PLATE REPORT TRAINING 1 Cap

Lack of
sidewall fusion
Mechanical + incomplete
Cap undercut damage filled groove
Incomplete filled Slag L=22
D=<0.5 L=2 L=42
groove L=10
45 217 Slag L = 6

125
80
02
Cap undercut sharp & smooth Lack of sidewall fusion + incomplete Crater PipetdLI
D=1.0 L= 85 filled groove with slag L=45 Ø=2 W
T
©
th
gri
165 yp
Arc strike oC
86
Hard stamping L=40 W=3
L=43 W=10

Cap Height = 5mm Cap Width = 15mm Toe Blend = Poor

 PLATE REPORT TRAINING 1 Root

Poor stop/start
+ crater pipe
Poor stop/start Lack of root
L=8
+ crater pipe fusion L=3
L=7 230

22 117
Concave root L= 55 crater pipe 80
Excessive Tack 02
L=4 tdL
root width weld I
W
T
L= 15 L=27 ©
th
gri
W=10 yp
oC
200

Excess Penetration = 5mm Toe Blend = poor Misalignment = 4mm

 PLATE REPORT TRAINING 2 Cap

Spatter
Lack of sidewall Crater pipes
Cap undercut, sharp L=15
fusion + slag L=22 Slag inclusion +
12 intermittent D=0.5 150 174 Undercut L=4

130 Poor stop/start 80

30 245 02
8 d
Slight intermittent cap Hard stamping IncompletetLIW
undercut, smooth L=30 L=42 W=10 filled groove +T©th
D=<0.5 lack of sidewallgriypo
102 fusion L=14C

Cap Height = 5mm Cap Width =15mm Toe Blend = Poor

 PLATE REPORT TRAINING 2 Root

Mechanical damage
Excessive
root width Lapping
Lack of root penetration L=20 L= 20
44 117

167
65 Concave root L= 59 80
Lack of root fusion L=15 02
tdL
I
W
T
©
th
gri
yp
oC
34
Mechanical damage L=60 W=12 D=0.5

Excess Penetration = 4mm Toe Blend = poor Misalignment = <0.5

 PLATE REPORT TRAINING 3 Cap
Hard stamping
Arc strike
L=42 W=10
L=35 W=4

103 Mechanical 168

Intermittent cap undercut damage
L=90 D=<0.5 smooth L=16 W=10 Cap undercut smooth & sharp
L=100 D=1.0
125

142 80
02
Incomplete filled groove + Porosity Max Lack of fusion 220 Incomplete tdL
I
lack of sidewall fusion L=38 pore dia=0.5 between weld filled W
T
©
th
passes L=56 groove gri
Cap undercut L=3 Area = 15mm2 L=15 yp
oC
D=<0.5 smooth Slag L=8

Cap Height = 5mm Cap Width = 20mm Toe Blend = Poor

 PLATE REPORT TRAINING 3 Root

Lack of root
penetration/fusion L=10 Lack of root fusion L=40
17 110

218
50 28
Lack of root penetration Excessive 80
02
L=40 root width tdL
I
W
T
L= 15 ©
th
gri
yp
oC
17 Tack weld + spatter
L=29 W=13

Excess Penetration=3.5mm Toe Blend= poor Misalignment=<0.5

 PLATE REPORT TRAINING 4 Cap
Incomplete
Mechanical filled groove +
damage lack of
sidewall
Incomplete filled groove + 112 Poor stop/start fusion L=15
lack of sidewall fusion L=25 244
20 Arc strike L=37 W=4

Poor stop/start + porosity

128 max pore dia =<0.5 80
porosity max 02
95 Excess weld = 7.0 tdL
pore dia =<0.5 I
W
T
Area = 30mm2 Light grinding marks ©
th
gri
L=75 W=25 yp
oC
48
Hard stamping
L=36 W=10

Cap Height = 7mm Cap Width = 20mm Toe Blend = Poor

 PLATE REPORT TRAINING 4 Root

Excessive root Porosity max

Poor stop/start penetration L=25 pore dia = <0.5
+ crater pipe H=7 Area = 30mm2 Crater pipe
30 105 150 233

80
160 Concave root L=71 D=<1.0 02
tdL
I
Tack weld L=32 W=5 W
T
©
th
gri
yp
oC
20

Excess Penetration = 7.0mm Toe Blend = poor Misalignment =<0.5

 PLATE REPORT TRAINING 5 Cap

Incomplete
Slag inclusion L=7 filled groove +
Incomplete filled 190
Cap undercut lack of sidewall
groove + Cap
Suspect cold lapping sharp L=15 D 1.5 fusion L=13
undercut L=25
18 + excessive cap140 175 245
height L=20

80
235 02
105 tdL
Slight intermittent cap Stop/start porosity I
Cap undercut sharp W
T
undercut L=50 D < 0.5 max pore dia = <0.5 ©
th
L=11D= 0.5 gri
yp
oC

100
Hard stamping L=43 W=10

Excess Penetration = 6.0mm Toe Blend = poor Misalignment = 2.0

 PLATE REPORT TRAINING 5 Root

Mechanical 112
damage
Burn through repair +
undercut dia =15 Lack of root fusion L=17
70
193

80
213 02
Crater pipe tdL
I
W
T
©
th
gri
yp
oC

Excess Penetration = 4.0mm Toe Blend = poor Misalignment=3.0