Running Press Throughput Total

Tanggal Press per Unit Press Throughput Nut Cracked Mixture

(Unit) (Ton/Jam) (Ton/Jam) (Kg/Jam) % Nut/FFB (Kg/Jam)
21-Jan-09 3 20.35 61.04 5,970 9.78 4,872
22-Jan-09 3 21.22 63.65 5,640 8.86 5,280
27-Jan-09 2 20.95 41.89 4,944 11.80 4,344
27-Jan-09 3 20.95 62.84 6,138 9.77 5,232
27-Jan-09 3 20.95 62.84 6,036 9.61 5,398
28-Jan-09 3 22.09 66.28 6,324 9.54 5,376
2-Feb-09 3 20.40 61.21 6,366 10.40 5,928
16-Feb-09 3 21.53 64.58 6,600 10.22 5,376
 REKAPITULASI ANAL
Flow Rate
Cracked Mixture Press Cake Shell LTDS 1 Shell LTDS 2
% Shell/Nut % Nut/PC % Fibre/PC Broken Nut/Nut (Kg/Jam) % on Total Shell (Kg/Jam) % on Total Shell
45.00 39.85 60.15 32.09 432 13.66 858 27.13
46.00 37.15 62.85 29.11 1,056 37.29 456 16.10
46.61 42.86 57.14 28.04 1,140 39.42 504 17.43
46.61 42.86 57.14 28.04 1,872 44.44 408 9.69
46.61 42.86 57.14 28.04 1,800 46.95 486 12.68
50.10 42.19 57.81 30.86 1,440 43.32 420 12.64
55.12 43.15 56.85 23.06 1,416 39.07 384 10.60
51.89 42.36 57.64 25.50 1,440 49.59 648 22.31
PITULASI ANALISA FLOW RATE ST. KERNEL
Kernel Losses
Shell Hydrocyclone Total Shell Fibrecyclone LTDS 1 LTDS 2
(Kg/Jam) % on Total Shell (Kg/Jam) % on Sample % on FFB % on Sample % on FFB % on Sample
1,872 59.20 3,162 2.17 0.3200 2.34 0.0141 2.18
1,320 46.61 2,832 2.36 0.3537 2.27 0.0345 2.05
1,248 43.15 2,892 1.40 0.2195 1.96 0.0424 7.77
1,932 45.87 4,212 3.77 0.4912 4.99 0.1009 0.80
1,548 40.38 3,834 3.56 0.4555 4.43 0.0931 1.59
1,464 44.04 3,324 2.98 0.3898 14.86 0.3077 2.51
1,824 50.33 3,624 2.25 0.3083 3.24 0.0726 2.54
816 28.10 2,904 3.64 0.5062 3.04 0.0799 5.63
nel Losses
LTDS 2 Hydrocyclone Total
% on FFB % on Sample % on FFB % on FFB
0.0260 6.67 0.1738 0.5339
0.0135 8.35 0.1587 0.5604
0.0745 5.08 0.1206 0.4570
0.0035 18.86 0.3938 0.9895
0.0090 16.10 0.2910 0.8486
0.0152 12.45 0.2621 0.9748
0.0154 6.66 0.1922 0.5885
0.0666 1.89 0.0282 0.6809
 Keterangan

Pressan run 3 unit, Ripple Mill run 3 unit, LTDS masih menggunakan settingan lama
Pressan run 3 unit, Ripple Mill run 3 unit, LTDS menggunakan settingan versi BBNM
Pressan run 2 unit, Ripple Mill run 3 unit, LTDS menggunakan settingan versi BBNM
Pressan run 3 unit, Ripple Mill run 3 unit, LTDS menggunakan settingan sesuai permintaan Konsultan
Pressan run 3 unit, Ripple Mill run 3 unit, LTDS menggunakan settingan sesuai permintaan Konsultan
Pressan run 3 unit, Ripple Mill run 3 unit, LTDS menggunakan settingan sesuai permintaan Konsultan
Pressan run 3 unit, Ripple Mill run 3 unit, Analisa Flow Rate Dwi Mingguan BBNM
Pressan run 3 unit, Ripple Mill run 3 unit, Analisa Flow Rate Dwi Mingguan BBNM
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

Lampiran:

Rumus-rumus Perhitungan:

Empty Bunch Jlh Empty Bunch Terangkut

=
FFB Jlh FFB Olah

Nut
= % Komposisi Nut terhadap Press Cake dari Pressan
Press Cake

Fibre
= % Komposisi Fibre terhadap Press Cake dari Pressan
Press Cake
Nut
= 100% -
Press Cake

Nut Jlh Total Nut per Jam dari Nut Transport

=
FFB Press Throughput x Jlh Press Running

Total Shell
= % Komposisi Shell terhadap Cracked Mixture dari Ripple Mill
Nut

Fibre Fibre Nut Nut

= : x
FFB Press Cake Press Cake FFB

Shell LTDS 1 Shell LTDS 1 Total Shell Nut

= x x
FFB Total Shell Nut FFB

Shell LTDS 2 Shell LTDS 2 Total Shell Nut

= x x
FFB Total Shell Nut FFB

Shell Hydrocyclone Shell Hydrocyclone Total Shell Nut

= x x
FFB Total Shell Nut FFB
 HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL
Hari/Tanggal : Rabu/21 Januari 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit

LTDS belum disetting

Total TBS 507,690 Kg

TBS Olah 276,922 Kg (30) Lori
230,768 Kg (25) Lori
Rata-rata 9,231 Kg per Lori

Total Jam Press 13.61 Jam

Press Throughput 20.35 Ton/Jam

Total Jam Olah 6.50 Jam

Breakdown 0.75 Jam
Jam Olah Effektif 5.75 Jam

Throughput (Total Jam Olah) 42.60 Ton/Jam

Throughput (Jam Olah Effektif) 48.16 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 5,970 Kg/Jam 1 36.39% 63.61% 39.65%
Ripple Mill Cracked Mixture 4,872 Kg/Jam 3 42.22% 57.78% 26.46%
Shell/Nut 45% 4 40.95% 59.05% 30.16%
LTDS 1 Shell 432 Kg/Jam Rata-rata 39.85% 60.15% 32.09%
LTDS 2 Shell 858 Kg/Jam
Hydrocyclone Shell 1,872 Kg/Jam
Total Shell 3,162 Kg/Jam

5,970 Hasil Perhitungan Kernel Losses

Nut/FFB = = 9.78%
61,041 Objek on Sample on FFB
Fibrecyclone 2.17% 0.3200%
432 LTDS 1 2.34% 0.0141%
Shell LTDS 1/Total Shell = = 13.66%
3,162 LTDS 2 2.18% 0.0260%
Hydrocyclone 6.67% 0.1738%
858 Total 0.5339%
Shell LTDS 2/Total Shell = = 27.13%
3,162

1,872
Shell Hydrocyclone/Total Shell = = 59.20%
3,162

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin Mr. Tan Boo Seng M. Hudori

Mill Manager Consultant Asst. Lab.
 HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL
Hari/Tanggal : Kamis/22 Januari 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit

LTDS sudah disetting (Versi BBNM)

Total TBS 473,118 Kg

TBS Olah 236,559 Kg (25) Lori
236,559 Kg (25) Lori
Rata-rata 9,462 Kg per Lori

Total Jam Press 11.15 Jam

Press Throughput 21.22 Ton/Jam

Total Jam Olah 4.33 Jam

Breakdown - Jam
Jam Olah Effektif 4.33 Jam

Throughput (Total Jam Olah) 54.63 Ton/Jam

Throughput (Jam Olah Effektif) 54.63 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 5,640 Kg/Jam 1 31.30% 68.70% 30.77%
Ripple Mill Cracked Mixture 5,280 Kg/Jam 3 39.59% 60.41% 26.45%
Shell/Nut 46% 4 40.55% 59.45% 30.11%
LTDS 1 Shell 1,056 Kg/Jam Rata-rata 37.15% 62.85% 29.11%
LTDS 2 Shell 456 Kg/Jam
Hydrocyclone Shell 1,320 Kg/Jam
Total Shell 2,832 Kg/Jam

5,640 Hasil Perhitungan Kernel Losses

Nut/FFB = = 8.86%
63,648 Objek on Sample on FFB
Fibrecyclone 2.36% 0.3537%
1,056 LTDS 1 2.27% 0.0345%
Shell LTDS 1/Total Shell = = 37.29%
2,832 LTDS 2 2.05% 0.0135%
Hydrocyclone 8.35% 0.1587%
456 Total 0.5604%
Shell LTDS 2/Total Shell = = 16.10%
2,832

1,320
Shell Hydrocyclone/Total Shell = = 46.61%
2,832

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin Mr. Tan Boo Seng M. Hudori

Mill Manager Consultant Asst. Lab.
 HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL
Hari/Tanggal : Selasa/27 Januari 2009

Kondisi (Perlakuan 1) : Pressan run 2 unit, Riplle Mill run 3 unit

Fibrecyclone disetting 1, LTDS sudah disetting 1-1 (Versi BBNM)

Total TBS 988,389 Kg

TBS Olah 648,942 Kg (65) Lori
339,447 Kg (34) Lori
Rata-rata 9,984 Kg per Lori

Total Jam Press 30.98 Jam

Press Throughput 20.95 Ton/Jam

Total Jam Olah 11.33 Jam

Breakdown - Jam
Jam Olah Effektif 11.33 Jam

Throughput (Total Jam Olah) 57.28 Ton/Jam

Throughput (Jam Olah Effektif) 57.28 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 4,944 Kg/Jam 1 40.26% 59.74% 34.89%
Ripple Mill Cracked Mixture 4,344 Kg/Jam 3 40.85% 59.15% 29.63%
Shell/Nut 46.61% 4 47.46% 52.54% 19.61%
LTDS 1 Shell 1,140 Kg/Jam Rata-rata 42.86% 57.14% 28.04%
LTDS 2 Shell 504 Kg/Jam
Hydrocyclone Shell 1,248 Kg/Jam
Total Shell 2,892 Kg/Jam

4,944 Hasil Perhitungan Kernel Losses

Nut/FFB = = 11.80%
41,894 Objek on Sample on FFB
Fibrecyclone 1.40% 0.2195%
1,140 LTDS 1 1.96% 0.0424%
Shell LTDS 1/Total Shell = = 39.42%
2,892 LTDS 2 7.77% 0.0745%
Hydrocyclone 5.08% 0.1206%
504 Total 0.4570%
Shell LTDS 2/Total Shell = = 17.43%
2,892

1,248
Shell Hydrocyclone/Total Shell = = 43.15%
2,892

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin Mr. Tan Boo Seng M. Hudori

Mill Manager Consultant Asst. Lab.
 HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL
Hari/Tanggal : Selasa/27 Januari 2009

Kondisi (Perlakuan 2) : Pressan run 3 unit, Riplle Mill run 3 unit

Fibrecyclone disetting 3, LTDS sudah disetting 2-1 (Sesuai Permintaan Konsultan)

Total TBS 988,389 Kg

TBS Olah 648,942 Kg (65) Lori
339,447 Kg (34) Lori
Rata-rata 9,984 Kg per Lori

Total Jam Press 30.98 Jam

Press Throughput 20.95 Ton/Jam

Total Jam Olah 11.33 Jam

Breakdown - Jam
Jam Olah Effektif 11.33 Jam

Throughput (Total Jam Olah) 57.28 Ton/Jam

Throughput (Jam Olah Effektif) 57.28 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 6,138 Kg/Jam 1 40.26% 59.74% 34.89%
Ripple Mill Cracked Mixture 5,232 Kg/Jam 3 40.85% 59.15% 29.63%
Shell/Nut 46.61% 4 47.46% 52.54% 19.61%
LTDS 1 Shell 1,872 Kg/Jam Rata-rata 42.86% 57.14% 28.04%
LTDS 2 Shell 408 Kg/Jam
Hydrocyclone Shell 1,932 Kg/Jam
Total Shell 4,212 Kg/Jam

6,138 Hasil Perhitungan Kernel Losses

Nut/FFB = = 9.77%
62,841 Objek on Sample on FFB
Fibrecyclone 3.77% 0.4912%
1,872 LTDS 1 4.99% 0.1009%
Shell LTDS 1/Total Shell = = 44.44%
4,212 LTDS 2 0.80% 0.0035%
Hydrocyclone 18.86% 0.3938%
408 Total 0.9895%
Shell LTDS 2/Total Shell = = 9.69%
4,212

1,932
Shell Hydrocyclone/Total Shell = = 45.87%
4,212

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin Mr. Tan Boo Seng M. Hudori

Mill Manager Consultant Asst. Lab.
 HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL
Hari/Tanggal : Selasa/27 Januari 2009

Kondisi (Perlakuan 3) : Pressan run 3 unit, Riplle Mill run 3 unit

Fibrecyclone disetting 3, LTDS sudah disetting 2-2 (Sesuai Permintaan Konsultan)

Total TBS 988,389 Kg

TBS Olah 648,942 Kg (65) Lori
339,447 Kg (34) Lori
Rata-rata 9,984 Kg per Lori

Total Jam Press 30.98 Jam

Press Throughput 20.95 Ton/Jam

Total Jam Olah 11.33 Jam

Breakdown - Jam
Jam Olah Effektif 11.33 Jam

Throughput (Total Jam Olah) 57.28 Ton/Jam

Throughput (Jam Olah Effektif) 57.28 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 6,036 Kg/Jam 1 40.26% 59.74% 34.89%
Ripple Mill Cracked Mixture 5,398 Kg/Jam 3 40.85% 59.15% 29.63%
Shell/Nut 46.61% 4 47.46% 52.54% 19.61%
LTDS 1 Shell 1,800 Kg/Jam Rata-rata 42.86% 57.14% 28.04%
LTDS 2 Shell 486 Kg/Jam
Hydrocyclone Shell 1,548 Kg/Jam
Total Shell 3,834 Kg/Jam

6,036 Hasil Perhitungan Kernel Losses

Nut/FFB = = 9.61%
62,841 Objek on Sample on FFB
Fibrecyclone 3.56% 0.4555%
1,800 LTDS 1 4.43% 0.0931%
Shell LTDS 1/Total Shell = = 46.95%
3,834 LTDS 2 1.59% 0.0090%
Hydrocyclone 16.10% 0.2910%
486 Total 0.8486%
Shell LTDS 2/Total Shell = = 12.68%
3,834

1,548
Shell Hydrocyclone/Total Shell = = 40.38%
3,834

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin Mr. Tan Boo Seng M. Hudori

Mill Manager Consultant Asst. Lab.
 HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL
Hari/Tanggal : Rabu/28 Januari 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit

Fibrecyclone disetting full, LTDS sudah disetting 2-2 (Sesuai Permintaan Konsultan)

Total TBS 582,817 Kg

TBS Olah 291,409 Kg (30) Lori
291,408 Kg (30) Lori
Rata-rata 9,714 Kg per Lori

Total Jam Press 13.19 Jam

Press Throughput 22.09 Ton/Jam

Total Jam Olah 4.67 Jam

Breakdown - Jam
Jam Olah Effektif 4.67 Jam

Throughput (Total Jam Olah) 62.40 Ton/Jam

Throughput (Jam Olah Effektif) 62.40 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 6,324 Kg/Jam 1 40.50% 59.50% 42.46%
Ripple Mill Cracked Mixture 5,376 Kg/Jam 3 43.21% 56.79% 33.93%
Shell/Nut 50.10% 4 42.85% 57.15% 16.20%
LTDS 1 Shell 1,440 Kg/Jam Rata-rata 42.19% 57.81% 30.86%
LTDS 2 Shell 420 Kg/Jam
Hydrocyclone Shell 1,464 Kg/Jam
Total Shell 3,324 Kg/Jam

6,324 Hasil Perhitungan Kernel Losses

Nut/FFB = = 9.54%
66,280 Objek on Sample on FFB
Fibrecyclone 2.98% 0.3898%
1,440 LTDS 1 14.86% 0.3077%
Shell LTDS 1/Total Shell = = 43.32%
3,324 LTDS 2 2.51% 0.0152%
Hydrocyclone 12.45% 0.2621%
420 Total 0.9748%
Shell LTDS 2/Total Shell = = 12.64%
3,324

1,464
Shell Hydrocyclone/Total Shell = = 44.04%
3,324

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin Mr. Tan Boo Seng M. Hudori

Mill Manager Consultant Asst. Lab.
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Senin/02 Pebruari 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit Diameter

(mm)

Total TBS 810,055 Kg

TBS Olah 524,153 Kg (55) Lori
285,902 Kg (30) Lori
Rata-rata 9,530 Kg per Lori

Total Jam Press 25.69 Jam

Press Throughput 20.40 Ton/Jam

Total Jam Olah 9.00 Jam

Breakdown - Jam
Jam Olah Effektif 9.00 Jam

Throughput (Total Jam Olah) 58.24 Ton/Jam

Throughput (Jam Olah Effektif) 58.24 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 6,366 Kg/Jam 1 35.98% 64.02% 24.29%
Ripple Mill Cracked Mixture 5,928 Kg/Jam 3 44.95% 55.05% 18.88%
Shell/Nut 55.12% 4 48.52% 51.48% 26.01%
LTDS 1 Shell 1,416 Kg/Jam Rata-rata 43.15% 56.85% 23.06%
LTDS 2 Shell 384 Kg/Jam
Hydrocyclone Shell 1,824 Kg/Jam Hasil Kalibrasi on FFB Sub Total
Total Shell 3,624 Kg/Jam Objek on FFB Broken Nut
Empty Bunch 18.89% Total
Fibre 13.70% %
6,366 Nut 10.40%
Nut/FFB = = 10.40%
61,209 Total Shell 5.73%
Shell LTDS 1 2.24%
1,416 Shell LTDS 2 0.61%
Shell LTDS 1/Total Shell = = 39.07%
3,624 Shell Hydrocyclone 2.89%

384 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 10.60%
3,624 Objek on Sample on FFB
Fibrecyclone 2.25% 0.3083%
1,824 LTDS 1 3.24% 0.0726%
Shell Hydrocyclone/Total Shell = = 50.33%
3,624 LTDS 2 2.54% 0.0154%
Hydrocyclone 6.66% 0.1922%
145,350 Total 0.5885%
Empty Bunch/FFB = = 18.89%
769,286

Catatan: Jlh Empty Bunch = Empty Bunch Tgl. 02-02-2009 + Empty Bunch Tgl. 03-02-2009 = 145.350 Kg
FFB utk Empty Bunch = FFB Olah Tgl. 02-02-2009 + FFB Olah Tgl. 03-02-2009 = 769.286 Kg
Empty Bunch Tgl. 02-02-2009 habis terangkut pada Tgl. 03-03-2009 bersama Empty Bunch Tgl. 03-03-2009

Diketahui oleh, Dianalisa oleh,

Syawaluddin M. Hudori
Mill Manager Asst. Lab.
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Senin/16 Pebruari 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit Diameter

(mm)

Total TBS 644,984 Kg

TBS Olah 368,562 Kg (40) Lori
276,422 Kg (30) Lori
Rata-rata 9,214 Kg per Lori

Total Jam Press 17.12 Jam

Press Throughput 21.53 Ton/Jam

Total Jam Olah 6.42 Jam

Breakdown - Jam
Jam Olah Effektif 6.42 Jam

Throughput (Total Jam Olah) 57.41 Ton/Jam

Throughput (Jam Olah Effektif) 57.41 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 6,600 Kg/Jam 1 44.26% 55.74% 22.12%
Ripple Mill Cracked Mixture 5,376 Kg/Jam 3 39.47% 60.53% 32.74%
Shell/Nut 51.89% 4 43.35% 56.65% 21.64%
LTDS 1 Shell 1,440 Kg/Jam Rata-rata 42.36% 57.64% 25.50%
LTDS 2 Shell 648 Kg/Jam
Hydrocyclone Shell 816 Kg/Jam Hasil Kalibrasi on FFB Sub Tota
Total Shell 2,904 Kg/Jam Objek on FFB Broken Nu
Empty Bunch 19.20% Total
Fibre 13.91% %
6,600 Nut 10.22%
Nut/FFB = = 10.22%
64,584 Total Shell 5.30%
Shell LTDS 1 2.63%
1,440 Shell LTDS 2 1.18%
Shell LTDS 1/Total Shell = = 49.59%
2,904 Shell Hydrocyclone 1.49%

648 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 22.31%
2,904 Objek on Sample on FFB
Fibrecyclone 3.64% 0.5062%
816 LTDS 1 3.04% 0.0799%
Shell Hydrocyclone/Total Shell = = 28.10%
2,904 LTDS 2 5.63% 0.0666%
Hydrocyclone 1.89% 0.0282%
70,760 Total 0.6809%
Empty Bunch/FFB = = 19.20%
368,562

Diketahui oleh, Dianalisa oleh,

Syawaluddin M. Hudori
Mill Manager Asst. Lab.
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Senin/02 Maret 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit Diameter

(mm)

Total TBS 642,196 Kg

TBS Olah 366,969 Kg (40) Lori
275,227 Kg (30) Lori
Rata-rata 9,174 Kg per Lori

Total Jam Press 17.52 Jam

Press Throughput 20.95 Ton/Jam

Total Jam Olah 6.17 Jam

Breakdown - Jam
Jam Olah Effektif 6.17 Jam

Throughput (Total Jam Olah) 59.48 Ton/Jam

Throughput (Jam Olah Effektif) 59.48 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 6,048 Kg/Jam 1 41.51% 58.49% 19.00%
Ripple Mill Cracked Mixture 5,958 Kg/Jam 3 41.95% 58.05% 24.90%
Shell/Nut 58.21% 4 41.37% 58.63% 24.87%
LTDS 1 Shell 1,608 Kg/Jam Rata-rata 41.61% 58.39% 22.92%
LTDS 2 Shell 720 Kg/Jam
Hydrocyclone Shell 1,584 Kg/Jam Hasil Kalibrasi on FFB Sub Tota
Total Shell 3,912 Kg/Jam Objek on FFB Broken Nu
Empty Bunch 19.28% Total
Fibre 13.51% %
6,048 Nut 9.62%
Nut/FFB = = 9.62%
62,837 Total Shell 5.60%
Shell LTDS 1 2.30%
1,608 Shell LTDS 2 1.03%
Shell LTDS 1/Total Shell = = 41.10%
3,912 Shell Hydrocyclone 2.27%

720 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 18.40%
3,912 Objek on Sample on FFB
Fibrecyclone 1.84% 0.2484%
1,584 LTDS 1 3.02% 0.0696%
Shell Hydrocyclone/Total Shell = = 40.49%
3,912 LTDS 2 3.87% 0.0399%
Hydrocyclone 2.21% 0.0500%
70,760 Total 0.4079%
Empty Bunch/FFB = = 19.28%
366,969

Diketahui oleh, Dianalisa oleh,

Syawaluddin M. Hudori
Mill Manager Asst. Lab.
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Senin/16 Maret 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit Diameter

(mm)

Total TBS 915,335 Kg

TBS Olah 607,110 Kg (65) Lori
308,225 Kg (33) Lori
Rata-rata 9,340 Kg per Lori

Total Jam Press 27.29 Jam

Press Throughput 22.25 Ton/Jam

Total Jam Olah 10.00 Jam

Breakdown - Jam
Jam Olah Effektif 10.00 Jam

Throughput (Total Jam Olah) 60.71 Ton/Jam

Throughput (Jam Olah Effektif) 60.71 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 6,018 Kg/Jam 1 38.79% 61.21% 26.06%
Ripple Mill Cracked Mixture 6,546 Kg/Jam 3 42.47% 57.53% 27.62%
Shell/Nut 52.35% 4 40.43% 59.57% 28.74%
LTDS 1 Shell 1,584 Kg/Jam Rata-rata 40.56% 59.44% 27.47%
LTDS 2 Shell 768 Kg/Jam
Hydrocyclone Shell 990 Kg/Jam Hasil Kalibrasi on FFB Sub Tota
Total Shell 3,342 Kg/Jam Objek on FFB Broken Nu
Empty Bunch 19.85% Total
Fibre 13.21% %
6,018 Nut 9.02%
Nut/FFB = = 9.02%
66,740 Total Shell 4.72%
Shell LTDS 1 2.24%
1,584 Shell LTDS 2 1.08%
Shell LTDS 1/Total Shell = = 47.40%
3,342 Shell Hydrocyclone 1.40%

768 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 22.98%
3,342 Objek on Sample on FFB
Fibrecyclone 2.47% 0.3265%
990 LTDS 1 3.76% 0.0840%
Shell Hydrocyclone/Total Shell = = 29.62%
3,342 LTDS 2 4.05% 0.0439%
Hydrocyclone 3.90% 0.0546%
120,500 Total 0.5090%
Empty Bunch/FFB = = 19.85%
607,110

Diketahui oleh, Dianalisa oleh,

Syawaluddin M. Hudori
Mill Manager Asst. Lab.
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Senin/30 Maret 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit Diameter

(mm)

Total TBS 825,787 Kg

TBS Olah 474,590 Kg (50) Lori
351,197 Kg (37) Lori
Rata-rata 8,426 Kg per Lori

Total Jam Press 21.72 Jam

Press Throughput 21.85 Ton/Jam

Total Jam Olah 7.30 Jam

Breakdown - Jam
Jam Olah Effektif 7.30 Jam

Throughput (Total Jam Olah) 65.01 Ton/Jam

Throughput (Jam Olah Effektif) 65.01 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 6,864 Kg/Jam 1 40.61% 59.39% 24.90%
Ripple Mill Cracked Mixture 3,222 Kg/Jam 3 38.40% 61.60% 30.55%
Shell/Nut 52.35% 4 41.14% 58.86% 28.25%
LTDS 1 Shell 1,608 Kg/Jam Rata-rata 40.05% 59.95% 27.90%
LTDS 2 Shell 547 Kg/Jam
Hydrocyclone Shell 1,440 Kg/Jam Hasil Kalibrasi on FFB Sub Tota
Total Shell 3,595 Kg/Jam Objek on FFB Broken Nu
Empty Bunch 25.39% Total
Fibre 15.67% %
6,864 Nut 10.47%
Nut/FFB = = 10.47%
65,551 Total Shell 5.48%
Shell LTDS 1 2.45%
1,608 Shell LTDS 2 0.83%
Shell LTDS 1/Total Shell = = 44.73%
3,595 Shell Hydrocyclone 2.20%

547 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 15.22%
3,595 Objek on Sample on FFB
Fibrecyclone 2.47% 0.3873%
1,440 LTDS 1 3.76% 0.0921%
Shell Hydrocyclone/Total Shell = = 40.05%
3,595 LTDS 2 4.05% 0.0338%
Hydrocyclone 3.90% 0.0857%
120,500 Total 0.5989%
Empty Bunch/FFB = = 25.39%
474,590

Diketahui oleh, Dianalisa oleh,

Syawaluddin M. Hudori
Mill Manager Asst. Lab.
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Senin/13 April 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit Diam

(mm

Total TBS 712,318 Kg

TBS Olah 508,799 Kg (55) Lori
203,519 Kg (22) Lori
Rata-rata 9,251 Kg per Lori

Total Jam Press 23.06 Jam

Press Throughput 22.06 Ton/Jam

Total Jam Olah 8.42 Jam

Breakdown - Jam
Jam Olah Effektif 8.42 Jam

Throughput (Total Jam Olah) 60.43 Ton/Jam

Throughput (Jam Olah Effektif) 60.43 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 7,464 Kg/Jam 1 40.61% 59.39% 28.49%
Ripple Mill Cracked Mixture 7,224 Kg/Jam 3 41.99% 58.01% 28.22%
Shell/Nut 58.04% 4 43.93% 56.07% 30.71%
LTDS 1 Shell 1,954 Kg/Jam Rata-rata 42.18% 57.82% 29.14%
LTDS 2 Shell 508 Kg/Jam
Hydrocyclone Shell 980 Kg/Jam Hasil Kalibrasi on FFB Sub T
Total Shell 3,442 Kg/Jam Objek on FFB Broken
Empty Bunch 19.76% Tot
Fibre 15.46% %
7,464 Nut 11.28%
Nut/FFB = = 11.28%
66,192 Total Shell 6.54%
Shell LTDS 1 3.72%
1,954 Shell LTDS 2 0.97%
Shell LTDS 1/Total Shell = = 56.77%
3,442 Shell Hydrocyclone 1.86%

508 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 14.76%
3,442 Objek on Sample on FFB
Fibrecyclone 2.66% 0.4112%
980 LTDS 1 3.51% 0.1304%
Shell Hydrocyclone/Total Shell = = 28.47%
3,442 LTDS 2 2.59% 0.0250%
Hydrocyclone 4.97% 0.0926%
100,560 Total 0.6593%
Empty Bunch/FFB = = 19.76%
508,799

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin M. Hudori Nurhadi

Mill Manager Asst. Lab. Analis
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Selasa/28 April 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit Diam

(mm

Total TBS 808,288 Kg

TBS Olah 440,884 Kg (48) Lori
367,404 Kg (40) Lori
Rata-rata 9,185 Kg per Lori

Total Jam Press 19.12 Jam

Press Throughput 23.06 Ton/Jam

Total Jam Olah 7.33 Jam

Breakdown - Jam
Jam Olah Effektif 7.33 Jam

Throughput (Total Jam Olah) 60.15 Ton/Jam

Throughput (Jam Olah Effektif) 60.15 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 6,930 Kg/Jam 1 40.73% 59.27% 22.56%
Ripple Mill Cracked Mixture 6,468 Kg/Jam 3 43.91% 56.09% 22.97%
Shell/Nut 54.96% 4 43.04% 56.96% 22.11%
LTDS 1 Shell 1,872 Kg/Jam Rata-rata 42.56% 57.44% 22.55%
LTDS 2 Shell 648 Kg/Jam
Hydrocyclone Shell 1,032 Kg/Jam Hasil Kalibrasi on FFB Sub T
Total Shell 3,552 Kg/Jam Objek on FFB Broken
Empty Bunch 19.92% Tot
Fibre 13.52% %
6,930 Nut 10.02%
Nut/FFB = = 10.02%
69,176 Total Shell 5.51%
Shell LTDS 1 2.90%
1,872 Shell LTDS 2 1.00%
Shell LTDS 1/Total Shell = = 52.70%
3,552 Shell Hydrocyclone 1.60%

648 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 18.24%
3,552 Objek on Sample on FFB
Fibrecyclone 3.38% 0.4570%
1,032 LTDS 1 2.70% 0.0783%
Shell Hydrocyclone/Total Shell = = 29.05%
3,552 LTDS 2 4.94% 0.0496%
Hydrocyclone 1.63% 0.0261%
87,820 Total 0.6111%
Empty Bunch/FFB = = 19.92%
440,884

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin M. Hudori Nurhadi

Mill Manager Asst. Lab. Analis
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Senin/11 Mei 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit Diam

(mm

Total TBS 1,133,405 Kg

TBS Olah 661,153 Kg (70) Lori
472,252 Kg (50) Lori
Rata-rata 9,445 Kg per Lori

Total Jam Press 30.19 Jam

Press Throughput 21.90 Ton/Jam

Total Jam Olah 11.00 Jam

Breakdown - Jam
Jam Olah Effektif 11.00 Jam

Throughput (Total Jam Olah) 60.10 Ton/Jam

Throughput (Jam Olah Effektif) 60.10 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 7,446 Kg/Jam 1 43.86% 56.14% 22.68%
Ripple Mill Cracked Mixture 7,116 Kg/Jam 3 43.98% 56.02% 23.97%
Shell/Nut 52.61% 4 48.55% 51.45% 16.21%
LTDS 1 Shell 1,884 Kg/Jam Rata-rata 45.46% 54.54% 20.95%
LTDS 2 Shell 402 Kg/Jam
Hydrocyclone Shell 1,482 Kg/Jam Hasil Kalibrasi on FFB Sub T
Total Shell 3,768 Kg/Jam Objek on FFB Broken
Empty Bunch 19.82% Tot
Fibre 13.60% %
7,446 Nut 11.33%
Nut/FFB = = 11.33%
65,699 Total Shell 5.96%
Shell LTDS 1 2.98%
1,884 Shell LTDS 2 0.64%
Shell LTDS 1/Total Shell = = 50.00%
3,768 Shell Hydrocyclone 2.35%

402 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 10.67%
3,768 Objek on Sample on FFB
Fibrecyclone 4.51% 0.6132%
1,482 LTDS 1 3.67% 0.1094%
Shell Hydrocyclone/Total Shell = = 39.33%
3,768 LTDS 2 6.10% 0.0388%
Hydrocyclone 3.75% 0.0879%
131,040 Total 0.8494%
Empty Bunch/FFB = = 19.82%
661,153

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin M. Hudori Nurhadi

Mill Manager Asst. Lab. Analis
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Senin/25 Mei 2009

Kondisi : Pressan run 2 unit, Riplle Mill run 2 unit Diam

(mm

Total TBS 1,053,679 Kg

TBS Olah 806,871 Kg (85) Lori
246,808 Kg (26) Lori
Rata-rata 9,493 Kg per Lori

Total Jam Press 36.13 Jam

Press Throughput 22.33 Ton/Jam

Total Jam Olah 15.00 Jam

Breakdown - Jam
Jam Olah Effektif 15.00 Jam

Throughput (Total Jam Olah) 53.79 Ton/Jam

Throughput (Jam Olah Effektif) 53.79 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 5,058 Kg/Jam 1 43.24% 56.77% 20.89%
Ripple Mill Cracked Mixture 5,040 Kg/Jam 3 44.61% 55.39% 23.20%
Shell/Nut 52.62% 4 48.53% 51.47% 16.52%
LTDS 1 Shell 1,254 Kg/Jam Rata-rata 45.46% 54.54% 20.20%
LTDS 2 Shell 270 Kg/Jam
Hydrocyclone Shell 990 Kg/Jam Hasil Kalibrasi on FFB Sub T
Total Shell 2,514 Kg/Jam Objek on FFB Broken
Empty Bunch 19.82% Tot
Fibre 13.59% %
5,058 Nut 11.32%
Nut/FFB = = 11.32%
44,665 Total Shell 5.96%
Shell LTDS 1 2.97%
1,254 Shell LTDS 2 0.64%
Shell LTDS 1/Total Shell = = 49.88%
2,514 Shell Hydrocyclone 2.35%

270 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 10.74%
2,514 Objek on Sample on FFB
Fibrecyclone 3.98% 0.5407%
990 LTDS 1 2.37% 0.0703%
Shell Hydrocyclone/Total Shell = = 39.38%
2,514 LTDS 2 2.29% 0.0146%
Hydrocyclone 3.30% 0.0775%
159,910 Total 0.7032%
Empty Bunch/FFB = = 19.82%
806,871

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin M. Hudori Nurhadi

Mill Manager Asst. Lab. Analis
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Senin/15 Juni 2009

Kondisi : Pressan run 2 unit, Riplle Mill run 3 unit Diamet

(mm)

Total TBS 1,240,912 Kg

TBS Olah 947,261 Kg (100) Lori
293,651 Kg (31) Lori
Rata-rata 9,473 Kg per Lori

Total Jam Press 42.51 Jam

Press Throughput 22.28 Ton/Jam

Total Jam Olah 16.00 Jam

Breakdown - Jam
Jam Olah Effektif 16.00 Jam

Throughput (Total Jam Olah) 59.20 Ton/Jam

Throughput (Jam Olah Effektif) 59.20 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 5,340 Kg/Jam 1 47.35% 52.65% 18.42%
Ripple Mill Cracked Mixture 6,120 Kg/Jam 3 49.23% 50.77% 18.53%
Shell/Nut 51.12% 4 41.64% 58.36% 23.54%
LTDS 1 Shell 1,440 Kg/Jam Rata-rata 46.07% 53.93% 20.16%
LTDS 2 Shell 360 Kg/Jam
Hydrocyclone Shell 1,560 Kg/Jam Hasil Kalibrasi on FFB Sub Tot
Total Shell 3,360 Kg/Jam Objek on FFB Broken N
Empty Bunch 17.89% Total
Fibre 14.02% %
5,340 Nut 11.98%
Nut/FFB = = 11.98%
44,567 Total Shell 6.13%
Shell LTDS 1 2.63%
1,440 Shell LTDS 2 0.66%
Shell LTDS 1/Total Shell = = 42.86%
3,360 Shell Hydrocyclone 2.84%

360 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 10.71%
3,360 Objek on Sample on FFB
Fibrecyclone 2.59% 0.3635%
1,560 LTDS 1 3.06% 0.0802%
Shell Hydrocyclone/Total Shell = = 46.43%
3,360 LTDS 2 4.10% 0.0269%
Hydrocyclone 3.73% 0.1060%
1,690 Total 0.5767%
Empty Bunch/FFB = = 17.89%
9,473

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin M. Hudori Nurhadi

Mill Manager Asst. Lab. Analis
 PT. SURYABUMI TUNGGAL PERKASA
BATU BULAN MILL

HASIL KALIBRASI MATERIAL BALANCE ST. KERNEL

Hari/Tanggal : Senin/13 Juli 2009

Kondisi : Pressan run 3 unit, Riplle Mill run 3 unit Diam

(mm

Total TBS 1,145,860 Kg

TBS Olah 954,880 Kg (100) Lori
190,980 Kg (20) Lori
Rata-rata 9,549 Kg per Lori

Total Jam Press 40.38 Jam

Press Throughput 23.65 Ton/Jam

Total Jam Olah 16.00 Jam

Breakdown - Jam
Jam Olah Effektif 16.00 Jam

Throughput (Total Jam Olah) 59.68 Ton/Jam

Throughput (Jam Olah Effektif) 59.68 Ton/Jam

Hasil Pengukuran Nut & Shell Hasil Sortasi Press Cake

Nama Alat Objek Kapasitas Press Nut Fibre Broken Nut/Nut
Destoner Fan (Nut Transport Fan) Nut 7,296 Kg/Jam 1 45.48% 54.52% 19.96%
Ripple Mill Cracked Mixture 7,416 Kg/Jam 3 43.74% 56.26% 22.93%
Shell/Nut 48.68% 4 41.49% 58.51% 25.57%
LTDS 1 Shell 1,758 Kg/Jam Rata-rata 43.57% 56.43% 22.82%
LTDS 2 Shell 714 Kg/Jam
Hydrocyclone Shell 1,068 Kg/Jam Hasil Kalibrasi on FFB Sub T
Total Shell 3,540 Kg/Jam Objek on FFB Broken
Empty Bunch 17.59% Tot
Fibre 13.32% %
7,296 Nut 10.28%
Nut/FFB = = 10.28%
70,942 Total Shell 5.01%
Shell LTDS 1 2.49%
1,758 Shell LTDS 2 1.01%
Shell LTDS 1/Total Shell = = 49.66%
3,540 Shell Hydrocyclone 1.51%

714 Hasil Perhitungan Kernel Losses

Shell LTDS 2/Total Shell = = 20.17%
3,540 Objek on Sample on FFB
Fibrecyclone 4.79% 0.6380%
1,068 LTDS 1 2.24% 0.0557%
Shell Hydrocyclone/Total Shell = = 30.17%
3,540 LTDS 2 2.88% 0.0291%
Hydrocyclone 14.68% 0.2217%
1,680 Total 0.9445%
Empty Bunch/FFB = = 17.59%
9,549

Diketahui oleh, Diperiksa oleh, Dianalisa oleh,

Syawaluddin M. Hudori Nurhadi

Mill Manager Asst. Lab. Analis