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Spe 1252 Pa
Spe 1252 Pa
I-aa CL_
.-
ture components were the nine hydrocarbons, methane by relating the mixture constants to composition and the
through heptane. Comparative tests were made with data constants for pure compounds. Thepe authors, in a series
from field separators, plant exchangers and literature of articles in 1951: showed the accuracy of the B-W-R
sources. For most tests made, the B-W-R equations pre- equation when applied to light hydrocarbons and their
dicted component K-vaiues, mixture enthaipies and phase simple mixtures, and demonstrated the equation’s utility
densities within the accuracy of available correlations for for making vapor-liquid equilibria calculations.
nine-component mixtures; significant deviations were noted since its inception, the B-W-R equation has been the
when mixtures contained components heavier than hep- siubject of many papers. Numerous additions and modifi-
tane. cations have been proposed,’+o1“-’*the purpose of most be-
INTRODUCTION ing to improve the equation’s ability to predict PVT pro-
perties of speeific mixture systems. In 1959, Opfell, Pings
Rapid, accurate methods for calculating the properties and Sage summarized much of the work on “the B-W-R
of hydrocarbon mixtures are needed for predicting the be- equation in their book on equations of state?
havior of natural gas processes. For example, because of Since naturai gases are primarily mixtures of light hy-
the common use of two-phase separation methods in gas drocarbons, the B-W-R equation is a naturrd choice for
processing, calculations must be made for the density and an equation of state to compute both phase equilibria and
composition of equilibrium vapor and liquid phases. In thermodynamic properties of natural gases. Consequent-
addition, predictions must often be made for the tempera-
ture and pressure changes associated with the flow of sin-
gle- and two-phase natural gas fluids through heat ex- Two.phase region
changers, chokes and turbines. The complex nature of _ Reel behavior
non-ideal mixtures makes rigorous calculations for these /
I - ---Superimposed behovior of B-W-R
natural gas properties ditllcult and time-consuming.
Natural gas properties” have conventionally been de-
termined with generalized’ data correlations. These corre- I
I
I
equotion
.5+-=%+.---L.-—-’L~
. .. . ... ,.
Iy, the work reported here was undertaken to evaluate the shows that there is a range of pressures (P, to P,), at a
B-W-R equation, as a basis for predcting two-phase equi- given temperature, for which the equation has more than
librium in natural gas systems, and to develop computer one density root. This pressure range is normaily un-
programs for the B-W-R equation which will rapidly cal- known, and the procedure used dor solving the equation
culate natural gas phase compositions. Details concerning must be capable of detecting, multiple roots and, when
equations and derivations are in the Append!x, present, selecting the correct density for the mixture in
question.
SOLVING THE B-W-R EQUATION OF STATE! The behavior of the B-W-R equation in Fig. 1 was for
a pure component. Mixtures behave in a similar manner;
“ The B-W-R equation expressing pressure as a function the only differekcc is that for all pressures Were is only
of temperature and molar densfty is: one density root that has physical significance. If all the
P = l?Td -i- (B.RT-A. -CJ~ # equation constants are positive, as are those of Benedict,
there will normally be only one or three positive real
roots to the B-W-R equation (ignoring tangencies or dual
roots at a single point). It is possibie, nevertheless, to cre-
+ $[(1 -t y@ exp (–y&)] . . . ., . (1) ate a composition, temperature and pressure that will yield
five or more roots, qithough such a mixture may be un-
Pure-component values for the eight constants appearing real. Consistent interpretation of the B-W-R equation when
multipIe roots are present requires that vapor phases use
‘=[+A”I:
~=1::’’’’”1: THERMODYNAMIC PROPERTIES
When calculating thermodynamic properties from an
C<=lioc’”r
‘“=
[k’”]’ equation of state, it is convenient to use the mixture ther-
modynamic work function and then derive all other ther-
modynamic relations from the work function equation.
b=[iixh’’’r;’;
7=Ii:lxiy’”l”
‘2’ The work function can be expressed in terms of pressure,
temperature, density, composition and ideal properties in
the foliowing manne~
These mixing equations, which are largely empirical,
have been appiied with success for predicting the proper- A. = ~ x,[RT In (dRT”x,)+ U,”– TS,”]
ties of simple hydrocarbon mixtures, There have been <=1
modiilcations suggested to improve results with particular
mixtures,” and other forms of the ruies (such as the Lo- +,[d[~-:~d]tki. . .. . . . (3, ‘
rentz combination for B.) are probably more consistent
with solution theory. But these changes often improve the
accuracy of the equation of state oniy slightiy over the Eq. 3 is in tbe form presented by Behedict,’ and its
rules proposed by Benedict, and do so at the expense of derivation is included in the Appendix. Substituting an
more compiex equations for thermodynamic properties. equation of state for pressure in Eq. 3 allows the integra-
- The mixing rtde~ in Eq, 2 were used in this initial work tion to be performed. This integrated equation can then be
with natural gases. used to obtain equations for other thermodynamic pro-
perties.
PHASE BEHAVIOR NEAR VAPOR PRESS[JRE Entropy of a mixture is found by differentiating the
work function with respect to temperature:
The B-W-R equation of state requires a trial-and-error
solution for density when temperature, and pressure are
=-+,,=.....”.”..
specified. The trial-and-error method must account for the
behavior of the B-W-R equation near the vapor pressure
S,.
[.ll . . (4)
of a compound. This behavior is illustrated by Fig. 1, Enthalpy of a mixture can then be obtained from the
which shows how pressure and density are related for a following deihrition:
pure compound at constant temperature. At vapor pressure
P,,the ~ompound can exist in two phases, and the pressure- H., =AW-t TS~+ PV,. . , . . . . . (5)
density curve is discontinuous. The B-W-R equation is a Fugacity of a component in a mixture can aiso be ex-
continuous function and is unable to follow the disconti- pressed in terms of the mixture work function and ideal
nuity. Instead, density predicted from the B-W-R equation gas state propertied
oscillates about the vapor pressure (dashed line, Fig, 1).
The oscillation aflows the equation to predict yapor pres- aA,”
sure at both the equilibrium vaeor and liauid densities.
13eeause of the oscillation, at P,-three
. _—___ ——.—denskies—solve the “
B-W-R equaho~ one represents saturated vapor, one rep-
.RTln~=
._ __ ___
—
()
ax, *T,,,
-U, O+ TS,”-RT<
._L___
. . . (6)
,,._,u _______
The Appendix gives Eqs. 3 through 6 in terms of t=
..—.—
resents saturated liquid ‘and the other has no physical sig- B-W-R equation after the equation .of stite is substituted
niffcance. for pressure in Eq. 3. The ideal gas state properties for
Multi-valued solutions to the equation of state de not these. equations were obtained from API Research Proj-
, limited to the pure component’s vapor pressurej Fig, 1” ect 44:4
.
-.
6. The new K-values were tested to see if the mixture Mole Per Cents Of r=86F P= 1,060 psia
was still within the two-phase region. If so, the input Wt4111d Separator vapor Separator Liquid
Euwrlnwnl B= Experiment S:W:R.
mixture was flashed with the new or corrected K-values. —.— —.
Steps 3 through 6 were repeated for 30 cycles, N? 0.42 0<44 0,44* 0.0 0.0”
C02 0,22 0.22 U.22* 0.33 0.33”
This procedure established two-phase equilibrium com- c1 89.05 91.24 91.200 26.91 28.325
positions by forcing each component’s vapor-liquid phase c: 4.55 4.54 4.525 4.68 5.137
fugacities to be equal within & 1 percent deviation. Out- CB 1.99 1 .ss 1.s6s 5.20 5.437
0,54 0.47 0.469 2.46 2.542
put results included phase compositions, component K- [C*
KL 0.67 0.49 0.s50 5.90 4.063
vahres, phase densities and amounts of each phase. The {(k 0.22 0.16 0.150 1,88 2.200
repetitive adjustment of y,/x, with computed fugacities I& 0.20 0.12 0.119 2.39 2.4S5
caused rapid convergence to equilibrium, The program cd+) 0.49 [0.44) [0.4591 8.11 9.437
always ran 30 iterations, but 3 to 10 cycles were usually C,”l. 1.65 -— ..—. -- ——42.14
—.. 40.044
100.00 100.00 100.000 100,00 m.olo
sufficient.
Calculations for mixture enthalpy and entropy required
Experimental .—B-W-R M W Ci 130
Vap.ar Mel Prqcticm = .97 .9667.s
that mixture composition, temperature, pressure and phase .03 .03428
liquid MoI Fraction =
be specified. Density was computed by trial-and-error from
Separator L/V (bbl/MMscf] .= 32,04 39,41
Eq, 1. Mixture enthalpy and entropy were then calculated
directly from Eqs. 5 and 4. *Sef toexwdmenfal volw<
COMPARISON OF R)%SULTS
TASLE 2—EXPERIMENTAL AND COMPUTED NATURAL GAS PHASE SEHAVIOR
WITH EXPERIMENTAL AND CALCULATED DATA
Mole Per CentS at T=8SF P= 1,070 psla
Experimental phase compositions ‘for 12 natural gases Wellhead Senarator vapor Separafer Liquid
were compared with B-W-R calculations, Samples of these GUS Expwlment
—. B.w-R
— Experiment
— .B-W-R
natural gases were obtained from field separators, The gases N, 0.16 0.18 O.IB* 0,0 0.0”
contained non-hydrocarbons as well as components heav- co: 1.42 1.4s 1 ,4S* 0.s6” 0.S6*
ier than heptane. Calculated and experimental agreement c, 83,45 S9.40 S9.105 25.41 2s.119
c; 5.49 5.26 S243 6.81 6.909
was relatively consistent for all 12 gases, and only four c, 2.66 2.26 2.244 6.54 6.53S
representative gases are presented here. These four illus- iG 0.69 0.52 0.493 2,33 2.630
trate the accuracy of B-W-R calculations for composition, ILC1 0.ss 0.48 0.557 4,81 4,037
IG 0.16 0.TS7 2,21 2.237
temperature, pressure and separator vapor/liquid ratio. 0.35
LIC5 0.2s 0.09 0.101 2.14 2.034
Phase and volumetric calculations were also made for cd+ ) 0.61 (0.!71 [0.420) S,63 5s34 ‘
simple, light hydrocarbon mixtures and the results com- c,’+ —..4.10 —. 43,26 41,11s
These data helped test the B-W-R equation at tempera- ---–-”----------------””------~”-----’--+ Experlrnental ~W-R MW C?= 1S2
tures and nressurea for which natural gas data were not Vapor Mol ,%ctlon = ,91 .
available, Accuracy of the B-WR equation for calculating Liquid MoI Fracflon = .09 .09279
the enthalpies and entropies of complex mixtures could $epwafor L/v [bbl/MMmf) = 98.05 - 83.5
not be directly verified; not enough experimental data *.Sot 10 eKperlmental value,
,,
.—
I
rABLE 3-EXPERIMENTAL AND COMPUTEti NATURAL GAS PHASE BEHAVIOR TABLE A-EXPERIMENTAL AND COMPUTED NATURAL GAS PHASE BEHAVIOR
Mole Per Cents at T=116F P= 995 Psla Mole Per CeMs at 7=156P P=2,521 psln
We:llwf Separator
Welllld Separator VOpOr Separator Llquld
Expurlment w% Ex&rlment B.’W.R
Experiment B.W-R Experiment B-W-R — .
—. — — —
Nz 0.69 [ .26 r.2d* 0.0 O.0* N? 0,24 0.25 0,25’ 0,0 O.0*
iG 5,22 2.22 2.207 8.86 8,977 nc4 0.54 0,50 0.552 2.35 1.441
{C6 0.17 o.r6 o.hfo 0,71 0.673
nc4 4.33 r .59 1,502 7,67 7.856
ncz 0,12 0.12 0.1r9 0.70 0.661
Ic, 2.46 0,65 0.502 4.66 4,902 CO(+) 0.34 (1.091 [1.037} 2,9s 2.838
mcr, 1.36 0.36 0.218 2.38 2,783 c?+ 1.68 —.— —
8.67 8.865 100.00 100.00 I00.000
cd+ ) 4.12 [0.70] {0.730)
I
c,+ 11.67 25,51 25.703 Exparlmental S.W.R MW C?= 151
_—— _..— —— —---
100.00 I 00.00 100.000 100.00 Ioo.oeo Vomr Me{ I%acflon = .98 .97992
ExuertmenlaI
.—
B-W-R MW C;= 124
L1.auld Ma[ Fracllon =
Smnrator l/V [bbl/MMscf) =
,02
20.23
,02008
19,3
I
Vatmr MoI Fradf.an = .55 .55493
.44507 ●SOt 10 experlrnenlal value.
.— . --
ternary was not as well defined, Data points were tested 1,0-“
inside and outside the two-phase regioru the B-W-R equa- I
-.—
tion program correctly predicted singie phases, Calculated .8
vapor and liquid densities for the ethane-n-butane bhrary
,6 -- _._—
x
Straight line represents
Y
3,0
,4 —— smoothed eiperimentol data -
2.0 O iC~
~ Experimental
!“I
O Computed
1.0 A —— .
x
.4 —--— --—
!
~
I .1
o .5 1,0 1.5
-l_L 2.0 2.5 3.0
,2. i Straight line represents
“[i - +1
smoothed experimental data
.1
FIC, 5-COMPARISON OF EXWUM!XWAL AND Comtrrm NATURAL
.0 8 GAS K-VALUF-S: 2,521 PSXA,15617.
.06
—
Smoothedexpstimental two.phase
envelope
A Compositions and pressures used
?.5
-. 50 for computer input data
700 —
A Computer predicted correct
) single phase
“5 i -ii 20 o-a- + Cwnputer two-phase
predictims
Iw. 3—COMPARISON OF EXPEIWWINTAL AND COMPUTED NATURAL 600 —
GAS K.VALUES: 1,070 PSIA, 85F.
T = -lOO°F
4,0
5C0 —
2.0
o
A Esperitrwntal C2 ‘~
SATURATED
O‘ Computed p 400 — LIQUID
1.0 3
/
,8 tl
&.
A {
.6
C3 300 –-
.4
------- .
i C~
‘Straight Ilno represents
nc smoothed experiments I data
20o— A .,,:....-,“,---”-4-
~,,-...,.
, ,“
--
,. . .
. .2
nC IC5
y 7
.1 10o—
.08 L
.06- ------’
( I i I
1 I
:—.- . .. —- 0.—=5——,:0 ‘~;5-–—2;o—~:5- –— -–- —oJ-—–—;--.-+-–-” id-’--.+ ------ ————
-0 5 m
0
l“...
----
s=
.. . .
f
.- . ..- . ...— .. ... . . . . —
- -
-.....— ... .
-
. .. . . ... ...-
-
””. . . .
JOu~NAL
-- ... . .
oF FET80LEUM
-- “
. ... .
TECHNOLOGY
-
. .. .
---
. . . .,.. ... .. .-—. 4
-.4\..,.
,-.,. ......,...=.. >............~-,. ... ...
=.,,~,,.,
.....—.. ..-.
..—.,.
_..
.,.
—,..
..
.- .-. .
(Table 5) ditfered t’rom expcrimenttil data hy less than 1 changer that uses a cold oil streqm to chill liquid prop~nc
per cent. from 104 to 48F at ‘about 235 psia. The propane was nol
These mixtures, while not natural gases, are representa- pure; small nmounts of ethane and butane were presenl.
tive of compositions found in gas processing as absorber This liquid was near its bubble point at 104F and 240
residue gases, de-metbardm and de-ethanizer overheads, psia; the B-W-R equations correctly predicted a single
etc. Results indicate the potential of the B-W-R equation liquid phase at these umditions. Experimental density of
of state for predicting the performance of various unii the propane liquid was 0,7185 lb-mole/cu ft at 48F and
operations common to gas processing. 230 psiw the B-W-R equation calculated a density, at
these. conditions, of 0.7171 lb-moIe/cu ft. Reported heat
NATURAL GAS EXCHANGER HEAT LOADS
Enthalpy changes calculated with the B-W-R equation TABLE =OMPARISON OF EXPERIMENTALZ7 AND COMPUTED LIQUID
VAPOR DENSIYI ES FOR ETtfANE-n-BUTANE MIXTURES
AND
values based on plant test data, Two examples are pre- 17,49 400 246,2 4.53 4.49
sented. 45.10 400 205.4 2,69 3.67
6S.77 400 166.0 Wlpor 3.22 3.25
1. Table 6 gives the operating conditions for an ex- S2.lS 400 124,S Vapor 3,04 3.04
changer operating close to 870 psia. Inlet gas (composi-
14F with a residue gas. The residue gas is warmed from 45.10 400 129,0 Uquld 2s,s1 2S.73
65.77 400 55.4 Llquld 28.26 2s.11
–8,5 to 66P. Reported heat load was 3,625,000 Btu/hr; S2.1 S 400 63.S Llquld 26.S0 26.75
calculations predicted an enthalphy change of 3,626,000 94.72 400 47.s llquld 25.23 25.13
Btu/hr on the inlet side and 3,600,350 13tu/hr on the
residue side,
2. Table 7 gives the operating conditions for an ex- TASLE 6-S-W-R CALCULATION FOR HEAT LOAO IN A GAS/GAS EXCHANGER
280
A CO~~j~~:::,~~:#;~$:;g 66F ~
-S.5F
I 240— A ~.m,u,e,,,c~,c,.~..,,,,, 1
+————— 10 I,3Z4 Mo1/D <
sin~leph.,e 865 PSi9 S70 psig
71 F : 4F
Absorber GaE
—----> —>
~~
k
160 — SATURATED
LIQUID ‘80”’9b!M.E-l 875’’’”
Gas Compositions, Mole Per Cent
120 — P =400 psia
Absorber GOS Residue Gas
0 I 1 I I n-Sukme
f. POntane
0.440
0.140
0,015
o To 20 30 40 50 60 70 80 90 100
n-Pentane ,.
0.W5
0.0s0 0.005
Mole Per Cent Ethane Hexane 0.200 0.005
Heutane i- 0.154 0.004
.—
“FIG.7—COMPARISON OF EXPERIMENTAL’7 ANO COMPUTED PHASE 100.OQO 100.000
B~HAVIOR OF THE BINAaY SYSTEM 13THANE+Z-BUTANEAT 400 PSIA.
S.W.R~ head load On absorber sos -= 3,626,000 Stu/br
Q !0
S.W.R, head load on residue gas = 3,600,351 Stu/hr
~ ‘X.X*”’”’ ‘W”.pbw
AC.;gW;~;usa~~; >.-... ,S RopOrt5d head Iood = 3,625,2oO Btu/hr
A ‘t ‘. C:L’I
Cold
Warm
<——————
<— Rich 011
MARCK,.Z966 .969 _
-1
‘-.--—-
.. 4
. .-, -’.
-. .
expansion of a natural gas were used to check outlet Q Computed results for
, ‘\
expansion temperatures predicted with the B-W-R equa- 1 I I
Buckley’s Gas
.- ..
V A volume, cu ft/ lb-mole 16.J3100mer, 0. T., Garui D. C, and Parent, J. D.: “Physioal
x = mole fraction Cbemieal Properties oi Methane.EtbrureMixtures”, Research
Brdletin 22, Institute of GrIs Technology (1953)
K = K-value = y,/x, = xl,/x{i 17.Kay, W. B,: ‘%fquid.Vnpor Equilibrium I{clatisms in Manry
In= natural logarithm Systnms”, ImL .@r, (Wm. (Mu IWII. 1940) 32, N(). 3, 363.
~~= number of mixture ccsp~ponents 18.Drtumon. R, H., Sage, B. 11. and J,wey, \V. N.: “l%ase Bc.
R =, gas constant, Btu/lb-mole-OR, or havior in the Metlta!Ie-1’roIJune-n.l’en@ne Syetem”, Trans,,
psia-eu ft/lb-mole-OR AIME (1943) 1S1. 206,
13,,,A,, C., b, a, c,a, y = constants for B-W-R equation 19,Buckley, S. E, and Lfgbtfoot, J. H,: “Effects of Pressure and
b’ = ‘(log P. -log 14,7)/(1 /T,- I/ T.) Tempera~ure on Cmrdenaatjon of DMillate fmm Natural Gas”.
Trans., AIME (1941) 142, 232.
8 = differential operator (to distinguish from den-
sity d)
APPENDIX
i? = partial differential operator
RELATING THE WORK FUNCTION OF A MIXTURE
SUPERSCRIPTS TO COMPOSITION, PVT BEHAVIOR AND
o = ideal gas state at unit pressure and system PURE COMPONENT IDEAL GAS PROPERTIES
temperature
* = ideal gas state at system density and tempera-
The work function of a mixture can be written in the
ture following manner
J
,pt
~
= RT(lnr/*-ind”)
9. dpfell, J. B., Pings, C. J. and Sage, B. H.: Equations a/ Stute
jar Ifydrocarfrons,API, New York, N. Y, (1959), = RTlnd RT .
10.Opfell, J. B., Sage, B. H. and Pitzer, K S.: “Application of
Benedict Equation to Theorem of Corresponding States”, Irrd.
Eng. (Yrern. (1956) 48, IL = ~ .r,RTlnd RT . . . . . . (A-4)
j.-.1
11.0 fel~ J. B,, Schlinger, W._ G. and Sage, B. H.: “B&redict
-- E&tioriof State: A~limrtion to Methane, Ethmm, n~Butarm
and n-Pentane”, M. rzg. Chem, (1953) 46, No. 6, 1350. The third term in Eq. A-1 is written as the sum of two
12,Ifsieb, J. S, and Zimmerman, R H.: “Pre&ction of Compres- isotheritwd integrals: .
sibility of Natural Gas by Use of the Bene&ct-Webb-Rubin
Equation of State”, lad.’ Eng. Chem. (1958) 3, No. 2, 194. .,
13.Edmieter, W. and Canjar, L.: Applied Thernmdyrksw”cs,Gul[ A
-—
Publishing co,, Honeten, Tex. (1961),
14. Rossini, F, D.l Phzer, k, S,, Arnett,’ R. L,, B--”” , fi. M. and
Pimen~l,&.X.~Seleti&.Ya&s~.Phystim.&.Th& ti.--.–.
(A.--*)T)T =
.j—–—–--~.u–-–.
r 8A
—.. —-.–.---—-:—— ———
——.—--—-–
natrde Properties of Hydracarbarrs and Related Compaud,
APP3tesearch Projeot 44, Carnegie Press, Pittsburgh, Pa.
. =~Pw,n+J:Pwn, “
15,Hoffmrmn,A. E., Cnrmp, J. S. and Hocott, C. R.: “E ‘tibrium
constants for a GSS Condensate System”, Jour. %. Tech. ~. w>
(Jan., 1953) V, No, 1, L -
..
-. . “4
(A:-Am*)r=~(P-:Td~8d . . . . . (A-6)
2(cocol)~
~
o
Sumrnhzg Eqs. A-2, A-4 and A-6 gives the desired re-
-i-(B,,
[
+B.,)RT–2(A:A”,Y
– .-p---
1
Sulti
i- (3/2)[RT (bzb,)’@–(aza,)’@]d*
‘+’RT-A+’
state (units are consistent with R = 10.7335 psia-cu ft/lb-
mole-OR):
. .
Methane Ethnne . PrOpOne l-Bumne n.Butane
-1- (bRT-a)$+~+ ~ 6“ 0,6s2401 I ,W5540 1,558840 3.203290 1.992110
A. X104 0,699625 1.567070 2.591940 3. S58740 3. S02960
Coxlo.lo 0,027576 0.219427 0.620993** I .038740** 1.213050**
b 0.867325 3.8$3930 5.773550 10.8890il 10,26360
l–exp(-yO- -$exp(-y#) . axle+ 0.298412 2.085020 5,724S00 11,70470 11.37050
[ 1 Cx Iu-[@ 0.049s11 0,641314 2.624780 5.597770 6.192560
a 0.511172 1.000440 2,495770 4.414960 4.526920
2. 13nthalpy of a mixture: Y 1.539610 3.0279W 5,645240 8.724470 S.724470
..
I 9.78 , JOURNAL OF PETROLEUM TF,CiINOLOC~