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YMA Training Catalogue 2022-2023 Aprl-27 HQ
YMA Training Catalogue 2022-2023 Aprl-27 HQ
YMA Training Catalogue 2022-2023 Aprl-27 HQ
2022-2023
Process Control Technology and
Industrial Best Practices
CONTENTS
1. General Introduction 2
a. Yokogawa Electric Corporation 2
b. Yokogawa Middle East & Africa 3
c. Yokogawa Trademark 4
d. Yokogawa Human Development Academy (YHDA) 5
2. YHDA training progressions 8
3. YHDA classroom courses index 11
a. Foundation Courses 14
b. Field Instrumentation Courses 18
c. Functional Safety Courses 28
d. Process Control Courses 32
i. Applied Process Control Courses 39
ii. Operator Training Simulator Courses 41
e. Control System Courses 43
i. Control Systems Networking and Cyber Security 44
ii. Data Acquisition Historian and Plant Information Management System (PIMS) 46
iii. Distributed Control Systems (DCS) 52
iv. Fieldbus & Asset Management Systems 61
f. Safety Instrumented Systems (SIS) 65
g. Remote Terminal Units (RTU) and Supervisory Control And Data Acquisition (SCADA) 70
h. Analyzers 74
4. YHDA Educational Tools 79
a. E-Learning Support 80
i. Centum VP Virtual Operator Trainer 81
b. Educational kits and skids 86
c. Training Simulators 93
Under the corporate brand slogan of “Co-innovating tomorrow,” Yokogawa seeks to establish ever
greater levels of trust with its customers and to work with them to create new value for a brighter future,
both for its customers and society.
GLOBAL LEADERSHIP
Corporate Data*
Corporate Name Yokogawa Electric Corporation
President & CEO Hitoshi Nara
Headquarters Tokyo, Japan
Founded September 1, 1915
Incorporated December 1, 1920
Paid-in Capital 404.308 million USD
Number of employees 18,329 (consolidated) 2,537 (non-consolidated)
Subsidiaries and Affiliates 13 subsidiaries and 1 affiliate in Japan
75 subsidiaries and 2 affiliates outside Japan
*As of March 31, 2018
The Russia Bahrain India Singapore China Taiwan Korea USA Brazil
Netherlands
International Certifications
Yokogawa Middle East Certified by TUV Rheinland, Yokogawa
and Africa has been is accredited to deliver Functional
approved by ATLAS as an Safety Certifications for Engineers and
IMIST invigilation Centre Technicians in the domain of Safety
Instrumented Systems (SIS).
Industries
Oil & Gas Oil & Gas Downstream LNG Supply Chain
• Upstream • Refining • LNG Liquefaction
• Offshore (FPSO FLNG & FSRU) • Terminal • LNG Carrier
• Pipeline • Lube Oil • LNG Regasification & Storage
CAPE TOWN
REGIONAL
HEADQUARTERS
Kingdom of Bahrain
Staff Expertise
Strong from a staff of permanent
instructors and of a pool of 200+ Service
Engineers and Process Solutions
Specialists, our teams will develop and
deliver standard and customized courses
that fit within your project lifecycle and
meet your specific process automation
requirements, to maximize your systems
and operations performances.
Real Time Units (RTU) and Signal Conditioning And Data Acquisition (SCADA)
Legend
F Foundation Information T Technician
P Professional Training E Engineer
A Additional Competency / Training O Optional
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 9
Available E-Learning Supports associated to
the training programs
Plant / IT /Control
Course Process Maintenance System
Reference Course title Engineers Operators Personnel Administration Management
Operator Responsibilities: Basic O O O
Operator Responsibilities
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 11
Process Control Control Systems
Duration Duration
Code page Code page
(days) (days)
Process Control Principles PCP 33 5 Control Systems Networking and Cyber Security
Introduction to advanced
APC 34 3 Plant Control Network Security PCNS 44 5
process control techniques
Duration Duration
Code page Code Page
(days) (days)
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 15
Specialized Physics, Measurement & Engineering
Units for Instrumentation
Training Module Target Beneficiaries
Personnel from Instrumentation,
• Fluid Mechanics- significance in
process measurement & control
Code: PMENG Electrical, Electronics, Chemical, • Digital Electronics – Gates, Sequential
Process Engineering & Plant Operations & Combinational Logics as applied in
Duration: 2 Days departments continuous process industry
Objective Prerequisite Day 2 – Measurement
The participants will receive: • Awareness of process industry and/or Principles & Essentials of
instrumentation
• An overview of the concepts of Engineering Units
physics, measurement techniques • Basic math and science background
& Engineering Units applied in the Day 1 – Important • Basic Measurement Concepts
process control instrumentation
applications of Physics • Definition of Terminology
• Refresh their knowledge on physics
& measurement techniques and • Common Physics Units in • Measurement principles of Level,
relate the application in process Instrumentation – Density, Viscosity, Pressure, Temperature & Flow
instrumentation. Specific Gravity, Mass, Force, Energy, • International System of Units &
Volume, Area, Circumference, Conversion factors
• This will enable them to comprehend
Distance, Power & Torque.
the science behind instrumentation, • Engineering Units – Comparison of
products & systems & utilize the • Conservation Laws Imperial & Metric Standards
features to the maximum benefit • Role of Classic Mechanics in
Instrumentation
Duration: 4 Days • Basic math and science background Day 3 – Applied Electronics
Objectives Day 1 – Applied Electricity Part 2 of 3
• Overview of electrical devices – • Essentials of Digital electronics
The workshop will enable participants to: Transformers, Voltage Regulators, • Number Systems
• Understand the Generation, Inverters • Signal Transmission – 2 Wire & 4 Wire
Transmission & Distribution principles • Power Supplies: Types, Operation Transmitters, Wireless Transmitters
& Equipment involved Principle, UPS & Backup Generators • Radio Frequency Interference(RFI),
• Overview of the characteristics of • Earthing & Grounding concepts & Electromagnetic Interference (EMI),
direct current (DC) & Alternating practices S/N Ratio, Shielding Techniques
Current (AC) parameters
• Protective Devices – Switchgear, Day 4 – Applied Electronics
• Comprehend the properties of Relays, Circuit Breakers & Fuses
resistors, inductors and capacitors Part 3 of 3
• Power Distribution
• Learn the importance & practice of • Network Fundamentals –
• Control Circuits: Study of Interlock Communication Systems, Telemetry,
earthing & grounding
logics
• Understand the functions & • Protocols
• PLC Vs. Hard Wired Relay Logic
applications of various electronic • Computing (Analog Vs. Digital)
components Day 2 – Applied Electronics • Electronics in Measurement &
Target Beneficiaries Part 1 of 3 Instrumentation
Personnel from Instrumentation, • Solid State Principles
Electrical, Electronics, Chemical,
• Electronic Devices – Zener Diodes,
Process Engineering & Plant Operations
SCRs, Triacs, Op Amps & ICs
departments
16 2022-2023
YMA TRAINING CATALOG 2019-20
Process documents & drawings – Instrumentation
in Oil & Gas
Training Module details, instrument loop diagrams,
instrument hook ups and other vital
• Specification Plan
• Logic Diagrams
Code: PDD documentation
• Location Maps
Duration: 3 Days Target Beneficiaries • Installation Details
Personnel from Instrumentation,
Objectives Electrical, Electronics, Chemical, Day 3 – Engineering
This course provides a deep Process Engineering & Plant Operations
understanding of plant documentation
Drawing
departments
and diagrams that will enhance the • Block Diagrams
understanding of the process, & Day 1 – Design Diagrams • Loop Diagrams
improve the operation & maintenance • Essentials of Process flow diagrams • Wiring diagrams
performance. The module delivers the (PFD)
utility of each diagram type detailing • Control System Schematics
• Overview of ISA Symbol System
where & when the document should be • Representation of Process Control
used, enabling the trainee to respond & • Essentials of Piping & Instrumentation Devices
resolve situations promptly & efficiently Diagrams (P&ID)
• Commonly used terms
Upon completion of this course • Control loops on the P&ID
• Updating changes on documentation
participants will be able to:
Day 2 – Instruments
Work with process flow diagrams, P&IDs,
instrument lists, specification forms, logic
Drawing
diagrams, location plans, installation • Instrument lists
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 17
F I E L D I N S T R U M E N TAT I O N C O U R S E S
Field Instruments Measuring Principles
Training Module Day 3 – Flow
• Electromagnetic flow
Code: PCIF • Coriolis Mass flow
Duration: 5 Days • Vortex flow
Objectives • Ultrasonic flow
• Differential Pressure flow
The training course is designed to
provide the delegates with necessary • Variable Area flow
skills to understand and improve Prerequisites • Thermal flow
measurements solutions facilitated in the Minimum requirement is a grade 12 • Positive Displacement flow
Industrial Automation Industry. Enable with related Engineering subjects.
delegates to understand the fundamental • Turbine flow
Delegates with minimum of five years
and terminology of Field Instrumentation industrial orientated plant knowledge can Day 4 – Level
plus Process control technology and participate in the course. • Bubbler pipe method
strategies.
Day 1 – Pressure • Hydrostatic method
The training / facilitation will include
• Atmospheric pressure measurement • Vibration method (Tuning fork)
history and overview of terminology,
principle of operation, standard • Gauge pressure measurement • Conductive level switching
applications and solutions for different • Absolute pressure measurement • Capacitance level
industries, installation requirements, • Ultrasonic Time of Flight method
• Differential pressure measurement
electrical connections, verification
of the products, maintenance of • Hydrostatic pressure measurement • Microwave Time of Flight (RADAR)
the products and safety instruction. • Dynamic pressure measurement • Gamma Radiation method
The Field Instrumentation Product • Static pressure measurement
Training includes the following main
Day 5 – Liquid (Wet) & Gas
• Pressure in flow measurement (Dry) Analysis
methods of measurement: Pressure,
Temperature, Flow, Level and Liquid / • Pressure in level measurement • pH measurement
Gas Analysis. Other topics covered are
communications protocols and process
Day 2 – Temperature • Conductivity measurement
control technology and strategy. • Thermocouple temperature • Zirconia Oxygen Analyzer
measurement
Target Beneficiaries • Resistance Temperature Detector
The course is suitable for Supervisors,
RTD Pt100/500/1000 temperature
Project Engineers, Engineers,
measurement
Technologists, Technicians, Artisans,
Apprentices, and Operators who required • Pyrometer temperature measurement
a practical knowledge for selection and
implementation of Industrial Automation
measurement systems
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 19
Operation, Calibration & Maintenance of Field
Instruments
Training Module Prerequisites Day 3 – Operations &
• Participants should be familiar with Maintenance
Code: OMPCI instruments and their functions within
• Safety Concepts & Working in
Duration: 5 Days a typical feedback/control loop
Hazardous Areas
• An understanding of Basic math and
Objectives • Hazardous Area Classification & Types
science background is preferred
The workshop will enable participants to: • Maintenance & Troubleshooting
• Comprehend the essentials of Day 1 – Fundamentals & Techniques
Installation, Calibration & Maintenance Application • Safety First Safe Operations –
of Field Instruments • Fluid Mechanics & Flowmeter Equipment & Process Isolation
• Define calibration principles Day 4 – Final Control
• Recognize if an instrument is properly • Operating Principles of Pressure
calibrated by examining the instrument
Elements
Instruments
input and output • Insight into Control Valve Operations &
• Operating Principles of Temperature
Maintenance
• Understand Performance Assurance Instruments
and how it affects the Quality, • Valve Positioners
• Operating Principles of Level
Productivity & Safety Instruments • I/P & P/I Converters
• Understand the use of Vibration • Actuators
Monitoring Systems Day 2 – Performance
• Compare various types of Analyzers Assurance Day 5 – Vibration
and their applications • Performance – Accuracy & Error Monitoring & Online
Target Beneficiaries Calculations Analyzers Essentials
• Calibration Essentials • Vibration Monitoring Systems
Personnel from Instrumentation, • Temperature, Pressure, Flow & Level • Sensor Maintenance
Electrical, Electronics, Chemical, Calibration • Gas Analyzers
Process Engineering & Plant Operations
• Operation & Configuration of SMART • Liquid Analyzers
departments
Transmitters • Gas Chromatographs
• Sampling Systems
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 21
Coriolis Mass Flowmeter Operation, Maintenance
and Troubleshooting Training
Training Module
Code: CMFT
Duration: 2 Days
Objective
This course will enable participants the
understand in detail and enhance their
knowledge on
Participants Day 2
4. State of Art Lab and only lab to have
Field Instrument Project Engineers,
hands on practical to Understand
Field Instrument Maintenance Engineers 1. Practical or Hands on Operating
Multiphase Flow and Net Oil
Plant Operators and Operation Managers and Parameter setting on Coriolis
Computation and Concentration
Measurement Flowmeter
Prerequisite 2. How to Troubleshoot Coriolis Mass
Participants should preferably have Flowmeter
some basic knowledge on process
Day 1
3. Problem Scenario Will be simulated
measurement and control.
This course will enable participants the and Participants should solve it
understand in detail and enhance their
4. Flow lab understanding Multiphase
Certification knowledge on following
Flow practically and problems caused
Participant who attains at least 75%
by Multiphase flow and how to
attendance will be awarded Certification 1. Fundamentals of Flowmeter overcome.
of Attendance.
2. Why Mass Flow Measurement
5. Net Oil Computation Practical hands
3. Coriolis Mass Flowmeter Principle on training
Course Highlight 4. Construction and Design of Coriolis
1. Concepts of Flow Covered from basics Meter
even beginners to Flowmeter can 5. Process Factors affecting accuracy
participate and Stability of Coriolis Mass
Flowmeters
2. Concepts of Advanced Flow is a. Pump and Pipe Vibration
Covered for the Most experienced
people to attend. b. Pipe Stress
c. Process and Ambient Temperature
3. Hands on Practical and Theory are in effects
proper blend 50-50 for a well balance d. Aeration
training. e. Solving the Problems that affect the
Performance of Coriolis Flowmeter
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 23
Intrinsic Safety Galvanic Isolation, Zener Barriers
Technology & Applications
Training Module application • Ingress Protection (IP) systems for
enclosures
• Learn best practices in the O&M of IS
Code: ISZB systems • Auto ignition temperatures and
temperature class ratings
Duration: 2 Days Target Beneficiaries
Personnel from Instrumentation, • Galvanic Isolation - concepts and
Objectives Electrical, Electronics, Chemical, applications
The workshop will enable participants to:
Process Engineering & Plant Operations • Origin & principles of Intrinsic Safety
• Understand the Standards prevalent Departments who are involved in Intrinsic • Intrinsic Safety concepts
to intrinsic Safety & their comparison Safety, Galvanic Isolation and Zener
• Electrical theory behind Intrinsic Safety
• Review the Hazardous are Barriers Technology & Applications.
classification into zones & groups • Implementation of Intrinsic Safety
Prerequisite
• Learn the importance of selecting Awareness of concepts of Safety • Operation and Maintenance of IS
equipment, based on “T” Rating Requirements equipment
• Understand the principle of Galvanic Day 1 - Intrinsic Safety & Day 2
Isolation, & impact of ground Loops in • Introduction to Zener Barriers
installations Galvanic Isolation
• Earthing and Bonding
• Appreciate the various protection • Basic hazards of chemical processes
• Ground Loops
concepts and “safe” selection criteria • Flammability characteristics, ignition
for equipment sources and the use of electricity • Diodes vs Zener Barriers
• Review Ingress Protection • Hazardous Area Classification – zones • Zener Barriers characteristics and
classification types
and Groups
• Be aware of various principles & • Mounting and Mechanics of barriers
• Standards for Hazardous Area
application of Galvanic Isolation & classification - ATEX & IEC Ex • Selection criteria for barriers
Safety Barriers • Complying with IEC requirements • Application of Zener Barriers with
• Familiarize with the guidelines for different types of Process Instruments
• Protection concepts –Ex I, Ex d etc.
selecting barriers that will match the / Instrument Loops
26 2022-2023
YMA TRAINING CATALOG 2019-20
Wireless Communication Technology - Advanced
Course -
Training Module Training Agenda
1. Application references in Middle East
4. Installation design guide line
Basic knowledge of radio
Code: WFIA Application introduction communication
Wireless Device Layout and Topology
Duration: 2 Days 2.Advanced system setting for Large (Sky Mesh Concept)
Scale Wireless System (Hands-on
Consideration of Communication
Objective training)
Distance
To understand advanced knowledge of Graphic Editor
wireless technology and to be able to Fresnel zone
Modbus Setting - Diagnostic, Device
operate large scale wireless system. Height pattern effect
Status –
Participants Weather condition effect
Multiple Subnet setting
Instrumentation and process control Examples of Installation Design without
Channel Blacklisting and noise
personnel involved in Engineering & Site Survey
interference
Maintenance of Field Instruments and 5. Advanced product setup (Optional)
already awarded basic wireless course Full Redundant System
Multi-Protocol Adapter setup (HART
certification. Latency minimization - Duocast – protocol)
Prerequisite Security Setting 6. Advanced product setup (Optional)
Participants should preferably have OTA provisioning Multi-Functional Adapter (AI, DI, DO,
some basic knowledge on process Pulse)
System Design Sample for Large Scale
measurement and wireless system. 7. Advanced product setup (Optional)
Project
Certification 3. Maintenance procedure Vibration transmitter setup
Participant who attains at least 75% Battery Maintenance
attendance will be awarded Certification
of Attendance. System Backup, Maintenance
information & Firmware upgrade
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 31
PROCESS CONTROL COURSES
Process Control Principles
Training Module Target Beneficiaries
Personnel from Instrumentation,
• Understand the influence of Reflux
ratio on the Temperature & Heat
Code: PCP Electrical, Electronics, Chemical, Balance of the Tower
Process Engineering & Plant Operations
departments Day 4 – Heat Transfer,
Duration: 5 Days Material & Heat Balance
Objectives Prerequisites
• Understanding the various parameters
The workshop will enable participants to: • Background knowledge of Windows of a Heat Exchanger from the
Operating System operating data
• Gain Analytical Knowledge & handling
abilities of different units & processes • Knowledge of Basic Chemical • Understand the relationship between
through a dynamic process simulator Engineering the water amount & the overall Heat
• Confirm the knowledge gained Transfer Coefficient
Day 1 - Process Control
through Textbooks, Lectures & • Obtaining theoretical values of Material
exercises by practically operating Simulation & Heat Balance from basic equations
the various modules in the dynamic • Flow Control and testing verifying them
simulator • Liquid Level Control • Understanding the significance of Air
• Refresh control theory and • Pressure Control Ratio Control
practice standard methods to set • Confirming the material balance of
• Temperature Control
control parameters & improve the water around the steam generator
controllability of various process • Feed forward Control
controls i.e. Flow, Level, Pressure & Day 5 – Dynamics of Fluid
Temperature Day 2 – Equipment Control
Flow
• Learn the principles behind Heat & – Centrifugal Compressor
Mass Balance & Heat Transfer • Study of the important parameters
• Learn the basic operating method of
related to fluid flow viz. Volumetric
• Understand the basics of behavior Centrifugal Compressor by practical
Flow rate, Mean Flow rate, Reynolds
of fluids i.e. Volumetric Flow Rate, operation of the process simulator
Number, Pressure Drop etc.
Reynolds Number, Pressure Drop etc. • Reading the Performance Curve
using a Fluid Simulator • Practically determine the properties
• Understand the mechanisms behind of water that will be affected by
• Experience the unit operation of a surging and its avoidance temperature
Distillation Column & a Centrifugal
Compressor which leads to the Day 3 – Distillation Column • Verify pressure drops due to friction &
understanding of the concepts of Gas potential difference
Compression, managing the critical • Learn the operation of a distillation
characteristics such as surge control tower by practical simulation
& operation of a water methanol • Understand the type of control
distillation tower strategy behind the Distillation Tower
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 33
Introduction to Advanced Process Control Techniques
Training Module • Responsible for translating the
intended objectives in to performance
Day 2 – Working Principle
How it works in simple terms
Code: APC Prerequisites Where should MVPC be used
Independent and Dependent Variables
Participants should preferably have some Step test methods & Model identification
Duration: 3 Days basic knowledge on process control. Project Implementation
Objectives Role of the consultant Vs. Client APC
The workshop will enable participants to: Day 1 - Introduction to APC Maintenance issues and QA
• Understand the basic concepts of APC Technology & Benefit
Advanced Process Control (APC) estimation Day 3 – Quality estimators
techniques Introduction to APC Terminology & optimization
• Apply the theory to practice Process Dynamics • Introduction to Optimization within
• Identify the APC areas and quantify PID Control MVPC
the deliverable benefits upon Control Algorithms and Tuning Introduction to Economics Variables
implementation Level Controls (EV)
Cascade and Computer Controls
• Work in a Project involving all facets of Importance to EV in achieving APC
APC benefits
Introduction to Benefit Estimation
Statistical Primer • Introduction to Quality Estimators
Target Beneficiaries How benefits are achieved Why use estimators?
Process, Operations, Instrument, Control
How to process data for benefit Keeping Estimators Healthy
Engineers and Console Operators
estimation
who are:
Calculation approaches
• Responsible for efficiently running the Real life examples
process units Introduction to MPC
• Responsible for maintaining process
controls and ensure a stable control
performance
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 35
Tune VP: PID control, tuning and optimization
38 2022-2023
YMA TRAINING CATALOG 2019-20
APPLIED PROCESS CONTROL
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 39
Tank Inventory Management
Training Module Day 1
Code: ETIM • General introduction on Tank Gauging
System
Duration: 3 Days • Different types of onshore tanks • Pressure
• Tanks Instrumentation • Leaks
Objectives
• Radar Level measurement • Static Electricity
The objective is to provide participants • Radar Sensors and transmitters • Pre-Alarms
with elementary and necessary operation and maintenance • …
information and understanding about • Temperature, Pressure and Density
tank gauging systems and Inventory • Reporting
Measurement
Management. Day 3
It will introduce the Tank data calculations
and detail the Tank Alarm Monitoring Day 2 • Installation
process. • Inventory Calculation
• Best Practice
Target Beneficiaries • Tank data calculation
• Commissioning
• Tank Strapping table
All personnel involved in Tank Inventory • Get the system up and running
• Flow rate
Management operation and maintenance • Hand dipping
• Available volume / Ullage
Prerequisites • Verifying the accuracy on a tank
• Expected reach time to high/low gauging system
Participants should have an affinity with • Communication with DCS • Electrical
industrial safety • Tank Alarm Monitoring • Hazardous area
• Level • Cabling
• Temperature • Restrictions
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 41
Operator Training Simulator (OTS) Instructor Training
Training Module • Hands-on Exercises • Introduction to OmegaLand’s
Malfunction
• Introduction to OmegaLand’s
Code: OTSI snapshot function • Malfunction panel
Duration: 4 Days • Save snap shot • Executing Malfunction
• Load snap shot • Stopping Malfunction
Max 5 Participants
• Snap shot step back • Hands-on Exercises
Objectives
• Q&A • Introduction to OmegaLand’s
The course is designed to train
Instructors to use and maintain the Instructor Variables
Day 2
“VMmaster” Training Simulator” effectively • Modifying Instructor Variables
• Introduction to OmegaLand’s Initial
in a training environment. At the end of • Execution
Condition Loading function
this course, the trainees will be able to:
• Save Initial Condition • Hands-on Exercises
• Start-up and Shut-down the simulator
• Load Initial Condition • Q&A
• Operate each station such as ITK-PC,
MDL-PC and VIEW-PC • Hands-on Exercises Day 4
• Operate all features of the “VMmaster” • Introduction to OmegaLand’s Freeze/ • Introduction to OmegaLand’s Field
Instructor Station Run function Operation (FO)
• This course will help PLANT’s • Freeze simulation • Executing FO
Instructors to maintain an overall • Run simulation • Stopping FO
operator training program for the • Hands-on Exercises • Hands-on Exercises
simulator, which covers a set of typical
• Introduction to OmegaLand’s Replay • Introduction to OmegaLand’s
training exercises for modifications
Evaluation Module Abnormal Scenario Handling
(process model, database,
malfunction and graphics). • Replaying • Hands-on Exercises
• Outputting logs • Introduction to OmegaLand’s
Day 1 Abnormal Scenario Handling
• Training record sheets
• Introduction and overview
• Q&A • Executing Abnormal Scenario
• Loading OmegaLand
• Stopping Abnormal Scenario
• Executing OmegaLand Day 3
• Hands-on Exercise
• Stopping OmegaLand • Hands-on Exercise
• Q&A
Day 2
Duration: 3 Days Prerequisites • Vnet/IP Addressing
Participants should preferably be
Objectives • Physical IP (PIP)
familiar with Process Control Systems
and have basic knowledge on network • Virtual IP (PIP)
This course empowers participants management. • Hands on
to understand the concept of control
network incorporating the general • Vnet/IP Troubleshooting
communication function to keep highly Certification • Hands on
reliable stable real time communication.
The participants will practice on Participant who attains at least 75%
configuring, setting up, maintaining and attendance will be awarded Certification Day 3
trouble shooting the network and the of Attendance. • Network Switches
hardware involved : • L2 & L3 Switch Functionalities
Day 1 • Yokogawa Recommended switches
• Acquire and apply the fundamentals
• Introduction
on Control System Network • Trouble shooting
Management • Vnet/IP overview
• Security Hardening
• Manage simple and multiple domains • System architecture
network • System specification • Hands on
• Master Vnet/IP addressing • Vnet/IP hardware • Q&A and wrap up
• Maintain and troubleshoot Control • Network Configuration
System Networks • Vnet/IP redundancy
• Vnet/IP Addressing
44 2022-2023
YMA TRAINING CATALOG 2019-20
Subsystems Integration
Training Module Certification
Participant who attains at least 75%
Laboratory Work:
Modbus DCS project part 2.
Code: SSI attendance will be awarded Certification
Day 3: Unified Gateway
of Attendance.
Duration: 4 Days Station (UGS)
Day 1 MODBUS Functional architecture
Objective Overview of Modbus concept. Functional details of UGS function blocks
Allow participants to: MODBUS Protocol Introduction & function OPC A&E event notifications
Integrate subsystems to Yokogawa codes. Communication functions
control system and manage Subsystem communication. • Modbus
communication. Communication I/O Modules. • OPC
Manage sub system communication Communication Specifications of Engineering and Configuration.
using industry standard communication Modbus.
protocols like MODBUS and OPC. Connection and engineering for MODBUS Day 4:
communication. Unified Gateway Station (UGS) Continued
The participants will practice on Subsystem Data Storing Format Engineering and Configuration
connecting, configuring, setting up Station redundancy:
and trouble shooting the subsystems Laboratory Work: • Principle of Redundant UGS
communication. Modbus DCS project part 1. • Computer or Network Switch-over
Participants • Redundant UGS operation
Engineers and Technicians involved in • Station switching
Process Control Network Management Day 2 MODBUS (Continued)
Engineering and configuration. Maintenance and trouble shooting
Prerequisite Communication Packet Analysis.
Participants should have attended the Maintenance and trouble shooting.
course “Centum VP Engineering”.
YMA
YMA
TRAINING
TRAINING
CATALOG
CATALOG
2022-2023
2019-20 45
DATA AC Q U I S I T I O N H I S TO R I A N A N D
P L A N T I N F O R M AT I O N M A N AG E M E N T
SYSTEMS
Exaquantum Technical Overview Seminar
Training Module Participants
Anyone who wishes to have an overview
Day 1
Code: EQTS of the features of Introduction to Exaquantum.
Exaquantum will benefit from this Features and Benefits.
seminar. Features and Benefits continued.
Duration: 1 Day Addressing customer specific Issues.
Objective Prerequisite
This is a not a formal course but a None.
presentation and demonstration of the
features of Exaquantum. It describes
the features and benefits of both Certification
Exaquantum server and the various client Participant who attains at least 75%
interfaces. attendance will be awarded Certification
of Attendance.
Day 1
Participants Exaquantum / Explorer Positioning and
Anyone in an organization who needs Benefits.
access to data stored in Exaquantum Exaquantum / Explorer Terminology and
using Exaquantum / Explorer. User Interface.
Preconfigured Examples and Templates.
48 2022-2023
YMA TRAINING CATALOG 2019-20
ExaOPC / Exaquantum Engineering & Maintenance
Training Module Target Beneficiaries
Personnel who want to improve and
Blocks
• Backup/ restore/troubleshooting
Code: ExaOPC/ExaQ develop their knowledge in Exaquantum
• Installation
& ExaOPC
• Using the Exaquantum Transformation
Duration: 5 Days Server
Prerequisites • Writing calculation
Objectives None
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 49
Exaquantum Sequence of Events Recorder
Training Module Participants
This course is designed for those users
- Introduction and Overview
- Installation
Code: SER who wish to get more familiar with the
Exaquantum/SER product. - Trip and Tag Configuration
Duration: 1 Day
Prerequisite - User Interface
Objective It will be assumed that attendees are - Configuration of MS SQL Report
familiar with Exaquantum Administration Services
Exaquantum/SER assists users in
to the level which would be obtained by
determining the cause of incidents and - Basic Troubleshooting
attending the Exaquantum Administrators
trips by automatically collecting and
Course (EQAD).
storing all alarm & event messages
and data points of interest from plant Certification
equipment such as control and safety Participant who attains at least 75%
systems. attendance will be awarded Certification
The course provides an overview of the of Attendance.
product as well as allowing students to
configure a system that starts to collect Day 1
Alarm and Event data and the creation of The course consists of the following
trip reports. sessions:
50 2022-2023
YMA TRAINING CATALOG 2019-20
Exaquantum Alarm Master Database
Training Module Participants
This course is designed for those
Day 1
• Installation requirements and
Code: AMD who wish to get more familiar with the prerequisites
Exaquantum/AMD product.
• Installation
Duration: 1 Day Prerequisite • Post installation configuration
It will be assumed that attendees are • AMD agents
Objective familiar with Microsoft windows and the
• Security
Exaquantum/AMD provides a centralized basic Microsoft windows terminology. It
Alarm Master Database, holding the also assumes that the student is familiar • AMD web User Interface (UI)
alarm configuration of connected process with major features of Exaquantum with • Alarms and alarms configuration
plants. It provides the ability to configure knowledge of SQL Server management • Documents and reports
and maintain the alarm configuration essentials.
• Import an export
details for multiple DCS and CAMS
systems. Exaquantum/AMD strives to Certification • Enforcements
adhere to the principles as laid out in the Participant who attains at least 75% • Troubleshooting
EEMUA 191 and ISA 18.2 guidelines. attendance will be awarded Certification
of Attendance.
PI Client Applications
Training Module 2. Fundamentals
- Dialogs boxes / Logging into PI / Tag
9. Getting Around Datalink
- Datalink and Excel basics / functions /
Code: PI search / Time formats / Processbook calculations and expressions /trends
modes
10. Single Value Functions
Duration: 3 Days 3. Processbook Trends - Current & Archive Value / Tag
- Creating a trend / Using the trend / Attributes
Objective Customizing the trend
This course is designed to give 11. Table Functions
participants the understanding of Client 4. Other Processbook - Compressed Values Function /
tools and handling the plant data. Elements Sampled Data & Timed Data Function
- Values / Bars / Text and shapes / / Filter Expressions
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 51
DISTRIBUTED CONTROL SYSTEMS
(DCS)
Introduction to Distributed Control Systems (DCS)
Training Module Prerequisite
Participants should preferably have
Afternoon session:
Overview of Yokogawa CENTUM VP
Code: DCSI some basic knowledge on process DCS.
measurements and control CENTUM VP software and operation
workshop.
Duration: 2 Days Certification
Objective Participant who attains at least 75% Day 2
This course is designed to give attendance will be awarded Certification
of Attendance. Morning session:
participants the fundamental knowledge CENTUM VP Hardware overview.
of Distributed Control System (DCS). Control loop design.
Day 1
Control loop engineering.
Participants Morning session:
For process instrumentation & control
Introduction to Control system concepts. Afternoon session:
History and evolution of DCS. Loop connection design workshop in
engineers, supervisors and technicians.
Features & Advantages of DCS. CENTUM VP system.
DCS architecture and configuration.
Introduction to DCS Communication.
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 53
CENTUM VP Fundamentals For Engineering
Training Module Certification
Participant who attains at least 75%
Day 3
LESSON 7 Alarm and Message
Code: VPEF attendance will be awarded Certification
Windows
of Attendance.
LESSON 8 HIS Setup
Duration: 3 Days Day 1
Appendixes Virtual Test Function and
Objective LESSON 1 System Architecture Supplemental Topics
This course is designed to give
participants the fundamental knowledge LESSON 2 Display Layout of HIS and
of operation and functions of the Navigation Activities
CENTUM VP system in preparation of LESSON 3 Centum VP – Operational
engineering works. Windows
Participants
Plant operation specialists, Engineers Day 2
and Maintenance personnel who are LESSON 4 Operation Keyboard
required to operate the CENTUM VP
system. LESSON 5 System Monitoring Window
Displays and Reports
Prerequisite LESSON 6 Sequence Control Displays .
Engineers and Technicians involved in
software generation or modification on
CENTUM VP system .
CENTUM VP Engineering
Training Module Prerequisite
Participants should have attended
Laboratory Work:
54 2022-2023
YMA TRAINING CATALOG 2019-20
CENTUM VP AD Suite Engineering
Training Module Certification
Participant who attains at least 75%
Day 3
LESSON 5 History and Change
Code: VPAD attendance will be awarded Certification Management
of Attendance. LESSON 6 Document Generation
CENTUM VP Maintenance
Training Module Prerequisite
Participants should preferably be familiar
Day 2
LESSON 4 Maintenance Related HIS
Code: VPMT with the CENTUM VP Fundamentals or Buttons
Engineering. LESSON 5 Replacement of Common
Duration: 3 Days Modules
Certification LESSON 6 System Backup
Objective Participant who attains at least 75%
This course is designed to provide attendance will be awarded Certification Laboratory Work:
participants with an overall understanding of Attendance. Hands on Lesson 4,5 and 6.
of CENTUM VP hardware, maintenance
procedure, software installation, backup
Day 1 Day 3
procedures and maintenance tools. LESSON 1 System Architecture LESSON 7 Software Re-installation
LESSON 2 CENTUM VP System Setup LESSON 8 Lifecycle Agreement
Participants LESSON 3 Downloading
Engineers and Technicians who are Laboratory Work.
responsible for daily maintenance of Laboratory Work: Hands on Lesson 7 and 8.
CENTUM VP system. Hands on Lesson 1,2 and 3.
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 55
CENTUM VP Engineering & Maintenance
Training Module Certification
Participant who attains at least 75%
Hands on Lesson 6.
Prerequisite Day 3
Participants should have attended LESSON 6 Sequence Control Programs
the CENTUM VP Fundamentals for
engineering course. Laboratory Work:
56 2022-2023
YMA TRAINING CATALOG 2019-20
CENTUM VP Graphic Builder
Training Module Certification
Participant who attains at least 75%
Day 3
LESSON 5 Building a Graphic (continue)
Code: VPGR attendance will be awarded Certification
of Attendance. LESSON 6 Custom Faceplate
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 57
CAMS (Consolidated Alarm Management System)
Engineering
Training Module Certification
Participant who attains at least 75%
Day 3
CAMS Engineering
Code: CAMSE attendance will be awarded Certification Project Properties CAMS Options
of Attendance. -CAMS for HIS Alarm
-CAMS for HIS Alarm Group
Duration: 3 Days Day 1 -CAMS for HIS Shelf
Introduction. -CAMS for HIS Message Monitor
Objective CAMS Main Operation Functions Definition
This course is designed to provide Alarm Action & Acknowledgment
participants with an overall understanding Operation CAMS Master Station Definition
of the package for alarm rationalization Common Section Download &
CAMS (Consolidated Alarm Management Laboratory Work: Equalization
System) and provide engineering Familiarization on CAMS operations. HIS Setup CAMS Tab
exercises on CAMS builder Laboratory Work:
Day 2 Explore CAMS Builders and option items.
Participants Download Common section definition
Mainly Process Control Engineers and CAMS Operation & Features
Relationship between CAMS for HIS and Apply CAMS Master Database Definition
plant operation personnel who are
required to operate the CENTUM VP or HIS
CS3000 system. Displaying Historical Data
Duration: 3 Days
Certification Day 2
Objective Participant who attains at least 75%
This course is designed to provide attendance will be awarded Certification System Maintenance Functions
guidance and supervision on site for of Attendance. System Hardware Configuration
participants working on CENTUM VP Network Troubleshooting
system, If focus on practical training. Loop Tracing And Troubleshooting
Notes Maintenance Data Management
Based on the system type and sized the
Participants course contents and duration can be
Technicians, engineers and maintenance customized. Day 3
personnel who are required to maintain Collecting work permits if required is
YOKOGAWA system. customer scope. Troubleshooting Data Gathering And
Analysis
Minimum: Two History Log Analysis
Maximum: Four Day 1 System Loading
Backup And Restore
Plant Architecture Familiarization Report Writing And Considerations
Plant System Configuration
System Hardware & Software
Batch Programming
Training Module of Operation (VPEF) and Centum VP
Engineering (VPEG)
recipe
SFC sequences, operations and flashes
Code: BATCH Day 1
Basics of SEBOL batch control language,
operation SFC function blocks
Batch Automation overview
Duration: 5 Days Introduction of Batch Concepts ISA Day 4
S88.01 Batch Control Standards Process Management and recipe
Objectives Familiarization with example Batch management
Processes Process management, batch trains and
After completion of this course, Overview of Centum VP Batch Packages paths, master recipes
participants will be able to perform Batch operation and monitoring screens
generation of a Centum VP Batch Project Day 2
using the workstation. Unit Supervision Day 5
Batch Engineering activities, defining a Exception handling and batch report
Target Beneficiaries plant hierarchy Exception handling logic
Engineers involved in software generation Management of shared resources, Custom state transition matrix
and/or modifications of the Centum VP common blocks Batch report concepts and builder
Batch Systems. Access control concepts and builder
Day 3 Batch trend
Prerequisites Batch Control Operations
Participants should have previously Derivation of Batch operations from a
attended the Centum VP Essentials
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 59
CS3000 Fundamentals for Operation
Training Module Certification
Participant who attains at least 75%
Day 3
Regulatory.
Code: 3KOF attendance will be awarded Certification Control Function.
of Attendance. Sequence Control Function.
60 2022-2023
YMA TRAINING CATALOG 2019-20
FIELDBUS & ASSET
MANAGEMENT SYSTEMS
Fieldbus Orientation
Training Module Prerequisite
Participants should preferably be familiar
Laboratory Work:
Fieldbus configuration for some devices.
Code: FBOR with the CENTUM VP or CS3000
Fundamentals and Engineering.
Day 2
Duration: 2 Days Overview of device Management tools.
Certification
Objective Participant who attains at least 75% Laboratory Work:
This course is designed to provide attendance will be awarded Certification Using device Management tool -
participants with an overall understanding of Attendance. Examples.
of Fieldbus concept, and familiarization of
Fieldbus Engineering tools.
Day 1
Overview Fieldbus concepts.
Participants Fieldbus system hardware.
Engineers and Technicians who are Fieldbus communication.
responsible for Fieldbus engineering Overview of Fieldbus engineering tools.
configuration and modification of
Fieldbus device parameters.
Fieldbus Engineering
Training Module Prerequisite
Participants should preferably be familiar
Day 3
Fieldbus Engineering concepts.
Code: FBEG with the CENTUM VP or CS3000 CENTUM Fieldbus block engineering.
Fundamentals and Engineering and Field
instruments knowledge Laboratory Work:
Duration: 5 Day Fieldbus devices engineering.
Objective Certification
This course is designed to provide Participant who attains at least 75% Day 4
participants with an overall understanding attendance will be awarded Certification Fieldbus device management tool.
of Fieldbus concepts, software of Attendance. • NI Tool.
installation and Fieldbus Engineering Tool. • Yokogawa Device Management Tool.
Day 1 • Other tools.
Overview Fieldbus concepts.
Participants Fieldbus system hardware. Laboratory Work:
Engineers and Technicians who are Fieldbus communication. Fieldbus tools.
responsible for Fieldbus Fieldbus function blocks.
Engineering configuration and Device Management. Day 5
modification of Fieldbus device Fieldbus wiring. Fieldbus Startup procedures.
parameters. Fieldbus device replacement procedure.
Day 2
Segment design considerations. Laboratory Work:
Fieldbus devices (example: EJA). Fieldbus device replacement procedure.
Laboratory Work:
Device parameters changes from PRM.
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 63
FieldMate Orientation
Training Module Prerequisite
Participants should preferably be
Laboratory Work:
FieldMate Installation
Code: FMOR experienced in process industry Device Configuration/Connection
with basic knowledge of process Exercises
measurement and control.
Duration: 2 Days Day 2
Certification
Objective Participant who attains at least 75% Device Maintenance Information
This course is designed to provide attendance will be awarded Certification Management
participants with overall knowledge that of Attendance. Segment Viewer and settings
allow him to understand and operate Function Blocks settings for
the Fieldmate and use it in maintenance Day 1 FOUNDATION fieldbus
activities. Device Adjustment/Setting Functions
FieldMate Overview & Features Device Viewer & Operation Log
Participants FieldMate Registration
For process instrumentation & control FieldMate PC Configuration Laboratory Work:
engineers, supervisors and technicians. FOUNDATION fieldbus H1 Device Online adjustment & diagnosis
Interface
HART Device Interface
Installation of DD files
User Management Function
ProSafe-RS Engineering
Training Module basic knowledge of logic functions.
CENTUM VP or CS3000 Fundamentals
Laboratory Work:
Creation of application logic Application
Code: RSEG or Engineering knowledge is advantage development.
Certification Day 3
Duration: 4 Days Participant who attains at least 75% Instances and typical.
attendance will be awarded Certification User-defined function blocks.
Objective of Attendance.
This course empowers participants Laboratory Work:
to perform generation of ProSafe-RS Day 1 Creation of function blocks.
programs, functional block diagrams, Introduction to Safety & Safety Integrity
ladder logic and CENTUM VP or CS3000 Levels “SIL”. Day 4
integration ProSafe-RS hardware. ProSafe-RS and CENTUM VP or CS3000
integration.
Participants Laboratory Work: Inter-SCS communication.
Engineers involved in design, software SCS Manager (Workbench) software.
generation or modifications of Laboratory Work:
ProSafe-RS system. Day 2 Exercise ESD and DCS integration.
Project creation.
Prerequisite design function blocks.
Participants should preferably be familiar Simulation and debug.
with MS Windows environment and Project Downloading.
Day 3
Duration: 3 Days Certification Version Control Tool procedures.
Participant who attains at least 75% Database Validity Check Tool.
Objective Sequence Of Events Recorder.
This course is designed to provide attendance will be awarded Certification
participants with an overall understanding of Attendance.
Laboratory Work:
of ProSafe-RS hardware, maintenance
procedures, software installation, backup
Day 1 Security and Password Protection.
Introduction to Safety & Safety Integrity SCS Reports.
procedures and Maintenance Support
Levels “SIL”.
Tools.
Prosafe-RS hardware.
Participants SCS-FCS integration.
Engineers who are responsible for the
daily maintenance of ProSafe-RS system.
Day 2
SCS Maintenance Support Tools.
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 67
ProSafe-RS Advanced Engineering
Training Module attendance will be awarded Certification
of Attendance.
Application Programming.
Structured Text Application
Code: PAEG Day 1
Programming.
68 2022-2023
YMA TRAINING CATALOG 2019-20
ProSafe SLS – HIPPS
Training Module also be beneficial to have knowledge of
electronics and Boolean logic.
and basic troubleshooting.
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 69
REMOTE TERMINAL UNITS (RTU)
AND
S U P E R V I S O RY C O N T R O L A N D DATA
ACQUISITION (SCADA)
STARDOM & FAST/TOOLS Basic Engineering
Training Module Day 1 • What are stations?
• Exercise: Requesting/changing station
Code: STFTBE Introduction to Stardom information
• System Configuration • Process variables
Duration: 5 Days • Hardware Configuration • Exercise: Definition of Installation/Units
• Licenses and Items/Sub-items.
Objective
This 5-day course is designed • FCX Introduction
for Engineers and Operation and • FCX Configuration Day 4
Maintenance Personnel to configure the • Resource Configurator
application to meet the demand of the The Human Machine Interface
• I/O Configuration
process operator • Exercise: Creation of symbols
• Logic Designer Overview
• Exercise: Creation of mimics (with
• Program Organization
Participants process variables)
For engineers involved in software • Laboratory Work: Using the Resource
• Exercise: Menu definition.
generation or modification of the Stardom Configurator, Creating a project and
system creating a control application
• For Operations and Maintenance
Day 5
Personnel who will configure and/or Day 2 Alarms
maintain the FAST/TOOLS operational
environment Data and Variables • The Alarm Mechanism
• Participants must be familiar with • IEC61131 Programming • Exercise: Configuration of an alarm
IEC61131-3 programming or have environment
• IEC61131 (cont.) Creating a control
attended the IEC61131 programming application • Historical information
training course • Exercise: The method of collecting and
• PAS POU Function Blocks
• With Fundamentals knowledge of storing
computers and a working knowledge • Connections
of MS- Windows • Function Block Detail
• Debugging Tools
Prerequisite • Laboratory Work: Creating a control
Participants should preferably be familiar application and NPAS POU exercise
with MS Windows environment and
some basic knowledge on process Day 3
measurements and control.
FAST/TOOLS Introduction
Certification • User Interface
Participant who attains at least 75% • Exercise: Adding new users
attendance will be awarded Certification
of Attendance. • Stations
Participants Day 2
Engineers or Technicians involved I/O Configuration. Day 4
in design, software generation or Logic Designer overview. Debug tools.
modifications of STARDOM system. Program organization. STARDOM maintenance.
Project creation. using web browser.
Generation of control application. Upgrading firmware.
Prerequisite
Participants should preferably be familiar Laboratory Work: Laboratory Work:
with MS Windows environment and Creating a project in Logic Designer. Changing STARDOM controller IP
some basic knowledge on process Downloading the logic in STARDOM address.
measurements and control. controller. Using debug tools.
Function blocks.
Certification
Participant who attains at least 75%
attendance will be awarded Certification
of Attendance.
STARDOM Maintenance
Training Module Participants
Engineers or Technicians involved in
Day 1
Basic of Maintenance page.
Code: STMT routine maintenance of the STARDOM Change System date/ time.
system Change communication parameters.
Retain data save.
Duration: 1 Days Maintenance tools.
Prerequisite
Participants must be familiar with the Laboratory Work:
Objective STARDOM system.
This course enables participants to learn Backup tools.
to use the Maintenance browser page, Restoration tools.
use maintenance tools and perform Certification Firm ware revision upgrade.
backup, revision upgrade and step Participant who attains at least 75% Battery change operation.
to perform before a battery change attendance will be awarded Certification
operation. of Attendance.
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 73
A N A LY Z E R S
Introduction to Process Analyzer & Sample
Handling Systems
Training Module Target Beneficiaries
Plant Operation & Maintenance personnel
Environmental Monitoring
Code: PASHS who are responsible for ensuring • Sampling System Configuration
the continuous and stable analyzer Sample Take-Off
performance Pre-Conditioning System
Duration: 2 Days Sample Transport
Sample Conditioning System
Prerequisites
Objectives Participants should preferably have
The workshop will enable participants to: fundamental knowledge on process Day 2 – Maintenance &
measurement and control Troubleshooting
Gain understanding of process analyzers Day 1 – Role & Application • Basic Chemistry
and sample handling systems Elements and Compounds
of Process Analyzers Sample Media Phase
Understand the theory of the various • Role of Process Analyzers
types of analyzers and their measuring Process Control • Analyzers
principles and operation, Sample Process Monitoring Various Types of Analyzers
Handling System design and the Product Quality Control Gas or Liquid Measurement
function of components, sample Continuous & Batch Analyses
phase consideration and their effects • Application of Process Analyzers
on measurement, and the preventive Petroleum Refinery • Maintenance & Services
maintenance program for analyzers Petrochemical Complex Planned Maintenance Program
Natural Gas Plant Trouble-Shooting Guidelines
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 75
GC8000 Operation and Maintenance
Training Module Mark-II, GC 8000 or any other gas
chromatograph/analyzer will be an
Day 2
Overview of KGC datasheet
Code: GCOM advantage. KGC datasheet explanation
• Analyzer specification
Duration: 3 Days Certification • Method setup
Participant who attains at least 75% • Stream setup
Objective attendance will be awarded Certification • Peak specification and setup
This course is designed to provide of Attendance. • Analog/Digital setup
participants with overall understanding • IP address setup
of GC 8000 hardware, maintenance Day 1 Ethernet LCD
procedure, Analyzer Server Engineering Overview & principle of Gas GC table review
Terminal software installation, backup Chromatograph
procedure and troubleshooting. • Basic Chromatography and Detection Day 3
Principles GC 8000 operation
Participants • GC8000 Introduction & specification • GC startup
Plant instrument Engineers and • GC8000 Specifications • HMI operation
Maintenance Technicians involved in • Flow check
operation and maintenance of gas GC8000 hardware identification & • Hands on calibration
chromatograph. functions • Hands on validation
• Protection System • GC Shut down
Prerequisite • Electronics System
Participants should preferably have some ASET setup and comunication
• Pressure/Flow Control
knowledge on process instrumentation. GC8000 maintenance
• Oven System
However, prior exposure to GC1000
76 2022-2023
YMA TRAINING CATALOG 2019-20
GC8000 Operation and Maintenance with Network
& Sample Conditioning System (SCS)
Training Module attendance will be awarded Certification
of Attendance.
• Manual operation and hardware test
procedure
Code: GCAON Day 1
• Flow check procedure
• Calibration procedure
Overview & principle of Gas • GC shutdown procedure
Duration:5 Days Chromatograph GC8000 maintenance procedure
• GC8000 Introduction specification &
Objective configuration Day 4
This course is designed to provide
GC8000 hardware identification & Introduction of Analyzer Bus System
participants with overall understanding
functions Analyzer server and Network setup
of GC 8000 hardware, operation &
• Protection & Electronics System procedure
maintenance procedure, PC Analyzer
• Pressure/Flow Control Software and networking component
Server, Analyzer Server Engineering
• Oven & column System setup
Terminal, GC Virtual Technician software
• Installation and operation
installation & operation, backup Day 2 • Analyzer server gateway
procedure and GC network architecture. Overview of KGC datasheet
Participants KGC datasheet explanation Day 5
• Analyzer specification Modbus mapping and testing
Plant instrument Engineers and
• Method, stream, peak and Analog/ Sample Conditioning System
Maintenance Technicians involved in
Digital setup • Sample conditioning system
operation and maintenance of gas
• IP address setup configuration
chromatograph.
HMI Operation: • Block and bleed valve setup
Prerequisite Ethernet LCD - KGC datasheet review • Athmospheric balancing
Participants should preferably have • Heat trace setup
knowledge on process instrumentation.
Day 3 • Carrier gas consumption
Hands on - Practical Troubleshooting
However, prior exposure to GC1000
• Uninstall and install electronic cards GC8000 troubleshooting
Mark-II and GC 8000 or any other gas
• Replace rotary valve seat Network troubleshooting
chromatograph/analyzer will be required.
• Check and test the detector Case study
Certification GC operation - Practical
Participant who attains at least 75% • Startup procedure
YMA TRAINING
YMA CATALOG
TRAINING 2022-2023
CATALOG 2019-20 77
TDLS 200/220 Operation and Maintenance
Training Module be advantage. - Transmission and alignment
Day 1
Participants
Plant instrument Engineers and Principle of NDIR analyzer
Maintenance Technicians involved in
operation and maintenance of IR 400 Introduction and overview of IR400
analyzers. analyzer
78 2022-2023
YMA TRAINING CATALOG 2019-20
Y H DA E D U C AT I O N A L TO O L S
E-Learning Support
The E-Learning
incomparable
Strengths:
Increased Productivity: E-Learning
is not bound by geography or time,
enabling the employees to have greater
flexibility to complete their training at their
own schedules, across multiple work
sites.
Reduce time in achieving learning
goals: Employees don’t waste time
taken out with travel and classroom
breaks, learn at their own pace and
focus only on the content and learning
objectives.
Meeting audit and compliance goals:
E-Learning uses a Learning Management
System to organize and provides an audit
trails, providing full control of consistent,
accurate and comprehensive learning
data.
Lower Training costs: Deliver around conventional face to face courses
50% savings compared to traditional Freedom to fail: Nobody likes to fail
training, along with reduced travel and in a classroom full of people and in
materials costs. some cultures this is a real obstacles to
Training large workforces: Projects learning. E-Learning lets you fail without
no longer need to be constrained by the fear and courses can be repeated and
time it used to take to deliver learning taken again.
to large work force across multiple Personalized learning: Your teams
sites. E-Learning has a much faster will learn at their own individual pace.
delivery time than traditional learning and Retention levels will also be higher as
does away with the physical limitations your learners will progress through the
of building classroom and recruiting courses at a pace which suits their own
trainers. individual needs rather than those of the
Consistent approach to learning: group.
E-Learning courses provide greater
consistency in the delivery of learning, • Centum VP Virtual Operator Trainer
which ensures that the training goals are • Generic E-Learning Modules
met across multiple geographies and • Instrumentation and Process
cultures. Control
Up-to-date and relevant: Course • Safe System of Work Range
content can be easily maintained and • Safety Awareness range
updated to ensure that the learners • Environmental Range
rapidly receive the latest knowledge • Process Operation and technology
and training to comply any changes in Range: Oil & Gas
legislation. • Process Operation and Technology
Range: Chemical
Flexible delivery and deployment: • Integrity Management Rage
Available 24/7, 365 days a year with • Mechanical engineering Range
real time access to learners across the • Oil & Gas Industry Familiarization
business, even in remote locations. Range
Scalability: E-Learning courses are • International Minimum Industry Safety
effective for both individuals and multi- Training - IMIST
site, large population work groups
Environmentally friendly: E-Learning
uses less energy and produces less
CO2 emissions per student compared to
Centum VP Virtual
Operator Trainer
How to practice/Train on
DCS without affecting Live
System?
u Virtual Operator Trainer
v Two Access Possibilities:
l Private Cloud Server at site
• From any individual workstation
• At Training Center & with Instructor
• In a dedicated room close to Central
Control Room
l Public Cloud Web Services.
• From any computer or smart phone,
anywhere with web access.
u Centum VP & ProSafe-RS Virtual
Engineering Trainers (VET)
• Unsupervised practice & simulation
on Engineering Custom Virtual Operator
CENTUM VP Virtual Operator Trainer for new and experienced operators, training
delivered around the world 24/7 on-demand through the cloud. Trainees receive
Custom Virtual Operator training
instruction and practice on their own private, fully-functioning instance of CENTUM
using client specific process
VP Human Interface Station (HIS). screens, graphics, and standard
operating procedures, and designed
CENTUM VP Virtual Operator to meet client’s training objectives
Trainer delivers: and requirements, is available upon
Self-paced CENTUM VP request.
• Web-based training on CENTUM VP Virtual Operator Trainer is
HIS navigation, basics and standard ideal for:
graphics, trends, system alarms and
system overview, process alarms, and • Initial training of new operators
operator reports
• Conversion of existing operators
• Interactive practice exercises in from different DCS
CENTUM VP HIS
• Refresher training for experienced
• Skill and knowledge assessments Operators
• Completion certificate
Bulletin 43G01F10-01EN
104
94 YMA TRAINING CATALOG 2019-20
2022-2023
The Digital Twin:
REGIONAL
HEADQUARTERS
Kingdom of Bahrain
NAIROBI
CONGO
JOHANNESBURG
DURBAN
CAPE TOWN