lower h SuVN__ GOVERNMENT OF HIMACHAL PRADESH) 2.x 660 MW BUXAR THERMAL POWER PROJECT \ SUVN THERMAL (P) LIMITD 4 __ (A WHOLLY OWNED SUBSIDIARY OF STPL .TD ~ “4 JOINT VENTURE OF GOVERNMENT OF INDIA & JOwner"s Consultant NTPC LIMITED (A GOVERNMENT OF INDIA ENTERPRISE) © PC Contractor: LARSEN & TOUBRO LIMITED ‘rehitect Engineer: L&T ~ SARGENT & LUNDY LIMITED TEMA INDIA LIMITED &T ~ S&L Fob No. LD20033000 REVISION STATU: enor Job Nos! PTH, HONE, TPVGRB, LA Projet Nos BUXAR rout a2 Lritte: PROCEDURE FOR POST WELD HEAT TREATMENT OF CARBON & ALLOY STEEL COMPONENTS pociDve Nes Wrseazto Wes Nos ot No, of Pages 08 NTPC Doc/Drg. No. = Rev No. | Unit Designation: 1 & 2 jStamp: - 7 Tat Rev|___ Prepared Reviewed ‘Approved No.[ Name "| Date Name Date [Name Date © | Vinidessi_[ 23-05-2000 [Dinesh Patel [23-05-2020] Dinesh Pact | 23-05-2020 fe SeamProcedure No._| HT-19.22401 @ TEMA Page Toit insta Ure. TEMA INDIA LIMITED Revision 0 L Date 23-05-2000 PROCEDURE FOR POST WELD HEAT TREATMENT OF CARBON STEEL & ALLOY STEEL COMPONENTS CUSTOMBER SJVN THERMAL (P) LIMITED /NTPC LIMITED TEMA WORK ORDER NO. 219-224 PROJECT NAME +2.X 660 MW BUXAR THERMAL POWER PROJECT TAG (EQPT,) NO. HPH7A/B, HPH 88/8, HPH 9A/B, TOSH- & 2 INDEX Fa PROCEDURE NAME PROCEDURE NO. REV. NO. | PROCEDURE FOR POST WELD HEAT 1 | TREATMENT OF CARBON & ALLOY HT-19:208-01 0 STEEL COMPONENTS | DESIGNATION |. SIGNATURE DATE oe PREPARED BY Welding Engineer a ei 23-05-2020 23-05-2020 ‘APPROVED BY Head Welding {oe@ PROCEDURE FOR POST WELD | Procedure No. | HT-19:224-01 [ TEMA | HEAT TREATMENT OF CARBON & £202 es Pts eee jevision [0 ALLOY STEEL COMPONENTS = |=" Sa 1 SCOPE 1.1 This procedure is applicable for post weld heat treatment of carbon and alloy steel pressure ‘vessel assemblies in single heat or multiple heats in TEMA INDIA LIMITED. 1.2 The procedure is applicable for post weld heat treatment of pressure vessel assemblies in oi! fired or electrically heated enclosed furnace method in TEMA INDIA LIMITED. 2 OBJECTIVE 2.1 The objective of this procedure is to provide a uniform method for post weld heat treatment of assemblies for equipment No: HPH-7A/B, HPH-8A/B, HPH-9A/B, TDSH-1 & 2. 3 REFERENCE STANDARD AND DOCUMENTS: 34 Following Standard and Documents shall be referred. > ASME SEC. VIII DIV.1 Edn.2017 > Other Applicable Standard / Project Specification, 4 PROCEDURE 41 Welding directly to the base metal shall be completed prior to final heat treatment, All activities Tequired to be completed before post weld heat treatment including non destructive examination as applicable shall be completed on the components, which are to be heat treated, 42 The components shall be property supported in such a way to avoid undue attachment restraint. 43° The components shall be loaded on appropriate saddle support and one end of the component shall be sliding to accommodate thermal expansion in the part. 44 Kelype chromium/Aluminium thermocouples shall be used for measuring temperature during heat ‘treatment. Thermocouple shall be located on the inside and outside of the vessel surface and placed to ensure that all portions of the vessel are properly and uniformly heat treated, without the presence of detrimental thermal gradient. 4.5 The hot junction of calibrated thermocouples shall be attached directly to the wall of components, by capacitor discharge method using WPS No. TC-CDW-1. The thermocouples shall be Attached to calibated temperature recorder (s) through extension wires, The thermocouple to extension ‘wire connection shall be minimum 0.5m outside the heated Zone. The speed of temperature recorders) shallbe selected according to chart in use. 48 Adiagram showing thermocouple locations shall be prepared and components shall be heat Treated as per the heating cycle. Heating cycle containing loading temperature, heating rate, Holding temperature and time, cooing rate and unloading temperature shel be provided in Welding and Testing Plan on case to case basis and Table-t of this procedure. However the Heating cycle provided thus shall satisfy the Para 4.8 through 4.11 of this procedure. ‘Thermocouple location As per Annexure-1. 4.7 Ifmore than one assembly, having variation in heating cycle, are to be post weld heat treated in ‘one charge the heat treatment cycle to be followed shall be approved by Head Welding. 4.8 If not otherwise specified, the rate of heating above 425°C shall not be more than 220°C/hr divided by maximum thickness of weld in shell or head in inches, but In no case more than 220°C.PROCEDURE FOR POST WELD | Procedure No. | HT-19-224-05 TEMA) HEAT TREATMENT OF CARBON & [Pege [314 ALLOY STEEL COMPONENTS — | FE¥=9! _— 49 440 ant 442 443. 44 ES) 52 53 BA 55 56 87 mot otherwise specified, the rate of heating above 425°C shall not be more than 220°C/hr divided by maximum thickness of weld in shel or head in inches, but In no case more than 220°Cihr. ‘There shall not be a greater variation in temperature throughout the vessel than 70°C between ‘ny wo thermocouples during heating and coating period. There shal notbe a diference between highest and lowest temperature through the vessel greater than 83°C during holding Period except where the range i futher limited by Code or Drawing or Welding and Testing Plan, not otherwise specie, the rate of cooling above 425°C shall not be more than 280°Cihr divided by maximum thickness of weld in shell or head in inches, but in no case more than .280°Cihr. From 425°C the power could be turned off and from 150°C the vessel welds can be cooled instil air, ‘A.Component longer than furnace can be heal trated in more than one furnace charge provided ‘The overtap of the heated section of the componentis at least 1.5 m. When this procedure is used, the portion outside ofthe furnace shall be shielded so thatthe temperature gradient is Not harmful, The cross-section where the component projects from the furnace shall not intersect nozzle or other structural discontinuity. When parts of two diferent P-numbers are joined by welding, the post weld heat treatment temperature shal be that spectied fr the material equrng the higher post weld heat treatment Temperature. ‘Time temperature graph shall be obiained along with the details of thermocouple / temperature Recorder, thermocouple location diagram, status of calioration and shal be kept in record for Review. PRECAUTIONS ‘There shall be adequate distance between furnace well and component for free movement of flue gas to all parts ofthe vessel. Internal gas fing isnot permissible Lead or sultur containing substances such as oil, rease, threaded lubricants and paints shall be removed from vessel surlaces prior to PWHT. ‘There shall not be direct impingement of burner flame on the component, Baffle shall be used to Avoid direct impingement of burner flame on the components, In case of cl fired furnace oxicizng fame shall nat be used. Tread holes, tapped holes and flange facing shal be protected to avoid oxidation. Only calibrated thermocouples and temperature recorders) shal be used. Alter removal, thermocouple location shall be PT/MT tested.a PROCEDURE FOR POST WELD _ | Procediure No. | HT-19-224-01 (o) TEMA | HEAT TREATMENT OF CARBON & (Fase —_| 41 ALLOY STEEL COMPONENTS = 75 — Heat Treatment Cycle - Table-1 i a Wax. Max. sr ROH | Holding | Holding | ROC Nig, [EQPT.NO | PartDescription | above |Temperature | Time | upto 3oorc | (°c) | (Min) | 300° (Cr) (CH) 1 MAINSHELLASseMaLY | 56 | 620210 | 100 56 2 ‘SKIRT ASSEMBLY ‘56 620+ 10 100 56 HPH-7A/B TUBE SHEET AFTER 3 WELD OVERLAY 56 620+ 10 90, 56 4 WATER BOX ASSEMBLY 56 620+ 10 195 56 )5 ‘MAIN SHELL ASSEMBLY 56 6204 10 120 56 6 ‘SKIRT ASSEMBLY 56 6204 10 130 56 HPH-8A/B 7 TUBE SHEET AFTER 56 620410 90 56 WELD OVERLAY 8 WATER BOX ASSEMBLY 56 620+ 10 190 56 9 MAIN SHELL ASSEMBLY 56 6204 10 140 56 SKIRT ASSEMBLY 10 56 6654 10 185 56 vous Saeeernrs " | WELD OveRLAY 56 6204 10 90 56 12 WATER BOX ASSEMBLY 56 6204 10 190 | 56 MAIN SHELL ASSEMBLY | | 8 A SHINO PIPE 56 | sess10 | 95 | 58 ‘TUBE SHEET AFTER 14 TDSH-1 WELD OVERLAY 56 6204 10 90 56 15 WATER BOX ASSEMBLY 56 620410 | 165 56 | MAIN SHELL ASSEMBLY | 6 STAND Pre s6 | cassto | 120 | 56 TUBE SHEET AFTER me TDSH-2 WELD OVERLAY 56 620410 90, 56 18 WATER BOX ASSEMBLY 56 620410 175 56PROCEDURE FOR POST WELD HEAT a Procedure No, | HT/19-224/01 @ Te TREATMENT OF CARBON & ALLOY | STEEL COMPONENTS Revo 0 Annexure-4 Page No. 1 of 2 MAIN SHELL ASSEMBLY FURNACE | EQUIPMENT NO. HPH 7A/B , HPH 8/A/B, HPH SA/B FURNACE, EQUIPMENTNO.: TDSH-1 @ Gx INSIDE EQUIPMENT NO.: TDSH.2 FURNACE P oTa PROCEDURE FOR POSTWELDHEAT | pcs ono, | wrneazaot @ TREATMENT OF CARBON & ALLOY STEEL COMPONENTS Rov No 0 Annexure-4 EQUIPMENT NO.: HPH 7A/B , HPH BA/B, HPH 9A/B. Page No. 2 0f2 ge SKIRT SHELL ASSEMBLY INSIDE EQUIPMENT NO.: HPH 7A/B , HPH 8A/B, HPH SAIB, TDSH-1, TDSH-2 TUBESHEET AFTER WELD OVERLAY ALL THE Te AT 120" PART EQUIPMENT NO.: HPH 7A/B , HPH BA/B, HPH 94/8. TDSHL, TDSHE WATER BOX ASSEMBLY (ici) ‘hee EQUIPMENT NO.: TDSH-1 , TDSH-2 STAND PIPE ASSEMBLY2.x 660 MW BUXAR THERMAL POWER PROJECT SJVN THERMAL (P) LIMITD 4 (A WHOLLY OWNED SUBSIDIARY OF STPL .TD ~ A JOINT VENTURE OF GOVERNMENT OF INDIA & Suvn GOVERNMENT OF HIMACHAL PRADESH) Owner's Consultant: NTPC LIMITED (A GOVERNMENT OF INDIA ENTERPRISE) LARSEN & TOUBRO LIMITED |Architect Engineer: L&T ~ SARGENT & LUNDY LIMITED TEMA INDIA LIMITED IL&T — S&L Job No. LD20033000 |Vendor Job No.: HPH-TA/B, HPH-BA/B, HPH-9A/B, TDSH-1 & 2 LAT Project No.: BUXAR PROCEDURE FOR LOCAL POST WELD HEAT TREATMENT OF CARBON & ‘itle: iris ALLOY STEEL COMPONENTS IDoc.)Drg. No. HT-19:224.02 Rev Now--3. /Total No. of Pages : 23 TPC DocJ/Drg, Now Rev No | Unit Designation: 1 & 2 stamp: L&T | Date Nam Sia, I | REVISION STATUS Prepared Reviewed ‘Approved . | Name Date Name Name Date | Vinit Desai [23-05-2021 | Dincsh Patel Dinesh Patel | 23-05-2021 1 | vinieDesei | 16-01-2021 | Dinesh Patel Dinesh Patel | 16-01-2021 2 | Vinit Desai_| 10-02-2021 | Dinesh Patel Dinesh Patel | 10-02-2021 3 _| Kapil Raiyant Dinesh Patel Dinesh Patel | 06-05-2021 = fe2 x 660 MW BUXAR THERMAL POWER PROJECT PROCEDURE FOR LOCAL POST WELD HEAT TREATMENT OF CARBON & ALLOY STEEL COMPONENTS Doe, No. HT-19-224-02 REVISION SUMMARY SHEET. 1 ‘Submission after incorporating changes: 16-01-2021 2 ‘Submission after incorporating comments 10-02-2021 06-05-2021TEMA INDIA LIMITED Procedure No. HT-19-224.02 Page TofS, Revision Date [3__ (06/05/2021 PROCEDURE FOR LOCAL POST WELD HEAT TREATMENT OF CARBON & ALLOY STEEL COMPONENTS DESIGNATION SIGNATURE DATE PREPARED BY Welding Engineer O6-MAY-2021 APPROVED BY Head Welding O6-MAY-2024 QC/48-2 Rev.0PROCEDURE FOR LOCAL POST WELD | Procedure No. | HT-10-224-02 “TEIVIA| HEAT TREATMENT OF CARBON & ALLoy |Page_ 2015 ime ‘STEEL COMPONENTS Revision 3 Date 60572021 42 43 44 45 46 SCOPE This procedure is applicable for local post weld heat treatment of pressure vessel assemblies by electrical heating method in TEMA INDIA LIMITED. OBJECTIVE The objective of this procedure is to provide a uniform method for local post weld heat treatment of pressure vessel assemblies and providing control on temperature gradient during heat treatment of equipment no. : HPH-7A/B, HPH-8A/B, HPH-QA/B, TDSH-1 & 2. REFERENCE STANDARD AND DOCUMENTS Following Standard and Documents shall be referred, > ASME SEC. Vill DIV.1 Edn.2017. > Other Applicable Standard / Project Specification PROCEDURE Welding directly to the base metal shall be completed prior to final heat treatment. All activities required to be completed before post weld heat treatment including non destructive examination as applicable shall be completed on the components, which are to be heat treated, The components shall be properly supported in such a way to avoid undue attachment restraints The machined surfaces shall be suitably covered by ceramic blankets in order to protect it from corrosion. ‘The components shall be loaded on appropriate seddle support and one end of the component shall be sliding to accommodate thermal expansion in the part. K-type chromium/Aluminium thermocouples shall be used for measuring temperature during heat treatment. All thermocouple shall be placed on opposite site of the shell from heating elements. The hot junction of calibrated thermocouples shall be attached directly to the wall of components by capacitor discharge method using WPS No. TC-CDW-1 The thermocouples shall be attached to calibrated temperature recorder(s) through extension wires. The thermocouple to extension wire connection shall be minimum 0.5m outside the heated zone, The speed of temperature recorder(s) shall be selected according to chart in use. Thermocouple location shall be as per Annexure-f and shall be inspected and verified with approved PWHT procedure before start of PWHT. QA/48-2 Rev 0PROCEDURE FOR LOCAL POST WELD | Procedure No. | HT-19-224-02 (O>) TEIVIA| HEAT TREATMENT OF CARBON & ALLOY | Page 3016 tava ira STEEL COMPONENTS Revision 3 ey Date ‘670572021 47K diagram showing thermocouple locations shall be prepared and components shall be heat trealed as per the heating cycle. Heating cycle containing loading temperature, heating rate, holding temperature and time, cooling rate and unloading temperature shall be provided in Welding and Testing Plan on case to case basis and as per Table -1 of this procedure and GA drawing PWHT table, However the Heating cycle provided thus shall satisfy the Para 4.12 through 4.15 ofthis procedure 4.8 For Local Post Weld Heat Treatment the soak band shall extend around the full circumference of components. 4.9 As a minimum the soak band shall contain the weld, HAZ, and a portion of base metal adjacent to the weld being heat treated. The minimum width of the soak band shall be the widest wiath of the weld plus one nominal thickness or 2 in.(50mm), whichever is less, on each side of the weld. In case of nozzle attachment soak band shall include a circle that extends beyond attachment weld in all direction by a minimum one nominal thickness or 50mm whichever is less. 4.10 The heat band shall be VR on either side of the soak band and the gradient control band shall be 4VRI on either side of the soak band (Where, R= Component Intemal Radius & t=Component thickness) 4.11. Adequate insulation coverage over and above the heat band shall be made while performing local post weld heat treatment of component 4.12 Ifnot otherwise specified, the rate of heating above 425°C shall not be more than 220°C/hr divided by maximum thickness of weld in shell or head in inches, but in no case more than 220°CIhr. 4.13. There shall not be a greater variation in temperature throughout the vessel than 70°C between any ‘wo thermocouples during heating and cooling period. There shall not be a difference between highest and lowest temperature through the soak greater than 40°C during holding time except where the range is further imited by Code or Drawing or Welding and Testing Plan 4.14 If not otherwise specified, the rate of cooling above 425°C shall not be more than 280°Cihr divided by maximum thickness of weld in shell or head in inches, but in no case more than 280°CIhr. From 425°C the power could be turned off and from 10°C the vessel welds can be cooled in stil ar. 4.18 One thermocouple shall be provided at the end of heat band and temperature of this thermocouple shall be controlled approximate half the temperature of soak band at any time. There shall be minimum two thermocouples in the soak band and thermocouples in soak band shall be treated as Primary thermocouple for Heat Treatment 4.16 Use minimum of 50 thick ceramic insulation materials 4.17 When parts of two different P-numbers are joined by welding, the post weld heat treatment temperature shall be that specified for the material requiring the higher post weld heat treatment temperature 4.18 Time temperature graph shall be obtained along with the details of thermocouples! temperature recorder(s), thermocouple location diagram, status of calibration and shall be kept in record for review, QA/48-2 Rev 0ka PROCEDURE FOR LOCAL POST WELD | Provedure No. | HI-10-224.02 f TEIVIA| HEAT TREATMENT OF CARBON & ALLOY | 29° 7 fupta Ure, ‘STEEL COMPONENTS Revision 3 eo Date 06/05/2024 4.19 After PWHT, when the job is cooled to atmospheric temp., thermocouples shall be removed from the 54 52 53 54 55 56 57 5.8 job surface by smooth grinding. PRECAUTIONS Thread holes, tapped holes and flange facing shall be protected to avoid oxidation, Lead or sulfur containing substances such as oil, grease, threaded lubricants and paints shall be removed from vessel surfaces prior to PWHT. Only calibrated thermocouples and temperature recorder(s) shall be used After removal, thermocouple location shall be PT/MT tested. Thermocouples are also provided at the periphery ofthe tubes at tube side to check the temperature of them as per Annexure-1 During local PWHT air circulation shall be maintained through the periphery of tubes for cooling purpose. During local PWHIT of Water box to Tube sheet joint, SS tube shall not be exposed to temperature more than 400° C and same shall be measured by attaching thermocouples as per Annexure -1. Water box to Tube sheet joint PWHT temperature is reduced and holding time has been increased as per Code, QA/48-2 Rev 0PROCEDURE FOR LOCAL POST WELD | Provedure No. | HT-19.224-02 TEIVIA| HEAT TREATMENT OF CARBON & ALLOY pe : of6 hells STEEL COMPONENTS vision Date (6706/2021 Heat Treatment Cycle -Table-1 Max. Max. sr ROH | Holding | Holding | ROC Ng,| EQPT.NO | Part Description | above | Temp. | Time upto 7 300°C | (°c) | (Min) | 300°C (Clr) (°ClHr) Main Shel to Skt 1 chang Sean 56 | 620210 100 56 ‘Skirt to Tubesheet 2. | HPH-TAB Ace 56 | 620410) 100 56 Water Box to Tubeshest 3 au 56 | s8410) 325 56 Main Shel to Skit | 4 mee 56 [620810 | 120 56 Skirt to Tubesheet 5 |upi-sam | Mee 56 | 620%10| 130 56 Walter Box to Tubeshect 6 ae 56 | s50410) 325 56 Main Shell to Skit 7 sng Sean 56 | 620210) 140 56 Skirt fo Tubeshest 8 | Son 56 | 610) 185 56 9 | HPHSAMS [WaerBoc TRESEEET 55 sso 10 | as 5 eam Skirt 0 Nozzle Si 10 including inconel 56 | 665210) 185 56 butting - Main Shell to Tubesheet n Chsing Sean 56 | 605210) 95 56 ‘Water Box to Tubesheet 2} apse ail 88 | sso210] 325 56 Min Shell o Nozzle S1 13 including none 86 | 605210) 95 56 buttering Wain Shell Tubeshest 195 4 Closng Seam 66 | 66510 \ 56 Water Box io Tubesheat 15] apsne ee 56 | ss0210| 325 56 Main Shell to Nozzle S1 16 including inconel 56 | 605410) 195 56 buttering QA/48-2 Rev 0PROCEDURE FOR LOCAL POST WELD | procedure No. | HT/19-224/02 @ TEMA HEAT TREATMENT OF CARBON & - ALLOY STEEL COMPONENTS Rev No, 7 ANNEXURE-1 Page No. 1 of 15 col INSULATION ) SOAK BAND wr \) | taro cca | | f 6ce a1o_} 259 _|/370_, Fr He. WAY VE ® ©- FOPT. NO- HP HEATER +7A/B (TUBE SHEET TO HEMI HEAD JOINT) THERMOCOUPLE LOCATION TABLE NO. TC-NO, LOCATION 1 | Tes 0° OUTSIDE 2 | tc2 or Wek NOTE : ALL DIMENSIONS ARE IN MM, 3 | TC-3 270° OUTSIDE 4 | 10-4 180° OUTSIDE 5 | TCS 120° OUTSIDE 6 | TC-6 45° OUTSIDETEM. A PROCEDURE FOR LOCAL POST WELD HEAT TREATMENT OF CARBON & ALLOY STEEL COMPONENTS, Procedure No. HT/19-224/02 Rev No. 3 ej THERMOCOUPLE LOCATION TABLE COIL INSULATION ANNEXURE-1 EQPT. NO- HP HEATER :- 8B, 94/8 (TUBE SHEET TO HEMI HEAD JOINT) RO TC NO, LOCATION 4 TC-41 0° OUTSIDE 2 TC-2 90° INSIDE 3 TC-3 270° OUTSIDE 4 TC-4 180° OUTSIDE 5 TC-5 120° OUTSIDE 6 TC-6 45° OUTSIDE Page No. 2 of 15 NOTE : ALL DIMENSIONS ARE IN MM,APY, THERMOCOUPLE LOCATION TABLE NO! TCNO. | LOCATION 1 TC-1 0° OUTSIDE 2 | To-2 90° INSIDE 3 | Te-3 270° OUTSIDE 4 | Tc-4 180° OUTSIDE 5 | Tos 120° OUTSIDE 6 | TC-6 45° OUTSIDE EQPT. NO- TDSH-1 & TDSH-2 (TUBE SHEET TO HEMI HEAD JOINT) NOTE : ALL DIMENSIONS ARE IN MM. _ PROCEDURE FOR LOCAL POST WELD | procedure No. | HT/19-224/02 « IVI HEAT TREATMENT OF CARBON & — ALLOY STEEL COMPONENTS Rev No. 3 ANNEXURE-1 Page No. 3 of 15 COIL J INSULATION i) SOAK BAND fraPROCEDURE FOR LOCAL POST WELD | procedure No. HEAT TREATMENT OF CARBON & HT/19-224/02 EQPT. NO- HP HEATER :- 7A/B (TUBE SHEET TO SKIRT SHELL JOINT ) THERMOCOUPLE LOCATION TABLE ALLOY STEEL COMPONENTS, Rev No. 3 ANNEXURE-1 Page No. 4 of 15 INSULATION cosa ro, [700 , 6cB | 6ce brerwhHet fie | 8) Tt @— Bees ERS 7 "AT END OF ees Feats } | Ee Eee |} ~~ © @—-BESEE ers! Bees Bes a TCNO. | LOCATION 1 | TC-1 0° OUTSIDE 2 | tc2 eer NOTE : ALL DIMENSIONS ARE IN MI 3 | Tos 270° OUTSIDE 4] TCO4 180° OUTSIDE 5 | TCS 120° OUTSIDE 6 | Tc 45° OUTSIDEé @ TMA PROCEDURE FOR LOCAL POST WELD HEAT TREATMENT OF CARBON & ALLOY STEEL COMPONENTS Procedure No. | HT/19-224/02 Rev No. 3 =] INSULATION ANNEXURE-1 Page No. 5 of 15 sons / oe, fo “ece’| feces’ ire Le 1 re tT. (HEAT BAND oe ne Le fect @— =a 2 | EOPT. NO- HP HEATER :- 8A/B. (TUBE SHEET TO SKIRT SHELL JOINT) THERMOCOUPLE LOCATION TABLE SR No.| TC NO. | LOCATION 1 | To-1 0° OUTSIDE NoTe 2 TC-2 90° OUTSIDE 3 | Te-3 270° OUTSIDE 4 TC-4 180° OUTSIDE 5 TC-5 120° OUTSIDE 6 | Tc-6 45° OUTSIDE ALL DIMENSIONS ARE IN MM,PROCEDURE FOR LOCAL POST WELD @ Tema HEAT TREATMENT OF CARBON & HT/19-224/02 — ALLOY STEEL COMPONENTS 3 ANNEXURE-1 } INSULATION 3 T zy 8 Le A Mv WAV TCA EARLE a Ly | | | | | . AL e 4 EQPT. NO- HP HEATER = 9A/8 THERMOCOUPLE LOCATION TABLE RB | tono. . | Location 1 | Tet 0° OUTSIDE 2| To2 90° OUTSIDE 3 | TC3 270° OUTSIDE 4 | To4 180° OUTSIDE 5 | TCs 120° OUTSIDE 6 | TC-6 45° OUTSIDE (TUBE SHEET TO SKIRT SHELL JOINT ) Page No. 6 of 15 NOTE : ALL DIMENSIONS ARE IN MM,PROCEDURE FOR LOCAL POST WELD | procedure No. | HT/19-224/02 HEAT TREATMENT OF CARBON & ALLOY STEEL COMPONENTS Rev No. 3 ANNEXURE-1 Page No. 7 of 15 INSULATION EQPT. NO- HP HEATER = 7A/B (MAIN SHELL TO SKIRT SHELL CLOSING SEAM ) THERMOCOUPLE LOCATION TABLE NO. TC NO. LOCATION 1 TC-1 0° OUTSIDE 2 TC-2 90° OUTSIDE 3 TC-3 270° OUTSIDE 4 TC-4 180° OUTSIDE 5 TC-5 120° OUTSIDE 6 TC-6 45° OUTSIDE NOTE : ALL DIMENSIONS ARE IN MM,PROCEDURE FOR LOCAL POST WELD | procedure No. | HT/19-224/02 3 TEIMIA | HEAT TREATMENT OF CARBON & = ALLOY STEEL COMPONENTS Revit. 3 ANNEXURE-1 Page No. 8 of 15 [=| INSULATION EQPT. NO- HP HEATER - 8A/B (MAIN SHELL TO SKIRT SHELL CLOSING SEAM ) THERMOCOUPLE LOCATION TABLE SR No,| TC NO. LOCATION 1 TA 0° OUTSIDE NOTE : ALL DIMENSIONS ARE IN MM, 2 | 10-2 90° OUTSIDE 3 | Tos 270° OUTSIDE 4 | Tos 180° OUTSIDE 5 | Tos 120° OUTSIDE 6 | Te-6 48° OUTSIDE@ PROCEDURE FOR LOCAL POST WELD | procedure No. | HT/19-224/02 TEIVIA | HEAT TREATMENT OF CARBON & ALLOY STEEL COMPONENTS Rev No. 3 ANNEXURE-1 Page No. 9 of 15 Seq] COIL =} INSULATION ___- fed) sets © 2 EQPT. NO- HP HEATER :- 9A/B (MAIN SHELL TO SKIRT SHELL CLOSING SEAM ) THERMOCOUPLE LOCATION TABLE. RO. TC NO. LOCATION 1 TC-1 0° OUTSIDE 2 TC-2 90° OUTSIDE 3 TC-3 270° OUTSIDE 4 TC-4 180° OUTSIDE 5 TC-5 120° OUTSIDE 6 TC-6 45° OUTSIDE NOTE : ALL DIMENSIONS ARE IN MM,PROCEDURE FOR LOCAL POST WELD Procedure No. | HT/19-224/02 COIL } INSULATION @ Tel VIAL HEAT TREATMENT OF CARBON & _ ALLOY STEEL COMPONENTS Rev No, 3 ANNEXURE-1 Page No. 10 of 5 SOAK BAND 370 EQPT. NO- TDSH-1 (TUBE SHEET TO MAIN SHELL JOINT) THERMOCOUPLE LOCATION TABLE NOTE : ALL DIMENSIONS ARE IN MM. Bo. TC NO. ] LOCATION 1 TC-1 0° OUTSIDE 2 TC-2 90° OUTSIDE 3 TC-3 270° OUTSIDE 4 TC-4 180° OUTSIDE 5 TC-5 120° OUTSIDE 6 TC-6 45° OUTSIDEPROCEDURE FOR HEAT TREATMENT OF CARBON & ALLOY STEEL COMPONENTS. Rev No. 8 LOCAL POST WELD | Procedure No. | HT/19-224/02 } INSULATION IEXURE-1 Page No. 11 of 15 ANNI @ p——sex a i HB. | @ TEESE Ht 09 88% Lars ef] LE fleeces el f | ff sdetl | Py] @{ Eat |e \L Bee - a d [Ly ® EQPT. NO- TDSH-2 (TUBE SH {EET TO MAIN SHELL JOINT) THERMOCOUPLE LOCATION TABLE NOTE : ALL DIMENSIONS ARE IN MM, Re TE NO. LOCATION 4 TC-4 0° OUTSIDE 2 TC-2 90° OUTSIDE 3 TO-3 270° OUTSIDE 4 TC-4 180° OUTSIDE. 5 TC-5 120° OUTSIDE 6 TC-6 45° OUTSIDEPROCEDURE FOR LOCAL POST WELD | procedure No. | HT/19-224/02 @ TEMA HEAT TREATMENT OF CARBON & ALLOY STEEL COMPONENTS Rev No. 3 ANNEXURE-1 Page No. 12 of 15 ARRANGEMENT FOR TEMPERATURE MAINTAIN OF TUBES DURING LOCAL PWHT BELOW 450° C FOR EQUIPMENT NO. HPH-7A/B, HPH-8A/B, HPH-QA/B, TDSH-1, TDSH-2 FOR UNIT #1 & #2 NOTE: 1) TCL TO TCé ARE FOR OUTER PERIPHERY TUBES.THESE TUBES SHALL BE PURGE WITH NORMAL AIR DURING LoCAL PWHT. 2) FOR COOLING PERIPHERAL TUBES AIR CIRCULATION SHALL, BE MAINTAIN DURING LOCAL PWHT.HT/19-224/02 PROCEDURE FOR LOCAL POST WELD | procedure No. @ =a HEAT TREATMENT OF CARBON & ~ ALLOY STEEL COMPONENTS Rev No. 3 ANNEXURE-1 Page No. 13 of 15 “3] COIL Tey & TCO ON SIEVE wD INSULATION EQPT. NO- HP HEATER TOSH-1, TOSH-2 (S1 NOZZLE TO MAIN SHELL JOINT) C7 & TB OY SRINE ID @ INSULATION © EQPT. NO- HP HEATER HPH - 94/8 (81 NOZZLE TO SKIRT SHELL JOINT)PROCEDURE FOR LOCAL POST WELD | procedure No. | HT/19-224/02 @ TEMA HEAT TREATMENT OF CARBON & — ALLOY STEEL COMPONENTS Rev No. 3 ANNEXURE-1 Page No. 14 of 15 ARRANGEMENT FOR TEMPERATURE MAINTAIN OF TUBES DURING LOCAL PWHT BELOW 450° C FOR EQUIPMENT NO. TDSH.1, TDSH-2 FOR UNIT #1 & #2 we we VIEW“ NOTE: 1) “K" TYPE THERMOCOUPLE (TC1) SHALL BE INSERTED INTO THE PERIPHERAL TUBE INSIDE EXTEND UP TO NOZZLE Si CENTER LINE FOR TEMPRETURE MESUREMENT DURING LOCAL, PWET. 2) "K" TYPE THERMOCOUPLE (TC2) SHALL BE INSERTED INTO THE PERIPHERAL TUBE INSIDE EXTEND UP TO ‘TUBESHEET TO MAIN SHELL JOINT FOR TEMPRETURE MESUREMENT DURING LOCAL PWHT._ PROCEDURE FOR LOCAL POST WELD | procedure No. | HT/19-224/02 & TEMA HEAT TREATMENT OF CARBON & - ALLOY STEEL COMPONENTS Rev No. 3 ANNEXURE-1 Page No. 15 of 15 ARRANGEMENT FOR TEMPERATURE MAINTAIN OF TUBES DURING LOCAL PWHT BELOW 450° C FOR EQUIPMENT NO. HPH-9A/B FOR UNIT #1 & #2 st $ ) L i z = [= af 1 le] jap [& al | —! © 1 yt il B yd we A NOTE: 1) "K" TYPE THERMOCOUPLE (TCI & C2) SHALL BE INSERTED INTO THE PERIPHERAL TUBE INSIDE EXTEND UP TO NOZULE Si CENTER LINE FOR TEMPRETURE MESUREMENT DURING LOCAL PWHT.