Operation Breakdown

Date : 1/11/23 Analyst: Asep PHOTO

Season FA'24 Total operations 13 24 Menit
Buyer/Div MACY'S/BOYS OB Sewing operation 13
62 pcs
Factory PT. Shinwon Indonesia Helper operation 0
File# 0 Total operator 23
Style# 100194220TG Sewing operator 23
Description Flower fleece set - bottom Helper 0
Order Q'ty 0 Target efficiency 70.0%
사업부/팀 2사업부 2팀 Planned working hour 8
본사담당자 이가연 Production Daily capacity 1,778
Planning Daily target output 1,244
Machine summary Hourly target output 156
Machine ea Machine ea Loss Profits
SNLSE 6 BH 0 TTL line/# $0 Operation Y/N
4TOL 10 BT 1 TTL working days 0 Printing No
1NCVS 5 FUSING 0 Working days per line #DIV/0! EMB No
2NCVS 0 MNL 0 SMV 6.21 Garment dyeing No
WB4N 0 0 Costing Calculated CM 0.74 Garment washing No
TTL M/C 22 요청 CM Smocking No

Sewing operator / Sewing SMV 23 6.21

No Operation description Machine Worker SMV Work aid
Join eband end to end + cut eband
1 SNLSE 1.5 0.44
(Dasar elastic waistband + potong elastic)
Join waistband end to end
2 SNLSE 1 0.23
(Dasar waistband)
Pre-attach eband to waistband (x3)
3 SNLSE 1.5 0.42
(Cantum elastic ke waistband x3)
Topstitch waistband
4 1NCVS 2 0.60
(Stik waistband)
Join inseams
5 4TOL 2.5 0.68
(Gabung samping dalam)
Join rises
6 4TOL 2 0.54
(Gabung rise)
Join Outseams
7 4TOL 3 0.75
(Gabung samping luar)
Bartack crotch + turn right side out
8 BT 1 0.24
(Bartack crotch + balikan body)
Attach waistband to body
9 4TOL 2.5 0.61
(Pasang waistband ke body)
Attach size label
10 SNLSE 1 0.31
(Pasang size label)
Attach elastic to legs opening
11 3TOL 1.5 0.44
(Pasang elastic leg opening)
Join elastic legs end end and attach remined elastic
12 SNLSE 1 0.26
(Teking elastic leg)
Topstitch elastic leg opening x2
13 1NCVS 2.5 0.70
(Stik elastic leg opening x2)

Helper / Heper SMV 0 0.00

No Operation description Machine Worker SMV Work aid
 Total operator 23
Operation Breakdown Analysis Sewing operator 23
Production Helper 0
Season FA'24 SMV 6.21 Planning Daily capacity 1,778
Buyer/Div MACY'S/BOYS CPM (Cost per mins) 0.0833 Daily target output 1,244
Costing
File# CM by CPM 0.74 Production lead time 0
Style# 100194220TG CM by Target output 1.77
Description Flower fleece set - bottom Total operations 13 Machine ea Machine ea
Order Q'ty OB Sewing operation 13 SNLSE 6 BH 0
사업부 2사업부 2팀 Helper operation 0 4TOL 10 BT 1
본사담당자 이가연 Line Line balance rate 88.1% 1NCVS 5 FUSING 0
balancing Takt time 16.2 2NCVS 0 MNL 0
Target efficiency 70.0% WB4N 0
Planning
Factory PT. Shinwon Indonesia Planned working hour 8.0 TTL M/C 22

(IE v.2022.Oct)
Sewing operator 23.0 23 Required Allocated Operation / Day Individual / Hour
Number Operation description Machine SMV (Sec) SMV Workers Workers Sec Capacity Target Capacity Target
Join eband end to end + cut eband
1 SNLSE 26.45 0.44 1.6 1.5 17.6 1,633 1,143 136 95
(Dasar elastic waistband + potong elastic)
Join waistband end to end
2 SNLSE 13.61 0.23 0.8 1.0 13.6 2,116 1,481 265 185
(Dasar waistband)
Pre-attach eband to waistband (x3)
3 SNLSE 25.34 0.42 1.6 1.5 16.9 1,705 1,193 142 99
(Cantum elastic ke waistband x3)
Topstitch waistband
4 1NCVS 36.21 0.60 2.2 2.0 18.1 1,591 1,114 99 70
(Stik waistband)
Join inseams
5 4TOL 40.60 0.68 2.5 2.5 16.2 1,774 1,242 89 62
(Gabung samping dalam)
Join rises
6 4TOL 32.25 0.54 2.0 2.0 16.1 1,786 1,250 112 78
(Gabung rise)
Join Outseams
7 4TOL 44.93 0.75 2.8 3.0 15.0 1,923 1,346 80 56
(Gabung samping luar)
Bartack crotch + turn right side out
8 BT 14.39 0.24 0.9 1.0 14.4 2,002 1,401 250 175
(Bartack crotch + balikan body)
Attach waistband to body
9 4TOL 36.78 0.61 2.3 2.5 14.7 1,958 1,370 98 69
(Pasang waistband ke body)
Attach size label
10 SNLSE 18.39 0.31 1.1 1.0 18.4 1,566 1,096 196 137
(Pasang size label)
Attach elastic to legs opening
11 3TOL 26.23 0.44 1.6 1.5 17.5 1,647 1,153 137 96
(Pasang elastic leg opening)
Join elastic legs end end and attach remined elastic
12 SNLSE 15.44 0.26 1.0 1.0 15.4 1,866 1,306 233 163
(Teking elastic leg)
Topstitch elastic leg opening x2
13 1NCVS 42.16 0.70 2.6 2.5 16.9 1,708 1,196 85 60
(Stik elastic leg opening x2)

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

37

Helper 0.0 Required Allocated Operation / Day Individual / Hour

Number Operation description Machine SMV (Sec) SMV Workers Workers Sec Capacity Output Capacity Target

1 0.00

2 0.00

3 0.00

4 0.00

5 0.00

6 0.00