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Calibrating Gas Custody Transfer Flow Computers: Application Note
Calibrating Gas Custody Transfer Flow Computers: Application Note
Calibrating Gas Custody Transfer Flow Computers: Application Note
Gas custody transfer flow computers that calculate flow by measuring the
differential pressure across a flow restriction, such as an orifice plate or other
differential pressure flow device, require special calibration to perform at
optimum accuracy. In custody transfer applications where the buying and selling
of commodities like natural gas is involved, calibration checks are performed
frequently as a matter of fiduciary responsibility. For the purpose of this application
note, the use of gas custody transfer flow computers in the natural gas
transmission industry is referenced.
Flow computers need multiple measurements to calibrate each device. In the
normal application, three measurements are made: volumetric flow, static (line)
pressure and temperature. A calculation is performed using this data to determine
the actual mass of the gas flowing through the pipeline.
V
mA
7.21psi
30V
24mA
MAX
F ro m t h e F l u k e D i g i t a l L i b r a r y @ w w w. f l u k e . c o m / l i b r a r y
across this pressure drop is measured by the Industrial applications use either the analog
flow computer as the primary measurement. It output of the flowmeter (4 to 20 mA) or a digital
is based on the principle that flow velocity is output like the HART signal to get data from the
proportional to the square root of the pressure flowmeter to a control system or data acquisition
drop. The volumetric rate is then calculated from system.
the velocity by knowing the diameter of the pipe This analog output is generally not used in
in which the gas is flowing. gas pipeline applications. Instead, the flowmeter
The measured pressure drop (differential) is is a specialized device that operates standalone
typically around 200 inches of water column to measure and record the total mass flow
(“WC) or 8 to 10 psi. through the pipeline. The total is periodically
2. To convert volumetric flow to mass flow you “downloaded” from the flowmeter to be used in
also need to know the density of the mass per an accounting of gas flow and custody transfer.
volume of the flowing media. The flow com- This information is also often sent through wire-
puter makes this calculation using 2 additional lessly to a central control point in operations.
measurements, plus a range of factors/constants The flowmeter may be packaged with other
based on the flowing media. The two additional electronic devices to be able to perform this
measurements are the static pressure of the gas function or it may be purpose manufactured,
in the pipeline and the temperature of the gas in which is the most common type.
the pipeline.
The static pressure in these applications How to calibrate the flow computer
ranges widely from a low of about 300 psi/
20 bar to a high of about 2000 psi/138 bar. Each flow computer manufacturer has created
The temperature of the gas is usually at a proprietary method of calibration, but they all
ambient, so it is within the range of normal use the same general technique, which will be
environmental conditions. described here.
3. A final consideration about flow computers is In these proprietary calibrations, the manufac-
how they are typically installed and used. turer has provided a software application, which
runs on a notebook computer (PC). The PC is
ZERO
V
mA
30V
24mA
has 2 ports, one can be connected to the (p2)
input and the other to the port on the flow
MAX
COM
computer/transmitter.
b. The PC will instruct the user to apply one or
more test pressures to the flow computer/
transmitter. For example, on a device with
Figure 2. Sample set-up for Fluke 721 to low pressure side of
flow transmitter.
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