Professional Documents
Culture Documents
Spectrum Manual
Spectrum Manual
Spectrum Manual
June 2004
2004 Copyright Böwe Bell + Howell Scanners L.L.C. All rights reserved.
Copiscan 8000 Spectrum Operator Manual
In Asia:
1005 Level 10, Block B, Phileo Demansara 1
9 Jalan 16/11
Petaling Jaya 46350
Malaysia
Phone: +60-3-7662-3353
©2004 Böwe Bell + Howell Scanners L.L.C. All Rights Reserved. All material in this
publication is confidential and is to be used by and distributed to authorized personnel of
the purchaser only. All intellectual property rights remain the property of Böwe Bell +
Howell Scanners L.L.C. No part of this publication may be reproduced, distributed,
modified, displayed, transmitted, stored in a retrieval system, or translated into any
human or computer language, in any form or by any means, electronic, mechanical,
magnetic, optical, chemical, manual, or otherwise, without the prior written permission of
the copyright owner, Böwe Bell + Howell Scanners L.L.C., 772 S. Wolf Rd., Wheeling,
IL 60090.
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Table of Contents
BÖWE BELL + HOWELL CONTACT INFORMATION ......................................... I
1. INTRODUCTION....................................................................................................1
1.1 HOW THIS MANUAL IS ORGANIZED ....................................................................1
1.2 SYMBOLS YOU SHOULD KNOW...........................................................................3
1.3 SAFETY GUIDELINES ...........................................................................................3
2. OPERATIONAL OVERVIEW ..............................................................................5
2.1 FRONT OF THE SCANNER .....................................................................................6
2.2 REAR OF SCANNER ..............................................................................................8
3. SCANNER SPECIFICATIONS ...........................................................................10
3.1 RECOMMENDED SYSTEM CONFIGURATION GUIDELINES ...................................11
3.2 SCANNER ENVIRONMENT ..................................................................................11
4. INSTALLATION...................................................................................................12
4.1 UNPACKING THE SCANNER ...............................................................................12
4.2 WHAT YOU SHOULD HAVE RECEIVED ..............................................................16
4.3 AC POWER AND HOST COMPUTER CONNECTION ..............................................17
5. OPERATION .........................................................................................................19
5.1 POWER UP/POWER DOWN.................................................................................19
5.2 CONTROL PANEL...............................................................................................20
5.3 NORMAL OPERATING ROUTINE .........................................................................26
5.4 SYSTEM SETUP ..................................................................................................34
5.5 OPTIONAL IMPRINTER .......................................................................................42
5.6 SCANNING DOCUMENTS ....................................................................................50
5.7 MULTIFEED DETECTOR .....................................................................................51
5.8 DOCUMENT SKEW .............................................................................................51
5.9 CLEARING SCANNER DOCUMENT JAMS ............................................................51
6. OPERATOR MAINTENANCE ...........................................................................53
6.1 MAINTENANCE SCHEDULE ................................................................................53
6.2 PERPETUAL COUNTERS .....................................................................................54
6.3 CODE REVISION NUMBERS................................................................................54
6.4 CLEANING THE GLASS FLAT .............................................................................55
6.5 CALIBRATING THE CAMERAS ............................................................................58
6.6 SOFTWARE DOWNLOAD ....................................................................................60
6.7 CLEANING THE FEEDER SKIMMER ROLLERS .....................................................61
6.8 CLEANING THE TRANSPORT AREA ....................................................................62
6.9 CLEANING THE PAGE SENSORS .........................................................................63
6.10 CLEANING THE FEEDER SENSOR .......................................................................64
6.11 CLEANING AND REPLACING THE LAMPS ...........................................................65
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List of Figures
FIGURE 1. COPISCAN 8000 SPECTRUM SCANNER .............................................................................................5
FIGURE 2. FRONT VIEW OF SCANNER ...............................................................................................................6
FIGURE 3. REAR VIEW OF SCANNER .................................................................................................................8
FIGURE 4. SCANNER PACKAGE ON A SKID ......................................................................................................12
FIGURE 5. UNDOING THE STRAPS ...................................................................................................................13
FIGURE 6. LIFTING THE BOX OFF OF THE SCANNER ........................................................................................13
FIGURE 7. SCANNER PACKAGING ...................................................................................................................14
FIGURE 8. SCANNER AFTER REMOVING TOP PACKAGING MATERIAL ............................................................14
FIGURE 9. TWO PEOPLE LIFTING THE SCANNER OFF THE SKID ......................................................................15
FIGURE 10. POWER CORD RECEPTACLE .........................................................................................................17
FIGURE 11. CONNECTING THE SCANNER TO THE HOST...................................................................................18
FIGURE 12. CONTROL PANEL .........................................................................................................................20
FIGURE 13. MULTIFEED ERROR ......................................................................................................................21
FIGURE 14. HOME MENU WITH MULTIFEED IGNORE ENABLED ......................................................................21
FIGURE 15. MENU FLOW ................................................................................................................................28
FIGURE 16. ADJUSTING THE FEEDER GUIDES .................................................................................................37
FIGURE 17. REMOVING THE FEEDER EXTENSION TRAY..................................................................................38
FIGURE 18. ATTACHING THE EXTENSION TRAY .............................................................................................38
FIGURE 19. EXTENSION TRAY ATTACHED......................................................................................................39
FIGURE 20. SETTING THE EXIT TRAY .............................................................................................................39
FIGURE 21. VARIOUS POSITIONS OF THE EXIT TRAY ......................................................................................40
FIGURE 22. ADJUSTING THE EXIT TRAY SIDE GUIDES....................................................................................40
FIGURE 23. ADJUSTING THE SHORT DOCUMENT STOP ...................................................................................41
FIGURE 24. SLIDING OUT THE EXIT TRAY EXTENSION ...................................................................................41
FIGURE 25. OPENING THE TRANSPORT ...........................................................................................................52
FIGURE 26. CLEARING A JAM .........................................................................................................................52
FIGURE 27. GLASS FLAT ................................................................................................................................55
FIGURE 28. PLACING YOUR FINGERS ON THE GLASS FLAT FOR REMOVAL ....................................................56
FIGURE 29. REMOVING THE GLASS FLAT .......................................................................................................57
FIGURE 30. REPLACING THE GLASS FLAT ......................................................................................................58
FIGURE 31. SPRAYING THE SKIMMER CLEANING SHEET ................................................................................61
FIGURE 32. LETTING THE SKIMMER ROLLERS SPIN ON THE CLEANING SHEET ...............................................62
FIGURE 33. ENTRY PAGE TRANSMIT SENSOR LOCATIONS..............................................................................64
FIGURE 34. EXIT PAGE RECEIVER SENSOR LOCATIONS..................................................................................64
FIGURE 35. FEEDER SENSOR LOCATION .........................................................................................................65
FIGURE 36. PULLING THE LAMP HOUSING OUT ..............................................................................................66
FIGURE 37. INSERTING THE LAMP IN THE SOCKET..........................................................................................67
FIGURE 38. FEEDER SKIMMER REMOVAL .......................................................................................................69
FIGURE 39. POSITIONING AND INSERTING THE SKIMMER FLAG ......................................................................70
FIGURE 40. REMOVING THE SKIMMER ASSEMBLY’S TOP COVER ...................................................................71
FIGURE 41. LIFTING THE ROLLERS FROM OF THE SKIMMER ASSEMBLY .........................................................71
FIGURE 42. INSERTING THE NEW ROLLER ON THE ROLLER SHAFT .................................................................72
FIGURE 43. REPLACING THE SKIMMER ASSEMBLY COVER HOUSING .............................................................72
FIGURE 44. SEPARATOR ROLLER AND ACCESS DOOR ....................................................................................73
FIGURE 45. SEPARATOR ROLLER ASSEMBLY .................................................................................................74
FIGURE 46. EMPTY PRINT CARTRIDGE ...........................................................................................................76
FIGURE 47. PRIMING THE PRINT CARTRIDGE..................................................................................................77
FIGURE 48. WIPING AWAY THE EXCESS INK ..................................................................................................77
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List of Tables
TABLE 1. MAINTENANCE SCHEDULE TABLE ..................................................................................................54
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1. Introduction
The Copiscan 8000 Spectrum scanner is designed to handle heavy workloads and harsh
production environments. The scanner requires minimal operator adjustments, and has a
self-diagnostic exam at start up. Additionally, there are only a few consumables that will
need replacement over time with this scanner—all of which can be purchased
inexpensively as part of the Spectrum All-In-One Kit. The exit tray design ensures that
document output is sequenced the same as the input, resulting in efficient, clean
scanning. With easy access to the entire paper path, Kofax VirtualReScan™ (VRS)
image enhancement and error resolution functionality, and ultrasonic multifeed detection,
the Copiscan 8000 Spectrum scanner is the best choice for document scanning.
This operator manual introduces and illustrates your scanner. It provides information
about how to use the scanner under normal conditions, how to use it under less than
optimal conditions, and how to do routine maintenance tasks.
The manual is organized into chapters that detail the scanner itself and tell you how to do
the following:
• Safely operate the scanner
• Start, run, and stop the scanner
• Clear paper jams, multifeeds, etc.
• Perform daily maintenance tasks
• Find commonly used definitions for terms used at the scanner
NOTE:
Before operating and/or servicing your scanner, please read this manual carefully. If
you need help, and cannot find the information in manual, please refer to the Contact
Information page in this manual to contact a Böwe Bell + Howell representative.
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WARNING:
This symbol identifies a hazard or procedure that could cause bodily injury or loss of
life if performed incorrectly. When you see this symbol, be sure to read all the
information in the section before you continue.
CAUTION:
This symbol identifies a hazard or procedure that could damage or destroy equipment
if performed incorrectly. When you see this symbol, be sure to read all the information
in the section before you continue.
NOTE:
This symbol identifies important information that requires special attention. When you
see this symbol, be sure to read all the information in the section before you continue.
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• Do not remove the feeder. Only qualified personnel should remove the feeder.
NOTE:
When the side panel of the scanner is opened, a safety interlock removes power from
the transport circuitry before any hazardous parts are accessible. This interlock
protects the user from the possibility of the transport running while the user panel is
open.
• Do not override the safety interlocks.
• Do not place cups containing liquids or other such objects on top of the scanner.
Normal scanner operation may cause cups to overturn and spill their contents into it,
causing damage to the scanner.
• Do not lean on the scanner.
NOTE:
There are no user-replaceable fuses in the unit. If the unit fails to power up, please
refer to the Contact Information page in this manual to contact a Böwe Bell + Howell
representative.
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2. Operational Overview
NOTE:
This manual assumes that you have a duplex scanner. Separate procedures will be
indicated for simplex scanners where procedures are different.
The scanner uses internal cameras to capture and digitize both sides of a document in a
single pass through its paper path, whether the image is color, grayscale, or bitonal (black
and white). This digital information is sent via the host PC to various storage media,
including magnetic and optical.
NOTE:
Only the Spectrum 8125DC, 8100DC, 8080DC, and 8080SC models scan in color. If
you purchased a bitonal/grayscale only Spectrum scanner, you may purchase a color
upgrade at any time. Please visit www.bbhscanners.com for details.
The scanner can scan both “controlled” and “uncontrolled” document types. Controlled
documents, like standard forms, are uniform in size and do not require a lot of
preparation such as sorting or removal of staples. Uncontrolled documents (invoices,
shipping documents, loan applications, photographs, carbon copies, etc.) are rarely
uniform. The scanner minimizes prep work by handling both controlled and uncontrolled
documents.
The scanner adjusts itself to accommodate the size, volume, condition, and skew angle of
each document. The front of the scanner houses a control panel containing 13 keys, a
two-line status message, and diagnostic operator interface display. Operation of the
controls and the meaning of the codes and messages are explained later in this manual.
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The operator controls let you capture information from a wide variety of
foreground/background and color/intensity combinations.
As documents travel through the transport, they are guided by seven sets of transport
rollers. Documents are delivered to the stacking surface on the exit tray, while the
scanner maintains the original document feed sequence. Both the feeding and retrieval of
documents are executed from the front of the scanner.
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2.1.1 Feeder
When you wish to scan, place the stack of documents (or a single document) you want to
scan on the scanner’s feeder. The feeder is made of stainless steel and plastic and
protrudes at a slight angle from the front of the scanner. When the scanner receives a scan
command from the application software running on your PC, the scanner takes one
document at time from the stack into its transport system. The feeder has two adjustable
guides that keep the documents in an orderly stack, thereby preventing them from
entering the scanner at an angle, which could cause paper jams or multifeeds.
CAUTION:
If the scanner appears to be closed, but does not feed, the latching mechanism might
not be firmly engaged. Please ensure that the scanner is closed by firmly pushing down
on the scanner, but take care not to slam it shut.
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1 Diagnostic Interface
2 Host Interface, SCSI-3 Interface
3 Air Vents
4 Power Receptacle
5 Power Switch (0 is OFF, 1 is ON)
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3. Scanner Specifications
Copiscan 8000 Spectrum Specifications
Model Type 8125D, 8100D, 8080D, 8080S
Output Resolution 100, 150, 200, 240, 300, 400 dots per inch (dpi) true optical
resolution
Document Sizes ADF Mode: Manual Mode:
Min. 2.6” (w) x 2.6” (l) Min. 2.6” (w) x 4.0” (l)
66 mm (w) x 66 mm (l) 66 mm (w) x 102 mm (l)
Max. 11.7” (w) x 40.0” (l) Max. 11.7” (w) x 40.0” (l)
297 mm (w) x 1,016 mm (l) 297 mm (w) x 1,016 mm (l)
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NOTE:
Contact your scanning application software vendor for system requirements, since the
application software drives the system requirement piece, not the scanner.
The following lists PC requirements:
Windows 98 SE/ME, 2000, or XP
PC Host • To maximize throughput: Pentium IV 1.6 GHz, 512 MB RAM or
better
• Minimum: Pentium III 700 MHz, 256 MB RAM
• When scanning in color, Host PC Display properties ideally
should be set to "True Color (32 bit)" or "High Color (16 bit)" at
a minimum.
NOTE:
Please consult the Kofax Adrenaline 650i manual, enclosed in the box it came in, if
you need any help with the interface board.
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4. Installation
This section covers the unpacking and installation of your scanner. No tools are required
for the installation. Please follow the instructions carefully. It should take about 15
minutes to install the scanner.
NOTE:
Save all of the shipping cartons and packaging materials. If it is ever necessary to
move or ship the unit or any of its accessories, pack them in their original cartons.
NOTE:
The scanner’s packaging material does not contain PCB, polybrominated
biphenyloxide; polybrominated biphenyl ether; or polybrominated biphenyl.
WARNING:
The scanner is heavy and should always be moved by two people.
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CAUTION:
Do not lift the scanner by its feeder (in front). Lift it from beneath its sides.
Take the following steps to unpack the scanner:
1. Inspect the shipping cartons and their contents for any signs of damage. Undo the
straps and lift the box off of the scanner. If there is damage, notify the freight carrier
immediately to file a damage claim.
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WARNING:
The scanner is heavy and should always be moved by two people.
CAUTION:
Do not lift the scanner by its feeder (in front). Lift it from beneath its sides.
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1. Use the original shipping carton and packaging materials you saved from unpacking
the scanner.
2. If you don’t have this carton, you may purchase one from Böwe Bell + Howell. For
more information, please visit our website www.bbhscanners.com or refer to the
Contact Information page in this manual to contact a Böwe Bell + Howell sales
representative.
3. With another person, grasp the scanner firmly underneath each side and lift it onto the
skid and into the shipping material.
4. Replace the scanner accessories and the cutouts in the packaging inserts. Replace the
plastic shipping bag and the packaging inserts to the top of the scanner.
5. Place the box back over the scanner.
6. Strap the scanner box to the skid with strapping material.
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NOTE:
You can plug the scanner into either a 100-120 VAC or 220-240 VAC outlet. The
scanner senses the voltage and automatically adjusts itself.
2. Connect the three-pronged male end of the power cord into a properly grounded,
three-hole AC outlet.
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5. Operation
Before you begin to scan documents, there are some functions of the scanner you should
know. This section shows you how to turn the scanner on and off, how to read the control
panel display, and how to use the function keys. Once you have learned these basics, you
will learn daily operational procedures, including document preparation, setting scanner
parameters, and scanning documents.
CAUTION:
Never connect or disconnect the SCSI cable from the rear panel of the scanner while
power is being applied to the scanner or to the workstation. Doing so may damage the
scanner.
Take the following steps to turn on the scanner.
1. Make sure the AC power cord and the host interface cable at the rear of the scanner
are properly connected.
2. Make sure the scanner is closed securely.
3. Press the power switch on the scanner’s rear panel. When power is applied, the
scanner goes through a short initialization sequence while it displays short messages.
When initialization is complete, the scanner steadily displays the home menu. Refer
to Section 5.2.2, Control Panel Display for an explanation of these messages and the
home menu.
NOTE:
You must turn your scanner on before you turn on the host PC.
4. Power up your host PC.
5. Start the scanner application software on the host computer according to the
manufacturer’s instructions.
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NOTE:
After a multifeed with VRS Auto-Resolve enabled, scanning will resume as soon as
CLEAR or the MULTIFEED IGNORE button is pressed. Be sure that the multifed
document is returned to the top of the stack in the feeder before pressing one of these
keys.
5.2.1.4 F1
The function of this key depends on the current menu displayed. This button selects the
function on the control panel display corresponding directly above the F1 key. The key is
inactive if nothing is displayed.
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5.2.1.5 F2
The function of this key depends on the current menu displayed. This button selects the
function on the display panel corresponding directly above the F2 key. The key is
inactive if nothing is displayed.
5.2.1.6 F3
The function of this key depends on the current menu displayed. This button selects the
function on the display panel corresponding directly above the F3 key. The key is
inactive if nothing is displayed.
5.2.1.7 –
This button is used to decrement or toggle values on the display such as imprinter
character string and font size.
5.2.1.8 +
This button is used to increment or toggle values on the display such as imprinter
character string and font size.
5.2.1.9 CLEAR
Press the CLEAR button after taking action to correct errors. For example, a paper jam
error requires the transport to be free of paper before the error can be cleared. When
navigating the menu system, pressing the CLEAR key always returns the display to the
home menu.
5.2.1.10 STOP
This key stops the scanner transport in an EMERGENCY. It is unnecessary to press this
key in normal situations because the scanner transport stops running after it has been idle
for a default 20 seconds.
5.2.1.11 RIGHT
This button enables you to move to the right through the menu system.
5.2.1.12 UP
This button enables you to move upward through the menu system.
5.2.1.13 LEFT
This button enables you to move to the left through the menu system.
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There are three main types of operator interface menus on the scanner, including the
home menu, user menus, and maintenance menus.
• The home menu is normally displayed while scanning. It shows basic scanner
configuration information and scanning status.
• The user menus allow the various scanner features to be tailored to the needs of the
customer.
• The maintenance menus allow access to menus necessary for periodic calibration,
maintenance procedures, and for scanner software updates.
The control panel LCD will display one of the following main states:
Scanner State Description
SCANNER INITIALIZING Going through the power up sequence
READY (Home Menu) Waiting for a command from the host
LOAD PAPER Paper not present in the feeder
SCANNING Executing a host command
STOPPED By error or stop request
ERROR PROCESSING Trying to clear an error
COVER OPEN Side access panel is open
The following seven subsections describe these states in more detail.
NOTE:
Errors displayed during initialization should be reported immediately to a Böwe Bell +
Howell service representative. Please refer to the Contact Information page in this
manual.
This is the first display after power-on or after a software reset. While this is displayed,
the machine performs a CRC check, flashing contents that verify the integrity of the
program code.
Initializing...
Copiscan SPECTRUM Series
If the CRC check passes, the following message is displayed for several seconds.
Initializing...
CRC OK
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The scanner then performs the remainder of its initialization and then waits for the EGSA
board to complete its initialization. During this wait, the following message is displayed.
The scanner waits at this display for up to 60 seconds for EGSA initialization to
complete.
EGSA initializing
Please wait...
When EGSA initialization is complete, the scanner checks for proper system
configuration and reports any errors. The display now moves to the home menu. If a
problem with EGSA initialization occurs, an appropriate error is posted and the display
moves to the home menu. Please refer to Section 7, Troubleshooting for more
information.
The home menu is the first menu displayed after initialization is complete. It displays
information on the current configuration of the scanner and provides key information
during the scanning process.
The first line of the menu displays READY when paper is present in the ADF and the
scanner is idle. It will display SCANNING when the scanner has received a request to
scan a page from the scanning application. If the scanner is operating in MANUAL
FEED mode, it displays LOAD PAPER until the paper enters the transport, at which
point it displays SCANNING.
If there is no paper present in the ADF, the menu will display LOAD PAPER. After
paper is loaded, it will display READY, indicating that the scanner is ready to feed.
The batch counter is also displayed on the first line. This counter records the number of
pages that are scanned successfully and updates continuously while scanning is in
progress.
The scanner model number (8080D, 8080S, 8100D, 8125D) and currently selected feed
mode (AUTO FEED or MANUAL) is displayed on the second line of the home menu.
5.2.2.3 SCANNING
Scanning
Auto Feed
The scanner executes commands from the host computer. There is no message display for
most commands; they execute too quickly. During the scanning process, however, the
information line displays the SCANNING message and a count of the number of pages in
the batch.
The scanner can queue up to six scan requests to ensure maximum throughput for
different document sizes. The number of scan requests currently in the scanner is
graphically displayed by a paper stack icon on the far right side of the first line of the
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display. As pages exit the scanner, the paper stack decreases, and as new requests are
received from the scanning application, the paper stack increases.
5.2.2.4 STOPPED
The scanner stops when it requires an error to be cleared. When you press the STOP
button, all scanner activity halts. If there is paper in the scanner transport, it is not
ejected. Be sure to remove this paper and return it to the feeder before restarting. The
scanner displays the SCANNER STOPPED message, unless it is overwritten by an error
message.
Seeing this display on the control panel LCD ( ) indicates a problem with the lamps.
You may continue scanning even though this message is displayed, however image
quality may be affected.
Please refer to Section 6.11, Cleaning and Replacing the Lamps of this manual to replace
the lamps.
The side access panel and the transport must be closed before operating the scanner. The
control panel warns you if the side cover or the transport is open. The side access panel
cannot close unless the transport is open. Take the following steps to secure the scanner:
1. Open the transport.
2. Close the side access panel located on the left side of the scanner.
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NOTE:
Make sure the cover is properly latched closed or it may result in a paper jam.
4. Resume scanning.
Remove documents from the stack that fall outside these ranges.
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NOTE:
You can tape documents that are smaller than the minimum width and length
requirements to a larger page side. The multifeed alarm will sound if set to notify or
stop on multifeeds.
NOTE:
If you wish to limit the degree of operator access to changing batch size selection, to
viewing the scanner’s counters and code revision numbers, and to feeding cleaning
sheets, please refer to Section 5.4.3, Setting the Menu Access Feature in this manual
for directions how to select LIMITED access.
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The following menu provides you with a guide for setting scanner parameters.
Ready Menu
Select new model? Select Model: 8125DC New model has been set.
Press F1 to confirm CANCEL SET Power cycle scanner...
Ready Menu
Duplex Only
Lamp Replacement Back lamps replaced?
FRONT BACK YES CANCEL Back lamps reset
CONTINUE
Calibration in progress
Please wait... CANCEL
Manual Feed
Calibration in progress
B Batch Size: Fu ll
This menu is available with
Menu Access set to Limited
Front Printer:Off
ON/OFF REFILL SETUP
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8125 Only
User Setup Multifeed Mode: Stop Multifeed if > 0. 5" Doc Prep: Good
NEXT NEXT NEXT NEXT
Counters
NEXT
Temporary Key Only
Hours On: 582788 Pages Fed: 245681 Hours Left: 715827 :15
Scanned: 2444657 NEXT NEXT NEXT
NEXT
A B
V2.41.07 XB1 08
EGSA Software NEXT EGSA Hardware NEXT EGSA FPGA NEXT
0x0B 0D 5
Camera LCA NEXT EGSA CCD IF NEXT EGSA CPLD NEXT
Ready Menu
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The feeder can be set to use two different batch sizes, Full and Small. Use the Full size
for feeding batch sizes of up to 500 documents, use the Small size for feeding batch sizes
of 100 documents or less.
To set the feeder batch size, follow the steps below:
1. From the home menu, press the RIGHT arrow key once.
2. In the BATCH SIZE menu, press either the + key or the – key to change the batch
size. When the Full size is selected, the feeder Elevator table will move to the full
down position. When the Small size is selected the feeder Elevator table will move up
to the Small batch size position.
3. After the appropriate batch size is selected, press the CLEAR button to return to the
home menu.
The scanner can be set in two different paper feeding modes, ADF (Automatic Document
Feed) mode and MANUAL FEED mode. Use ADF mode when you are feeding
documents that are similar in size, and weight. Use the MANUAL FEED mode when
feeding mixed batch applications, or documents that are different sizes and weights.
To set the scanner in ADF Mode, follow the directions below:
1. Make sure that the scanner is in the proper mode before scanning. It should say
AUTO FEED on the home menu. If it says MANUAL FEED instead of AUTO
FEED, press the RIGHT arrow key until you to get to the SELECT FEEDER MODE
menu.
2. In the SELECT FEEDER MODE menu, select F1 for ADF mode.
3. Lower the manual/autofeed lever on the feeder to the A position.
4. Lift the skimmer assembly.
5. Place the documents in the feeder.
6. Set the feeder guides to the proper width so that the documents are center-justified.
7. Push the skimmer assembly down.
8. Begin scanning procedures by following software application instructions.
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To set the scanner in Manual Mode, follow the directions below:
1. Make sure that the scanner is in the proper mode before scanning. It should say
MANUAL on the home menu. If it says AUTO FEED instead of MANUAL, press
the RIGHT arrow key until you get to the SELECT FEEDER MODE menu.
2. Press F2 to select Manual mode.
3. The LCD flashes the following messages until you move out of that menu:
Lift skimmer
ADF MANUAL*
Assisted Manual Mode is ideal for automatically scanning individual documents. To set
the scanner in Assisted Manual mode, follow the directions below:
1. Make sure that the scanner is in proper mode before scanning. It should say
MANUAL on the home menu. If it says AUTO FEED instead of MANUAL, press
the RIGHT arrow key until you get to the SELECT FEEDER MODE menu.
2. Press F2 to select Manual mode.
3. The LCD flashes the following messages until you move out of that menu:
Lift skimmer
ADF MANUAL*
NOTE:
Scanning in Manual and Manual Assisted Mode automatically turns off the multifeed
detector.
Test ADF
START STOP* EXIT
1. Press F1 START to start the feeder. Paper will feed into the transport as long as there
is paper in the feeder or until you press STOP.
2. Press F3 EXIT to return to the Select Feeder Mode menu.
NOTE:
Increasing the hole size slightly decreases the throughput of the scanner.
NOTE:
You are able to set multifeed detection parameters in ADF mode, but this function is
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turned off in Manual and Manual Assisted mode. However, the parameters remain in
the same position as they were set when you return to ADF mode.
The scanner can be programmed to elicit an audible alarm and stop the machine, elicit an
audible alarm and continue scanning, or ignore when a multifeed is detected. Follow the
directions below to set multifeed detection parameters:
NOTE:
Settings are restored at power up. Setting these parameters sets the default behavior on
detection of a multifeed.
1. From the home menu, press the RIGHT arrow key until you reach the USER SETUP
menu. Press F3 NEXT until you reach the multifeed mode menu.
2. From the MULTIFEED MODE menu, press +/- to select STOP, NOTIFY, or OFF,
depending on what you wish to occur. Select STOP if you want the scanner to beep,
display an error message, and stop feeding paper when a multifeed is detected. Select
NOTIFY if you want the scanner to beep and display a warning message when a
multifeed is detected. The feeder continues to feed paper in this mode. Select OFF to
ignore multifeeds. No multifeed indication is given in this mode.
3. Press CLEAR to return to the home menu.
2. Press +/- to set the multifeed ignore by size to the largest document overlap that will
scan without multifeed.
3. Press CLEAR to return to the home menu.
NOTE:
Increasing the hole size slightly decreases the throughput of the scanner.
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To select doc prep, follow the directions below:
1. From the home menu, press the RIGHT arrow key until you reach the USER SETUP
menu. Press F3 NEXT until you reach the doc prep menu.
Doc Prep: Good
NEXT
2. Press +/- to toggle between GOOD and AVERAGE document preparation. Select
GOOD if documents are well prepared and aligned (i.e., skew is less than 6°). Select
AVERAGE if documents are poorly aligned (i.e., skew is more than 6°).
3. Press CLEAR to return to the home menu.
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2. Press the + key or the – key to increase or decrease the current beep volume setting.
You can choose between OFF, LOW, and HIGH.
3. Press CLEAR to return to the home menu.
2. Press the + key or the – key to step through the currently available languages.
3. Press CLEAR to return to the home menu.
4. Press the + key or the – key to toggle the setting between FULL and LIMITED.
5. Press CLEAR to return to the home menu.
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5.4.6 Changing the Menu Access Code
This menu allows you to create and save a menu access code by pressing a four-digit
sequence of F keys. This F key sequence can then be used to gain access to the full user
menu tree (if menu access is set to LIMITED) and to the menu access code menus.
NOTE:
As with the menu access menu, the current four-digit access code must be entered
before this menu is visible (i.e., you must know the existing access code in order to be
able to change it).
Scanners ship with a default access code sequence of F3 F2 F1 F3.
NOTE:
If you forget the menu access code that you defined, please call Böwe Bell + Howell
technical support at 1-800-SCAN-495, and we will provide you with a new access code.
To change the menu access code, follow the directions below:
1. At the home menu, enter the current access code.
2. Press the RIGHT arrow key to display the system setup menu.
3. Press F3 NEXT to display the change menu access code menu.
Change menu access code
START NEXT
4. Press F1 START.
Enter code:
(Press ^ to abort)
8. Press CONTINUE.
9. Press CLEAR to return to the home menu.
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NOTE:
When the guides are not set to the width of the documents, you may notice a slight
skewing of the documents. If small and large documents are included in the same
stack, the smaller ones will not be controlled on both sides by the document feed
guides. This could cause the smaller documents to enter the scanner skewed. If
skewing occurs and is not corrected by VRS, re-sort your documents by size so that the
document feed guides can correct it.
Take the following steps to adjust the feeder guides:
1. Lift the skimmer assembly.
2. Place documents in the feeder.
3. Set the document feeder guides close enough together so that they touch both sides of
the documents.
4. Lower the skimmer assembly.
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NOTE:
If you need to scan documents that are 17”- 28” (432-711 mm) long, you may order the
Extended Exit Tray Part number 0123024.
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NOTE:
If your scanner does not have an imprinter, proceed to Section 5.6, Scanning
Documents.
NOTE:
If the host software application supports the imprinter, its commands will always
override the commands established at the scanner control panel. Refer to the endorser
section of the Kofax VRS User’s Manual for guidance on controlling the imprinter
from the host PC.
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5.5.1.3 Setting the Print String from the Scanner Control Panel
The imprinter can be controlled from the scanner control panel by using the three arrow
keys and three function keys to navigate through the menu.
Ready
Auto Feed
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From the home menu, press the RIGHT arrow key until you get to the FRONT
IMPRINTER menu:
Front Printer:Off
ON/OFF REFILL SETUP
NOTE:
If you do not see the above menu, you may not have the imprinter feature. If you are
certain that you do, this may indicate a problem with the imprinter. Contact Böwe Bell
+ Howell technical support for assistance at 1-800-SCAN-495.
The default setting for the imprinter is OFF. In the OFF mode, the SETUP mode is
available to the user for access to the following functions:
• STRING—enables the user to establish the alphanumeric string to the imprinter
• FONT—enables the user to establish the size, width, and angle of the imprint string
The following menu will appear showing the base imprint string:
Copiscan SPECTRUM Series
BASE INDEX ON/OFF
This imprint text consists of a base string and an index string, either of which may be
disabled. The base string is the same on each page and can be up to 22 characters long.
The index string is a number that is appended to the base string and automatically
incremented for each page fed. The default base string is on and set to SPECTRUM 8000
#. The index string is on and set to 000000. Both the base string and the index string are
saved at power-down.
SPECTRUM 8000 # 000000”
Base String Index String
Printing of the base string BASE (F1) and index string INDEX (F2) can be independently
enabled or disabled using the ON/OFF (F3) key. However, if both are set to OFF, the
imprinter cannot be turned ON.
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When setting the start index or base string text, the LEFT and RIGHT arrow keys are
used to position the cursor “_” and the - button and + button are used to select the desired
alphanumeric character.
1. The base string can include the following characters:
<SP>
!”#$%&’()*+,-./:;<=>?@ ^_`{}
0..9
A..Z
2. Underline is not supported
3. Leading spaces in the message string are stripped, trailing spaces are not. This allows
a gap to be inserted between the base and index strings
4. Maximum length of the base string is 22 characters
5. Press the UP key to exit the menu.
To establish the initial index string, select INDEX (F2).
The index string is a numeric string that will automatically be incremented for each page
scanned.
1. The index string can only include the following characters:
<SP>
0..9
2. Leading spaces in the index string are stripped and used to set the number of digits
printed
3. Maximum length of index string is 10 characters
4. Index auto-increment step size is fixed at one
5. Press the UP key to exit the menu.
NOTE:
The imprinter must be off to change font settings.
Press the UP key to get the SET TEXT TO BE PRINTED menu. Select FONT (F2) to set
the font attributes.
Front Printer:Off
ON/OFF REFILL SETUP
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Set text to be printed
STRING FONT* DELAY
When setting the font size, use the +/- keys to toggle between Large and Normal.
To set the font width, select WIDTH (F2).
Font Size is Large
SIZE WIDTH* ANGLE
When setting the font width, use the +/- keys to toggle between Normal and Double.
Font Width is Normal
SIZE WIDTH* ANGLE
When setting the font angle, use the +/- keys to toggle between 0°, 90°, 180°, and 270°.
Font Rotation is 180°
SIZE WIDTH ANGLE*
The imprint string can begin immediately as a document gets scanned, or up to 13.5”
after the leading edge of the document and can be adjusted in 0.1” increments. Use the
+/- keys to set the delay. You have now completed setting the alphanumeric imprint
string.
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3. Locate the green imprinter handle just to the left of the transport latch. Slide the
handle all the way to the left. You should be able to see the imprinter protruding from
the scanner’s metal frame on the left side of the scanner.
WARNING:
Do not touch the foil on the bottom of the ink cartridge with your fingers.
4. Remove the new print cartridge from the box and inner container.
5. Prime the new cartridge (refer to Section 6.15.4, Priming the Print Cartridge).
6. Slide the new cartridge into the imprinter. Use the clear plastic handle to hold the
cartridge as you insert it into the seat.
7. Move the black cartridge securing the lever to the left over the cartridge to secure it.
NOTE:
The imprinter prints approximately 2.75” (70 mm) to the left of the green handle’s
location.
8. Using the green imprinter handle, locate the imprinter in the position that you would
like to endorse the documents. Use the imprinter handle to slide it to the right to one
of the four endorsing locations. The four locations can be identified by subtle
“detents” as the handle is moved left to right.
9. Close the transport.
10. Turn ON the scanner.
NOTE:
The imprint cartridge must be installed and the imprinter must be turned ON prior to
cleaning/priming the imprinter head. Refer to Section 6.15.3, Replacing the Print
Cartridge for directions on how to install the cartridge if you have not already done so.
3. Select F3 CLEAN.
Print on next page fed?
OK CANCEL
4. If you are ready to test the imprinter, insert a document in the feeder and flip down
the skimmer module nosepiece. Make sure the imprinter is located in the proper
position and that the document is wide enough to be imprinted.
5. Select F1 OK.
Print on next page fed?
OK* CANCEL
6. The document will feed into the scanner and a black rectangle will be printed on the
document. This primes all nozzles on the imprint head. To cancel, press F3
CANCEL.
NOTE:
If there is a white streak through the rectangle, power cycle the scanner to pre-fire the
imprinter and run another sheet through the scanner. If you cannot get rid of the white
streak, prime the cartridge as indicated in Section 6.15.4, Priming the Print
Cartridge. If this still doesn’t cure the problem, the print cartridge should be replaced.
Refer to Section 6.15.3, Replacing the Print Cartridge.
Feed Paper
CANCEL CLEAN*
7. The following message will appear while the document is in the scanner transport.
Cleaning imprinter...
NOTE:
Your host application software will override the settings that you have just made.
1. Insert a sample document into the feeder and initiate a scan.
2. Your imprint string should be on the document after it is scanned. Make sure that
the imprint string is in the appropriate location before beginning your scanning
application.
NOTE:
You may have to reset the index string to 000000 if you want to start indexing at 0.
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3. You are now ready to imprint batches of documents.
CAUTION:
Do not operate the scanner with the imprinter in the SERVICE position (the left most
position where it is protruding beyond the scanner’s metal frame).
To disable the imprinter, remove the ink cartridge while in the SERVICE position and
slide the imprinter to one of the four other positions before closing the transport.
CAUTION:
Always remove the ink cartridge and slide the imprinter to one of the four endorsing
locations when not in use.
CAUTION:
Check that the imprinter is positioned over one of the four holes in the scanner
transport prior to scanning documents.
To move the imprinter to the SERVICE position, slide the handle all the way to the left
until it stops. The ink cartridge should now be accessible from the left side.
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CAUTION:
Do not close the scanner with the imprinter in the SERVICE position. The imprinter
may interfere with the side access door.
CAUTION:
Do not operate the scanner with the imprinter in the SERVICE position. Always
remove the ink cartridge and slide the imprinter to one of the four endorsing locations
when not in use.
NOTE:
Follow all guidelines for setting feeder guides and exit tray guides before you begin
scanning.
1. Lift the skimmer assembly.
2. Place an orderly stack of documents in the feeder tray.
3. Lower the skimmer assembly.
4. Using your application software, enter a SCAN TO BATCH (or a similarly worded)
command according to the procedure provided by the software manufacturer. The
documents feed into the scanner, where their images are captured and then sent to the
host.
5. When the batch is finished scanning, remove the documents from the exit tray.
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NOTE:
Some documents, such as folded card stock, laminated documents, or labels/sticky
notes, may trigger the multifeed alarm. You can prevent unwanted multifeed alarms by
setting the multifeed ignore by size. Please refer to Section 5.3.3.5, Setting the
Multifeed Ignore by Size of this manual for more information.
If the scanner detects a multifeed, remove the documents held in the exit rollers and
unscanned documents in the exit tray, place them in the feeder, and then press the
CLEAR button to continue scanning.
If you wish to ignore the multifeed alarm, press the MULTIFEED IGNORE button if the
multifeed detection is set to STOP. After a multifeed is detected and the MULTIFEED
IGNORE button is pressed, the multifeed detection returns to STOP on multifeed.
NOTE:
The scanner’s automatic de-skew capability through VRS can compensate for
document skew. Please refer to the skew section in the Kofax VRS User Manual for
more detail.
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CAUTION:
Do not use sharp objects when clearing document jams.
NOTE:
If you cannot clear the jam, contact your service representative. Please refer to the
Contact Information page in this manual.
3. Close the transport firmly.
4. Press the operator control panel CLEAR button to reset the scanner and clear any
application error.
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6. Operator Maintenance
To get the best operation from your scanner, regularly maintain the unit. This section lists
the scanner maintenance tasks that must be performed on a daily, weekly, monthly, or
yearly basis.
Maintenance kits are available through Böwe Bell + Howell Authorized Service
Providers (ASPs), Consumable Parts Resellers (CPRs) and at www.bbhscanners.com.
For a complete listing of ASPs and CPRs, please visit our website at
www.bbhscanners.com.
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Activity # Hours of Operation Symptoms
Camera calibration Every 500 hours Scanner will indicate with a
blinking camera icon ( )
Poor color image quality (e.g.,
white tinted to green, red, or blue)
Table 1. Maintenance Schedule Table
3. Press F3 NEXT to view the total hours the scanner has been on.
Hours On: 381HR 36 MIN
NEXT
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cleaned daily. Depending on use, it may be necessary to clean the glass flat more
frequently.
NOTE:
When the scanner transport is opened, a safety interlock removes power from the
transport motor before any hazardous parts are accessible.
Open the transport with the opening handle on the right side of the scanner, opening it as
high as it will rise.
1. Using the optic cleaning pad, carefully clean the front surface of the glass. Inspect the
glass flat after cleaning to ensure all dust and residue has been removed.
2. Close the transport.
6.4.1 Removing the Glass Flat for Replacement or for Cleaning Both Sides
CAUTION:
Handle the glass flat by its edge to avoid smudges and scratches.
CAUTION:
Do not twist or turn the glass flat while removing it.
To remove the glass flat from the scanner and clean both sides of it, follow the directions
below:
1. Open the transport.
Figure 28. Placing Your Fingers on the Glass Flat for Removal
2. Place your index fingers on each end of the glass flat.
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NOTE:
If the glass flat does not lift away from the metal tray, please contact Böwe Bell +
Howell technical support for further instructions at 1-800-SCAN-495.
4. Holding the left side, gently pull the glass flat towards the left. Take care not to twist
or leverage the tip where it still touches the scanner.
5. Check the glass flat for chips and scratches.
NOTE:
If the glass flat is chipped or scratched, replacement flats are available for purchase
individually (Part #S001200A) and as part of the Spectrum All-In-One Kit (Part
#S005200 through Böwe Bell + Howell Authorized Service Providers (ASPs),
Consumable Parts Resellers (CPRs) and at www.bbhscanners.com. For a complete
listing of ASPs and CPRs, please visit our website at www.bbhscanners.com.
6. Using the optic cleaning pad, carefully clean the front and back surfaces of the glass
you want to install. Inspect the glass flat after cleaning to ensure all dust and residue
has been removed.
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CAUTION:
For the best results, the scanner should be warmed up for at least 40 minutes before
running camera calibration. Camera calibration requires that you feed two CLEAN
calibration control sheets from the Camera Calibration Kit (Part #S005212) in
landscape orientation.
Follow the procedure below for camera calibration:
1. Set the scanner in Manual Feeder Mode (refer to Section 5.3.3.2 ADF, Manual and
Assisted Manual Modes for instructions).
2. From the home menu, press the LEFT arrow key to get to the camera calibration
menu.
Camera Calibration
FRONT* BACK BOTH
Camera Calibration
FRONT BACK* BOTH
Camera Calibration
FRONT BACK BOTH*
4. Press F1 OK to cancel the calibration and return to the previous menu. Press F3
CALIBRATE to ignore the warm-up requirement and proceed with calibration.
CAUTION:
Ignoring the warm-up requirement may result in degraded color image quality, and is
recommended only after lamp replacement. If calibration is performed during the
warm-up period, the scanner will continue to prompt for recalibration until a
successful calibration is performed after full scanner warm-up.
5. You will then be prompted to feed control sheets.
Feed white pages
CANCEL
6. In Manual Feeder Mode, insert at the same time a stack of two clean control sheets.
7. Once the pages are fed into transport, the following menu will appear:
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Calibration in progress
Please wait... CANCEL
or
Saving back cal data...
DO NOT TURN OFF POWER!
After approximately two and a half minutes, the calibration process is complete, and the
control sheets are ejected. The following menus will appear:
Calibration Complete
DO NOT TURN OFF POWER!
8. The expected or normal result is that the calibration will pass. When it passes, press
F1 UP to return to the camera calibration menu. Press CLEAR to return to the home
menu, reset the initial scanner Feeder Mode (refer to Section 5.3.3.2 ADF, Manual
and Assisted Manual Modes for instructions) and resume scanning.
9. In the event of an error during calibration, the menu indicates which camera failed
along with a numeric error code. Make sure the control sheets are clean and perform
the calibration again. If the control sheets show dark marks after calibration, clean the
transport area (refer to Section 6.8 Cleaning the Transport Area) and retry. If
calibration fails after three tries, call technical support at 1-800-SCAN-495.
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This menu is used to prepare the scanner to receive new control firmware, which is
downloaded using special software for the PC and a standard serial cable. In the unlikely
event that you must download new control firmware, Böwe Bell + Howell Technical
Support will contact you with instructions.
NOTE:
If the Download New Software? menu is started mistakenly and no actual download
has begun, it is safe to cycle scanner power. The scanner will power up normally.
NOTE:
Types and condition of the documents being scanned may require more frequent
cleanings.
Take the following steps to clean the skimmer rollers:
1. Remove all documents from the feeder and exit tray.
2. Using the front panel buttons, press the CLEAR button to put the scanner in READY
mode.
3. Press the CLEANING MENU key on the front panel.
4. Press the F1 key to start the scanner.
5. Using the rubber tire cleaner, spray the center leading edge of one skimmer cleaning
sheet.
Figure 32. Letting the Skimmer Rollers Spin on the Cleaning Sheet
8. While holding the sheet, let the skimmer rollers spin on the area of the sheet that has
been sprayed with rubber tire cleaner. The skimmer wheels should spin freely on the
paper.
9. Slowly let the scanner pull the sheet into the scanner. Release the sheet, allowing the
scanner to pull the sheet all the way through the scanner transport.
10. Remove the skimmer cleaning sheet from the exit tray.
11. Repeat step 8 two to three times.
12. Press the STOP key, and then the CLEAR key.
13. Discard the used skimmer cleaning sheet.
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6. Place one of the transport path cleaning sheets in the feeder and lower the skimmer.
The sheet will be pulled through the scanner.
7. Remove the sheet from the exit tray and run it through the scanner again.
8. Remove the sheet from the exit tray and flip it over.
9. Repeat steps 6 and 7.
10. Push the STOP key, and then the CLEAR key.
11. Discard the used transport cleaning sheets.
CAUTION:
Do not touch the page sensors with cotton swabs (or anything else) when cleaning
them. Use the transport cleaner only.
CAUTION:
Do not turn the sensor and transport cleaner can upside down or tip it sideways more
than 40° while using.
4. Clean the front sensors of the scanner using the sensor and transport cleaner. Direct
the nozzle toward each of the sensors as shown in the figures below. There are five
pairs of sensors in the entry section, located behind the holes in the stainless transport
plate at the front of the scanner.
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NOTE:
When the user access panel is opened, a safety interlock removes power from the
transport motor.
WARNING:
The lamps may be very HOT. Use precaution when changing the bulbs.
The scanner lamps should be cleaned monthly (or as needed), and might need to be
replaced periodically in pairs. You may need to replace them when the control panel
displays the following messages:
• “Check front lamps”
• “Check back lamps”
• “Low front lamp level”
• “Low back lamp level”
Lamps are available for purchase individually (Part #S004868) and as part of the
Spectrum All-In-One Kit (Part #S005200) through Böwe Bell + Howell Authorized
Service Providers (ASPs), Consumable Parts Resellers (CPRs) and at
www.bbhscanners.com. For a complete listing of ASPs and CPRs, please visit our
website at www.bbhscanners.com.
The simplex scanner has two individual lamps, and the duplex scanner has two pairs of
individual lamps—one pair per camera. All lamps can be replaced through the left user
access panel. For duplex operation, both the front and the rear lamps should be changed
at the same time for the best reliability.
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WARNING:
The lamps may be very HOT. Use precaution when changing the bulbs.
4. Remove the front-page lamp housing by grasping the black handle and gently pulling
it toward you.
5. Pull each lamp out carefully.
6. After the lamps are cool, use an optic cleaning pad to wipe the lamps until they are
free of dust.
7. Insert both lamps back into the housing.
8. Slide the lamp housing back in to the side frame of the scanner until it stops.
9. Repeat steps 4-6 to remove and clean the back lamps.
NOTE:
If after cleaning the lamps do not operate or the light source is still degraded, re-check
the position of the lamps and the housing(s). Improperly installed lamps are a common
source of these conditions. Replace lamps in pairs if necessary.
10. Close the side access panel and the transport.
11. Turn on the scanner.
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9. If you replaced the front lamps only or both the front and back lamps, press F1
FRONT. If you only replaced the back lamps, skip ahead to step 14 of this procedure.
Front lamps replaced?
YES CANCEL
10. Press F1 YES. A CALIBRATE FRONT CAMERA message will appear for several
seconds, followed by the FRONT LAMPS RESET message.
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Front lamps reset
CONTINUE
13. Press F1 YES. A CALIBRATE BACK CAMERA message will appear for several
seconds, followed by the BACK LAMPS RESET message.
Back lamps reset
CONTINUE
NOTE:
After lamp replacement, the camera calibration icon ( ) will flash, indicating the
need to recalibrate the camera to the new lamp levels. Refer to Section 6.5, Calibrating
the Camera, for camera calibration instructions. For best results after lamp
replacement, calibrate the cameras immediately (ignoring the 40-minute warm-up),
and then recalibrate after the recommended warm-up period.
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NOTE:
If the skimmer flag needs to be replaced, lift the skimmer flag retention lever and
remove the flag.
6. Gently pull the skimmer assembly down and through the feeder.
7. Release the spring-loaded, green lever back to its original position.
To replace the skimmer assembly, take following steps:
1. Turn off the scanner.
2. Open the transport.
3. Raise the manual/autofeed lever on the feeder to the M position.
4. Using your left hand, pull the spring-loaded, green lever toward the left. Secure it
behind the lock pin.
5. Insert the skimmer assembly into position, placing the right side in first.
6. Slowly release the spring-loaded, green lever back to its original position so that it
secures the skimmer assembly.
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7. To replace the skimmer flag, lift the flag retention lever.
NOTE:
If the skimmer housing is damaged, replace the entire skimmer assembly and skimmer
flag. Refer to Section 6.12, Removing and Replacing the Skimmer Assembly for
instructions.
NOTE:
This procedure is the same for replacing the front or the rear skimmer assembly
rollers.
1. Remove the skimmer assembly according to the instructions in Section 6.12,
Removing and Replacing the Skimmer Assembly.
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New separator roller sleeve assemblies, separator rollers, and All-In-One Kits are all
available through Böwe Bell + Howell Authorized Service Providers (ASPs),
Consumable Parts Resellers (CPRs) and at www.bbhscanners.com. For a complete
listing of ASPs and CPRs, please visit our website at www.bbhscanners.com.
To remove the separator roller, take the following steps:
1. Turn off the scanner
2. Open the transport.
3. Remove the skimmer assembly as indicated in Section 6.12, Removing and Replacing
the Skimmer Assembly.
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Separator
Roller Sleeve
Retaining
O-Ring
Brake
Assembly
Spacer
NOTE:
Different types of documents, and their condition of being scanned, may require more
frequent cleanings to avoid intermittent multi-feeds.
Take the following steps to clean the separator roller:
1. Remove the separator roller as indicated in section 6.14, Replacing the Feeder
Separator Roller Sleeve Assembly, following steps 1 to 6. These steps can also be
found in the Removal and Replacement sections of your service and/or operators
manual.
2. Clean the separator roller sleeve using a dust free cloth dampened in fresh water.
Scrub the roller, wiping from side to side with a clean section of the wet cloth. Repeat
as necessary till the roller is free of dust and dirt. Wipe the roller dry by using a dry
section of the cloth.
3. From now on, hold the roller by the end and avoid touching the roller sleeve (rubber
material) with your fingers. Wipe the roller sleeve from side to side, using Optic
Cleaning Pad (S003389). This removes any remaining oil film from the roller surface.
4. Reinstall separator roller as indicated in Section 6.14 Replacing the Feeder Separator
Roller Sleeve Assembly, following steps 12 to 18.
NOTE:
If you can see dried ink on the bottom of the print cartridge, gently remove it with a
soft cloth. Take care not to damage the foil below the ink or the cartridge will no
longer work properly.
If cleaning does not improve the printing performance, check the amount of ink
remaining in the cartridge.
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6.16.2 Checking the Print Cartridge Ink
Print cartridges are an easily replaceable item. Replace the cartridge if there is little or no
ink in the cartridge. You can either purchase a new HP51604A print cartridge locally or
obtain one from your dealer.
To check the amount of ink remaining in the cartridge, follow the directions below:
1. Lay the print cartridge on its side.
2. If the print cartridge bladder looks like the figure below, there is little or no ink
remaining in the cartridge, and it needs to be replaced.
CAUTION:
Do not touch the foil on the bottom of the new print cartridge with your fingers.
2. Remove the new print cartridge from the box and inner container.
3. Prime the new cartridge (refer to Section 6.15.4, Priming the Print Cartridge).
4. Slide the new cartridge into the imprinter.
5. Move the cartridge-securing lever to the left over the cartridge.
6. Close the transport and check imprinter operation. Refer to Section 5.5.1.8, Initial
Cleaning/Priming of the Imprinter Head.
Front Printer:On
ON/OFF REFILL CLEAN
7. From the front printer menu, press F2 REFILL. The following menu will appear.
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New cartridge installed?
YES CANCEL
8. Press F1 YES.
NOTE:
If there appears to be sufficient ink in the cartridge, the cartridge should be primed. It
may be necessary to prime the print cartridge if it has not been used for a few hours
and pre-firing the print cartridge did not fix the problem.
3. Insert a paper clip into the cartridge as shown in the figure below.
CAUTION:
Make sure that the storage container lid is secured during storage.
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7. Troubleshooting
This section contains troubleshooting information regarding scanner components. Refer
to the following table for troubleshooting procedures.
Symptom Cause Remedy
Streaks in the image Glass flat needs to be Clean the glass flat (Section 6.4)
Reduced recognition cleaned Clean the lamps (Section 6.11)
rates Lamps need to be cleaned Calibrate the cameras, (Section
Blurred images Camera needs to be 6.5)
Artifacts in the image calibrated
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Scanner Configuration Errors
Error Condition Message Displayed Explanation/Remedy
Binary EGSA in Color “EGSA not color capable” The EGSA reports binary-only
Scanner capability, but the scanner is
color.
Please call technical support at
1-800-SCAN-495.
Interface Slot Error “Bad/missing EGSA board” The power up self test reports
that the EGSA board is missing
from interface slot.
Please call technical support at
1-800-SCAN-495.
Interface Not “EGSA board init failed” The EGSA did not respond with
Responding Error the proper initialization sequence
within the allowable timeout
period after power up.
Please call technical support at
1-800-SCAN-495.
Feeder Error “Bad/missing feeder” The feeder is not connected or is
not responding.
Please call technical support at
1-800-SCAN-495.
Illumination Errors
Error Condition Message Displayed Explanation/Remedy
Front Lamps Low Error “Low front lamp level ” The front lamp sensor
indicates that front lamps
are too low for proper
scanning. Either the lamps
are old and need to be
replaced, one lamp is out, or
there is a sensor problem.
Check front lamps and
sensor and replace lamps if
necessary (Section 6.11).
Back Lamps Low Error “Low back lamp level ” The back lamp sensor
indicates that back lamps
are too low for proper
scanning. Either the lamps
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Illumination Errors
Error Condition Message Displayed Explanation/Remedy
are old and need to be
replaced, one lamp is out, or
there is a sensor problem.
Check back lamps and
sensor and replace lamps if
necessary (Section 6.11).
Front Lamps Error “Check front lamps ” The front lamp sensor
indicates that one or both
front lamps are off.
Check and replace lamps if
necessary (Section 6.11).
Back Lamps Error “Check front lamps ” The back lamp sensor
indicates that one or both
back lamps are off.
Check and replace lamps if
necessary (Section 6.11).
Front Lamp Replacement “Replace front lamps” Front lamp hours counter
Error indicates front lamps have
reached end of life.
Back Lamp Replacement “Replace back lamps” Back lamp hours counter
Error indicates front lamps have
reached end of life.
Front Camera Calibration “Calibrate front camera ” The hour counter indicates
Error that the front camera needs
to be calibrated. Perform
front camera calibration.
Back Camera Calibration “Calibrate back camera ” The hour counter indicates
Error that the back camera needs
to be calibrated. Perform
back camera calibration.
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Paper Handling and Transport Errors
Error Condition Message Displayed Explanation/Remedy
Feed Time Out Error “Feed Time Out” Too much time elapsed
between scan command and
document being fed. Press
the CLEAR button and
continue with scan process.
(You may wish to increase
scan timeout setting within
scanning application.)
Unexpected Page Feed “Over Feed” Manual mode only—user
Error fed a page into the transport
without a scan command
queued by the host. Press
CLEAR and begin
scanning.
Page Jam in Transport Error “Paper Jam” Transport paper jam. The
page took too long to pass
between the entry and exit
sensors. Refer to Section
5.9, Clearing Scanner
Document Jams.
Multifeed Error (Notify) Multiple pages entered the
“Multifeed” transport. Refer to Section
5.7, Multifeed Detector.
(Stop)
Line 1: “Multifeed – To
resume”
Line 2: “Press CLEAR or
MF Ignore”
Page Entry Sensory Error “Bad page entry sensor” The entry sensor saw too
many or too few leading or
trailing page edges as
compared to scan
commands.
Adjust hole size setting to
reject holes in pages and
ragged page edges (Section
5.3.3.4, Setting Up the
Sensors for Hole-Punched
Paper). Clean page entry
sensors (Section 6.9,
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Paper Handling and Transport Errors
Error Condition Message Displayed Explanation/Remedy
Cleaning the Page Sensors).
If the problem persists,
please call technical support
at 1-800-SCAN-495.
Page Exit Sensory Error “Bad page exit sensor” The exit sensor saw too
many or too few leading or
trailing page edges as
compared to scan
commands.
Adjust hole size setting to
reject holes in pages and
ragged page edges (Section
5.3.3.4, Setting Up the
Sensors for Hole-Punched
Paper). Clean page entry
sensors (Section 6.9,
Cleaning the Page Sensors).
If the problem persists,
please call technical support
at 1-800-SCAN-495.
User Actions
Error Condition Message Displayed Explanation/Remedy
Stop Key Error “Scanner Stopped” User pressed the STOP key
on the front panel.
Cover Open Error “Cover Open” Side access panel is open.
Open the transport, close
side access panel firmly.
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Imprinter Errors
Error Condition Message Displayed Explanation/Remedy
Front Printer’s Ink Low “Front Printer – ink low” The number of dots printed
Error since front ink cartridge
was installed has exceeded
the manufacturer’s
recommendations.
Replace the print cartridge,
(Section 6.15.3)
Back Printer’s Ink Low “Back Printer – ink low” The number of dots printed
Error since back ink cartridge was
installed has exceeded the
manufacturer’s
recommendations.
Replace the print cartridge,
(Section 6.15.3)
Front Print Head Error “Bad front print head” The host attempted to use
the front imprinter, but no
front print head is detected.
Either the imprinter
cartridge is not installed or
not installed correctly.
Remove and reinstall
imprinter cartridge.
Back Print Head Error “Bad back print head” The host attempted to use
the back imprinter, but no
back print head is detected.
Either the imprinter
cartridge is not installed or
not installed correctly.
Remove and reinstall
imprinter cartridge.
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Internal Errors
Error Condition Message Displayed Explanation/Remedy
EGSA Internal Error “EGSA error: xx” Please call technical support
at 1-800-SCAN-495.
Unhandled Error Number “System Error” Reboot scanner and
software. If this does not
resolve the error, please call
technical support at 1-800-
SCAN-495.
Software Debugging Trap “File xxxxx.c LINE yyy” Machine control software
has executed an unexpected
line of code. Report
displayed file name and line
number to technical support
at 1-800-SCAN-495.
EGSA Communication “EGSA serial comm error” Serial communication error
Error occurred between the
scanner controller and
EGSA. Press CLEAR and
continue scanning. If error
persists, please call
technical support at 1-800-
SCAN-495.
NOTE:
If any errors persist, please refer to the Contact Information page in this manual to
contact your service representative.
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Glossary
Automatic Document Feed (ADF) mode. The scanner mode in which the documents are
automatically fed, rather than manually, into the feeder.
Clamshell. The lid design of the scanner. When open, it allows access to the transport area for
maintenance and clearing jams.
Color dropout. An option on the scanner that allows the user to drop out red, green or blue from
the image.
Control panel. The operator panel mounted on the front of the scanner that contains the
scanner’s function keys.
Document feed guides. The rails on the automatic or manual feeder between that the document
is fed.
Duplex scanner. A scanner capable of scanning both sides of a document in a single pass
through the scanner.
Elevator table. The input tray of the feeder that raises the top of the stack of documents to the
correct height for proper feeding. After the last document has been fed from the tray, the tray in
ADF mode drops to permit loading another stack of documents.
Error message. A message displayed on the control panels. These messages appear whenever
the scanner determines that a problem exists.
Exit tray. The output tray of the scanner. As the documents are scanned, they exit the scanner
and are stacked, face down, in this tray.
Feed Roller Assembly. The roller assembly of the feeder that sits on top of the stack of
documents on the feeder tray. This is the roller assembly that feeds the documents into the
scanner.
Feeder. Feeds documents automatically or manually on command from the workstation (host
computer). These documents are stacked in the feeder before the scanner requests them.
Feeder knob. The knob located at the left side of the feeder that adjusts the height of the reverse
roller. This knob is adjusted so that the feeder feeds single documents only into the scanner.
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Glass flat. The piece of glass through which the scanner camera “sees” the document. Light
from the lamps passes through this glass to illuminate the document.
Host. The computer to which the scanner is connected. The host issues the scan commands to
the scanner.
Imprinter. Option that allows for front page pre-scan imprinting of a string of alphanumeric
characters on documents that are fed into the scanner transport.
Interlock. A safety device that removes power from the drive motor whenever the top or side
cover is moved from its normally closed position.
Manual mode. The scanner mode in which the documents are manually fed by the operator,
rather than automatically fed into the feeder.
Multifeed. Occurs when more than one document is fed through the feeder at once
Paper jam. The scanner considers that a paper jam has occurred if the document takes longer
than normal to exit from the scanner.
Paper path. The curved path taken by a document as it passes through the scanner.
Paper transport. The mechanical system for moving a document through the scanner.
Power cord receptacle. The connector at the rear of the scanner into which the power cord is
inserted. The other end of the power cord is plugged into the wall outlet, or other source of AC
power.
Power down or Power off. Turning off the scanner. This is generally done by moving the
scanner rear panel power switch to the OFF position.
Power up or Power on. Applying power to the scanner. This is generally done by connecting
the scanner to a “live” electrical outlet and then turning on the rear panel scanner power switch.
Resolution. Resolution is measured in “dots per inch” (dpi). It is a measurement of the ability of
a scanner to reproduce small objects. The higher the resolution, the smaller the object the
scanner can reproduce.
Rollers. Rollers, spaced along the paper path, move the documents to be scanned through the
mechanical section of the scanner.
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SCSI (Small Computer System Interface) Connector. Serves as one the interface between the
scanner and a host computer system.
Separation roller. The lower feeder roller. This roller holds back all but the top document in the
stack of documents. This roller allows the skimmer module to feed a single document at a time
into the scanner.
Side access panel. The door panel located on the left side of the feeder. It allows access to the
lamps and color filters.
Simplex scanner. A scanner designed to scan a single side of a document as it passes through
the scanner.
Skew. The result of feeding a document at an angle. It looks crooked on the display and also
looks this way when printed. To minimize skew, guide the document against the left document
feed guide.
Skimmer module. The skimmer module is comprised of a skimmer body that is attached to the
rear feed rollers, the front skimmer rollers, and the associated bearings, pulleys and belt.
VRS. VRS (VirtualReScan) is an electronic check-point for scanned images. As images pass
through the scanner, VRS performs a multi-point inspection of each document. VRS
automatically checks and adjusts for alignment (skew), brightness, contrast, and image clarity.
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