Professional Documents
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Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle
Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle
Owner'S Manual: Read This Manual Carefully Before Operating This Vehicle
T115FX Index 11
BKW-F8199-E0
EAU46094
Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
UBKWE0E0.book Page 1 Tuesday, July 18, 2023 8:34 AM
Introduction
EAU10103
WARNING
Please read this manual carefully and completely before operating this motorcycle.
UBKWE0E0.book Page 1 Tuesday, July 18, 2023 8:34 AM
A NOTICE indicates special precautions that must be taken to avoid damage to the
NOTICE vehicle or other property.
EAUV0012
T115FX
OWNER’S MANUAL
©2024 by Yamaha Motor Vietnam Co., Ltd.
1st edition, September 2023
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Vietnam Co., Ltd.
is expressly prohibited.
Printed in Vietnam.
UBKWE0E0.book Page 1 Tuesday, July 18, 2023 8:34 AM
Table of contents
Location of important labels........... 1-1 For your safety – pre-operation Valve clearance............................. 7-14
checks ...............................................5-1 Tires .............................................. 7-15
Safety information............................ 2-1 Wheels .......................................... 7-16
Further safe-riding points ............... 2-5 Operation and important riding Checking the brake lever
Helmets .......................................... 2-6 points .................................................6-1 free play..................................... 7-17
Engine break-in ...............................6-1 Adjusting the brake pedal
Description ....................................... 3-1 Starting and warming up a cold free play..................................... 7-17
Left view ......................................... 3-1 engine ..........................................6-2 Brake light switches ..................... 7-18
Right view....................................... 3-2 Shifting ............................................6-3 Checking the front brake pads
Controls and instruments ............... 3-3 Tips for reducing fuel and rear brake shoes ............... 7-19
consumption................................6-4 Checking the brake fluid level ...... 7-19
Instrument and control Parking ............................................6-4 Changing the brake fluid ............. 7-20
functions ........................................... 4-1 Drive chain slack........................... 7-20
Main switch/steering lock .............. 4-1 Periodic maintenance and Cleaning and lubricating the
Indicator lights and warning light ... 4-2 adjustment ........................................7-1 drive chain................................. 7-22
Speedometer unit........................... 4-3 Tool kit ............................................7-1 Checking and lubricating
Fuel gauge...................................... 4-3 Periodic maintenance chart for the cables.................................. 7-22
Handlebar switches........................ 4-3 the emission control system........7-2 Checking and lubricating the
Shift pedal ...................................... 4-5 General maintenance and throttle grip and cable end ........ 7-23
Brake lever...................................... 4-5 lubrication chart...........................7-4 Checking and lubricating the
Brake pedal .................................... 4-5 Removing and installing brake lever................................. 7-23
Fuel tank cap .................................. 4-6 the panel ......................................7-8 Checking and lubricating
Fuel................................................. 4-6 Checking the spark plug .................7-8 the brake pedal ......................... 7-23
Catalytic converter ......................... 4-7 Engine oil and oil filter element .......7-9 Checking and lubricating the
Seat ................................................ 4-8 Why Yamalube ..............................7-12 centerstand and sidestand........ 7-24
Helmet holders ............................... 4-8 Replacing the air filter element Lubricating the swingarm
Storage compartment .................... 4-9 and cleaning the check hoses ...7-12 pivots......................................... 7-24
Sidestand ....................................... 4-9 Adjusting the engine Checking the front fork................. 7-25
idling speed ...............................7-13 Checking the steering................... 7-25
Adjusting the throttle grip Checking the wheel bearings ....... 7-26
free play .....................................7-14 Battery .......................................... 7-26
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Table of contents
Replacing the fuse.........................7-27
Replacing the headlight bulb.........7-28
Replacing the auxiliary
light bulb ...................................7-29
Tail/brake light...............................7-30
Replacing a turn signal
light bulb ....................................7-30
Replacing the license plate
light bulb ....................................7-31
Troubleshooting ............................7-31
Troubleshooting chart ...................7-32
Specifications....................................9-1
Index ................................................11-1
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1
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of
your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement
label is available from your Yamaha dealer.
1 2 3
1-1
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B15-F1568-00
150,22 175,25
150,22 200,29
BKW-F1668-00
1-2
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Safety information
EAUU1072
Safe Riding pears to be very effective in reduc-
Perform the pre-operation checks ing the chance of this type of
each time you use the vehicle to make accident.
2 Be a Responsible Owner sure it is in safe operating condition. Therefore:
As the vehicle’s owner, you are re- Failure to inspect or maintain the vehi- • Wear a brightly colored jacket.
sponsible for the safe and proper oper- cle properly increases the possibility of • Use extra caution when you are
ation of your motorcycle. an accident or equipment damage. approaching and passing
Motorcycles are single-track vehicles. See page 5-1 for a list of pre-operation through intersections, since in-
Their safe use and operation are de- checks. tersections are the most likely
pendent upon the use of proper riding This motorcycle is designed to places for motorcycle accidents
techniques as well as the expertise of carry the operator and a passen- to occur.
the operator. Every operator should ger. • Ride where other motorists can
know the following requirements be- see you. Avoid riding in another
fore riding this motorcycle. TIP
motorist’s blind spot.
He or she should: Although this motorcycle is designed
Many accidents involve inexperi-
Obtain thorough instructions from to carry a passenger, always comply
enced operators. In fact, many op-
a competent source on all aspects with the local regulations.
erators who have been involved in
of motorcycle operation. The failure of motorists to detect accidents do not even have a cur-
Observe the warnings and mainte- and recognize motorcycles in traf- rent driver’s license.
nance requirements in this Own- fic is the predominating cause of • Make sure that you are qualified
er’s Manual. automobile/motorcycle accidents. and that you only lend your mo-
Obtain qualified training in safe Many accidents have been torcycle to other qualified oper-
and proper riding techniques. caused by an automobile driver ators.
Obtain professional technical ser- who did not see the motorcycle. • Know your skills and limits.
vice as indicated in this Owner’s Making yourself conspicuous ap- Staying within your limits may
Manual and/or when made neces- help you to avoid an accident.
sary by mechanical conditions. • We recommend that you prac-
tice riding your motorcycle
where there is no traffic until you
2-1
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Safety information
have become thoroughly famil- feet on the passenger footrests. Never wear loose-fitting clothes,
iar with the motorcycle and all of Never carry a passenger unless otherwise they could catch on the
its controls. he or she can firmly place both control levers or wheels and cause
Many accidents have been feet on the passenger footrests. injury or an accident. 2
caused by error of the motorcycle Never ride under the influence of Always wear protective clothing
operator. A typical error made by alcohol or other drugs. that covers your legs, ankles, and
the operator is veering wide on a This motorcycle is designed for feet. The engine or exhaust sys-
turn due to excessive speed or un- on-road use only. It is not suitable tem become very hot during or af-
dercornering (insufficient lean an- for off-road use. ter operation and can cause
gle for the speed). burns.
• Always obey the speed limit and Protective Apparel A passenger should also observe
never travel faster than warrant- The majority of fatalities from motorcy- the above precautions.
ed by road and traffic condi- cle accidents are the result of head in-
tions. juries. The use of a safety helmet is the Avoid Carbon Monoxide Poisoning
• Always signal before turning or single most critical factor in the pre- All engine exhaust contains carbon
changing lanes. Make sure that vention or reduction of head injuries. monoxide, a deadly gas. Breathing
other motorists can see you. Always wear an approved helmet. carbon monoxide can cause head-
The posture of the operator and Wear a face shield or goggles. aches, dizziness, drowsiness, nausea,
passenger is important for proper Wind in your unprotected eyes confusion, and eventually death.
control. could contribute to an impairment Carbon Monoxide is a colorless, odor-
• The operator should keep both of vision that could delay seeing a less, tasteless gas which may be pres-
hands on the handlebar and hazard. ent even if you do not see or smell any
both feet on the operator foot- The use of a jacket, substantial engine exhaust. Deadly levels of car-
rests during operation to main- shoes, trousers, gloves, etc., is ef- bon monoxide can collect rapidly and
tain control of the motorcycle. fective in preventing or reducing you can quickly be overcome and un-
• The passenger should always abrasions or lacerations. able to save yourself. Also, deadly lev-
hold onto the operator, the seat els of carbon monoxide can linger for
strap or grab bar, if equipped, hours or days in enclosed or poorly
with both hands and keep both ventilated areas. If you experience any
2-2
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Safety information
symptoms of carbon monoxide poi- accessories below, are some general before riding. Check accessory
soning, leave the area immediately, get guidelines to follow if loading cargo to mounts and cargo restraints fre-
fresh air, and SEEK MEDICAL TREAT- your motorcycle: quently.
2 MENT. The total weight of the operator, pas- • Properly adjust the suspension
Do not run engine indoors. Even if senger, accessories and cargo must for your load (suspension-ad-
you try to ventilate engine exhaust not exceed the maximum load limit. justable models only), and
with fans or open windows and Operation of an overloaded vehicle check the condition and pres-
doors, carbon monoxide can rap- could cause an accident. sure of your tires.
idly reach dangerous levels. • Never attach any large or heavy
Do not run engine in poorly venti- Maximum load: items to the handlebar, front
lated or partially enclosed areas 150 kg (330 lb) fork, or front fender. Such items
such as barns, garages, or car- can create unstable handling or
When loading within this weight limit,
ports. a slow steering response.
keep the following in mind:
Do not run engine outdoors where This vehicle is not designed to
Cargo and accessory weight
engine exhaust can be drawn into pull a trailer or to be attached to
should be kept as low and close to
a building through openings such a sidecar.
the motorcycle as possible. Se-
as windows and doors.
curely pack your heaviest items as
Genuine Yamaha Accessories
close to the center of the vehicle
Loading Choosing accessories for your vehicle
as possible and make sure to dis-
Adding accessories or cargo to your is an important decision. Genuine
tribute the weight as evenly as
motorcycle can adversely affect stabil- Yamaha accessories, which are avail-
possible on both sides of the mo-
ity and handling if the weight distribu- able only from a Yamaha dealer, have
torcycle to minimize imbalance or
tion of the motorcycle is changed. To been designed, tested, and approved
instability.
avoid the possibility of an accident, use by Yamaha for use on your vehicle.
Shifting weights can create a sud-
extreme caution when adding cargo or Many companies with no connection
den imbalance. Make sure that
accessories to your motorcycle. Use to Yamaha manufacture parts and ac-
accessories and cargo are se-
extra care when riding a motorcycle cessories or offer other modifications
curely attached to the motorcycle
that has added cargo or accessories. for Yamaha vehicles. Yamaha is not in
Here, along with the information about a position to test the products that
2-3
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Safety information
these aftermarket companies produce. Never install accessories or carry accessories may also cause in-
Therefore, Yamaha can neither en- cargo that would impair the per- stability when passing or being
dorse nor recommend the use of ac- formance of your motorcycle. passed by large vehicles.
cessories not sold by Yamaha or Carefully inspect the accessory • Certain accessories can dis- 2
modifications not specifically recom- before using it to make sure that it place the operator from his or
mended by Yamaha, even if sold and does not in any way reduce her normal riding position. This
installed by a Yamaha dealer. ground clearance or cornering improper position limits the
clearance, limit suspension travel, freedom of movement of the
Aftermarket Parts, Accessories, and steering travel or control opera- operator and may limit control
Modifications tion, or obscure lights or reflec- ability, therefore, such accesso-
While you may find aftermarket prod- tors. ries are not recommended.
ucts similar in design and quality to • Accessories fitted to the han- Use caution when adding electri-
genuine Yamaha accessories, recog- dlebar or the front fork area can cal accessories. If electrical ac-
nize that some aftermarket accesso- create instability due to improp- cessories exceed the capacity of
ries or modifications are not suitable er weight distribution or aerody- the motorcycle’s electrical sys-
because of potential safety hazards to namic changes. If accessories tem, an electric failure could re-
you or others. Installing aftermarket are added to the handlebar or sult, which could cause a
products or having other modifications front fork area, they must be as dangerous loss of lights or engine
performed to your vehicle that change lightweight as possible and power.
any of the vehicle’s design or operation should be kept to a minimum.
characteristics can put you and others • Bulky or large accessories may Aftermarket Tires and Rims
at greater risk of serious injury or seriously affect the stability of The tires and rims that came with your
death. You are responsible for injuries the motorcycle due to aerody- motorcycle were designed to match
related to changes in the vehicle. namic effects. Wind may at- the performance capabilities and to
Keep the following guidelines in mind, tempt to lift the motorcycle, or provide the best combination of han-
as well as those provided under “Load- the motorcycle may become dling, braking, and comfort. Other
ing” when mounting accessories. unstable in cross winds. These tires, rims, sizes, and combinations
2-4
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Safety information
may not be appropriate. Refer to page The suspension should be com- EAU57610
7-15 for tire specifications and more in- pressed somewhat by the tie- Further safe-riding points
formation on replacing your tires. downs, if possible, so that the mo- Be sure to signal clearly when
2 torcycle will not bounce exces- making turns.
Transporting the Motorcycle sively during transport. Braking can be extremely difficult
Be sure to observe following instruc- on a wet road. Avoid hard braking,
tions before transporting the motorcy- because the motorcycle could
cle in another vehicle. slide. Apply the brakes slowly
Remove all loose items from the when stopping on a wet surface.
motorcycle. Slow down as you approach a
Point the front wheel straight corner or turn. Once you have
ahead on the trailer or in the truck completed a turn, accelerate
bed, and choke it in a rail to pre- slowly.
vent movement. Be careful when passing parked
Secure the motorcycle with tie- cars. A driver might not see you
downs or suitable straps that are and open a door in your path.
attached to solid parts of the mo- Railroad crossings, streetcar rails,
torcycle, such as the frame or up- iron plates on road construction
per front fork triple clamp (and not, sites, and manhole covers be-
for example, to rubber-mounted come extremely slippery when
handlebars or turn signals, or wet. Slow down and cross them
parts that could break). Choose with caution. Keep the motorcycle
the location for the straps carefully upright, otherwise it could slide
so the straps will not rub against out from under you.
painted surfaces during transport. The brake pads or linings could
get wet when you wash the motor-
cycle. After washing the motorcy-
cle, check the brakes before
riding.
2-5
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Safety information
Always wear a helmet, gloves, EAUU0033
Correct usage
trousers (tapered around the cuff Helmets
and ankle so they do not flap), and Operating this vehicle without an ap-
a brightly colored jacket. proved motorcycle helmet increases 2
Do not carry too much luggage on your chances of a severe head injury or
the motorcycle. An overloaded death in the event of an accident. The
motorcycle is unstable. Use a majority of fatalities from motorcycle or
strong cord to secure any luggage scooter accidents are the result of
to the carrier (if equipped). A loose head injuries. The use of a safety hel-
load will affect the stability of the met is the single most critical factor in ZAUU0003
motorcycle and could divert your the prevention or reduction of head in-
juries. Wrong usage
attention from the road. (See page
2-3.)
Always select an approved motorcy-
cle helmet
Pay attention to the following when
choosing a motorcycle helmet.
The helmet must meet the safety
standard “TIS”.
The helmet size must match the
size of the rider’s head. ZAUU0007
Safety information
ZAUU0004 ZAUU0006
ZAUU0005
2-7
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Description
EAU10411
Left view
12 3 4 5 6
78
1. Front turn signal light (page 7-30)
2. Headlight (page 7-28)
3. Helmet holder (page 4-8)
4. Tool kit (page 7-1)
5. Tail/brake light (page 7-30)
6. Rear turn signal light (page 7-30/7-30)
7. Shift pedal (page 4-5)
8. Engine oil drain bolt (page 7-9)
3-1
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Description
EAU10421
Right view
1 2 3 4 5
6 78
1. Fuel tank cap (page 4-6)
2. Battery (page 7-26)
3. Rear brake light switch (page 7-18)
4. Front brake fluid reservoir (page 7-19)
5. Air filter (page 7-12)
6. Engine oil filler cap (page 7-9)
7. Brake pedal (page 4-5)
8. Engine oil filter element (page 7-9)
3-2
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Description
EAU10431
3-3
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4-1
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Indicator lights and warning Gear position indicator lights “1” “2”
light “3”, and “4”
The respective indicator light comes
1 2 3 on when the transmission is in the 1st,
2nd, 3rd or 4th gear position.
EAU11081
High beam indicator light “ ” 4
This indicator light comes on when the
high beam of the headlight is switched
4 on.
Push the key in, and then turn it to 5
“OFF” while still pushing it. 1. Neutral indicator light “ ”
EAU11507
EWAU0042 Engine trouble warning light “ ”
2. Turn signal indicator light “ ”
WARNING This warning light comes on or flashes
3. Engine trouble warning light “ ”
Never turn the key to “OFF” or 4. High beam indicator light “ ”
if a problem is detected in the electrical
“LOCK” while the vehicle is 5. Gear position indicator light “1” “2” “3” “4” circuit monitoring the engine. If this oc-
moving; otherwise, the electri- curs, have a Yamaha dealer check the
cal systems will be switched off, EAU11022 self-diagnosis system.
Turn signal indicator light “ ” The electrical circuit of the warning
which may result in loss of con-
This indicator light flashes when a turn light can be checked by turning the ve-
trol or an accident.
signal light is flashing. hicle on. The warning light should
If the vehicle turns over, and af-
ter placing it upright, ensure come on for a few seconds, and then
EAU11061
that there is no fuel leakage. If Neutral indicator light “ ” go off.
fuel is leaking, have a Yamaha This indicator light comes on when the If the warning light does not come on
dealer check the vehicle. transmission is in the neutral position. initially when the vehicle is turned on,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
4-2
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4 1
4-3
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4-4
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4
1
The shift pedal is located on the left The brake lever is located on the right The brake pedal is located on the right
side of the motorcycle. This motorcy- side of the handlebar. To apply the side of the vehicle.
cle is equipped with a constant-mesh 4 front brake, pull the lever toward the This model is equipped with a unified
speed transmission. throttle grip. brake system.
When pressing down on the brake
TIP
pedal, the rear brake and a portion of
Use your toes to shift up and your heel
the front brake are applied. For full
to shift down.
braking performance, apply both the
brake lever and the brake pedal simul-
taneously.
4-5
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4-6
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2 1
1. Helmet holder
2. D-ring
4-8
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WARNING
4
The vehicle must not be ridden with
the sidestand down, or if the side-
stand cannot be properly moved up
1. Storage compartment (or does not stay up), otherwise the
sidestand could contact the ground
The storage compartment is located and distract the operator, resulting
under the seat. (See page 4-8.) in a possible loss of control.
When storing the Owner’s Manual or
other documents in the storage com-
partment, be sure to wrap them in a
plastic bag so that they will not get wet.
When washing the vehicle, be careful
not to let any water enter the storage
compartment.
4-9
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Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
EWA11152
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points: 5
ITEM CHECKS PAGE
5-1
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5-2
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6-1
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ZAUV0319
6-2
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Shifting NOTICE
ECAN0072
6-3
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6-4
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7-1
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TIP
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 20000 km, repeat the maintenance intervals starting from 4000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and tech-
nical skills.
EAUU2431
7-2
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7-3
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7-4
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7-5
UBKWE0E0.book Page 6 Tuesday, July 18, 2023 8:34 AM
• Check operation.
Sidestand, center-
18 • Lubricate with lithium-soap-
stand
based grease.
• Check operation and for oil leak-
19 * Front fork age.
• Change the front fork oil. Every 20000 km (12000 mi)
Shock absorber as- • Check operation and shock ab-
20 *
sembly sorber for oil leakage.
• Change.
21 Engine oil • Check oil level and vehicle for oil
7 leakage.
Engine oil filter ele-
22 • Replace.
ment
Front and rear
23 * • Check operation.
brake switches
Moving parts and
24 • Lubricate.
cables
• Check operation.
• Check throttle grip free play, and
25 * Throttle grip
adjust if necessary.
• Lubricate cable and grip housing.
Lights, signals and • Check operation.
26 *
switches • Adjust headlight beam.
7-6
UBKWE0E0.book Page 7 Tuesday, July 18, 2023 8:34 AM
TIP
Air filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-
pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
• Replace the brake hoses every four years and if cracked or damaged.
Battery service
• Check the condition and service every 3 months. 7
• Recharge the battery immediately if the voltage is less than 12.4 V.
• If the battery tends to discharge, replace it immediately.
7-7
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7-8
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Recommended brand:
YAMALUBE
SAE viscosity grade:
10W-40
API service grade:
SG or higher, JASO standard MA
1. Spark plug gap
Oil quantity: 7
Oil change:
Spark plug gap: 0.80 L (0.85 US qt, 0.70 Imp.qt)
0.6–0.7 mm (0.024–0.028 in) With oil filter removal:
0.85 L (0.90 US qt, 0.75 Imp.qt)
Clean the surface of the spark plug
gasket and its mating surface, and ECAW0033
7-10
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7-12
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7-13
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Adjusting the throttle grip free 2. Loosen the locknut. Valve clearance
play 3. To increase the throttle grip free The valves are an important engine
Measure the throttle grip free play as play, turn the adjusting nut in di- component, and since valve clearance
shown. rection (a). To decrease the throt- changes with use, they must be
tle grip free play, turn the adjusting checked and adjusted at the intervals
nut in direction (b). specified in the periodic maintenance
4. Tighten the locknut and then slide chart. Unadjusted valves can result in
the rubber cover to its original po- improper air-fuel mixture, engine
b 3 noise, and eventually engine damage.
sition.
To prevent this from occurring, have
a your Yamaha dealer check and adjust
2 1 the valve clearance at regular intervals.
7 TIP
1. Locknut This service must be performed when
2. Adjusting nut the engine is cold.
3. Throttle grip free play
7-14
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The tire air pressure must be WARNING Minimum tire tread depth (front and
checked and adjusted on cold rear):
Never overload your vehicle. Opera- 1.0 mm (0.04 in)
tires (i.e., when the temperature tion of an overloaded vehicle could
of the tires equals the ambient cause an accident.
temperature).
The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
7-15
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Size: WARNING
Tire information 90/100-16 M/C 51P
Manufacturer/model: To avoid tire slippage and personal
This model is equipped with tube tires.
IRC/GP-22 injury, use only the specified type of
tire for each wheel.
7-16
UBKWE0E0.book Page 17 Tuesday, July 18, 2023 8:34 AM
Checking the brake lever free sult in loss of control and an acci- Adjusting the brake pedal free
play dent. play
Measure the brake pedal free play at
1
the brake pedal end as shown.
1
1. No brake lever free play
7-17
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WARNING
After adjusting the drive chain
7
slack or removing and installing
the rear wheel, always check
2
the brake pedal free play.
If proper adjustment cannot be 1. Rear brake light switch
obtained as described, have a 2. Rear brake light switch adjusting nut
Yamaha dealer make this ad-
Turn the rear brake light switch adjust-
justment.
ing nut while holding the rear brake
After adjusting the brake pedal
light switch in place. To make the
free play, check the operation of
brake light come on earlier, turn the ad-
the brake light.
justing nut in direction (a). To make the
brake light come on later, turn the ad-
justing nut in direction (b).
7-18
UBKWE0E0.book Page 19 Tuesday, July 18, 2023 8:34 AM
Checking the front brake pads peared, have a Yamaha dealer replace Checking the brake fluid level
and rear brake shoes the brake pads as a set.
The front brake pads and the rear 1
brake shoes must be checked for wear EAU22541
EAU22434
Front brake pads 1
2
1. Minimum level mark
7-19
UBKWE0E0.book Page 20 Tuesday, July 18, 2023 8:34 AM
ty brake fluid, otherwise the rub- Changing the brake fluid Drive chain slack
ber seals may deteriorate, causing Have a Yamaha dealer change the The drive chain slack should be
leakage and poor braking perfor- brake fluid at the intervals specified in checked before each ride and adjusted
mance. the periodic maintenance and lubrica- if necessary.
tion chart. In addition, have the oil seals
Recommended brake fluid: of the brake master cylinder and cali- EAU47684
To check the drive chain slack
YAMAHA GENUINE BRAKE FLUID per as well as the brake hose replaced
or equivalent DOT3 or DOT4 1. Place the motorcycle on the cen-
at the intervals listed below or whenev-
terstand.
er they are damaged or leaking.
Refill with the same type of brake 2. Shift the transmission into the
Brake seals: Replace every two
fluid. Mixing fluids may result in a neutral position.
years.
harmful chemical reaction and 3. Remove the drive chain slack
Brake hose: Replace every four
lead to poor braking performance. check hole cap.
years.
7 Be careful that water does not en- 4. Measure the drive chain slack as
ter the master cylinder when refill- shown.
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
1
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if 1. Drive chain slack
the brake fluid level goes down
suddenly, have a Yamaha dealer Drive chain slack:
check the cause. 25.0–35.0 mm (0.98–1.38 in)
7-20
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7-21
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7-22
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Checking and lubricating the Checking and lubricating the Checking and lubricating the
throttle grip and cable end brake lever brake pedal
The operation of the throttle grip The operation of the brake pedal
should be checked before each ride. In should be checked before each ride,
addition, the cable end should be lubri- and the pedal pivot should be lubricat-
cated by a Yamaha dealer at the inter- ed if necessary.
vals specified in the periodic
maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from wa- The operation of the brake lever should
be checked before each ride, and the 7
ter entry. Therefore, use care not to
pour water directly onto the cover or lever pivot should be lubricated if nec-
cable when washing the vehicle. If the essary.
cable or cover becomes dirty, wipe Recommended lubricant:
Recommended lubricant:
clean with a moist cloth. Lithium-soap-based grease
Silicone grease
7-23
UBKWE0E0.book Page 24 Tuesday, July 18, 2023 8:34 AM
Checking and lubricating the Recommended lubricant: Lubricating the swingarm piv-
Lithium-soap-based grease
centerstand and sidestand ots
The swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
Recommended lubricant:
Lithium-soap-based grease
WARNING
If the centerstand or sidestand does
not move up and down smoothly,
have a Yamaha dealer check or re-
pair it. Otherwise, the centerstand or
sidestand could contact the ground
and distract the operator, resulting
in a possible loss of control.
7-24
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7-25
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7-26
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TERMINAL
the battery leads are properly con-
SIGNAL
HEAD
7.5A
7.5A
MAIN
15A
To charge a VRLA (Valve Regulated
5A
Lead Acid) battery, a special (con- nected to the battery terminals. SPARE
15A
SPARE
7.5A
SPARE
5A
ECA16531
stant-voltage) battery charger is re-
NOTICE
quired. Using a conventional battery
charger will damage the battery. Always keep the battery charged.
Storing a discharged battery can
To store the battery cause permanent battery damage.
1. Main fuse
1. If the vehicle will not be used for 2. Light fuse
more than one month, remove the 3. Signaling system fuse
battery, fully charge it, and then 4. Terminal fuse
place it in a cool, dry place.
NOTICE: When removing the The fuse holder is located beside the
battery, be sure to turn the main battery compartment behind panel A.
(See page 7-8.)
7-27
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7-28
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1
2
1. Headlight coupler
2. Headlight bulb cover
the bulb) by pushing it in and turn- Tail/brake light Replacing a turn signal light
ing it counterclockwise. If the tail/brake light does not come on, bulb
have a Yamaha dealer check its electri- 1. Remove the turn signal light lens
cal circuit or replace the bulb. by removing the screw.
7-30
UBKWE0E0.book Page 31 Tuesday, July 18, 2023 8:34 AM
Troubleshooting chart
1. Fuel
There is enough fuel. Check the battery.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
Check the battery.
7-32
UBKWE0E0.book Page 1 Tuesday, July 18, 2023 8:34 AM
engine and let it idle for several discs and pads with brake Storage
minutes to help dry any remaining cleaner or acetone. Always store the vehicle in a cool, dry
moisture. Before riding at higher speeds, place. If necessary, protect it against
9. If the headlight lens has fogged test the vehicle’s braking per- dust with a porous cover. Be sure the
up, start the engine and turn on formance and cornering behav- engine and the exhaust system are
the headlight to help remove the ior. cool before covering the vehicle. If the
moisture. vehicle often sits for weeks at a time
10. Let the vehicle dry completely be- between uses, the use of a quality fuel
fore storing or covering it. stabilizer is recommended after each
ECA26320 fill-up.
NOTICE ECA21170
NOTICE
Do not apply wax to rubber or
unpainted plastic parts. Storing the vehicle in a poorly
Do not use abrasive polishing ventilated room or covering it
compounds as they will wear with a tarp, while it is still wet,
will allow water and humidity to 8
away the paint.
Apply sprays and wax sparingly. seep in and cause rust.
Wipe off excess afterwards. To prevent corrosion, avoid
damp cellars, stables (because
EWA20660
of the presence of ammonia)
WARNING
and areas where strong chemi-
Contaminants left on the brakes or cals are stored.
tires can cause loss of control.
Make sure there is no lubricant Long term storage
or wax on the brakes or tires. Before storing the vehicle long term (60
If necessary, wash the tires with days or more):
warm water and a mild deter-
gent.
8-3
UBKWE0E0.book Page 4 Tuesday, July 18, 2023 8:34 AM
Specifications
Dimensions: Engine oil: Drivetrain:
Overall length: Recommended brand: Gear ratio:
1980 mm (78.0 in) 1st:
Overall width: 2.833 (34/12)
805 mm (31.7 in) 2nd:
Overall height: 1.875 (30/16)
1050 mm (41.3 in) 3rd:
SAE viscosity grades:
Seat height: 1.353 (23/17)
10W-40
795 mm (31.3 in) 4th:
Recommended engine oil grade:
Wheelbase: 1.045 (23/22)
API service SG type or higher, JASO
1280 mm (50.4 in)
standard MA
Front tire:
Ground clearance: Type:
Engine oil quantity:
190 mm (7.48 in) With tube
Oil change:
Minimum turning radius: Size:
0.80 L (0.85 US qt, 0.70 Imp.qt)
2.0 m (6.56 ft) 90/100-16 M/C 51P
With oil filter removal:
Weight: 0.85 L (0.90 US qt, 0.75 Imp.qt)
Manufacturer/model:
Curb weight: IRC/GP-22
Quantity (disassembled):
107 kg (236 lb) Rear tire:
1.0 L (1.1 US qt, 0.9 Imp.qt)
Engine: Fuel: Type:
Combustion cycle: With tube
Recommended fuel:
4-stroke Size:
Unleaded gasoline (E10 to E20 only)
Cooling system:
Octane number (RON):
90/100-16 M/C 51P 9
Air cooled Manufacturer/model:
90
Valve train: IRC/GP-22
Fuel tank capacity:
SOHC Loading:
5.1 L (1.3 US gal, 1.1 Imp.gal)
Number of cylinders: Maximum load:
Fuel reserve amount:
Single cylinder 150 kg (330 lb)
0.5 L (0.15 US gal, 0.12 Imp.gal)
Displacement: (Total weight of rider, passenger, cargo and
Fuel injection:
114 cm3 accessories)
Throttle body:
Bore stroke: Front brake:
ID mark:
50.0 57.9 mm (1.97 2.28 in) Type:
BPC1
Starting system: Hydraulic single disc brake
Electric starter
9-1
UBKWE0E0.book Page 2 Tuesday, July 18, 2023 8:34 AM
Specifications
Rear brake: License plate light:
Type: 5.0 W
Mechanical leading trailing drum brake
Front suspension:
Type:
Telescopic fork
Rear suspension:
Type:
Swingarm
Electrical system:
System voltage:
12 V
Battery:
Model:
GTZ4V
Voltage, capacity:
12 V, 3.0 Ah (10 HR)
Model:
PTZ4V
Headlight:
Bulb type:
9 Halogen bulb
Bulb wattage:
Headlight:
HS1, 35.0 W/35.0 W
Brake/tail light:
21.0 W/5.0 W
Front turn signal light:
10.0 W
Rear turn signal light:
10.0 W
Auxiliary light:
5.0 W
9-2
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Consumer information
EAU26366 EAU26411 EAU26442
10-1
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Consumer information
EAUA1020
How to contact us
Any questions or complaints regarding the processing of your Personal Data can be submitted in writing to the local sub-
sidiaries.
https://global.yamaha-motor.com/link/
10-2
UBKWE0E0.book Page 3 Tuesday, July 18, 2023 8:34 AM
Consumer information
The SOLE PURPOSE of above provided contact information is TO RESPOND DATA PROCESSING INQUIRY AND
OTHER KINDS OF INQUIRIES WILL NOT BE RESPONDED. Please provide the following information for the proper han-
dling of your inquiry: (1) Your Name; (2) Your Email Address; (3) Your Country of Residence; and (4) Your VIN. We will
use your personal information provided only for the purpose of supporting your data processing inquiry.
10
10-3
UBKWE0E0.book Page 1 Tuesday, July 18, 2023 8:34 AM
Index
A Engine trouble warning light................... 4-2 Part locations ..........................................3-1
Air filter element and check hoses, F Pass switch .............................................4-4
replacing and cleaning .......................7-12 Front fork, checking ............................. 7-25 S
Auxiliary light bulb, replacing................7-29 Fuel......................................................... 4-6 Safe-riding points....................................2-5
B Fuel consumption, tips for reducing ...... 6-4 Safety information...................................2-1
Battery ..................................................7-26 Fuel gauge.............................................. 4-3 Seat.........................................................4-8
Brake fluid, changing ............................7-20 Fuel tank cap.......................................... 4-6 Shifting ....................................................6-3
Brake fluid level, checking ....................7-19 Fuse, replacing ..................................... 7-27 Shift pedal...............................................4-5
Brake lever ..............................................4-5 G Sidestand ................................................4-9
Brake lever, checking and Gear position indicator lights ................. 4-2 Spark plug, checking ..............................7-8
lubricating...........................................7-23 H Specifications .........................................9-1
Brake lever free play, checking.............7-17 Handlebar switches................................ 4-3 Speedometer unit ...................................4-3
Brake light switches..............................7-18 Hazard lights switch ............................... 4-4 Starting and warming up a cold
Brake pads and shoes, checking .........7-19 Headlight bulb, replacing ..................... 7-28 engine ...................................................6-2
Brake pedal.............................................4-5 Helmet holders ....................................... 4-8 Start switch .............................................4-4
Brake pedal, checking and Helmets .................................................. 2-6 Steering, checking ................................7-25
lubricating...........................................7-23 High beam indicator light ....................... 4-2 Storage ...................................................8-3
Brake pedal free play, adjusting ...........7-17 Horn switch ............................................ 4-4 Storage compartment .............................4-9
C I Swingarm pivots, lubricating ................7-24
Cables, checking and lubricating .........7-22 Identification numbers.......................... 10-1 T
Care ........................................................8-1 Indicator lights and warning light ........... 4-2 Tail/brake light ......................................7-30
Catalytic converter..................................4-7 L Throttle grip and cable, checking
Centerstand and sidestand, checking Labels, location ...................................... 1-1 and lubricating ....................................7-23
and lubricating....................................7-24 License plate light bulb, replacing........ 7-31 Throttle grip free play, adjusting ...........7-14
D M Tires ......................................................7-15
Dimmer switch ........................................4-4 Main switch/steering lock....................... 4-1 Tool kit ....................................................7-1
11 Drive chain, cleaning and lubricating....7-22 Maintenance and lubrication, periodic ... 7-4
Troubleshooting ....................................7-31
Drive chain slack...................................7-20 Maintenance, emission Troubleshooting chart...........................7-32
E control system...................................... 7-2 Turn signal indicator light........................4-2
Engine break-in.......................................6-1 Turn signal light bulb, replacing ............7-30
N
Engine idling speed ..............................7-13 Turn signal switch ...................................4-4
Neutral indicator light ............................. 4-2
Engine oil and oil filter element ...............7-9 U
P
Engine serial number ............................10-1 Use, your vehicle data ..........................10-2
Panel, removing and installing ............... 7-8
Engine stop switch .................................4-4 Parking ................................................... 6-4
11-1
UBKWE0E0.book Page 2 Tuesday, July 18, 2023 8:34 AM
Index
V
Valve clearance .................................... 7-14
Vehicle identification number ............... 10-1
W
Wheel bearings, checking .................... 7-26
Wheels.................................................. 7-16
Y
Yamalube.............................................. 7-12
11
11-2
PRINTED IN VIETNAM
2023.09 (E)
DIC183