Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle

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Read this manual carefully before operating this vehicle.

OWNER’S MANUAL

LTF125
2BL-F8199-E2

[English (E)] DIC183


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EAU46091

Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Introduction
EAU10114

Welcome to the Yamaha world of motorcycling!


As the owner of the LTF125, you are benefiting from Yamaha’s vast experience and newest technology regarding the design
and manufacture of high-quality products, which have earned Yamaha a reputation for dependability.
Please take the time to read this manual thoroughly, so as to enjoy all advantages of your LTF125. The Owner’s Manual
does not only instruct you in how to operate, inspect and maintain your scooter, but also in how to safeguard yourself and
others from trouble and injury.
In addition, the many tips given in this manual will help keep your scooter in the best possible condition. If you have any
further questions, do not hesitate to contact your Yamaha dealer.
The Yamaha team wishes you many safe and pleasant rides. So, remember to put safety first!
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your scooter and this
manual. If there is any question concerning this manual, please consult a Yamaha dealer.
EWA12412

WARNING
Please read this manual carefully and completely before operating this scooter.
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Important manual information


EAU10134

Particularly important information is distinguished in this manual by the following notations:


This is the safety alert symbol. It is used to alert you to potential personal injury
hazards. Obey all safety messages that follow this symbol to avoid possible injury
or death.

A WARNING indicates a hazardous situation which, if not avoided, could result in


WARNING death or serious injury.

A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.

TIP A TIP provides key information to make procedures easier or clearer.

*Product and specifications are subject to change without notice.


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Important manual information

EAU37432

LTF125
OWNER’S MANUAL
©2017 by Thai Yamaha Motor Co., Ltd.
1st edition, July 2017
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Thai Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Thailand.
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Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Checking the brake lever
checks ...............................................5-1 free play..................................... 7-18
Safety information............................ 2-1 Adjusting the rear brake lever
Further safe-riding points ............... 2-5 Operation and important riding free play..................................... 7-18
Helmets .......................................... 2-6 points .................................................6-1 Checking the front brake pads
Starting the engine..........................6-1 and rear brake shoes ............... 7-19
Description ....................................... 3-1 Starting off ......................................6-2 Checking the brake fluid level ...... 7-20
Left view ......................................... 3-1 Acceleration and deceleration ........6-2 Changing the brake fluid ............. 7-20
Right view....................................... 3-2 Braking............................................6-3 Checking and lubricating the
Controls and instruments ............... 3-3 Engine break-in ...............................6-3 cables........................................ 7-21
General note....................................6-4 Checking and lubricating the
Instrument and control functions... 4-1 throttle grip and cable ............... 7-21
Remote control unit ........................ 4-1 Periodic maintenance and Lubricating the front and rear
Main switch/steering lock............... 4-3 adjustment ........................................7-1 brake levers............................... 7-21
Keyhole shutter .............................. 4-4 Owner’s tool kit ...............................7-1 Checking and lubricating the
Indicator lights and warning light ... 4-4 Periodic maintenance chart for centerstand and sidestand........ 7-22
Multi-function meter unit ................ 4-5 the emission control system........7-2 Checking the front fork................. 7-23
Handlebar switches........................ 4-9 General maintenance and Checking the steering................... 7-23
Front brake lever ............................ 4-9 lubrication chart...........................7-3 Checking the wheel bearings ....... 7-24
Rear brake lever ........................... 4-10 Removing and installing the Battery .......................................... 7-24
Fuel tank cap................................ 4-10 panel ............................................7-8 Replacing the fuses ...................... 7-26
Fuel............................................... 4-11 Checking the spark plug .................7-8 Replacing the headlight bulb........ 7-26
Catalytic converter ....................... 4-12 Engine oil and oil strainer..............7-10 Auxiliary light ................................ 7-27
Kickstarter .................................... 4-13 Final transmission oil.....................7-12 Tail/brake light .............................. 7-28
Seat .............................................. 4-13 Air filter and V-belt case air filter Turn signal light bulb .................... 7-28
Passenger footrest ....................... 4-13 elements ....................................7-13 Replacing the license plate
Helmet holders ............................. 4-14 Checking the throttle grip light bulb.................................... 7-28
Storage compartment .................. 4-14 free play .....................................7-15 Troubleshooting............................ 7-29
Luggage hook............................... 4-15 Valve clearance .............................7-15 Troubleshooting chart .................. 7-31
Sidestand ..................................... 4-15 Tires ..............................................7-16
Ignition circuit cut-off system....... 4-16 Cast wheels...................................7-17
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Table of contents
Motorcycle care and storage ..........8-1
Care .................................................8-1
Storage ............................................8-3

Specifications....................................9-1

Consumer information ...................10-1


Identification numbers...................10-1

Index ................................................11-1
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Location of important labels


EAU10385

1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.

1 2

ZAUU1074

1-1
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Location of important labels


1
1

ZAUU1122

1-2
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Safety information
EAU1026B
 Never operate a scooter without conspicuous appears to be very
proper training or instruction. Take effective in reducing the chance of
a training course. Beginners this type of accident.
2 Be a Responsible Owner should receive training from a cer- Therefore:
As the vehicle’s owner, you are re- tified instructor. Contact an autho- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- rized scooter dealer to find out • Use extra caution when you are
ation of your scooter. about the training courses nearest approaching and passing
Scooters are single-track vehicles. you. through intersections, since in-
Their safe use and operation are de- tersections are the most likely
pendent upon the use of proper riding Safe Riding places for scooter accidents to
techniques as well as the expertise of Perform the pre-operation checks occur.
the operator. Every operator should each time you use the vehicle to make • Ride where other motorists can
know the following requirements be- sure it is in safe operating condition. see you. Avoid riding in another
fore riding this scooter. Failure to inspect or maintain the vehi- motorist’s blind spot.
He or she should: cle properly increases the possibility of • Never maintain a scooter with-
 Obtain thorough instructions from an accident or equipment damage. out proper knowledge. Contact
a competent source on all aspects See page 5-1 for a list of pre-operation an authorized scooter dealer to
of scooter operation. checks. inform you on basic scooter
 Observe the warnings and mainte-  This scooter is designed to carry maintenance. Certain mainte-
nance requirements in this Own- the operator and a passenger. nance can only be carried out
er’s Manual.  The failure of motorists to detect by certified staff.
 Obtain qualified training in safe and recognize scooters in traffic is
and proper riding techniques. the predominating cause of auto-
 Obtain professional technical ser- mobile/scooter accidents. Many
vice as indicated in this Owner’s accidents have been caused by
Manual and/or when made neces- an automobile driver who did not
sary by mechanical conditions. see the scooter. Making yourself

2-1
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Safety information
 Many accidents involve inexperi- • Always signal before turning or Protective Apparel
enced operators. In fact, many op- changing lanes. Make sure that The majority of fatalities from scooter
erators who have been involved in other motorists can see you. accidents are the result of head inju-
accidents do not even have a cur-  The posture of the operator and ries. The use of a safety helmet is the 2
rent driver’s license. passenger is important for proper single most critical factor in the pre-
• Make sure that you are qualified control. vention or reduction of head injuries.
and that you only lend your • The operator should keep both  Always wear an approved helmet.
scooter to other qualified opera- hands on the handlebar and  Wear a face shield or goggles.
tors. both feet on the operator foot- Wind in your unprotected eyes
• Know your skills and limits. rests during operation to main- could contribute to an impairment
Staying within your limits may tain control of the scooter. of vision that could delay seeing a
help you to avoid an accident. • The passenger should always hazard.
• We recommend that you prac- hold onto the operator, the seat  The use of a jacket, substantial
tice riding your scooter where strap or grab bar, if equipped, shoes, trousers, gloves, etc., is ef-
there is no traffic until you have with both hands and keep both fective in preventing or reducing
become thoroughly familiar with feet on the passenger footrests. abrasions or lacerations.
the scooter and all of its con- Never carry a passenger unless  Never wear loose-fitting clothes,
trols. he or she can firmly place both otherwise they could catch on the
 Many accidents have been feet on the passenger footrests. control levers or wheels and cause
caused by error of the scooter op-  Never ride under the influence of injury or an accident.
erator. A typical error made by the alcohol or other drugs.  Always wear protective clothing
operator is veering wide on a turn  This scooter is designed for on- that covers your legs, ankles, and
due to excessive speed or under- road use only. It is not suitable for feet. The engine or exhaust sys-
cornering (insufficient lean angle off-road use. tem become very hot during or af-
for the speed). ter operation and can cause
• Always obey the speed limit and burns.
never travel faster than warrant-  A passenger should also observe
ed by road and traffic condi- the above precautions.
tions.
2-2
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Safety information
Avoid Carbon Monoxide Poisoning  Do not run engine outdoors where  Cargo and accessory weight
All engine exhaust contains carbon engine exhaust can be drawn into should be kept as low and close to
monoxide, a deadly gas. Breathing a building through openings such the scooter as possible. Securely
2 carbon monoxide can cause head- as windows and doors. pack your heaviest items as close
aches, dizziness, drowsiness, nausea, to the center of the vehicle as pos-
confusion, and eventually death. Loading sible and make sure to distribute
Carbon Monoxide is a colorless, odor- Adding accessories or cargo to your the weight as evenly as possible
less, tasteless gas which may be scooter can adversely affect stability on both sides of the scooter to
present even if you do not see or smell and handling if the weight distribution minimize imbalance or instability.
any engine exhaust. Deadly levels of of the scooter is changed. To avoid the  Shifting weights can create a sud-
carbon monoxide can collect rapidly possibility of an accident, use extreme den imbalance. Make sure that
and you can quickly be overcome and caution when adding cargo or acces- accessories and cargo are se-
unable to save yourself. Also, deadly sories to your scooter. Use extra care curely attached to the scooter be-
levels of carbon monoxide can linger when riding a scooter that has added fore riding. Check accessory
for hours or days in enclosed or poorly cargo or accessories. Here, along with mounts and cargo restraints fre-
ventilated areas. If you experience any the information about accessories be- quently.
symptoms of carbon monoxide poi- low, are some general guidelines to fol- • Properly adjust the suspension
soning, leave the area immediately, get low if loading cargo to your scooter: for your load (suspension-ad-
fresh air, and SEEK MEDICAL TREAT- The total weight of the operator, pas- justable models only), and
MENT. senger, accessories and cargo must check the condition and pres-
 Do not run engine indoors. Even if not exceed the maximum load limit. sure of your tires.
you try to ventilate engine exhaust Operation of an overloaded vehicle • Never attach any large or heavy
with fans or open windows and could cause an accident. items to the handlebar, front
doors, carbon monoxide can rap- fork, or front fender. Such items
idly reach dangerous levels. Maximum load: can create unstable handling or
 Do not run engine in poorly venti- 160 kg (353 lb) a slow steering response.
lated or partially enclosed areas  This vehicle is not designed to
When loading within this weight limit,
such as barns, garages, or car- pull a trailer or to be attached to
keep the following in mind:
ports. a sidecar.
2-3
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Safety information
Genuine Yamaha Accessories products or having other modifications • Bulky or large accessories may
Choosing accessories for your vehicle performed to your vehicle that change seriously affect the stability of
is an important decision. Genuine any of the vehicle’s design or operation the scooter due to aerodynamic
Yamaha accessories, which are avail- characteristics can put you and others effects. Wind may attempt to lift 2
able only from a Yamaha dealer, have at greater risk of serious injury or the scooter, or the scooter may
been designed, tested, and approved death. You are responsible for injuries become unstable in cross
by Yamaha for use on your vehicle. related to changes in the vehicle. winds. These accessories may
Many companies with no connection Keep the following guidelines in mind, also cause instability when
to Yamaha manufacture parts and ac- as well as those provided under “Load- passing or being passed by
cessories or offer other modifications ing” when mounting accessories. large vehicles.
for Yamaha vehicles. Yamaha is not in  Never install accessories or carry • Certain accessories can dis-
a position to test the products that cargo that would impair the per- place the operator from his or
these aftermarket companies produce. formance of your scooter. Careful- her normal riding position. This
Therefore, Yamaha can neither en- ly inspect the accessory before improper position limits the
dorse nor recommend the use of ac- using it to make sure that it does freedom of movement of the
cessories not sold by Yamaha or not in any way reduce ground operator and may limit control
modifications not specifically recom- clearance or cornering clearance, ability, therefore, such accesso-
mended by Yamaha, even if sold and limit suspension travel, steering ries are not recommended.
installed by a Yamaha dealer. travel or control operation, or ob-  Use caution when adding electri-
scure lights or reflectors. cal accessories. If electrical ac-
Aftermarket Parts, Accessories, and • Accessories fitted to the han- cessories exceed the capacity of
Modifications dlebar or the front fork area can the scooter’s electrical system, an
While you may find aftermarket prod- create instability due to improp- electric failure could result, which
ucts similar in design and quality to er weight distribution or aerody- could cause a dangerous loss of
genuine Yamaha accessories, recog- namic changes. If accessories lights or engine power.
nize that some aftermarket accesso- are added to the handlebar or
ries or modifications are not suitable front fork area, they must be as
because of potential safety hazards to lightweight as possible and
you or others. Installing aftermarket should be kept to a minimum.
2-4
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Safety information
Aftermarket Tires and Rims cation for the straps carefully so EAU57600

The tires and rims that came with your the straps will not rub against Further safe-riding points
scooter were designed to match the painted surfaces during transport.  Be sure to signal clearly when
2 performance capabilities and to pro-  The suspension should be com- making turns.
vide the best combination of handling, pressed somewhat by the tie-  Braking can be extremely difficult
braking, and comfort. Other tires, rims, downs, if possible, so that the on a wet road. Avoid hard braking,
sizes, and combinations may not be scooter will not bounce exces- because the scooter could slide.
appropriate. Refer to page 7-16 for tire sively during transport. Apply the brakes slowly when
specifications and more information on stopping on a wet surface.
replacing your tires.  Slow down as you approach a
corner or turn. Once you have
Transporting the Scooter completed a turn, accelerate
Be sure to observe following instruc- slowly.
tions before transporting the scooter in  Be careful when passing parked
another vehicle. cars. A driver might not see you
 Remove all loose items from the and open a door in your path.
scooter.  Railroad crossings, streetcar rails,
 Point the front wheel straight iron plates on road construction
ahead on the trailer or in the truck sites, and manhole covers be-
bed, and choke it in a rail to pre- come extremely slippery when
vent movement. wet. Slow down and cross them
 Secure the scooter with tie-downs with caution. Keep the scooter up-
or suitable straps that are at- right, otherwise it could slide out
tached to solid parts of the scoot- from under you.
er, such as the frame or upper  The brake pads or linings could
front fork triple clamp (and not, for get wet when you wash the scoot-
example, to rubber-mounted han- er. After washing the scooter,
dlebars or turn signals, or parts check the brakes before riding.
that could break). Choose the lo-
2-5
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Safety information
 Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
 Do not carry too much luggage on your chances of a severe head injury or
the scooter. An overloaded scoot- death in the event of an accident. The
er is unstable. Use a strong cord majority of fatalities from motorcycle or
to secure any luggage to the carri- scooter accidents are the result of
er (if equipped). A loose load will head injuries. The use of a safety hel-
affect the stability of the scooter met is the single most critical factor in ZAUU0003
and could divert your attention the prevention or reduction of head in-
juries. Wrong usage
from the road. (See page 2-3.)

Always select an approved motorcy-


cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
 The helmet must meet the safety
standard “TIS”.
 The helmet size must match the
size of the rider’s head. ZAUU0007

 Never subject a helmet to heavy


shocks. Types of helmets and their usage
 Half-type: use only for riding at low
Wearing the helmet correctly speeds
Always connect the chin strap. In the
case of an accident, the helmet has a
much less chance of coming off if the
chin strap is connected.
2-6
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Safety information

ZAUU0004 ZAUU0006

 Full-type: use only for riding at low


to mid-range speeds

ZAUU0005

 Full-face-type: use for riding at


mid-range to high speeds

2-7
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Description
EAU10411

Left view

12 3 4

ZAUU1076
9 8 7 6 5

1. Front turn signal light (page 7-28) 9. Sidestand (page 4-15)


2. Auxiliary light (page 7-27)
3. Luggage hook (page 4-15)
4. Owner’s tool kit (page 7-1)
5. Air filter element (page 7-13)
6. V-belt case air filter element (page 7-13)
7. Engine oil drain bolt A (page 7-10)
8. Engine oil drain bolt B (page 7-10)

3-1
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Description
EAU10421

Right view

1 2,3 4 5 6 7
3

8
ZAUU1077

1. Tail/brake light (page 7-28)


2. Battery (page 7-24)
3. Fuse (page 7-26)
4. Storage compartment (page 4-14)
5. Main switch/steering lock (page 4-3)
6. Front brake fluid reservoir (page 7-20)
7. Headlight (page 7-26)
8. Dipstick (page 7-10)

3-2
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Description
EAU10431

Controls and instruments

1 2 3 4 5
3

ZAUU1078

1. Rear brake lever (page 4-10)


2. Left handlebar switches (page 4-9)
3. Multi-function meter unit (page 4-5)
4. Right handlebar switch (page 4-9)
5. Front brake lever (page 4-9)
6. Fuel tank cap (page 4-10)

3-3
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Instrument and control functions


EAU61022
To find the location of your parked ECA20960

Remote control unit vehicle NOTICE


Press the remote control button on the The main key contains a battery and
1
main key to flash the turn signal lights electronic circuits. Handle it careful-
twice and sound the electronic alert ly. Therefore:
2 3 twice.  Do not drop the main key or
subject it to strong impacts.
To open the keyhole shutter  Do not submerge it in water or
4 Press the remote control button for at other liquids.
least one second to flash the turn sig-  Do not place heavy items or ex-
nal lights once, sound the electronic cessive stress on the main key.
1. Main key (remote control) alert once, and open the keyhole shut-  Do not expose it to excessively
2. Remote control button ter. high temperatures.
3. Spare key  Do not grind any key or alter its
TIP
This vehicle is equipped with a main shape.
 The keyhole light will come on and
key that also functions as a remote then go out after about 30 sec-
control. The remote control unit can onds. If the battery voltage is low, To replace the key battery
help you find the location of your the keyhole light will flash for 30 1. Remove the screw.
parked vehicle and can open the key- seconds.
hole shutter automatically as well. The  If the main key is not used in nine
remote control unit operations are de- days, the remote operation func-
scribed below. tions are automatically canceled
to reduce load on the battery. 1
When the main switch is turned to
“ON” again, function is restored.
 Holding the remote control im-
properly or other obstructions can
reduce the effective range. 1. Screw

4-1
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Instrument and control functions


2. Remove the key cover, and then 6. Install the screw.
remove the remote control unit
from the main key.

1 4
1 1. Key battery

4. Install a new key battery. NOTICE:


Make sure that the positive (+)
1. Key cover
and negative (-) sides of the bat-
tery are facing in the correct di-
rections. [ECA21240]
5. Install the remote control unit into
the main key, and then install the
key cover as shown.

1. Remote control unit

3. Remove the key battery.

4-2
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Instrument and control functions


EAUU1760 EAUT1972
To lock the steering
Main switch/steering lock ON
All electrical circuits are supplied with
power; the meter lighting, taillight, and
auxiliary lights come on, and the en-
gine can be started. The key cannot be
removed.
TIP
4 The headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF” or
the sidestand is moved down. 1. Turn the handlebars all the way to
The main switch/steering lock controls the left.
the ignition and lighting systems, and is 2. Push the key in from the “OFF”
EAUU1131
used to lock the steering, to open the OFF position, and then turn it to
seat, and to open the fuel tank cap. All electrical systems are off. The key “LOCK” while still pushing it.
The various main switch positions are can be removed. 3. Remove the key.
described below.
EAUU1042
TIP LOCK
The main switch is equipped with a The steering is locked, and all electrical
keyhole shutter. (See page 4-4 for key- systems are off. The key can be re-
hole shutter opening and closing pro- moved.
cedures.)

4-3
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Instrument and control functions


To unlock the steering EAU61011 EAU1100B

Keyhole shutter Indicator lights and warning


light
2
12 3

4
1 2
1
1. Push.
2. Turn. 1. “SHUT” lever ZAUV0429
2. Keyhole shutter key 1. High beam indicator light “ ”
Push the key in, and then turn it to 2. Turn signal indicator light “ ”
“OFF” while still pushing it. To open the keyhole shutter 3. Engine trouble warning light “ ”
EWAU0042
Use the remote control unit (See page
WARNING 4-1.) or insert the keyhole shutter key EAU11022

 Never turn the key to “OFF” or Turn signal indicator light “ ”


into the keyhole shutter receptacle as
“LOCK” while the vehicle is This indicator light flashes when a turn
shown, and then turn the key to
moving; otherwise, the electri- signal light is flashing.
“OPEN” to open the keyhole shutter.
cal systems will be switched off,
EAU11081
which may result in loss of con- To close the keyhole shutter High beam indicator light “ ”
trol or an accident. Push the “SHUT” lever inward to close This indicator light comes on when the
 If the vehicle turns over, and af- the keyhole shutter. high beam of the headlight is switched
ter placing it upright, ensure on.
that there is no fuel leakage. If
fuel is leaking, have a Yamaha
dealer check the vehicle.

4-4
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Instrument and control functions


EAU11486 EAU62253
 a tripmeter
Engine trouble warning light “ ” Multi-function meter unit  an instantaneous fuel economy
This warning light comes on if a prob-
display
lem is detected in the electrical circuit 2 3  an average fuel economy display
monitoring the engine. If this occurs,
 an instantaneous fuel economy in-
have a Yamaha dealer check the vehi-
dicator
cle. 1 4
 a clock
The electrical circuit of the warning
 a fuel gauge
4 light can be checked by turning the key 5  a self-diagnosis device
to “ON”. The warning light should
come on for a few seconds, and then ZAUV0487 TIP
go off. Be sure to turn the key to “ON” before
1. “SELECT” button
If the warning light does not come on 2. Fuel gauge
using the “SELECT” button.
initially when the key is turned to “ON”, 3. Clock
or if the warning light remains on, have 4. Multi-function display Speedometer
a Yamaha dealer check the electrical 5. Instantaneous fuel economy indicator
circuit. 1
EWA12313

WARNING
Be sure to stop the vehicle before
making any setting changes to the
multi-function display. Changing
settings while riding can distract the
operator and increase the risk of an
accident. ZAUU1058
1. Speedometer
The multi-function meter unit is
equipped with the following: The speedometer shows the vehicle’s
 a speedometer traveling speed.
 an odometer
4-5
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Instrument and control functions


Odometer, tripmeter, instantaneous To reset the tripmeter, while it is being  “L/100km”: The amount of fuel
fuel economy display and average displayed, press the “SELECT” button necessary to travel 100km under
fuel economy display mode for at least one second. current riding conditions.
Instantaneous fuel economy mode
TIP
 When traveling at speeds under
10 km/h (6.0 mi/h), “_ _._” will be
displayed.
1
 The instantaneous fuel economy 4
function should be used for gener-
1 al reference only. Be aware of the
ZAUV0488 amount of fuel remaining in the
ZAUV0489 tank. Check the fuel gauge from
1. “SELECT” button time to time.
1. Instantaneous fuel economy display
Push the “SELECT” button to switch Average fuel economy mode
the display between the odometer This display shows the current fuel
mode “ODO”, the tripmeter mode economy (fuel consumption) when the
“TRIP”, the instantaneous fuel econo- vehicle is traveling 10 km/h (6.0 mi/h)
my mode and the average fuel econo- or more.
my mode “AVE” in the following order: There are two display modes: “km/L”
ODO → TRIP → F/ECO → AVE F/ECO and “L/100km”. To switch the instanta-
Odometer mode neous fuel economy display between 1
The odometer shows the total distance “km/L” and “L/100km”, press the “SE-
traveled by the vehicle. LECT” button for at least one second. ZAUV0490

Tripmeter mode  “km/L”: The distance that can be


1. Average fuel economy display
The tripmeter shows the total distance traveled on 1.0 L (0.26 US gal,
traveled since it was last reset. 0.22 Imp.gal) of fuel under current This display shows the average fuel
riding conditions. economy (fuel consumption) since it
was last reset.
4-6
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Instrument and control functions


There are two display modes: “AVE_ amount of fuel remaining in the Clock
_._ km/L” and “AVE_ _._ L/100km”. To tank. Check the fuel gauge from
switch the average fuel economy dis- time to time. To set the clock
play between “km/L” and “L/100km”, ECA15474 1. Turn the key to “ON”.
press the “SELECT” button for at least NOTICE 2. Press the “SELECT” button for at
one second. least 3 seconds.
If there is a malfunction, “– –.–” will
 “AVE_ _._ km/L”: The average dis- 3. When the hour digits start flash-
be continuously displayed. Have a
tance that can be traveled on 1.0 L ing, use the “SELECT” button to
4 Yamaha dealer check the vehicle.
(0.26 US gal, 0.22 Imp.gal) of fuel. set the hours.
 “L/100km”: The amount of fuel 4. Press the “SELECT” button for at
necessary to travel 100km under Instantaneous fuel economy indica- least 3 seconds, and the minute
current riding conditions. tor digits will start flashing.
To reset the average fuel economy dis- 5. Press the “SELECT” button to set
play, use the “SELECT” button to se- the minute digits.
lect the average fuel economy mode 6. Press the “SELECT” button for 3
again, and then while the display is seconds and then release it to
flashing, press the “SELECT” button start the clock.
for 1 second.
1 TIP
TIP  The clock will reset if the battery
 After resetting the average fuel ZAUV0491 becomes discharged or is discon-
economy display, “_ _._” will be 1. Instantaneous fuel economy indicator
nected from its terminals.
displayed until the vehicle has  When in the setting mode, if no
traveled 1 km (0.6 mi). The instantaneous fuel economy indi- buttons are pressed for 30 sec-
 The average fuel economy func- cator has twelve segments which onds, then the setting mode will
tion should be used for general show the instantaneous fuel economy automatically close and all setting
reference only. Be aware of the (fuel consumption) level. The better the changes will be lost.
fuel economy, the more segments will
come on.

4-7
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Instrument and control functions


Fuel gauge when going up or downhill or when ECA11171

turning may lead to the engine not NOTICE


getting any fuel, resulting in engine To prevent engine damage, be sure
stop. to consult a Yamaha dealer as soon
as possible if this occurs.
1 Self-diagnosis device

4
ZAUV0492
1
1. Fuel gauge

The fuel gauge indicates the amount of


fuel in the fuel tank. A full tank indica-
tion (6 solid blocks) starts from the top
ZAUV0493
and will gradually decrease in height.
1. Engine trouble warning light “ ”
The refuel symbol “ ” will flash to indi-
cate when the fuel level is very low, and This model is equipped with a self-di-
the tank should be refueled as soon as agnosis device for various electrical
possible. circuits.
TIP If any of those circuits are not working
Do not use up all of the fuel in the fuel correctly, the engine trouble warning
tank. light will start flashing. If this occurs,
have a Yamaha dealer check the vehi-
ECAV0041
cle.
NOTICE
When the fuel indicator has dropped
to only one block, refuel as soon as
possible, as the movement of fuel
4-8
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Instrument and control functions


EAU1234H EAU12401 EAU12902

Handlebar switches Dimmer switch “ / ” Front brake lever


Set this switch to “ ” for the high
Left beam and to “ ” for the low beam.

EAU12461
Turn signal switch “ / ”
1
To signal a right-hand turn, push this
switch to “ ”. To signal a left-hand
4 turn, push this switch to “ ”. When
2 released, the switch returns to the cen- 1
ter position. To cancel the turn signal ZAUV0433
3
ZAUV0431 lights, push the switch in after it has re- 1. Front brake lever
1. Dimmer switch “ / ” turned to the center position.
The front brake lever is located on the
2. Turn signal switch “ / ”
EAU12501
right side of the handlebar. To apply
3. Horn switch “ ”
Horn switch “ ” the front brake, pull this lever toward
Right Press this switch to sound the horn. the throttle grip.

EAU12722
Start switch “ ”
With the sidestand up, push this switch
while applying the front or rear brake to
crank the engine with the starter. See
page 6-1 for starting instructions prior
to starting the engine.
1
ZAUU1059
1. Start switch “ ”

4-9
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Instrument and control functions


EAU12952 EAU62370

Rear brake lever Fuel tank cap

To remove the fuel tank cap


1. Insert the key into main switch and
then turn it to “OPEN” position.

4
ZAUV0436

1 EWA10132
ZAUV0434
WARNING
1. Rear brake lever
Make sure that the fuel tank cap is
The rear brake lever is located on the 1 properly installed before riding.
left side of the handlebar. To apply the Leaking fuel is a fire hazard.
rear brake, pull this lever toward the
1. Fuel tank cap
handlebar grip.
2. Push the “FUEL” button to open
the fuel tank cap.

To install the fuel tank cap


Push the fuel tank cap down into its
original position. A clicking sound can
be heard when the fuel tank cap is
locked.

4-10
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Instrument and control functions


EAU13213
ately. If gasoline spills on your skin,
Fuel wash with soap and water. If gaso-
Make sure there is sufficient gasoline in line spills on your clothing, change
the tank. 1 your clothes.
EWA10882

WARNING
2 EAUU1930

Gasoline and gasoline vapors are


extremely flammable. To avoid fires
4 and explosions and to reduce the Recommended fuel:
risk of injury when refueling, follow ZAUU0689 Regular unleaded gasoline, gaso-
1. Fuel tank filler tube hol (up to E85 acceptable)
these instructions. Fuel tank capacity:
2. Maximum fuel level
1. Before refueling, turn off the en- 4.4 L (1.16 US gal, 0.97 Imp.gal)
gine and be sure that no one is sit- 3. Wipe up any spilled fuel immedi-
ting on the vehicle. Never refuel ately. NOTICE: Immediately TIP
while smoking, or while in the vi- wipe off spilled fuel with a clean,  This model is equipped with the
cinity of sparks, open flames, or dry, soft cloth, since fuel may Flex Fuel technology. It is possible
other sources of ignition such as deteriorate painted surfaces or to blend gasoline and gasohol (up
the pilot lights of water heaters plastic parts. [ECA10072] to E85) in any proportion.
and clothes dryers. 4. Be sure to securely close the fuel  When the vehicle will be used in
2. Do not overfill the fuel tank. Stop tank cap. ambient temperatures under 15
EWA15152
filling when the fuel reaches the WARNING °C, use gasoline or gasohol of E20
bottom of the filler tube. Because or less to promote better engine
fuel expands when it heats up, Gasoline is poisonous and can starts.
heat from the engine or the sun cause injury or death. Handle gaso-
ECAT1300

can cause fuel to spill out of the line with care. Never siphon gasoline
by mouth. If you should swallow NOTICE
fuel tank.
some gasoline or inhale a lot of gas-  Use only the recommended fu-
oline vapor, or get some gasoline in el. The use of leaded gasoline
your eyes, see your doctor immedi- will cause severe damage to in-
4-11
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Instrument and control functions


ternal engine parts, such as the EAU13434 ECA10702

valves and piston rings, as well Catalytic converter NOTICE


as to the exhaust system. This model is equipped with a catalytic Use only unleaded gasoline. The use
 When refueling with a different converter in the exhaust system. of leaded gasoline will cause unre-
EWA10863
type of fuel than is in the fuel pairable damage to the catalytic
WARNING
tank, the Flex Fuel system converter.
needs time to recognize the The exhaust system is hot after op-
new fuel. Ride with caution for eration. To prevent a fire hazard or
the first several minutes after burns: 4
switching fuels because the en-  Do not park the vehicle near
gine may hesitate. possible fire hazards such as
grass or other materials that
easily burn.
 Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
 Make sure that the exhaust sys-
tem has cooled down before
doing any maintenance work.
 Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.

4-12
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Instrument and control functions


EAU37651 EAU62380 EAUU1770

Kickstarter Seat Passenger footrest

To open the seat


1. Insert the key into main switch and
then turn it to “OPEN” position.

4 2
1
1

1. Kickstarter 1. Passenger footrest

If the engine fails to start by pushing 1 To use the passenger footrest, pull it
the start switch, try to start it by using out or push it inward and it will pop out
ZAUV0437
the kickstarter. To start the engine, fold as shown.
1. Seat lock
out the kickstarter lever, move it down 2. Seat
To retract the passenger footrest, push
lightly with your foot until the gears en- it back to its original position.
gage, and then push it down smoothly 2. Push the “SEAT” button to open
but forcefully. the seat.

To close the seat


Push the rear of the seat down to lock
it in place.
TIP
Make sure that the seat is properly se-
cured before riding.

4-13
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Instrument and control functions


EAU37482
To release a helmet from a helmet EAU14454

Helmet holders holder Storage compartment


Open the seat, remove the helmet from
the helmet holder, and then close the 1
1 seat.

ZAUV0438 ZAUV0440

1. Helmet holder 1. Storage compartment

The helmet holders are located under The storage compartment is located
the seat. under the seat. (See page 4-13.)
When storing the Owner’s Manual or
To secure a helmet to a helmet hold- other documents in the storage com-
er partment, be sure to wrap them in a
1. Open the seat. (See page 4-13.) plastic bag so that they will not get wet.
2. Attach a helmet to a helmet hold- When washing the vehicle, be careful
er, and then securely close the not to let any water enter the storage
seat. WARNING! Never ride with compartment.
a helmet attached to the helmet EWA10962

holder, since the helmet may hit WARNING


objects, causing loss of control  Do not exceed the load limit of 8
and possibly an accident. [EWA10162] kg (17.6 lb) for the storage com-
partment.

4-14
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Instrument and control functions


 Do not exceed the maximum EAU61380 EAU15306

load of 160 kg (353 lb) for the ve- Luggage hook Sidestand
hicle. To use the luggage hook, pull it out as
shown.
To retract the luggage hook, push it
back to its original position.
EWAT1032

WARNING
4  Do not exceed the load limit of 1
kg (2.2 lb) for the luggage hook.
 Do not exceed the maximum 1 2
ZAUV0441
load of 160 kg (353 lb) for the ve- 1. Sidestand
hicle. 2. Sidestand switch

The sidestand is located on the left


side of the frame. Raise the sidestand
or lower it with your foot while holding
the vehicle upright.
TIP
The built-in sidestand switch is part of
1 the ignition circuit cut-off system,
which cuts the ignition in certain situa-
ZAUV0439
tions. (See the following section for an
1. Luggage hook
explanation of the ignition circuit cut-
off system.)

4-15
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Instrument and control functions


EWA10242 EAUT1096

WARNING Ignition circuit cut-off system


The vehicle must not be ridden with Check the operation of the sidestand
the sidestand down, or if the side- switch according to the following pro-
stand cannot be properly moved up cedure.
(or does not stay up), otherwise the
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control. 4
Yamaha’s ignition circuit cut-off
system has been designed to assist
the operator in fulfilling the respon-
sibility of raising the sidestand be-
fore starting off. Therefore, check
this system regularly and have a
Yamaha dealer repair it if it does not
function properly.

4-16
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Instrument and control functions

Turn the key on. WARNING

4
• The vehicle must be placed on the center-
Put the sidestand up. stand during this inspection.
• If a malfunction is noted, have a Yamaha
dealer check the system before riding.
Push the start switch while applying
either of the brake levers. The engine will
start.

Put the sidestand down.

If the engine stalls:

The sidestand switch is OK.

4-17
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For your safety – pre-operation checks


EAU15599

Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152

WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
5

• Refuel if necessary.
Fuel 4-11
• Check fuel line for leakage.
• Check oil level in engine.
Engine oil • If necessary, add recommended oil to specified level. 7-10
• Check vehicle for oil leakage.
Final transmission oil • Check vehicle for oil leakage. 7-12
• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
Front brake • Replace if necessary. 7-19, 7-20
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.
• Check operation.
• Lubricate cable if necessary.
Rear brake 7-18, 7-19
• Check lever free play.
• Adjust if necessary.

5-1
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For your safety – pre-operation checks


ITEM CHECKS PAGE

• Make sure that operation is smooth.


• Check throttle grip free play.
Throttle grip 7-15, 7-21
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing.
• Make sure that operation is smooth.
Control cables 7-21
• Lubricate if necessary.
• Check for damage.
• Check tire condition and tread depth.
Wheels and tires 7-16, 7-17
• Check air pressure.
• Correct if necessary.
5 • Make sure that operation is smooth.
Brake levers 7-21
• Lubricate lever pivoting points if necessary.
• Make sure that operation is smooth.
Centerstand, sidestand 7-22
• Lubricate pivots if necessary.
• Make sure that all nuts, bolts and screws are properly tightened.
Chassis fasteners —
• Tighten if necessary.
Instruments, lights, signals • Check operation.

and switches • Correct if necessary.
• Check operation of ignition circuit cut-off system.
Sidestand switch 4-15
• If system is not working correctly, have Yamaha dealer check vehicle.

5-2
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Operation and important riding points


EAU15952 EAUU1780 EAUM2174

Starting the engine


Read the Owner’s Manual carefully to ECAN0072 ECA10251

become familiar with all controls. If NOTICE NOTICE


there is a control or function you do not Do not ride through deep water, oth- See page 6-3 for engine break-in in-
understand, ask your Yamaha dealer. erwise the engine may be damaged. structions prior to operating the ve-
EWA10272
Avoid puddles because they may be hicle for the first time.
WARNING deeper than expected.
In order for the ignition circuit cut-off
Failure to familiarize yourself with
system to enable starting, the side-
the controls can lead to loss of con- TIP
stand must be up.
trol, which could cause an accident If the battery voltage is less than 11.50
See page 4-16 for more information.
or injury. volts, use the kickstarter to start the
1. Turn the key to “ON”.
engine.
2. Close the throttle completely. 6
3. Start the engine by pushing the
start switch while applying the
front or rear brake.
If the engine does not start, re-
lease the start switch, wait a few
seconds, and then try again. Each
starting attempt should be as
short as possible to preserve the
battery. Do not crank the engine
more than 10 seconds on any one
attempt. If the engine does not
start, try with the throttle open 1/8
turn.

6-1
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Operation and important riding points


ECA11043 EAU45093 EAU16782

NOTICE Starting off Acceleration and deceleration


For maximum engine life, never ac- 1. While pulling the rear brake lever
celerate hard when the engine is with your left hand and holding the
cold! grab bar with your right hand,
push the scooter off the center- (b)
1
stand.
2. Sit astride the seat, and then ad-
just the rear view mirrors.
(a)
3. Switch the turn signals on.
4. Check for oncoming traffic, and ZAUU1063
then slowly turn the throttle grip 1. Throttle grip
(on the right) in order to take off.
6 5. Switch the turn signals off. The speed can be adjusted by opening
and closing the throttle. To increase
the speed, turn the throttle grip in di-
rection (a). To reduce the speed, turn
the throttle grip in direction (b).

6-2
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Operation and important riding points


EAU16794 EAU16831
150–500 km (90–300 mi)
Braking Engine break-in Avoid prolonged operation above 1/2
EWA10301
There is never a more important period throttle.
WARNING in the life of your engine than the period Rev the engine freely through the
 Avoid braking hard or suddenly between 0 and 1000 km (600 mi). For gears, but do not use full throttle at any
(especially when leaning over to this reason, you should read the fol- time.
one side), otherwise the scooter lowing material carefully. 500–1000 km (300–600 mi)
may skid or overturn. Since the engine is brand new, do not Avoid prolonged operation above 3/4
 Railroad crossings, streetcar put an excessive load on it for the first throttle.
rails, iron plates on road con- 1000 km (600 mi). The various parts in 1000 km (600 mi) and beyond
struction sites, and manhole the engine wear and polish themselves Avoid prolonged full-throttle operation.
covers become extremely slip- to the correct operating clearances. Vary the engine speed occasionally.
pery when wet. Therefore, slow During this period, prolonged full-throt- NOTICE: After 1000 km (600 mi) of
down when approaching such tle operation or any condition that 6
operation, the engine oil must be
areas and cross them with cau- might result in engine overheating changed, the oil filter cartridge or el-
tion. must be avoided. ement replaced, and the oil strainer
 Keep in mind that braking on a cleaned. If any engine trouble
EAU37793
wet road is much more difficult. should occur during the engine
 Ride slowly down a hill, as brak- break-in period, immediately have a
0–150 km (0–90 mi)
ing downhill can be very diffi- Yamaha dealer check the vehicle.
Avoid prolonged operation above 1/3
cult.
throttle. [ECA10363]

1. Close the throttle completely. After every hour of operation, stop the
2. Apply both front and rear brakes engine, and then let it cool for five to
simultaneously while gradually in- ten minutes.
creasing the pressure. Vary the engine speed from time to
time. Do not operate the engine at one
set throttle position.

6-3
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Operation and important riding points


EAUU1241

General note
Much can be gained from the correct use and maintenance of a motorcycle.

1. THE CUSTOMERS CAN USE THE FULLEST 2. A MOTORCYCLE CAN KEEP ITS PERFORMANCE
POTENTIAL OF YAMAHA MOTORCYCLES CAPABILITY FOR A LONGER TIME

Comparison of wear on engine parts


(piston, piston ring, cylinder, etc.)
100% With maintenance

Perfect operative
condition
6 Without
maintenance

Distance
covered (km) Engine overhaul, cylinder
boring, piston ring change, etc.
ZAUU0736

6-4
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Operation and important riding points

3. FUEL COST AND REPAIR EXPENSES CAN BE 4. A MOTORCYCLE CAN DEMAND A HIGH PRICE
KEPT TO A MINIMUM WHEN IT IS TRADED IN AS A USED PRODUCT

Fuel consumption
With maintenance
100%

Without
maintenance
Distance covered (km)

Customer’s running cost 6


(fuel cost plus maintenance and repair expenses)
S Without maintenance
Big repairs at higher expenses
With maintenance

Distance covered (km)


ZAUU0737

6-5
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Periodic maintenance and adjustment


EAU17246 EWA15123 EAU17382

WARNING Owner’s tool kit


Periodic inspection, adjustment, and Turn off the engine when performing
lubrication will keep your vehicle in the maintenance unless otherwise
safest and most efficient condition specified.
possible. Safety is an obligation of the  A running engine has moving
vehicle owner/operator. The most im- parts that can catch on body 1
portant points of vehicle inspection, parts or clothing and electrical
adjustment, and lubrication are ex- parts that can cause shocks or
plained on the following pages. fires.
The intervals given in the periodic  Running the engine while ser- ZAUV0445
maintenance charts should be simply vicing can lead to eye injury, 1. Owner’s tool kit
considered as a general guide under burns, fire, or carbon monoxide
normal riding conditions. However, de- The owner’s tool kit is located under
poisoning – possibly leading to
pending on the weather, terrain, geo- the seat. (See page 4-13.)
death. See page 2-3 for more in-
7 graphical location, and individual use, The service information included in this
formation about carbon monox-
the maintenance intervals may need to manual and the tools provided in the
ide.
be shortened. owner’s tool kit are intended to assist
EWA10322 EWA15461
you in the performance of preventive
WARNING WARNING maintenance and minor repairs. How-
Failure to properly maintain the vehi- Brake discs, calipers, drums, and ever, additional tools such as a torque
cle or performing maintenance ac- linings can become very hot during wrench may be necessary to perform
tivities incorrectly may increase use. To avoid possible burns, let certain maintenance work correctly.
your risk of injury or death during brake components cool before
TIP
service or while using the vehicle. If touching them.
If you do not have the tools or experi-
you are not familiar with vehicle ser- ence required for a particular job, have
vice, have a Yamaha dealer perform a Yamaha dealer perform it for you.
service.

7-1
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Periodic maintenance and adjustment


EAUU0621

TIP
 The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
 From 20000 km, repeat the maintenance intervals starting from 4000 km.
 Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.

EAUU1293

Periodic maintenance chart for the emission control system


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months
7
• Check fuel hose for cracks or
1 * Fuel line √ √ √ √ √
damage.
• Check condition.
2 * Fuel filter Every 12000 km (7500 mi)
• Replace if necessary.
• Check condition.
√ √ √ √
3 Spark plug • Clean and regap.
• Replace. Every 8000 km (5000 mi)
• Check valve clearance.
4 * Valves √ √
• Adjust if necessary.
5 * Fuel injection • Check engine idle speed. √ √ √ √ √ √
• Check for leakage.
6 * Exhaust system • Tighten if necessary. √ √ √ √ √
• Replace gasket(s) if necessary.

7-2
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Periodic maintenance and adjustment


EAUU1286

General maintenance and lubrication chart


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

1 Air filter element • Replace. Every 16000 km (10000 mi)


2 Air filter check hose • Clean. √ √ √ √ √
V-belt case air filter • Clean.
3 * √ √ √ √
element • Replace if necessary.
• Check voltage.
4 * Battery √ √ √ √ √ √
• Charge if necessary.
• Check operation, fluid level and
√ √ √ √ √ √
5 * Front brake vehicle for fluid leakage.
• Replace brake pads. Whenever worn to the limit
7
• Check operation and adjust brake
√ √ √ √ √ √
6 * Rear brake lever free play.
• Replace brake shoes. Whenever worn to the limit
• Check for cracks or damage.
• Check for correct routing and √ √ √ √ √
7 * Brake hose clamping.
• Replace. Every 4 years
8 * Brake fluid • Change. Every 2 years
• Check runout and for damage.
9 * Wheels √ √ √ √ √
• Replace if necessary.

7-3
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Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Check tread depth and for dam-


age.
10 * Tires • Replace if necessary. √ √ √ √ √
• Check air pressure.
• Correct if necessary.
• Check bearings for looseness or
11 * Wheel bearings √ √ √ √
damage.
• Check bearing play and steering
√ √ √ √ √
for roughness.
12 * Steering bearings
• Lubricate with lithium-soap-
Every 12000 km (7500 mi)
based grease.
• Make sure that all nuts, bolts and
13 * Chassis fasteners √ √ √ √ √ 7
screws are properly tightened.
Front brake lever
14 • Lubricate with silicone grease. √ √ √ √ √
pivot shaft
Rear brake lever • Lubricate with lithium-soap-
15 √ √ √ √ √
pivot shaft based grease.
• Check operation.
Sidestand, center-
16 • Lubricate with lithium-soap- √ √ √ √ √
stand
based grease.
17 * Sidestand switch • Check operation. √ √ √ √ √ √
• Check operation and for oil leak-
18 * Front fork √ √ √ √
age.
Shock absorber as- • Check operation and shock ab-
19 * √ √ √ √
sembly sorber for oil leakage.

7-4
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Periodic maintenance and adjustment


ODOMETER READING (whichever comes first)
1000 km 4000 km 8000 km 12000 km 16000 km ANNUAL
NO. ITEM CHECK OR MAINTENANCE JOB
or or or or or CHECK
2 months 6 months 10 months 14 months 18 months

• Change.
20 Engine oil • Check oil level and vehicle for oil √ √ √ √ √
leakage.
21 * Engine oil strainer • Clean. √ √

Final transmission • Check vehicle for oil leakage. √ √ Every 8000 km (5000 mi)
22
oil • Change. √ Every 12000 km (7500 mi)
• Check for damage and wear. √ √ √ √
23 * V-belt
• Replace. Every 25000 km (15500 mi)
V-belt secondary
24 * • Lubricate. Every 12000 km (7500 mi)
sheave
7 25 *
Front and rear
• Check operation. √ √ √ √ √ √
brake switches
Moving parts and
26 • Lubricate. √ √ √ √ √
cables
• Check operation.
• Check throttle grip free play, and
27 * Throttle grip √ √ √ √ √
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
28 * √ √ √ √ √ √
switches • Adjust headlight beam.

7-5
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Periodic maintenance and adjustment


EAUU1622

TIP
 Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 V-belt case air filter
• The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
 V-belt
• The V-belt should be checked at the initial 8000 km (5000 mi) and every 4000 km (2500 mi) thereafter. Replace the
V-belt if any damage or wear is found. The V-belt needs to be replaced every 25000 km (16000 mi) even if there is
no wear or damage.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level. After dissembling the brake master cylinders and cal-
ipers, always change the brake fluid. 7
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
• Replace the brake hose every four years and if cracked or damaged.
 Fuel system service
• Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as
the valves and piston rings, as well as to the exhaust system.
• Replace the fuel filler cover every two years or if cracked or damaged.
• Check the fuel filter if clogged or damaged every 12000 km (7500 mi).
 Battery service
• Check the condition and service every 3 months.
• Recharge the battery immediately if the voltage is less than 12.4 V.
• If the battery tends to discharge, replace it immediately.

7-6
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Periodic maintenance and adjustment


• If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool,
dry place.

7-7
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Periodic maintenance and adjustment


EAU18752 EAUT1837

Removing and installing the Checking the spark plug


panel The spark plug is an important engine
The panel shown needs to be removed component, which is easy to check.
to perform some of the maintenance 1 Since heat and deposits will cause any
jobs described in this chapter. Refer to 2 spark plug to slowly erode, the spark
this section each time the panel needs plug should be removed and checked
to be removed and installed. in accordance with the periodic main-
tenance and lubrication chart. In addi-
ZAUV0453
tion, the condition of the spark plug
1. Panel A
can reveal the condition of the engine.
2. Screw

To remove the spark plug


To install the panel
1 1. Place the vehicle on the center-
Place the panel in the original position,
stand.
and then install the screws.
2. Remove panel A. (See page 7-8.) 7
3. Remove the spark plug cap.
ZAUU1064
1. Panel A

EAU19252
Panel A

To remove the panel


Remove the screws, and then pull the
panel out at the area shown. 1
ZAUV0455 2
1. Spark plug cap
2. Spark plug

7-8
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Periodic maintenance and adjustment


4. Remove the spark plug as shown, 3. Measure the spark plug gap with a Tightening torque:
with the spark plug wrench includ- wire thickness gauge and, if nec- Spark plug:
ed in the owner’s tool kit. essary, adjust the gap to specifi- 12.5 Nm (1.25 m·kgf, 9.0 ft·lbf)
cation.
To check the spark plug TIP
1. Check that the porcelain insulator If a torque wrench is not available
around the center electrode of the when installing a spark plug, a good
spark plug is a medium-to-light estimate of the correct torque is 1/4–
tan (the ideal color when the vehi- 1/2 turn past finger tight. However, the
cle is ridden normally). spark plug should be tightened to the
TIP specified torque as soon as possible.
If the spark plug shows a distinctly dif- 3. Install the spark plug cap.
ferent color, the engine could be oper- 4. Install the panel.
ating improperly. Do not attempt to 1. Spark plug gap

7 diagnose such problems yourself. In-


stead, have a Yamaha dealer check Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)
the vehicle.
2. Check the spark plug for electrode To install the spark plug
erosion and excessive carbon or 1. Clean the surface of the spark
other deposits, and replace it if plug gasket and its mating sur-
necessary. face, and then wipe off any grime
from the spark plug threads.
Specified spark plug:
NGK/CR6HSA 2. Install the spark plug with the
spark plug wrench, and then tight-
en it to the specified torque.

7-9
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Periodic maintenance and adjustment


EAU62843
4. If the engine oil is at or below the
Engine oil and oil strainer TIP
minimum level mark, add suffi-
The engine oil level should be checked The engine oil should be between the
cient oil of the recommended type
before each ride. In addition, the oil tip of the dipstick and maximum level
to raise it to the correct level.
must be changed and the oil strainer mark.
5. Insert the dipstick into the oil filler
cleaned at the intervals specified in the hole, and then tighten the oil filler
periodic maintenance and lubrication cap.
chart.
To change the engine oil and clean
To check the engine oil level the oil strainer
1. Place the vehicle on the center- 1. Start the engine, warm it up for
stand. A slight tilt to the side can 1 several minutes, and then turn it
result in a false reading. off.
2. Start the engine, warm it up for 2. Place an oil pan under the engine
ZAUV0456
several minutes, and then turn it to collect the used oil.
1. Engine oil filler cap
off. 3. Remove the engine oil filler cap 7
3. Wait a few minutes until the oil set- and drain bolt B to drain the oil
tles, remove the oil filler cap, wipe 1 from the crankcase. NOTICE:
the dipstick clean, insert it back When removing the engine oil
into the oil filler hole (without drain bolt, the O-ring, compres-
screwing it in), and then remove it sion spring, and oil strainer will
again to check the oil level. fall out. Take care not to lose
EWAU0031

WARNING
2 these parts. [ECA11002]

The muffler and muffler protector 3


ZAUV0457
become very hot during use. To
1. Dipstick
avoid possible burns, let the muffler 2. Maximum level mark
and protector cool before removing 3. Tip of the engine oil dipstick
the oil filler cap.
7-10
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Periodic maintenance and adjustment


Tightening torque:
2 1 Engine oil drain bolt A:
20 Nm (2.0 m·kgf, 15 ft·lbf)
Engine oil drain bolt B:
2 20 Nm (2.0 m·kgf, 15 ft·lbf)

6. Refill with the specified amount of


3 the recommended engine oil, and
1 then install and tighten the oil filler
ZAUV0458 ZAUV0219
4 cap.
1. Engine oil drain bolt A 1. Oil strainer
2. Engine oil drain bolt B 2. Compression spring Recommended engine oil:
3. O-ring See page 9-1.
TIP 4. Engine oil drain bolt B Oil quantity:
0.80 L (0.85 US qt, 0.70 Imp.qt)
When only changing the engine oil, re- 4. Clean the engine oil strainer with
move drain bolt A. When changing the solvent, and then check it for
7 TIP
engine oil and cleaning the engine oil damage and replace it if neces-
strainer, remove drain bolt B also. sary. Be sure to wipe off spilled oil on any
5. Install the engine oil strainer, com- parts after the engine and exhaust sys-
pression spring, engine oil drain tem have cooled down.
bolt with new O-ring, and then ECA11621

tighten the drain bolt to the speci- NOTICE


fied torque.  In order to prevent clutch slip-
TIP page (since the engine oil also
lubricates the clutch), do not
Make sure that the O-ring is properly
mix any chemical additives. Do
seated.
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
7-11
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Periodic maintenance and adjustment


addition, do not use oils labeled EAUV0342

“ENERGY CONSERVING II” or Final transmission oil


higher. The final transmission case must be
 Make sure that no foreign mate- checked for oil leakage before each 1
rial enters the crankcase. ride. If any leakage is found, have a
Yamaha dealer check and repair the
7. Start the engine, and then let it idle scooter. In addition, the final transmis-
for several minutes while checking sion oil must be changed as follows at
it for oil leakage. If oil is leaking, the intervals specified in the periodic
immediately turn the engine off maintenance and lubrication chart. ZAUV0459

and check for the cause. 1. Final transmission oil filler cap
1. Start the engine, warm up the final
8. Turn the engine off, and then transmission oil by riding the 5. Remove the final transmission oil
check the oil level and correct it if scooter for several minutes, and drain bolt and its gasket to drain
necessary. then stop the engine. the oil from the final transmission
2. Place the scooter on the center- case.
stand. 7
3. Place an oil pan under the final
transmission case to collect the
used oil.
4. Remove the final transmission oil
filler cap and its O-ring from the fi-
nal transmission case.

ZAUV0460 1
1. Final transmission oil drain bolt

7-12
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Periodic maintenance and adjustment


6. Install the final transmission oil EAUU1791

drain bolt and its new gasket, and Air filter and V-belt case air fil-
then tighten the bolt to the speci- ter elements
fied torque. The air filter element should be re-
placed and the V-belt case air filter el-
Tightening torque: ement should be cleaned at the
Final transmission oil drain bolt: intervals specified in the periodic main- 1
13 Nm (1.3 m·kgf, 9.4 ft·lbf) tenance and lubrication chart. Service
the air filter elements more frequently if
7. Refill with the specified amount of
you are riding in unusually wet or dusty
the recommended final transmis- 1. Air filter case cover
areas.
sion oil. WARNING! Make sure
4. Remove the air filter element by
that no foreign material enters
Checking and replacing the air filter pulling it out.
the final transmission case.
element 5. Check the air filter element for ex-
Make sure that no oil gets on
1. Place the vehicle on the center- cessive dirt or damage and re-
the tire or wheel. [EWA11312]
7 stand. place it if necessary.
Recommended final transmission 2. Remove the left rear panel.
oil: 3. Remove the air filter case cover by
See page 9-1. removing the screws.
Oil quantity (oil removal) :
0.10 L (0.11 US qt, 0.09 Imp.qt)

8. Install the final transmission oil fill-


er bolt and its new O-ring, and 1
then tighten the oil filler cap.
9. Check the final transmission case ZAUV0462

for oil leakage. If oil is leaking, 1. Air filter element


check for the cause. 6. Place the air filter element in its
original position.
7-13
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Periodic maintenance and adjustment


7. Install the air filter case cover by
installing the screws.
8. Install the left rear panel.

Cleaning the V-belt case air filter el-


ement 1
1. Place the vehicle on the center-
stand.
2. Remove the V-belt air filter case
cover by removing the bolts. 1. V-belt case air filter element
2 TIP
1 4. Clean the element with solvent,
The element should be wet but not
and then squeeze the remaining
dripping.
solvent out.
5. Check the element for damage
Recommended oil:
and replace it if necessary. Yamaha foam air filter oil or other 7
6. Apply oil of the recommended quality foam air filter oil
type to the entire surface of the el-
2 ement, and then squeeze the ex- 7. Install the element into the filter
cess oil out. WARNING! Use only case.
1. V-belt air filter case cover
a dedicated parts cleaning sol- 8. Place the air filter case cover in its
2. Bolt
vent. To avoid the risk of fire or original position, and then install
3. Remove the element by pulling it explosion, do not use gasoline the bolts. NOTICE: Make sure
out. or solvents with a low flash that each filter element is prop-
point. [EWA10432] NOTICE: To avoid erly seated in its case. The en-
damaging the air filter element, gine should never be operated
handle it gently and carefully, without the filter elements in-
and do not twist it. [ECA10522]

7-14
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Periodic maintenance and adjustment


stalled, otherwise the piston(s) EAU21385 EAU21402

and/or cylinder(s) may become Checking the throttle grip free Valve clearance
excessively worn. [ECA10532] play The valve clearance changes with use,
resulting in improper air-fuel mixture
Cleaning the air filter check hose and/or engine noise. To prevent this
and caps from occurring, the valve clearance
1. Check each cap at the bottom must be adjusted by a Yamaha dealer
right side of the air filter case and at the intervals specified in the periodic
1 maintenance and lubrication chart.
the hose at the bottom of the V-
belt case for accumulated dirt or
water.
2. If dirt or water is visible, remove
the hose or caps from their clamp. 1. Throttle grip free play
3. Drain dirt or water into a proper
container. The throttle grip free play should mea-
7 4. Install the air filter check hose or sure 3.0–7.0 mm (0.12–0.28 in) at the
caps to the original position. inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
TIP and, if necessary, have a Yamaha deal-
The air filter check hose or caps need er adjust it.
more frequent cleaning after riding in
the rain, washing the vehicle, or in case
of overturn. If the check hose or caps
are clogged, have a Yamaha dealer
service the vehicle.

7-15
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Periodic maintenance and adjustment


EAUV0512
weight of rider, passenger, car- Tire inspection
Tires go, and accessories approved
Tires are the only contact between the for this model.
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively Tire air pressure (measured on cold
small area of road contact. Therefore, it tires):
is essential to maintain the tires in good Front (1 person):
condition at all times and replace them 200 kPa (2.00 kgf/cm2, 29 psi)
at the appropriate time with the speci- Rear (1 person):
225 kPa (2.25 kgf/cm2, 33 psi)
fied tires. Front (2 persons):
200 kPa (2.00 kgf/cm2, 29 psi)
1. Tire sidewall
Tire air pressure Rear (2 persons):
225 kPa (2.25 kgf/cm2, 33 psi) 2. Tire wear indicator
The tire air pressure should be
Maximum load*: 3. Tire tread depth
checked and, if necessary, adjusted
160 kg (353 lb)
before each ride. * Total weight of rider, passenger, car- The tires must be checked before each
EWA10504
go and accessories ride. If the tire tread shows crosswise 7
WARNING lines (minimum tread depth), if the tire
Operation of this vehicle with im- EWA10512
has a nail or glass fragments in it, or if
proper tire pressure may cause se- WARNING the sidewall is cracked, have a Yamaha
vere injury or death from loss of Never overload your vehicle. Opera- dealer replace the tire immediately.
control. tion of an overloaded vehicle could
 The tire air pressure must be cause an accident. Minimum tire tread depth (front and
checked and adjusted on cold rear):
1.0 mm (0.04 in)
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
 The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
7-16
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Periodic maintenance and adjustment


EWA10582
ageing. Old and aged tires shall be EAU21963

WARNING checked by tire specialists to ascertain Cast wheels


 It is dangerous to ride with a their suitability for further use. To maximize the performance, durabil-
worn-out tire. When a tire tread EWA10462 ity, and safe operation of your vehicle,
begins to show crosswise lines, WARNING note the following points regarding the
have a Yamaha dealer replace The front and rear tires should be of specified wheels.
the tire immediately. the same make and design, other-  The wheel rims should be
 The replacement of all wheel- wise the handling characteristics of checked for cracks, bends, warp-
and brake-related parts, includ- the vehicle may be different, which age or other damage before each
ing the tires, should be left to a could lead to an accident. ride. If any damage is found, have
Yamaha dealer, who has the a Yamaha dealer replace the
After extensive tests, only the tires list- wheel. Do not attempt even the
necessary professional knowl-
ed below have been approved for this smallest repair to the wheel. A de-
edge and experience to do so.
model by Yamaha. formed or cracked wheel must be
 Ride at moderate speeds after
changing a tire since the tire replaced.
Front tire:  The wheel should be balanced
7 surface must first be “broken Size:
in” for it to develop its optimal 110/70-12 47L whenever either the tire or wheel
characteristics. Manufacturer/model: has been changed or replaced. An
MAXXIS/M6219Y unbalanced wheel can result in
Rear tire: poor performance, adverse han-
Tire information Size: dling characteristics, and a short-
This model is equipped with tubeless 110/70-12 47L
Manufacturer/model: ened tire life.
tires and rubber tire air valves.
Tires age, even if they have not been MAXXIS/M6220
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of

7-17
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Periodic maintenance and adjustment


EAU37914
braking performance, which may re- EAU22172

Checking the brake lever free sult in loss of control and an acci- Adjusting the rear brake lever
play dent. free play
Measure the rear brake lever free play
as shown.
1

1. No brake lever free play


ZAUV0467
There should be no free play at the
1. Rear brake lever free play
brake lever end. If there is free play, 7
have a Yamaha dealer inspect the Rear brake lever free play:
brake system. 10.0–20.0 mm (0.39–0.79 in)
EWA14212

WARNING Periodically check the brake lever free


A soft or spongy feeling in the brake play and, if necessary, adjust it as fol-
lever can indicate the presence of lows.
air in the hydraulic system. If there is To increase the brake lever free play,
air in the hydraulic system, have a turn the adjusting nut at the brake shoe
Yamaha dealer bleed the system be- plate in direction (a). To decrease the
fore operating the vehicle. Air in the brake lever free play, turn the adjusting
hydraulic system will diminish the nut in direction (b).

7-18
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Periodic maintenance and adjustment


EAU22382
indicator grooves have almost disap-
Checking the front brake pads peared, have a Yamaha dealer replace
and rear brake shoes the brake pads as a set.
The front brake pads and the rear
(b) brake shoes must be checked for wear EAU22541

at the intervals specified in the periodic Rear brake shoes


maintenance and lubrication chart.
(a)
1 EAU22432
ZAUV0468 Front brake pads
1. Rear brake lever free play adjusting nut
1
EWA10651
2
WARNING
If proper adjustment cannot be ob-
tained as described, have a Yamaha ZAUV0470
7 dealer make this adjustment. 1 1. Brake shoe wear indicator
1 2. Brake shoe wear limit line

The rear brake is provided with a wear


ZAUV0469
1. Front brake pad wear indicator groove
indicator, which allows you to check
the brake shoe wear without having to
Each front brake pad is provided with disassemble the brake. To check the
wear indicator grooves, which allow brake shoe wear, check the position of
you to check the brake pad wear with- the wear indicator while applying the
out having to disassemble the brake. brake. If a brake shoe has worn to the
To check the brake pad wear, check point that the wear indicator reaches
the wear indicator grooves. If a brake the wear limit line, have a Yamaha
pad has worn to the point that the wear dealer replace the brake shoes as a
set.

7-19
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Periodic maintenance and adjustment


EAUU0831
 Use only the recommended quali- EAU22724

Checking the brake fluid level ty brake fluid, otherwise the rub- Changing the brake fluid
ber seals may deteriorate, causing Have a Yamaha dealer change the
1 brake fluid at the intervals specified in
leakage and poor braking perfor-
mance. the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
Recommended brake fluid: of the brake master cylinder and cali-
YAMAHA GENUINE BRAKE FLUID per as well as the brake hose replaced
or equivalent DOT3 or DOT4 at the intervals listed below or whenev-
er they are damaged or leaking.
 Refill with the same type of brake  Oil seals: Replace every two
ZAUV0471
fluid. Mixing fluids may result in a years.
1. Minimum level mark
harmful chemical reaction and  Brake hose: Replace every four
Insufficient brake fluid may allow air to lead to poor braking performance. years.
enter the brake system, possibly caus-  Be careful that water does not en-
ing it to become ineffective. ter the master cylinder when refill- 7
Before riding, check that the brake fluid ing. Water will significantly lower
is above the minimum level mark and the boiling point of the fluid and
replenish if necessary. A low brake flu- may result in vapor lock.
id level may indicate worn brake pads  Brake fluid may deteriorate paint-
and/or brake system leakage. If the ed surfaces or plastic parts. Al-
brake fluid level is low, be sure to ways clean up spilled fluid
check the brake pads for wear and the immediately.
brake system for leakage.  As the brake pads wear, it is nor-
Observe these precautions: mal for the brake fluid level to
 When checking the fluid level, gradually go down. However, if
make sure that the top of the mas- the brake fluid level goes down
ter cylinder is level by turning the suddenly, have a Yamaha dealer
handlebars. check the cause.

7-20
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Periodic maintenance and adjustment


EAU23098 EAU49921 EAU43643

Checking and lubricating the Checking and lubricating the Lubricating the front and rear
cables throttle grip and cable brake levers
The operation of all control cables and The operation of the throttle grip The pivoting points of the front and rear
the condition of the cables should be should be checked before each ride. In brake levers must be lubricated at the
checked before each ride, and the ca- addition, the cable should be lubricat- intervals specified in the periodic main-
bles and cable ends should be lubri- ed by a Yamaha dealer at the intervals tenance and lubrication chart.
cated if necessary. If a cable is specified in the periodic maintenance
Front brake lever
damaged or does not move smoothly, chart.
have a Yamaha dealer check or re-
place it. WARNING! Damage to the
outer housing of cables may result
in internal rusting and cause inter-
ference with cable movement. Re-
place damaged cables as soon as
7 possible to prevent unsafe condi-
tions. [EWA10712]
ZAUU1069

Recommended lubricant: Rear brake lever


Yamaha cable lubricant or other
suitable cable lubricant

ZAUU1070

7-21
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Periodic maintenance and adjustment


EAU23215
Recommended lubricants: Checking and lubricating the Recommended lubricant:
Front brake lever: Lithium-soap-based grease
Silicone grease centerstand and sidestand
Rear brake lever:
Lithium-soap-based grease

ZAUV0474

The operation of the centerstand and


sidestand should be checked before
each ride, and the pivots and metal-to- 7
metal contact surfaces should be lubri-
cated if necessary.
EWA10742

WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.

7-22
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Periodic maintenance and adjustment


EAU23273 EAU45512

Checking the front fork Checking the steering


The condition and operation of the Worn or loose steering bearings may
front fork must be checked as follows cause danger. Therefore, the operation
at the intervals specified in the periodic of the steering must be checked as fol-
maintenance and lubrication chart. lows at the intervals specified in the
periodic maintenance and lubrication
To check the condition chart.
Check the inner tubes for scratches, 1. Place the vehicle on the center-
ZAUV0475
damage and excessive oil leakage. stand. WARNING! To avoid inju-
ECA10591 ry, securely support the vehicle
To check the operation NOTICE so there is no danger of it falling
1. Place the vehicle on a level sur- If any damage is found or the front over. [EWA10752]
face and hold it in an upright posi- fork does not operate smoothly, 2. Hold the lower ends of the front
tion. WARNING! To avoid injury, have a Yamaha dealer check or re- fork legs and try to move them for-
7 securely support the vehicle so pair it. ward and backward. If any free
there is no danger of it falling play can be felt, have a Yamaha
over. [EWA10752] dealer check or repair the steer-
2. While applying the front brake, ing.
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.

ZAUV0476

7-23
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Periodic maintenance and adjustment


EAU23292 EAU51961 EWA10761

Checking the wheel bearings Battery WARNING


The front and rear wheel bearings must  Electrolyte is poisonous and
be checked at the intervals specified in dangerous since it contains sul-
the periodic maintenance and lubrica- 1 furic acid, which causes severe
tion chart. If there is play in the wheel burns. Avoid any contact with
hub or if the wheel does not turn 2
skin, eyes or clothing and al-
smoothly, have a Yamaha dealer ways shield your eyes when
5
check the wheel bearings. working near batteries. In case
of contact, administer the fol-
3
ZAUV0477 4 lowing FIRST AID.
1. Battery • EXTERNAL: Flush with plenty
2. Fuse of water.
3. Negative battery lead (black) • INTERNAL: Drink large quan-
4. Backup fuse tities of water or milk and im-
5. Positive battery lead (red)
mediately call a physician. 7
The battery is located under the rider • EYES: Flush with water for 15
seat. minutes and seek prompt
This model is equipped with a VRLA medical attention.
(Valve Regulated Lead Acid) battery.  Batteries produce explosive hy-
There is no need to check the electro- drogen gas. Therefore, keep
lyte or to add distilled water. However, sparks, flames, cigarettes, etc.,
the battery lead connections need to away from the battery and pro-
be checked and, if necessary, tight- vide sufficient ventilation when
ened. charging it in an enclosed
space.

7-24
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Periodic maintenance and adjustment


 KEEP THIS AND ALL BATTER- ECA16522
4. After installation, make sure that
IES OUT OF THE REACH OF NOTICE the battery leads are properly con-
CHILDREN. To charge a VRLA (Valve Regulated nected to the battery terminals.
ECA16531
EWA16091 Lead Acid) battery, a special (con-
stant-voltage) battery charger is re- NOTICE
WARNING
quired. Using a conventional battery Always keep the battery charged.
Remove the battery cover by remov-
charger will damage the battery. Storing a discharged battery can
ing the bolts and the quick fastener
cause permanent battery damage.
screws before servicing the battery.
The cover material can conduct To store the battery
electricity. If the cover has not been 1. If the vehicle will not be used for
removed, touching the cover and more than one month, remove the
the battery positive terminal at the battery, fully charge it, and then
same time with a tool will cause a place it in a cool, dry place.
short circuit and sparks. NOTICE: When removing the
battery, be sure the key is
7
turned to “OFF”, then discon-
To charge the battery
nect the negative lead before
Have a Yamaha dealer charge the bat-
disconnecting the positive lead.
tery as soon as possible if it seems to
[ECA16303]
have discharged. Keep in mind that the
2. If the battery will be stored for
battery tends to discharge more quick-
more than two months, check it at
ly if the vehicle is equipped with op-
least once a month and fully
tional electrical accessories.
charge it if necessary.
3. Fully charge the battery before in-
stallation. NOTICE: When install-
ing the battery, be sure the key
is turned to “OFF”, then connect
the positive lead before con-
necting the negative lead. [ECA16841]
7-25
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Periodic maintenance and adjustment


EAU62443 EAUU1800

Replacing the fuses Specified fuses: Replacing the headlight bulb


Main fuse:
15.0 A This model is equipped with a halogen
1 2
Sub fuse: bulb headlight. If the headlight bulb
7.5 A burns out, replace it as follows.
ECA10651

3. Turn the key to “ON” and turn on NOTICE


the electrical circuits to check if Take care not to damage the follow-
the devices operate. ing parts:
4. If the fuse immediately blows  Headlight bulb
again, have a Yamaha dealer Do not touch the glass part of
ZAUV0478
check the electrical system. the headlight bulb to keep it free
1. Main fuse
2. Sub fuse from oil, otherwise the transpar-
ency of the glass, the luminosity
The fuse holder is located under the of the bulb, and the bulb life will
seat. (See page 4-13.) be adversely affected. Thor- 7
If a fuse is blown, replace it as follows. oughly clean off any dirt and fin-
1. Turn the key to “OFF” and turn off gerprints on the headlight bulb
all electrical circuits. using a cloth moistened with al-
2. Remove the blown fuse, and then cohol or thinner.
install a new fuse of the specified  Headlight lens
amperage. WARNING! Do not Do not affix any type of tinted
use a fuse of a higher amperage film or stickers to the headlight
rating than recommended to lens.
avoid causing extensive dam- Do not use a headlight bulb of a
age to the electrical system and wattage higher than specified.
possibly a fire. [EWA15132]

7-26
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Periodic maintenance and adjustment


3. Disconnect the headlight coupler, EAU44941

and then remove the headlight Auxiliary light


bulb cover. This model is equipped with an LED-
type auxiliary light.
1 2 3 If the auxiliary light does not come on,
have a Yamaha dealer check it.

1. Do not touch the glass part of the bulb.

1. Place the vehicle on the center- ZAUV0479


stand.
1. Headlight bulb cover
2. Remove the front cowling by re- 2. Headlight bulb
moving the screws, and then pull 3. Headlight bulb holder
7 outward on the areas shown.
4. Unhook the headlight bulb holder,
and then remove the burnt-out
bulb.
1 5. Place a new headlight bulb into
position, and then secure it with
the bulb holder.
6. Install the headlight bulb cover,
2
and then connect the coupler.
7. Place the front cowling in its origi-
ZAUV0495
nal position, and then install the
1. Screw
2. Front cowling
screws.
8. Have a Yamaha dealer adjust the
headlight beam if necessary.
7-27
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Periodic maintenance and adjustment


EAU24182 EAU61170 EAUV0271

Tail/brake light Turn signal light bulb Replacing the license plate
This model is equipped with an LED- If a turn signal light does not come on, light bulb
type tail/brake light. have a Yamaha dealer check its electri- 1. Remove the license plate unit by
If the tail/brake light does not come on, cal circuit or replace the bulb. removing the screws.
have a Yamaha dealer check it.

2 1

ZAUV0482
1. License plate light unit
2. Screw 7

2. Remove the license plate light lens


by removing the screws.

7-28
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Periodic maintenance and adjustment


6. Install the license plate light cover EAU25852

by installing the screws. Troubleshooting


Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
2 during operation. Any problem in the
fuel, compression, or ignition systems,
1 for example, can cause poor starting
and loss of power.
ZAUV0483
The following troubleshooting chart
1. License plate light lens
represents a quick and easy procedure
2. Screw
for checking these vital systems your-
3. Remove the burnt-out bulb by self. However, should your motorcycle
pulling it out from the socket. require any repair, take it to a Yamaha
dealer, whose skilled technicians have
7 the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
1 inferior, have a shorter service life and
can lead to expensive repair bills.
ZAUV0484
EWA15142
1. License plate light bulb
WARNING
4. Insert a new bulb into the socket. When checking the fuel system, do
5. Install the license plate light lens not smoke, and make sure there are
by installing the screws. no open flames or sparks in the ar-
ea, including pilot lights from water
7-29
U2BLE2E0.book Page 30 Friday, July 14, 2017 2:55 PM

Periodic maintenance and adjustment


heaters or furnaces. Gasoline or
gasoline vapors can ignite or ex-
plode, causing severe injury or prop-
erty damage.

7-30
U2BLE2E0.book Page 31 Friday, July 14, 2017 2:55 PM

Periodic maintenance and adjustment


EAUT1985

Troubleshooting chart

1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.

2. Battery The engine turns over


The battery is good.
quickly.
The engine does not start.
Operate the electric starter.
Check the battery lead connections, Check the ignition.
The engine turns over
and have a Yamaha dealer charge
slowly.
the battery if necessary.

3. Ignition Wipe off with a dry cloth and correct the


Wet Operate the electric starter.
spark plug gap, or replace the spark plug.
7 Remove the spark plug
and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the compression.

4. Compression The engine does not start.


There is compression.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.

There is no compression. Have a Yamaha dealer check the vehicle.

7-31
U2BLE2E0.book Page 1 Friday, July 14, 2017 2:55 PM

Motorcycle care and storage


EAUV0362
ucts onto seals, gaskets and off any detergent residue using
Care wheel axles. Always rinse the dirt plenty of water, as it is harmful
While the open design of a scooter re- and degreaser off with water. to plastic parts.
veals the attractiveness of the technol-  Do not use any harsh chemical
ogy, it also makes it more vulnerable. Cleaning products on plastic parts. Be
Rust and corrosion can develop even if ECA10784
sure to avoid using cloths or
high-quality components are used. A NOTICE sponges which have been in
rusty exhaust pipe may go unnoticed  Avoid using strong acidic wheel contact with strong or abrasive
on a car, however, it detracts from the cleaners, especially on spoked cleaning products, solvent or
overall appearance of a scooter. Fre- wheels. If such products are thinner, fuel (gasoline), rust re-
quent and proper care does not only used on hard-to-remove dirt, do movers or inhibitors, brake fluid,
comply with the terms of the warranty, not leave the cleaner on the af- antifreeze or electrolyte.
but it will also keep your scooter look- fected area any longer than in-  Do not use high-pressure wash-
ing good, extend its life and optimize structed. Also, thoroughly rinse ers or steam-jet cleaners since
its performance. the area off with water, immedi- they cause water seepage and
ately dry it, and then apply a cor- deterioration in the following ar-
Before cleaning rosion protection spray. eas: seals (of wheel and swing-
1. Cover the muffler outlet with a  Improper cleaning can damage arm bearings, fork and brakes), 8
plastic bag after the engine has plastic parts (such as cowlings, electric components (couplers,
cooled down. panels, windshields, headlight connectors, instruments,
2. Make sure that all caps and cov- lenses, meter lenses, etc.) and switches and lights), breather
ers as well as all electrical cou- the mufflers. Use only a soft, hoses and vents.
plers and connectors, including clean cloth or sponge with wa-  For scooters equipped with a
the spark plug cap, are tightly in- ter to clean plastic. However, if windshield: Do not use strong
stalled. the plastic parts cannot be thor- cleaners or hard sponges as
3. Remove extremely stubborn dirt, oughly cleaned with water, di- they will cause dulling or
like oil burnt onto the crankcase, luted mild detergent with water scratching. Some cleaning
with a degreasing agent and a may be used. Be sure to rinse compounds for plastic may
brush, but never apply such prod- leave scratches on the wind-
8-1
U2BLE2E0.book Page 2 Friday, July 14, 2017 2:55 PM

Motorcycle care and storage


shield. Test the product on a 2. Apply a corrosion protection spray EWA10943

small hidden part of the wind- on all metal, including chrome- WARNING
shield to make sure that it does and nickel-plated, surfaces to pre- Contaminants on the brakes or tires
not leave any marks. If the wind- vent corrosion. can cause loss of control.
shield is scratched, use a quality  Make sure that there is no oil or
plastic polishing compound af- After cleaning wax on the brakes or tires. If
ter washing. 1. Dry the scooter with a chamois or necessary, clean the brake
an absorbing cloth. discs and brake linings with a
After normal use 2. Use a chrome polish to shine regular brake disc cleaner or
Remove dirt with warm water, a mild chrome, aluminum and stainless- acetone, and wash the tires with
detergent, and a soft, clean sponge, steel parts, including the exhaust warm water and a mild deter-
and then rinse thoroughly with clean system. (Even the thermally in- gent.
water. Use a toothbrush or bottlebrush duced discoloring of stainless-  Before operating the scooter
for hard-to-reach areas. Stubborn dirt steel exhaust systems can be re- test its braking performance
and insects will come off more easily if moved through polishing.) and cornering behavior.
the area is covered with a wet cloth for 3. To prevent corrosion, it is recom- ECAU0022

a few minutes before cleaning. mended to apply a corrosion pro- NOTICE


8 tection spray on all metal,
 Apply spray oil and wax spar-
After riding in the rain or near the sea including chrome- and nickel-plat-
ingly and make sure to wipe off
Since sea salt is extremely corrosive ed, surfaces.
any excess.
carry out the following steps after each 4. Use spray oil as a universal clean-
 Never apply oil or wax to any
ride in the rain or near the sea. er to remove any remaining dirt.
rubber parts, plastic parts or
1. Clean the scooter with cold water 5. Touch up minor paint damage
headlight, taillight and meter
and a mild detergent after the en- caused by stones, etc.
lenses, but treat them with a
gine has cooled down. NOTICE: 6. Wax all painted surfaces.
suitable care product.
Do not use warm water since it 7. Let the scooter dry completely be-
 Avoid using abrasive polishing
increases the corrosive action fore storing or covering it.
compounds as they will wear
of the salt. [ECA10792] away the paint.
8-2
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Motorcycle care and storage


EAU36564
2. Fill up the fuel tank and add fuel
TIP Storage stabilizer (if available) to prevent
 Consult a Yamaha dealer for ad-
the fuel tank from rusting and the
vice on what products to use. Short-term fuel from deteriorating.
 Washing, rainy weather or humid Always store your scooter in a cool, dry 3. Perform the following steps to
climates can cause the headlight place and, if necessary, protect it protect the cylinder, piston rings,
lens to fog. Turning the headlight against dust with a porous cover. Be etc. from corrosion.
on for a short period of time will sure the engine and the exhaust sys- a. Remove the spark plug cap
help remove the moisture from the tem are cool before covering the and spark plug.
lens. scooter.
ECA10821
b. Pour a teaspoonful of engine
oil into the spark plug bore.
NOTICE
c. Install the spark plug cap onto
 Storing the scooter in a poorly the spark plug, and then place
ventilated room or covering it the spark plug on the cylinder
with a tarp, while it is still wet, head so that the electrodes are
will allow water and humidity to grounded. (This will limit spark-
seep in and cause rust. ing during the next step.)
 To prevent corrosion, avoid d. Turn the engine over several 8
damp cellars, stables (because times with the starter. (This will
of the presence of ammonia) coat the cylinder wall with oil.)
and areas where strong chemi- e. Remove the spark plug cap
cals are stored. from the spark plug, and then
install the spark plug and the
Long-term spark plug cap. WARNING! To
Before storing your scooter for several prevent damage or injury
months: from sparking, make sure to
1. Follow all the instructions in the ground the spark plug elec-
“Care” section of this chapter. trodes while turning the en-
gine over. [EWA10952]
8-3
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Motorcycle care and storage


4. Lubricate all control cables and
the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
8 place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
7-24.
TIP
Make any necessary repairs before
storing the scooter.

8-4
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Specifications
Dimensions: Engine oil: Spark plug gap:
Overall length: Type: 0.6–0.7 mm (0.024–0.028 in)
1820 mm (71.7 in) YAMALUBE 4-AT or SAE 10W-40 Clutch:
Overall width: Recommended engine oil grade: Clutch type:
685 mm (27.0 in) API service SG type or higher, JASO Dry, centrifugal automatic
Overall height: standard MB Transmission:
1145 mm (45.1 in) Engine oil quantity: Primary reduction ratio:
Seat height: Periodic oil change: 1.000
790 mm (31.1 in) 0.80 L (0.85 US qt, 0.70 Imp.qt) Final drive:
Wheelbase: Without oil filter element replacement: Gear
1280 mm (50.4 in) 0.80 L (0.85 US qt, 0.70 Imp.qt) Secondary reduction ratio:
Ground clearance: Final transmission oil: 7.773 (50/17 x 37/14)
125 mm (4.92 in) Type: Transmission type:
Minimum turning radius: YAMALUBE 10W-40 or SAE 10W-30 type V-belt automatic
1870 mm (73.6 in) SE motor oil Chassis:
Weight: Quantity: Frame type:
Curb weight: 0.10 L (0.11 US qt, 0.09 Imp.qt) Underbone
99 kg (218 lb) Air filter: Caster angle:
Engine: Air filter element: 26.7 °
Engine type: Oil-coated paper element Trail:
Air cooled 4-stroke, SOHC Fuel: 74 mm (2.9 in)
Cylinder arrangement: Recommended fuel: Front tire:
Single cylinder Regular unleaded gasoline , gasohol (up to Type:
Displacement: E85 acceptable) Tubeless 9
125 cm3 Fuel tank capacity: Size:
Bore × stroke: 4.4 L (1.16 US gal, 0.97 Imp.gal) 110/70-12 47L
52.4 × 57.9 mm (2.06 × 2.28 in) Fuel injection: Manufacturer/model:
Compression ratio: Throttle body: MAXXIS/M6219Y
11.0 : 1 ID mark: Rear tire:
Starting system: 2BM1 00 Type:
Electric starter and kickstarter Spark plug(s): Tubeless
Lubrication system: Manufacturer/model: Size:
Wet sump NGK/CR6HSA 110/70-12 47L

9-1
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Specifications
Manufacturer/model: Rear brake: Bulb voltage, wattage × quantity:
MAXXIS/M6220 Type: Headlight:
Loading: Drum brake 12 V, 35.0 W/35.0 W × 1
Maximum load: Operation: Brake/tail light:
160 kg (353 lb) Left hand operation LED
(Total weight of rider, passenger, cargo Front suspension: Front turn signal light:
and accessories) Type: 12 V, 10.0 W × 2
Tire air pressure (measured on cold Telescopic fork Rear turn signal light:
tires): Spring/shock absorber type: 12 V, 10.0 W × 2
Front (1 person): Coil spring/oil damper Auxiliary light:
200 kPa (2.00 kgf/cm2, 29 psi) Wheel travel: LED
Rear (1 person): 90 mm (3.5 in) License plate light:
225 kPa (2.25 kgf/cm2, 33 psi) Rear suspension: 12 V, 3.4 W × 1
Front (2 persons): Type: Meter lighting:
200 kPa (2.00 kgf/cm2, 29 psi) Unit swing LED
Rear (2 persons): Spring/shock absorber type: High beam indicator light:
225 kPa (2.25 kgf/cm2, 33 psi) Coil spring/oil damper LED
Front wheel: Wheel travel: Turn signal indicator light:
Wheel type: 85 mm (3.3 in) LED
Cast wheel Electrical system: Engine trouble warning light:
Rim size: System voltage: LED
12 x MT2.50 12 V Fuse:
Rear wheel: Ignition system: Main fuse:
9 Wheel type: TCI 15.0 A
Cast wheel Charging system: Sub fuse:
Rim size: AC magneto 7.5 A
12 x MT2.75 Battery:
Front brake: Model:
Type: GTZ4V
Single disc brake Voltage, capacity:
Operation: 12 V, 3.0 Ah
Right hand operation Headlight:
Specified brake fluid: Bulb type:
DOT 3 or 4 Halogen bulb
9-2
U2BLE2E0.book Page 1 Friday, July 14, 2017 2:55 PM

Consumer information
EAU26364 EAUV0371 EAUU1221

Identification numbers Vehicle identification number Engine serial number


Record the vehicle identification num-
ber and the engine serial number in the
spaces provided below for assistance
when ordering spare parts from a
Yamaha dealer or for reference in case RL
CS
E7 1
61
0E
the vehicle is stolen. Y0
00
01
1

VEHICLE IDENTIFICATION NUMBER:


1
ZAUV0485 ZAUV0486
1. Vehicle identification number 1. Engine serial number

The vehicle identification number is The engine serial number is stamped


stamped into the frame. on the bottom left side of the crank-
ENGINE SERIAL NUMBER: case.
TIP
The vehicle identification number is
used to identify your scooter and may
be used to register it with the licensing
authority in your area.

10

10-1
U2BLE2E0.book Page 1 Friday, July 14, 2017 2:55 PM

Index
A G S
Acceleration and deceleration ................6-2 General note........................................... 6-4 Safe-riding points....................................2-5
Air filter and V-belt case air filter H Safety information...................................2-1
elements .............................................7-13 Handlebar switches................................ 4-9 Seat.......................................................4-13
Auxiliary light.........................................7-27 Headlight bulb, replacing ..................... 7-26 Sidestand ..............................................4-15
B Helmet holders ..................................... 4-14 Spark plug, checking ..............................7-8
Battery ..................................................7-24 Helmets .................................................. 2-6 Specifications .........................................9-1
Brake fluid, changing ............................7-20 High beam indicator light ....................... 4-4 Starting off ..............................................6-2
Brake fluid level, checking ....................7-20 Horn switch ............................................ 4-9 Starting the engine..................................6-1
Brake lever free play, checking.............7-18 I Start switch .............................................4-9
Brake lever, front ....................................4-9 Identification numbers.......................... 10-1 Steering, checking ................................7-23
Brake lever, rear....................................4-10 Ignition circuit cut-off system............... 4-16 Storage ...................................................8-3
Brake levers, lubricating .......................7-21 Indicator lights and warning light ........... 4-4 Storage compartment ...........................4-14
Brake pads and shoes, checking .........7-19 K T
Braking....................................................6-3 Keyhole shutter ...................................... 4-4 Tail/brake light ......................................7-28
C Kickstarter ............................................ 4-13 Throttle grip and cable,
Cables, checking and lubricating .........7-21 L checking and lubricating ....................7-21
Care ........................................................8-1 Labels, location ...................................... 1-1 Throttle grip free play, checking ...........7-15
Catalytic converter................................4-12 License plate light bulb, replacing........ 7-28 Tires ......................................................7-16
Centerstand and sidestand, Luggage hook ...................................... 4-15 Tool kit ....................................................7-1
checking and lubricating ....................7-22 M Troubleshooting ....................................7-29
D Main switch/steering lock....................... 4-3 Troubleshooting chart...........................7-31
Dimmer switch ........................................4-9 Maintenance and lubrication, periodic ... 7-3 Turn signal indicator light........................4-4
E Turn signal light bulb.............................7-28
Maintenance, emission control
Engine break-in.......................................6-3 system.................................................. 7-2 Turn signal switch ...................................4-9
Engine oil and oil strainer......................7-10 Multi-function meter unit ........................ 4-5 V
Engine serial number ............................10-1 P Valve clearance.....................................7-15
Engine trouble warning light ...................4-5 Panel, removing and installing ............... 7-8 Vehicle identification number................10-1
F Part locations ......................................... 3-1 W
11 Final transmission oil ............................7-12 Wheel bearings, checking.....................7-24
Passenger footrest ............................... 4-13
Front fork, checking..............................7-23 R Wheels ..................................................7-17
Fuel .......................................................4-11 Rear brake lever free play, adjusting .... 7-18
Fuel tank cap ........................................4-10 Remote control unit................................ 4-1
Fuses, replacing....................................7-26
11-1
U2BLE2E0.book Page 2 Friday, July 14, 2017 2:55 PM
PRINTED IN THAILAND
2017.07 (E)

DIC183

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