe/RC and (b) Fe/AC.

addition of 1.0% AC þ 24.6% Fe, which interacts with the content rose to 38.0e67.0% and 11.9e19.4%, respectively.
heating impact of the material's melting temperature on the When MP þ Fe/RC was used, the volatile matter and moisture
MP, can delay the LRC's temperature rise time. Where Fe has a content dropped by 43.6e11.9% and 6.5e3.9%, respectively.
melting temperature of (~480  C) and AC has a temperature When MP þ Fe/AC was applied to 43.6e9.4% and 6.5e4.1%,
(~3680  C). As a result, the increase in coal pyrolysis time in MP respectively, the volatile matter and moisture content
with the addition of 1.0% AC þ 24.6% Fe was responsible for decreased.
the effective increase in product composition and dispersion. The increase in fixed carbon in MP þ Fe/RC and MP þ Fe/AC
was caused by the heterogeneous gas phase reaction, such as
3.3. Pyrolysis product analysis CH4 decomposition on the solid carbon surface: CH4 /C þ H2
[50,51]. Other reactions are secondary reactions, such as
Solid products reverse water-gas-shift (CO2 þ H2 / CO þ H2O) and reverse
LRC and solid products MP þ 1.0% RC þ 24.6% Fe, MP þ 1.0% AC Boudouard (C þ CO2 / 2CO). Ash content of MP þ Fe/RC and
þ 24.6% Fe and were analyzed directly. Where, LRC is treat- MP þ Fe/AC “increased because ash is content (%) ¼ 100% -
ments into particle size 4 mesh and dried at 105  C for 12 h. [fixed carbon (%) þ moisture (%) þ volatile matter (%)].”
Meanwhile, the char from MP þ Fe/RC is a solid product which As shown in Fig. 8, showing the char reaction pattern
is operated at a maximum process condition of temperature produced from MP þ Fe/RC and MP þ Fe/AC at a temperature
620  C, power 600 W, and time 60 min. Meanwhile, the char of of 620  C, the crude coal reaction pattern and the carbon black
MP þ Fe/AC is temperature 620  C, power 450 W, and time reaction pattern are plotted for reference. The XRD spectrum
120 min. The MP þ Fe/RC application enhanced the fixed car- was used to look at the crystal reaction's peak, and the results
bon and ash content by 38.0e64.0% and 11.9e20.2%, respec- showed that the XRD pattern matched the inorganic minerals
tively. When MP þ Fe/AC was used, the fixed carbon and ash found in the LRC. SiO2 and Ca4(Al8Si8O32) are the dominant

Fig. 8 e XRD spectra of solid product: LRC, Black carbon, Char of MP þ Fe/RC, and Char of MP þ Fe/AC.
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6 211

crystal peaks of LRC. Meanwhile, the char crystal peaks at fluidization states of the melt MP þ Fe/RC and MP þ Fe/AC can
MP þ Fe/RC and MP þ Fe/AC were mostly SiO2. Observed at 2q, induce the MP catalytic reaction. Fe/RC and Fe/AC in MP
between 20 and 30 and 40 and 50 of reflections (100) and function as absorbent agents that convert the energy of mi-
(002), corresponding to two broad carbon peaks [52e55]. crowave for energy of heat. The results showed that hydrogen
The increased temperature causes the LRC to begin to of fire was produced from attached of hydrogen to the exposed
undergo devolatilization, and its molecules begin to link metal activity points. This consequently increases the reac-
together through dehydration and decarboxylation reactions. tion of hydro. The structure of char space (Fig. 9(c)) seemed to
The presence of the expected graphite like domains of carbon disappear with much larger hole's later irradiation of the mi-
in the LRC and char (solid) structures was informed by the look crowave. Sahoo et al. [56] concluded that irradiation of a mi-
of the peaks of reaction, equivalent to (002) and (100) reflecting crowave may preferentially heat, minerals in coal premised
graphite [53]. The reaction peak observed for the char of on different properties of dielectric, baiting pyrite to rot. This
MP þ Fe/RC produced in 620  C was similar to the char of is possible, because part of the collapses of structure under
MP þ Fe/AC produced in 620  C. However, the char of MP þ Fe/ stress of heating releasing many adhering particles of char
RC and MP þ Fe/AC produced in 620  C compared to crude coal [57,58].
has a slightly lower carbon peak at 2q between 20 and 30
according to the reaction in (002). This result is coherent for Liquid product
also research informed in the papers [52,54], in which the Fig. 10 shows the FTIR spectra of liquid product. The number
carbon structure stacking parameters did not change until the “1e6“ denotase the absorption peaks are found at 3408, 2583,
temperature of final of 600  C and risen rapidly into a tem- 2375, 1675, and 610 cm1, respectively. Strain vibrations of
perature rise rate. However, crystal peak of LRC is Ca4(Al8Si8- hydrogen bonds (i.e., eNH and eOH) and phenol bonds are at
O32) in contrast to the char crystal peak of MP þ Fe/RC and the absorption peak of 3408 cm1, including the IR absorption
MP þ Fe/AC which is produced in 620  C. No crystal peaks of peak of the functional group [59]. Fe acts as receptors and RC
inorganic Ca4(Al8Si8O32) were found in the char of MP þ Fe/RC and AC catalysts exhibited a hydroxyl strain vibration at
and MP þ Fe/AC. This can point out as heating of microwave 3408 cm1 including slightly weaker MP þ Fe/RC and MP þ Fe/
selective produces hot spots of localized and induces reduc- AC. In the microwave, under the action of Fe/RC and Fe/AC,
tion of carbothermic of Ca4(Al8Si8O32) in coal of crude to SiO2, hydroxy was decomposed into free hydrogen. This shows that
CaO, and Al2O3 at a bulk temperature of lows of 550  C. MP þ Fe/RC and MP þ Fe/AC performed better, resulting in a
LRC and solid products MP þ Fe/RC and MP þ Fe/AC were higher amount of light bio-oil, especially using MP þ Fe/RC
further analyzed by micromorphology. The SEM image is and MP þ Fe/AC. Due to the catalytic activity of Fe/RC and Fe/
shown in Fig. 9. Due to the heating of the MP, the char stress is AC, hydroxy stretching vibrations occur during the MP. The
warmer and uniform in the finely shaped particle structure. absorption peaks of 3408, 2583, 2375, 1675, and 610 cm 1 were
Particles in MP are larger than LRC for MP þ Fe/RC and considered to be vibrations of aliphatic CeH. Thus, the addi-
MP þ Fe/AC performance. The LRC surface is looser (Fig. 9(a)). tion of Fe/RC and Fe/AC is appropriate as the generation of
Meanwhile, the surface of char MP þ Fe/RC (Fig. 9(b)) and hydrocarbons of fatty and cycloparaffins for the production of
MP þ Fe/AC (Fig. 9(c)) was denser. This indicates that the liquid, providing the added pyrolysis advantage [35].

Fig. 9 e SEM picture of a stable product: (a) LRC, (b) MP þ Fe/RC, (c) MP þ Fe/AC.
212 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6

Fig. 10 e FTIR spectra of liquid product: (a) MP þ Fe/RC; (b) MP þ Fe/AC.

Higher bio-oil content with several times increase was present in all phenol derivatives, such as phenol 2-methyl;
observed with the addition of MP þ Fe/RC and MP þ Fe/AC. phenol 3-methyl; phenol 4-methyl; phenol-2,3-dimethyl;
Thus, the intermediate bio-oil and heavy bio-oil are decom- phenol-2,4-dimethyl; phenol 2,5-dimethyl; phenol 2,6-
posed of easily into bio-oil of light by energy of microwave. dimethyl; phenol 2-ethyl; and phenol 3-ethyl. At 550e620  C,
The lower intermediate and weight bio-oil content may be the mechanism of the Diels-Alder reaction followed by
caused to the presence of Fe/RC and Fe/AC. A big quantity of dehydrogenation has been hypothesized as a factor respon-
hydrogen of free is produced, thus facilitated the reaction of sible for the increase in aromatic in the produced oil [66].
hydrogenation. This conclusion is supportive by the spectra of When long-chain aliphatic esters are pyrolyzed, hydrocarbon
FTIR of liquid and solid yields. MP þ Fe/RC and MP þ Fe/AC can radicals are formed, which can grab hydrogen and create
both significantly improve the bio-oil content. When using acorns. Aromatic compounds can be produced through sec-
MP þ Fe/RC, the content of heavy bio-oil was at least 3.0% and ondary reactions of hydrocarbons at high temperatures [67].
the content of light bio-oil was at most 97.0%. While using The Diels-Alder reaction is favored by high temperatures,
MP þ Fe/AC, the concentration of heavy bio-oil was at least which results in a rise in the concentration of aromatic com-
99.0% and that of light bio-oil was at most 1.0% in tar. Heavy pounds in the oil [66].
bio-oil is broken down into bio-oil of light and little of inter- Phenol made up a significant portion of the oil in MP þ Fe/
mediate bio-oil due to the synergy of MP þ Fe/RC and MP þ Fe/ RC and MP þ Fe/AC, accounting for 0.6e21.5% and 5.2e29.9%,
AC [60]. respectively. According to the GC-MS peak area. The phenol in
Table 2 shows the bio-oil content determined by GC-MS. MP þ Fe/RC is mostly made up of phenol; phenol, 2-methyl-
Phenols, ketones, benzene, alkenes, alkanes, and naphtha- phenol, 3-methyl-; phenol, 4-methyl-; phenol, 2,3-dimethyl-;
lene are among the chemicals discovered as a result of the phenol, 2,4-dimethyl-; phenol, 2,5-dimethyl-; phenol, 2,6-
synergy between MP þ Fe/RC and MP þ Fe/AC [61]. The tem- dimethyl-; phenol, 2-ethyl-; and phenol, 3-ethyl which ac-
perature and duration that produced the most aromatic count for 7.0e21.5%; 3.6e5.5%, 5.6e7.2%; 2.8e7.2%; 0e0.6%;
chemicals, such as phenol and naphthalene, increased 0e1.1%; 0e0.6%; 0e0.6%; 0e0.7%; and 0e1.0% of the oil fraction
dramatically, whereas the benzene concentration gradually in the area, respectively. Phenol is only detected in the oil
declined. These findings are consistent with previously pub- produced at 1.8e4.1 min of processing; phenol, 2-methyl- is
lished research findings [62]. In the next step of pyrolysis to only detected in the oil produced at 3.2e5.2 min of processing;
the maximum temperature, some of the benzene is trans- phenol, 3-methyl- is only detected in the oil produced at
formed to phenol and naphthalene molecules. The pyrolysis 3.6e5.2 min of processing; phenol, 4-methyl- is only detected
temperature affects the production of the phenol component in the oil produced at 3.6e5.2 min of processing; and phenol,
during the process [63]. 2,3-dimethyl -; phenol, 2,4-dimethyl-, phenol, 2,5-dimethyl-,
The large amount of lignin in lignite coal is linked to the phenol, 2,6-dimethyl-, media are only detected after
highest concentration of phenolic compounds in the pyrolysis 0e6.1 min of processing; and phenol, 2-ethyl-, phenol, 3-ethyl-
oil. Because lignite has a higher lignin content than biomass , media are only detected after 0e6.4 min when the pyrolysis
feedstock, which mostly comprise hemicellulose and cellu- temperature reached 620  C. Meanwhile, phenol in MP þ Fe/
lose, pyrolysis of lignite produces more oil products. The AC is mostly made up of phenol; phenol, 2-methyl-; phenol, 3-
generation of phenol from the breakdown of lignin has been methyl-; and phenol, 4-methyl-, which account for 0e29.9%,
documented [64]. The pyrolysis oil from the pyrolysis of MW 5.2e8.7%, 0e17.4%, and 0e17.4% of the oil fraction in the area,
lignite is significantly phenolic, according to GC-MS analysis. respectively. Phenol is only detected in the oil produced at
This indicates oil reforming's suitability for value-added 0e4.2 min of processing; phenol, 2-methyl- is only detected in
chemicals [65]. Alkoxyl groups, not C1eC4 alkyl groups, are the oil produced at 4.9e21.1 min of processing; and phenol, 3-
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6 213

Table 2 e Relative proportions of the principal pyrolysis constituents in the oils.


Chemical components Molecular formula Retention time (min) Area (%)
MP þ Fe/RC / 1.0%RC þ 24.6%Fe2(SO4)3
Phenol C6H6O 1.748 7.041
Benzenesulfonic acid, 4-hydroxy- C6H6O4 1.748 3.259
2-Cyclopenten-1-one, 5-hydroxy-2,3 C7H10O2 1.795 0.902
2-Nonynoic acid C9H14O2 1.795 1.102
1H-Imidazole, 4-(2-propenyl)- C6H8N2 1.795 0.773
Oct-2-ynoic acid C8H12O2 1.795 1.002
6-(1,4-Benzodioxan-2-ylcarbonylhy C14H12N4O5 1.795 2.261
Trans-1,3-dideuterio-1,3-cyclohex C6H12D2N2 2.220 4.105
1-Hexyn-3-ol C6H10O 2.220 3.529
N-propylacetamide C5H11NO 2.220 3.637
Cyclopentane, methyl- C6H12 2.330 2.000
Cyclohexane C6H12 2.391 1.510
Phenol, 2-methyl- C7H8O 3.200 4.450
Phenol, 3-methyl- C7H8O 3.644 5.588
Phenol, 2-methyl- C7H8O 3.644 5.588
Phenol, 4-methyl- C7H8O 3.644 2.794
Phenol C6H6O 4.130 21.470
Phenol, 2-methyl- C7H8O 4.929 5.500
Phenol, 3-methyl- C7H8O 5.165 7.248
Phenol, 2-methyl- C7H8O 5.165 3.624
Phenol, 4-methyl- C7H8O 5.165 7.248
Phenol, 2,4-dimethyl- C8H10O 6.094 1.104
Phenol, 2,3-dimethyl- C8H10O 6.094 0.552
Phenol, 2,6-dimethyl- C8H10O 6.094 0.552
Phenol, 2,5-dimethyl- C8H10O 6.094 0.552
Phenol, 2-ethyl- C8H10O 6.359 0.684
Phenol, 3-ethyl- C8H10O 6.359 1.026
Aspidofiline C21H26N2O2 19.175 0.200
Cyclopentanecarboxylic-2,2,4,4-D4 C8H8D4O3 19.175 0.092
Phosphine, (1-methylethyl)phenyl- C9H13P 19.175 0.090
3-(4-Methoxyphenyl)-5,8-dichloro- C18H15CL2N5O2 19.175 0.238
Hexadecanoic acid, 2,3-bis[(trimeth C25H54O4S12 19.175 0.280
MP þ Fe/AC / 1.0%AC þ 24.6%Fe2(SO4)3
Bicyclo [2.2.1] heptane,-5-(ethyl-1-a C9H17N 2.115 2.1644
Methyl-pent-4-enyl-amine C6H13N 2.115 1.5416
4-Octen-3-one C8H14O 2.115 1.9620
2-Heptanamine, 5-methyl- C8H19N 2.115 1.9620
Phenol C6H6O 4.177 29.8817
Benzenesulfonic acid, 4-hydroxy- C6H6O4S 4.177 13.8283
Phenol, 2-methyl- C7H8O 4.982 5.2200
Phenol, 3-methyl- C7H8O 21.133 17.3760
Phenol, 4-methyl- C7H8O 21.133 17.3760
Phenol, 2-methyl- C7H8O 21.133 8.6880

methyl-; and phenol, 4-methyl- media are only detected after MP þ Fe/RC liquid fuel is between C5eC10, C14eC20, and
0e21.1 min of pyrolysis when the pyrolysis temperature C21eC50 based on chemical composition (carbon atomic
reached 620  C. The majority of the components include one number). MP þ Fe/AC liquid fuel is between C5eC10, C14eC20,
or two methyl or ethyl groups rather than methoxyl, indi- and C21eC50 based on chemical composition (carbon atomic
cating that pyrolysis under these conditions induces not only number). C5eC10 is the carbon atomic number comparable to
demethylation but also breaking of CO bonds in free radicals. gasoline, C14eC20 is the carbon atomic number equivalent to
The loss of oxygen atoms in the form of CO2 and CO is diesel oil, and C21eC50 is the carbon atomic number equivalent
accompanied by the reformation of free radical groups, to residual oil. The density and viscosity of liquid fuel from
resulting in low oxygen levels in the oil phase [68]. MP þ Fe/RC were 0.74e0.77 g/mL and 0.97e0.99 cSt, respec-
Benzene from MP þ Fe/RC and MP þ Fe/AC was benzena- tively, confirming this. Meanwhile, the density and viscosity
sulfonic acid, 4-hydroxy-, which accounted for 3.3% and 13.8% of liquid fuel from MP þ Fe/AC are 0.72e0.89 g/mL and
of the peak area of GC-MS, respectively. During pyrolysis, the 0.77e0.99 cSt, respectively. Where liquid fuel density and
alkenes and alkanes of MP þ Fe/RC and MP þ Fe/AC accounted standard viscosity are 0.72e0.89 g/mL and 0.77e0.99 cSt,
for 20.7% and 7.7% oil, respectively, with peak area and respectively [69].
maximum concentrations reported at 2.1 and 2.3 min.
214 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 9 ( 2 0 2 4 ) 2 0 3 e2 1 6

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