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A Methodology For Modeling Photocatalytic Reactors, Application To The Degradation of Formaldehyde
A Methodology For Modeling Photocatalytic Reactors, Application To The Degradation of Formaldehyde
A Methodology For Modeling Photocatalytic Reactors, Application To The Degradation of Formaldehyde
Abstract
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This article dealt with the photocatalytic oxidation of formaldehyde, a representative indoor contaminant
contained in air. A numerical model was developed for analyzing the degradation of formaldehyde based on
experimentally estimated kinetic parameters. This was achieved by constructing two different configuration
reactors operating under kinetic control regime and different steady conditions. The radiation and velocity fields
of the reactors were simulated using computational fluid dynamics (CFD) methods. The reactors were installed
on an external recirculation loop, and the processed air was reintroduced into a 1.95 m3 environmental chamber.
The geometry design made the overall conversion of folded-plate reactor increase almost 40% relative to
the plate reactor under a typical run. Studies also found that the overall conversion of formaldehyde showed
good agreement between model predictions and experimental performances. The removal performance in the
folded-plate reactor was obviously improved by enlarging the reaction area, increasing the residence time, and
enhancing the radiation interchange. The relative high degradation efficiency was observed at relatively low
relative humidity. The simulation results depicted that the radiation intensity was nearly uniformly increasing
with distance along the surface, the velocity distribution was uniform in general, and most of the air passed
through the triangular channel from the upper portion. The numerical model and CFD simulations could address
a better reactor design and allow a better understanding of photocatalytic processes.
Keywords: catalytic reactor; CFD simulation; formaldehyde; numerical model; photocatalytic oxidation
1474
A METHODOLOGY FOR MODELING PHOTOCATALYTIC REACTOR 1475
schematic of PCO process using TiO2 as catalyst is that, when diction and evaluation of the HCHO removal performances
the absorbed photon has sufficient energy, the TiO2 will be were modeled and contrasted. Then, the radiation and velocity
irradiated and generate highly reactive electron-hole pairs. fields were simulated using CFD methods. The modeling re-
Only if the recombination of electron-hole pairs is limited, the sults could address useful information for the PCO reactor
generated hole can oxidize the adsorbed hydroxyl groups and design and optimization.
form the hydroxyl radical (OH$), that is the dominant strong
oxidant. Its net reaction with a VOC can be expressed as Materials and Methods
OH$ +VOC +O2 /CO2+H2O. The PCO process is imple-
mented under ambient temperature and pressure and has the Experimental details
potential to decompose a broad range of VOCs, including some Experimental setup. The kinetic parameters were ex-
compounds that are hardly mineralized by other techniques perimentally determined in two different configuration re-
(Stucchi et al., 2018). Compared with other advanced tech- actors, plate and folded plate (Fig. 1). HCHO was selected as
nologies, UV-PCO processes using TiO2 have several advan- the target air pollutant. The reactors were made of Plexiglas
tages: (1) the processes are safe, (2) the TiO2 is mild oxidant and stainless steel as a support for the TiO2 catalyst. The
and not expensive, and (3) the degradation reactions are acti- Plexiglas used to build the reactor wall was transparent.
vated at ambient temperature and with no recontamination. Compressed synthetic air (mixture of O2 and N2 with volume
Various PCO reactors have already been successfully ratio 21:79) was supplied by a compressed cylinder. The
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developed for photocatalytic reaction characterization and purified dry air passed through a mass flow controller and was
kinetic measurements; the plate, honeycomb monolith, and then divided into two streams. One stream passed through an
annular are three representative types (Mo et al., 2009). The HCHO generator, while the other passed through a humidi-
removal rates of these reactors are generally obtained by fier. The HCHO-enriched air mixed with water vapor satu-
experimental methods and they are usually expressed with rated stream in the mixing box. The mixed gas was supplied
Langmuir-Hinshelwood (L-H) kinetic equation (unim- through a mass flow controller to the reactor. The initial
olecular or bimolecular) (Zhong et al., 2017). However, as HCHO concentration in supply air was controlled from 1.0 to
the constants in L-H equation vary depending on the tem- 3.0 ppm. Commercial HCHO aqueous solutions were com-
perature, UV intensity, and reactor configuration, a lot of monly stabilized with methanol and should not be used to
experiments are needed. Some numerical models, integrat- generate gas-phase formaldehyde mixture. For that reason,
ing mass and radiation transfer and heterogeneous reaction the HCHO-enriched air was obtained by on-line generation of
kinetics, have been applied for the prediction of otherwise monomeric gaseous formaldehyde by controlled sublimation
expensive and time-consumptive experiments, providing an of paraformaldehyde.
understanding of the capability and limitations of the PCO The reactors were irradiated by two sets of three 15W
reactor (Nakahara et al., 2017; Wang et al., 2019). Also, germicidal lamps (TUV15W PHILIPS, 254 nm) positioned in
these numerical approaches have gradually become a reli- an aligned arrange. The original radiation intensity from UV
able tool to assist reactor design and optimization. Recent lamp was measured before the PCO reaction began, and the
reports also demonstrate that computational fluid dynamics value was assumed to remain unchanged during the experi-
(CFD) approach is a powerful tool and its computational ment. For the measurement, a UVC power meter was used
capabilities are sufficiently large to simulate very different with the sensor close to the lamp surface tightly (Shenzhen
kinds of processes, including photocatalytic reactions. Linshang Technology Co. Ltd., LS126C, CHN). The UV
There have been lots of valuable contributions in the CFD light spreading out would be reflected back to the plates by
simulating approach for gas-phase photocatalytic reactors the arching reflecting boards. This design could provide en-
(Verbruggen et al., 2015; Gauvin et al., 2018). hanced radiation flux over the catalytic surface. The reactors
In this study, a simple numerical model for evaluating the were installed on an external recirculation loop and operated
effectiveness of air contaminant removal in the PCO reactors in recirculation mode, by reintroducing processed air into
was introduced. The target pollutant selected was HCHO. an environmental chamber. The chamber had a volume of
Based on the application of experimentally determined kinetic 1.95 m3 and was built from gas-tight stainless steel with no
parameters in two different configuration reactors, the pre- VOC sources or sinks. A variable-speed centrifugal fan
operating inside the chamber supplied the required recircula- Experimental conditions and methods. The operation
tion rate. The airflow at the recirculation loop was measured by conditions were summarized in Table 2. The commercial
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a mass flow controller (Nanjing SENLOD Measurement and Degussa P25 TiO2 was used as the photocatalyst, and the
Control Co. Ltd., MF5712-N-200, CHN). TiO2 particles were deposited on the stainless steel plate
The air samples were collected by Tenax tubes from the through a sol-gel process (Ranjitha et al., 2013). P25 TiO2
chamber, and the samples were analyzed by Agilent GC-MS was used widely in air purification with a primary particle
5973N. The experimental system was operated for about diameter of 300 nm, a surface area of 50 m2/g, and a crystal
15 min without turning on the UV lamp in the reactor to distribution of 70% anatase and 30% rutile. The TiO2
stabilize the concentration of air flowing through the system loading was 1.2 mg/cm2, which was a slight excess to ensure
and to check the initial concentration of HCHO when stabi- that catalytic surface was fully covered and the experi-
lized. The UV lamp was then turned on to activate the PCO mental results were obtained under kinetic control regime.
reaction, and the concentration of HCHO was monitored until The temperature was set to a common room temperature
the experimental system reached a new steady state. The level of 25C – 1C. The relative humidity (RH) varied
catalyst was regenerated after each experiment by continuous from 40% to 80%. The KANOMAX CLIMOMASTER
UV illumination and flow of clean air through the reactor 6531 tester was used to determine the values of RH and
overnight. temperature. The value of average UV intensity was as-
The plate reactor consisted of a rectangular wall and six sumed to remain inalterable during the PCO reaction.
stainless steel plates (200 · 40 · 4 mm) connected in parallel
(Fig. 2a). It operated in a continuous flow with three inlets/ Key parameters for analyzing reactor performance
outlets, so a well-distributed flow and air concentration pro-
files in the cross-section were obtained. Fractional conversion g. The fractional conversion, g,
The folded-plate reactor had 12 plates (200 · 40 · 4 mm), proportional to the degraded VOC, is the main parameter
and adjacent plates were folded into an angle of 60, forming influencing the PCO performance. g is expressed as follows
11 triangular channels inside the reactor (Fig. 2b). Each of the (the Chinese National Standard GB/T 18801-2015):
12 plates had a triangular gap (10 · 40 mm) at one end, thus
making this reactor a continuous single-pass reactor. The air V
g¼ (be bn ) (1)
pollutants could flow in a zigzag pattern from one channel to G
another and the changes in direction might act as static mixers
Where V (m3) is the volume of test chamber; G (m3/h) is the
that renewed the velocity field of air pollutants.
volumetric flow rate; and b (h-1) is decay rate constant. The
The two different configuration reactors had the same ef-
index ‘‘e’’ and ‘‘n’’ represent ‘‘total decay’’ and ‘‘natural
fective volume, but their reaction area was quite different.
decay,’’ respectively.
The symmetry configuration of the triangular channel in the
The mass conservation equation together with initial
folded-plate reactor increased the inner space utilization rate;
condition can be expressed as follows:
thus, the reaction area was greatly increased and the fractional
conversion was, therefore, obviously enhanced. More de-
tails on PCO reactor dimensions are shown in Table 1. Table 2. Summary of Experimental Conditions
Used in Each Test
Ct ¼ C0 e bt (2) TK 4
Eb, i ¼ 5:67 (5)
100
Where C0 (ppm) is the initial contaminate concentration in
test chamber. Ct (ppm) is the concentration at time t (h). Where TK (K) is the thermodynamic temperature of catalytic
Equation (2) can be used to obtain decay rate constant b by surface.
applying the linear regression on the lnCti and ti from the Ji is evaluated from the following expression (Mo et al.,
following expression: 2008):
n ! !
P 1 X n Xn X
N
ti lnCti ti lnCti Ji ¼ ek, i Eb, i þ (1 ek, i ) Jj Fij (6)
1 n 1 1 j¼1
b¼ n !2 (3)
P 2 1 X n
ti ti Where ek,iEb,i represents the emission radiation of surface
1 n 1 i and N is the total number of all the differential surfaces,
including the window and the catalytic surfaces. Fij is the
The UV radiation intensity Isurface. The radiation inter- view factor between surface i and j, defined as follows:
change is modeled involving a triangular prism with one
cos ai cos aj
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window and two catalytic surfaces (Fig. 3). To simplify the Fij ¼ Aj (7)
radiation transport analysis, the assumptions are as follows pl2
(Zhong and Haghighat, 2011): (1) the window is considered an
Where l (m) represents the distance between surfaces i and j;
emitting transparent surface, which lets in uniform radiation
and ai and aj are the intersection angles. The geometric rela-
coming from UV lamp; (2) the triangular channels of the re-
tionship of ai and aj in the triangular prism is shown in Fig. 3.
actor are identically irradiated by UV lamps, which emit pri-
The Equation (6) should be solved to calculate J; then, the
marily at the wavelength of 254 nm. (3) Irradiance emitted
UV radiation intensity on the catalytic surface Isurface can be
from UV lamp is constant, and the effect of ozone produced by
obtained. In CFD simulation, Isurface will be imported into
UV light is not taken into account. (4) The gas-phase absorp-
Fluent 6.3 as part of the boundary conditions.
tion, reflection, and scattering of UV light are negligible; (5)
the catalytic surface is opaque, uniform, and diffused, only can
absorb radiation. Therefore, ak+qk = 1 and ek = ak. Where a, q, Adsorption equilibrium constant K and reaction rate con-
and e represent the absorptance, reflectance, and emissivity, stant k. Assuming that the PCO reaction takes place at con-
respectively. Also, the index ‘‘k’’ represents wavelength. stant temperature and under kinetic control regime, and the
Considering the channel symmetry, only one catalytic effect of by-products and the adsorption of water are negligible,
surface is taken into consideration. The UV radiation inten- the reaction rate r (mol/[m2$s]) can be evaluated from the un-
sity on the reaction surface Isurface (W/m2) can be calculated imolecular L-H model, expressed as (Hu et al., 2018) follows:
by using absorbed radiation flux q (W) that reaches the area of
catalytic surface A (m2). For surface i (Mo et al., 2008), KC
r¼k (8)
1 þ KC
qi ek, i (Ji Eb, i )
Isurfacei ¼ ¼ (4) Where C (ppm) is the average concentration adjacent to the
Ai 1 ek, i
reaction surface; K (ppm-1) is adsorption equilibrium con-
Where Ji (W/m2) is the total emission UV flux; Eb,i (W/m2) is stant; and k (mol/[m2$s]) is the reaction rate constant for a
the blackbody radiation; and ek,i is the emissivity. given UV radiation intensity.
For the opaque, uniform, and diffuse surface, ek,i is pre- Equation (8) can be rewritten as follows to fit the experi-
dicted to be in the range from 0.85 to 0.95. Eb,i can be ob- mental data:
tained by the Stefan-Boltzmann low as follows:
1 1 1 1
¼ þ (9)
r kK C k
K and k are calculated from the slope and intercept of the
line fit to the experimental data plotted as 1/r versus 1/C using
least-squares methods.
In addition, k is UV light-intensity dependent. Hossain
et al. (1999) presented a modification formula. For that,
Isurface n
k ¼ k0
I0
(n ¼ 1, when : Isurface < Sk ; n ¼ 0:5, when : Isurface > Sk )
(10)
plate reactor was not satisfactory because of the smaller re- model data were comparatively higher; this meant that the
action area (Table 1) and shorter residence time; it was model results were not fairly good, but the model was already
possible to get large convective mass transfer rate, but the helpful enough for various PCO reactor design, optimization,
transfer rate did not match the reaction rate. The two reactors and control.
had the same effective volume, but due to the axial symmetry Figure 4b showed a comparison of the removal perfor-
configuration, the reaction area of folded-plate reactor was mance between plate and folded-plate reactor, it was obvious
almost doubled, the residence time was significantly in- that the folded-plate reactor was better. The PCO reactors
creased, and radiation interchange could be found on the were operated for about 20 min without turning on the UV
catalytic surface. Consequently, the geometry design made lamp to stabilize and measure the initial concentration of
the g of folded-plate reactor increase almost 40% relative to HCHO. The curves decreased a little within the first 20 min
the plate reactor, which was generally satisfactory. In addi- because of the adsorption steps before degradation, which
tion, Table 3 depicted that the relative difference between the played an important role in the PCO process. With turning on
experimental data and model results was not obvious, which the UV lamp, the HCHO itself was oxidized quickly in the
meant that this model was capable for predicting the exper- initial stage; then, the degradation rate gradually dropped
imental results with a high level of confidence. down until the concentration became stable again. This was
The experiments were made for five operating conditions mainly because the active sites on reaction surface were
with different inlet concentrations and RH (Table 2). The gradually blocked by the reactants and intermediates (Mah-
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overall conversions from the model were contrasted to the mood et al., 2019). We also noted that the model data cor-
experimental results. The comparison was depicted in Fig. 4. related well with the experimental results based on the
From Fig. 4a, it could be seen that agreements were found corresponding point matching, even though the model results
between model and experimental results. The model and were comparatively lower. The differences between model
experimental results had a difference of 5.2%–11.4% and the and experimental results found herein might be explained as
the generation of intermediates, adsorbed onto the catalyst
and blocking the active sites, was ignored with the Langmuir-
Hinshelwood rate equations.
Furthermore, Fig. 4a also showed that whatever the initial
HCHO concentration increased to, the relative high values of
g were obtained always at low RH values. The water vapor
level played an extremely important role in photocatalytic
degradation. Under UV illumination, the water molecules
adsorbed on the photocatalyst would lead to the generation of
OH$, which was the dominant strong oxidant for gas-phase
contaminant decomposition (Lee et al., 2016). The influence
of water molecules on PCO reactions followed the adsorption
competition relationship, the excessive water molecules
competed with HCHO for adsorption sites and hastened the
HCHO release from the reaction surface; thus, PCO reaction
rate would be seriously retarded (Mo et al., 2013). Further-
more, the presence of water molecules would accelerate the
recombination of electron-hole pairs, thus reducing the re-
moval rate (Qi et al., 2017). In our study, the competitive
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