Commissioning Checklist (Continued) : Commissioning Instructions For Type DT1-362 F3 Circuit Breakers

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Commissioning Instructions

Fo r Type DT1-362 F3 Circuit Break ers

COMMISSIONING CHECKLIST (continued)


8.0 Comments EQUIPMENT SN:
I

9.0 Commissioning Engineer Certification


I
Print Name:

Signature:

Date:

Return a copy to: GE Grid Solutions Inc., Attn: QA, One Power Lane, Charleroi, PA 15022, USA

IB-DT15-F3-COM
Page 6 of 26
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Commissioning Instructions

1.0 External Inspection

1.1 General Instructions

  WARNING
Porcelain insulators under pressures greater than 3-5 psi pose a significant pressure/explosion hazard.
Failure to reduce the pressure to safe levels when commencing work on pressurized insulators could result
in significant injury or damage to adjacent property.

. IMPORTANT
Read all safety instructions in the IB-SAFE and IB-SF6 documents prior to performing commissioning.

Closely follow all instructions and service advisories. Thoroughly study these instructions before beginning
any operation or adjustment.
Thoroughly instruct and supervise all personnel associated with the installation, operation or maintenance of
high voltage circuit breakers regarding high voltage equipment in general, and specifically on the particular
breaker model that is being serviced.
The commissioning checklist’s primary purpose is to ensure that in the course of commissioning, all of the
important work, which must be carried out to guarantee the reliability of the breaker, is performed.

IMPORTANT
In the event of any warranty claim, the absence of this checklist may result in reduction of the claim.
Please note:
1. General information such as name of the user, name of substation, type of breaker, serial number and
the year of manufacture must always be filled in.
2. Each commissioning checklist is only valid for one breaker. Treat the commissioning checklist in the
book as a master and photocopy it whenever commissioning or recommissioning the breaker.
3. Note the serial number of the breaker on each page.
4. Carry out all work described in previous sections.

1.2 Conformity of Installation


Verify that the installation conforms to the outline drawing and the instructions in the Instruction Book.

1.3 Field Assembled Elements Tightness / Torque


Verify the field assembled elements for tightness and verify the torque and lubrications of the bolts, per the
TS-00007 document and the lubrication instructions in the Instruction Book.

1.4 External Condition (Cleanliness, Damages, Rust)


Inspect bushings, structure, covers, and cabinet(s) for cleanliness, shipping damages, and corrosion. Make
sure that all packaging material and temporary shipping elements are removed. Note any comments in
Section 8.0 of the commissioning checklist.
IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Commissioning Instructions
Fo r Type DT1-362 F3 Circuit Break ers

1.5 Doors / Panels Adjustment


Verify the doors and panels for adjustment and weather tightn ess.

1.6 HV – Terminal Installation


High voltage terminals are optional accessories (supplied when requested by the customer) for circuit
breakers. If provided by GE Grid Solutions, attach the optional HV terminal clamps (or adapters) using the
provided hardware to the four or six-hole pad on the top of the bushings (Figure 1).
1. Verify alignment of the high voltage terminal pads prior to assembly.
2. Before making the connection, thoroughly clean the bare contact surfac es as described:
a. For bare aluminum, or copper contact surfaces, abrade the contact surface using a wire
brush or pad (for example, Scotchbrite ®) to remove oxidation.

IMPORTANT
Aluminum oxidizes quickly; it is imperative that the preceding step (2.a) is completed even if the surface
looks clean.
3. Clean off with denatured alcohol and lint free wipes.
4. Brush contact grease onto contact surfaces with Scotchbrite ®.
5. Assemble hardware and torque according to GE Grid Solutions Specification TS-00007 within 5
minutes of completing grease application (step 3).
6. Remove excess grease, leaving a small bead around the outside edge of the joint to prevent water
infiltration.
7. Clean any dirt or debris, which was created during preparation of the HV terminals, from the
bushings.

1) Remove Oxidation
2) Clean with Alcohol
3) Apply Contact Grease with
Scotchbrite®

Figure 1: Mounting High Voltage Terminal Pad (Threaded Stud and Duckbill Variations)
IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Commissioning Instructions

1.7 Grounding
Verify that the breaker has been grounded per the IB-GROUND document.

2.0 Gas System Inspection

2.1 SF6 Gas Filling Pressure


Check for positive gas shipping pressure. Fill the equipment with SF 6 gas, per the IB-FILL-SF6 document, to
the nominal pressure (black dot on the green area of the density monitor). Check the SF 6 gas pressure 6
hours after charging the breaker.

IMPORTANT
Take these readings early in the morning, to avoid inaccuracies caused by solar heating of the circuit
breaker during the day.

The breaker specific rated pressure can be found in the control schematics in the IB-REP document. These
values may differ from the standard values listed in the IB-DT15-F3-BRKR-DESC document if a special density
monitor was ordered. Verify that the gas cylinder is the one provided with the equipm ent or that the gas
meets GE Grid Solutions requirements (Table 1). Read and note on the commissioning checklist the SF6 gas
pressure with a calibrated gauge.
Dew point: < 10qC at nominal pressure
SF6 content – In-service: > 97%
SF6 content – Reused: > 98%
SF6 content – New: > 98%
Acidity: d 10 ppmv
Moisture Content: d 500 ppmv

Table 1: SF 6 Gas Purity Requirements

2.2 Ambient Temperature


Read and note the ambient air temperature on the commissioning checklist and verify the proper filling in
accordance with the temperature compensation chart in the IB-DT15-F3-BRKR-DESC document.

2.3 SF6 Gas Leak Check


Check for gas leaks around all piping connections using a suitable halogen leak detector and/or soap
solution. If a leak is detected, refer to the IB-FILL-SF6 for remediation of the problem.

2.4 SF6 Gas Monitoring System Check


This section checks that the density monitor actuates the low gas alarm and the lockout properly.
1. For plumbing systems equipped with a 3-way valve:
a. Slowly turn the 3-way valve handle towards “TEST” until the density monitor needle goes to
the yellow/green border that indicates “Low Pressure Alarm” and then move the handle back
enough to stop the flow of gas and maintain the needle at that position. Check for continuity

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Commissioning Instructions
Fo r Type DT1-362 F3 Circuit Break ers

with a multimeter at the density monitor contacts 1 and 2 found in the control cabinet.
Report the pressure value on the commissioning checklist.

Figure 2: Checking for Continuity


b. Repeat the previous step with the needle going down to the lockout pressure that is indicated
by the transition from yellow to red on the density monitor. Check for continuity between
density monitor contacts 3-4 and 5-6. Report the lockout pressure in the commissioning
checklist.
c. Return the handle to the “Normal” position.
2. For plumbing systems equipped with a manifold isolation valve:
1

4
6

Figure 3: Manifold Block with Isolation Valve and Pressure Relief Tool
1 Density Monitor 2 Manifold Block
3 Manifold Isolation Valve 4 Pressure Relief Tool
5 Fill Port 6 Needle Valve

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Commissioning Instructions
a. Making sure the needle valve is closed; install the pressure relief tool into the fill port on the
manifold block
b. Turn the manifold isolation valve counterclockwise to isolate the manifold block from the
tank.
c. Slowly open the needle valve until the density monitor needle goes to the yellow/green
border that indicates “Low Pressure Alarm” and then close the needle valve to maintain the
indicator needle in that position. Check for continuity with a multimeter at the density
monitor contacts 1 and 2 found in the control cabinet (refer to Figure 2 above for a visual
representation). Report the pressure value on the commissioning checklist.
d. Repeat the previous step with the needle going down to the lockout pressure that is indicated
by the transition from yellow to red on the density monitor. Check for continuity between
density monitor contacts 3-4 and 5-6. Report the lockout pressure in the commissioning
checklist.
e. Remove the pressure relief tool and open the isolation valve.
3. For standard plumbing systems (without 3-way valves or a pressure relief tool):
a. This section requires measuring the density and the pressure of the plumbing system. T o
perform this task GE Grid Solutions recommends the following setup which uses a T-
connection, a calibrated pressure gage, a hose and a controlled blow-off device (for example
a fitting that can be slowly screwed onto the end of the hose which presses the valve pin
inwards thus releasing the system pressure in a controlled way):
1
2
4
3
5
Figure 4: Recommended Setup for the Plumbing System Check
1 Density Monitor 2 T-connection
3 Pressure Gauge 4 Hose
5 Controlled Blow off Device


~
IB-DT15-F3-COM ~!111
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Commissioning Instructions
Fo r Type DT1-362 F3 Circuit Break ers

b. Close the tank isolating valves of all three (3) poles by releasing the lower nut with a 32 mm
wrench while maintaining the valve body in place with another wrench. This will isolate the
tanks from the density monitor while maintaining the gas inside the tank. Refer to IB-DT15-
F3-BRKR-DESC for more information.
c. Operate the blow-off device to decrease the pressure in the plumbing system down to the
“Low Pressure Alarm” as indicated by the green/yellow borderline on the density monitor.
Compare the pressure indicated on the density monitor with the pressure indicated on the
calibrated pressure gauge. Report this alarm pressure on the commissioning checklist. Check
for continuity with a multimeter at the density monitor contacts 1 and 2 found in the contr ol
cabinet.
d. Repeat the previous step, this time lowering the plumbing system pressure to lockout
pressure that is indicated by the transition from yellow to red on the density monitor. Check
for continuity between density monitor contacts 3-4 and 5-6. Report the lockout pressure in
the commissioning checklist.

NOTE
Because of the small volume within the gauge and density monitor assembly, a pressure drop of 5 – 10 psig
(0.34 – 0.69 bar) may be witnessed as the fittings are unscrewed. If, at any time during this sequence, the
pressure of the WIKA® gauge drops too quickly, or too low, simply tighten the assembly back on to the
breaker and repeat the above procedure.

e. Retighten fittings with a torque of 45 ft-lb (61 Nm). Be sure to use an additional wrench to
assure the fitting does not become loose from the tank.
f. As necessary, fill the system with SF 6 gas to the rated density using the procedure in the IB-
FILL-SF6 document.
4. For plumbing systems equipped without an isolation valve or 3-way valve:

Sun shield

WIKA® monitor
Retaining nut

Figure 5: WIKA® Monitor without Isolation Valve


a. If necessary, remove the sun shield to access the density monitor retaining nut.

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Commissioning Instructions

b. Loosen the density monitor retaining nut. (Gas will escape from the assembly for
approximately the first ¼ of a turn).

IMPORTANT
The external threads on the 36mm retaining nut are left handed. To loosen the WIKA ® density monitor,
rotate this nut clockwise. TAKE CARE NOT TO DAMAGE THE NUT AS IT IS ALUMINUM.

To loosen

Figure 6: Loosen Retaining Nut


c. Holding the density monitor stationary, continue to loosen the retaining nut until it is
removed from the fitting attached to the bell crank.

Figure 7: Retaining Nut Removal

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Commissioning Instructions
Fo r Type DT1-362 F3 Circuit Break ers

IMPORTANT
x Pay attention to how many threads are engaged between the density monitor and the retaining nut
when the external threads of the retaining nut exit the fitting attached to the bell crank. In order to
allow the density monitor to tighten with the gauge facing in the correct position, this thread
relationship must be maintained.
x Be careful the o-ring located inside the fitting attached to the bell crank does not fall out of position
prior to re-installing the density monitor. This o-ring is greased with Dow Corning 111 grease to
assist with holding in groove.

O-ring

Figure 8: Thread Relationship and O-Ring


d. Install the supplied copper washer into the female opening of the pressure relief tool before
attaching to the density monitor.

Figure 9: Copper Washer Installation


IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Commissioning Instructions

Figure 10: Test Tool Assembled


e. Attach the density monitor and the supply source of nitrogen or SF 6 gas to the pressure relief
tool. Torque the density monitor and the gas supply source to GE Grid Solutions Specification
TS-00007.
f. Make sure the needle valve is completely closed.
g. Pressurize the density monitor to operating pressure.
h. Isolate the gas source from the system.
i. Slowly open the needle valve until the density monitor needle goes to the yellow/green
border that indicates “Low Pressure Alarm” and then close the needle valve to maintain the
indicator needle in that position. Check for continuity with a multimeter at the density
monitor contacts 1 and 2 found in the control cabinet (refer to Figure 2 above for a visual
representation). Report the pressure value on the commissioning checklist.
j. Repeat the previous step with the needle going down to the lockout pressure that is indicated
by the transition from yellow to red on the density monitor. Check for continuity between
density monitor contacts 3-4 and 5-6. Report the lockout pressure in the commissioning
checklist.
k. Remove the density monitor from the pressure relief test tool and re-install into the fitting
attached to the bell crank.
l. Repeat this procedure for the remaining poles.

IMPORTANT
The contacts of the WIKA® density monitor are not adjustable. If the density monitor is found to be out of
calibration, notify GE Grid Solutions Inc.

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Commissioning Instructions
Fo r Type DT1-362 F3 Circuit Break ers

3.0 Mechanism Inspection

3.1 Main Linkage Inspection


Inspect all linkage connections for loose elements or keys. Verify proper lubrication.

3.2 Mechanism Interlocking Linkage Inspection


Check all mechanism linkage pins and retainers. Verify proper lubrication.

3.3 Cabinet Cleanliness


Inspect mechanism and linkage cabinets for any loose elements such as tie-wraps, screws, loose wire, etc.

3.4 Mechanism / Control Components Inspection


Inspect mechanism auxiliary and motor limit switches, all relays and other electrical components for
tightness.

3.5 Mechanism Spring Hand Charging


Perform the initial spring charging operation of the mechanism manually using the hand crank to reveal any
binding problems. Listen for any abnormal sounds or noise. Refer to the exploded view of mechanism in the
IB-FK-MECH-DESC-STD document.
x Remove the hand crank from its mounting clips on the mechanism cabinet door and place it onto the
return stop of the mechanism.
x Charge the mechanism by turning the crank clockwise [  ] until the closing spring charge indicator
moves to the "Charged" position.

3.6 Manual Mechanical Close / Trip Operation

  WARNING
Never operate the mechanism when decoupled from the circuit breaker.

IMPORTANT
Refer to document IB-FK-MECH-DESC-STD for additional information on the operating mechanism.

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Commissioning Instructions

  CAUTION
When operating the breaker manually, make sure that:
x Gas pressure is greater than the Lockout set point (refer to the control schematics in the IB -REP
document for actual value).
x All tools are removed and personnel are clear of the operating mechanism.
x Control and auxiliary power are removed.
x Only use the hand crank when all local control power has been de-energized.
x Do not operate the manual control switch unless all of the above are observed
x Observe the warning tag below, which is attached to the mechanism

Prior to performing any manual operations, the Manual Release Disabling Device must be repositioned
downward and to the left.
1. This is accomplished by first loosening the M6 bolts indicated in Figure 11.
2. Next slide the disabling device plate along the slots provided. Be sure to retighten the M6 bolts once
the disabling device is repositioned. This device may remain in the off position (ability to rotate the
release levers) unless service or maintenance on the mechanism or circuit breaker warrant
otherwise.
Perform the initial close and then trip operations manually by using the manual operation releases as
depicted in Figure 11.

70.13
.._.~7t--"-t----- 70.58

70.07
tt.,:-ft---;--- - M6

Figure 11: Manual Operation


70.07 Manual CLOSE Release

I +--I--------== I
70.13
70.58
Manual TRIP Release
Manual Release Disabling Device

3.7 Mechanical Counter Check


Verify that mechanical counter operates properly.

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Commissioning Instructions
Fo r Type DT1-362 F3 Circuit Break ers

3.8 Position / Spring Indicator Flags Check


Verify that position and spring status indicators operate properly.

3.9 Locking the Mechanism Cabinet Door

  CAUTION
Failure to lock the mechanism cabinet door may result in the door vibrating open and causing damage to
the hinges during operation. ____ I
-

In order to prevent the mechanism cabinet door from vibrating open during operation, it is necessary to
“lock” the door with a cable tie. Refer to Figure 12 for a visual representation of a properly locked door.

Figure 12: Mechanism Cabinet Door Handle Locked with Cable Tie

4.0 Auxiliary System Inspection

  DANGER
Before installing the supply and control cables, make sure the circuit breaker is not e nergized.

  CAUTION
As soon as the supply voltage is applied and the motor protection switch (motor thermal overload) is
turned on, the motor will charge the closing spring.
x Before applying voltage or turning on the motor protection switch, make sure there are no objects
or parts of the body in the charging system area.
When the supply voltage is applied, the anti-condensation heater will be hot. It may burn skin or clothing.
x Do not touch the heater.

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Commissioning Instructions

The control cabinet(s) is wired at the factory, with all lead wires from the mechanism components connected
to terminal blocks. Make all customer connections at the terminal blocks. Refer to the specific wiring and
connection diagrams in IB-REP.
1. Remove the drop out panel provided in the cabinet floor and punch the appropriate entrance holes in
it for supply and control cables.
2. Bring the leads through the holes in the drop out panel
3. Install AC supply voltage cables and control cables to the appropriate terminal blocks in the circuit
breaker control cabinet

4.1 AC Supply Voltage


Measure and note AC voltage supply on the commissioning checklist. Verify that voltage is in accordance
with electrical schematic (refer to the IB-REP document in the Instruction Book).

4.2 Heaters – Permanent / Thermostatically Controlled


Verify the proper operation of cabinet anti-condensation heater(s), permanent and thermostatically
controlled.
1. Measure the resistance of the anti-condensation heater(s) at the terminals in the mechanism. Note this
value(s) on the commissioning checklist.
2. Check the measured value(s) against the reference value on the routine test report (IB-REP).

IMPORTANT
Anti-condensation heaters must remain on at all times (even if breaker is not being used – see storage
chapter) to prevent moisture from developing inside of the control cabinet.

4.3 Cabinet Lights


Verify operation of cabinet light. Adjust door switch if required.

4.4 Tank Heaters


Verify all tank heater operation and thermostat setting (if applicable).

5.0 Control System Inspection

5.1 DC Supply Voltage


1. Install the DC supply voltage to the primary circuit according to electrical schematics.
2. Measure and note DC voltage supply on the commissioning checklist. Verify that voltage is in accordance
with electrical schematic (IB-REP document of the Instruction Book).

5.2 Polarity
Verify DC input polarity. Only then controls may be energized.

IB-DT15-F3-COM
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is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Commissioning Instructions
Fo r Type DT1-362 F3 Circuit Break ers

5.3 Motor – Charging Operation


Energize spring charging circuit:
1. Close the fuse(s) (or knife switch(es) ) according to the electrical schematic.
2. Press “START” on the motor overload switch.

Press Start

Figure 13: Motor Overload Switch (Example) – Press “START”

5.4 Motor Charging Time


As soon as the operating mechanism is energized, the motor starts to charge the closing spring. When fully
charged, the motor limit switch automatically turns off the motor supply. The spring charge indicator moves
to the "Charged" position.
Measure and note on the commissioning checklist the close spring charging duration. Check the measured
charging time against the reference values in the routine test report enclosed in IB-REP.

5.5 Local Electrical Close


Ensure that the circuit breaker is in the local operation mode (either with the LOCAL/REMOTE handle, or by
using a jumper in the appropriate circuit according to the electrical schematics), close the circuit breaker
using the local CLOSE push button or switch.

5.6 Local Electrical Trip


Ensure that the circuit breaker is in the local operation mode (either with the LOCAL/REMOTE handle, or by
using a jumper in the appropriate circuit according to the electrical schematics), open the circuit breaker
using the local TRIP push button or switch.

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Commissioning Instructions

5.7 Anti-Pump Check


When an electrical closing command and an opening command are applied simultaneously and held on, the
circuit breaker must perform only one operation. The following conditions apply:
x In the Open starting position, the circuit breaker will perform a closing and then an opening
operation.
x In the Closed starting position, the circuit breaker will perform an opening operation.
Verify the anti-pumping schematic.
1. With the circuit breaker open, push and hold open push button or switch.
2. Then, with open button still pushed, push and hold close push button or switch.
The circuit breaker should close, open and remain opened

5.8 Local Electrical Backup Trip Check


Close the circuit breaker and open it using the second trip circuit. A jumper may be required if a second push
button is not available. A fused jumper is recommended.

5.9 Close / Trip Position Lights Operation Check


Verify that close and open light indicators operate properly (optional accessory).

5.10 Alarm Annunciation Check


Verify that all alarm indicators operate according to electrical schematic.

5.11 Electrical Lockout Function


Verify lockout function in accordance with the electrical schematic. The circuit breaker should not close with
a lockout condition. The circuit breaker should not trip with a lockout condition.
Short-circuit the contacts of the density monitor.
1. Jumper the density monitor contacts at the terminal strip.
2. Give one closing command and one opening command.
If the circuit breaker is operating properly, it will not execute any operation.
Remove the jumpers from the terminal strip.

5.12 Remote Close / Trip


Ensure that the circuit breaker is in the remote operation mode (either with the LOCAL/REMOTE handle, or by
using a jumper in the appropriate circuit according to the electrical schematics) and operate the breaker
remotely.

5.13 Remote Backup Trip


Operate circuit breaker using the remote backup or secondary trip terminal.

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Commissioning Instructions
Fo r Type DT1-362 F3 Circuit Break ers

6.0 Contact Resistance Measurement

NOTE
Sections 6.0 and 7.0 are applicable for breakers shipped without the bushings assembled.

6.1 Micro-Ohmmeter Type


Enter the manufacturer, type, and model of the equipment used on the commissioning checklist.

6.2 Amperage
On the commissioning checklist, enter the amperage at which the measurement is performed. A minimum
current of 100 A DC is required.

6.3 Contact Resistance Reading


1. Close the circuit breaker.
2. Connect a micro-ohmmeter to bushing terminals on first pole. Make sure area is clean before
connecting test leads. Always install test leads directly on bushing terminals.
3. Measure contact resistance with at least 100 A DC current. Current must be ramped slowly for each
measurement. Three (3) measurements are required. Some contacts might require “conditioning” for
the first three (3) measurements at currents of up to 500 A, and then perform three (3) measurements
at 100 A. Condition contacts if the initial three (3) measurements vary or are unusually high.
4. Record the average of three measurements for each pole.
Enter the value in “micro-ohm” for each of the three poles and the maximum deviation (difference between
lower and greater) in the commissioning checklist. Refer to IB-DT15-F3-SPEC for acceptance criteria.

7.0 Timing Tests

  CAUTION
Never operate the breaker with an SF 6 gas density at or below the lockout value.

7.1 Motion Transducer Installation


If transducer mounting provisions were requested, refer to the IB-REF-DWG document for the applicable
mounting assembly procedure.

7.2 Circuit Breaker Analyzer Type


Enter the manufacturer, type, and model of the equipment used in the commissioning checklist.

7.3 Ambient Temperature


Read and note in the commissioning checklist the ambient temperature during the test.

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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Commissioning Instructions

7.4 Close Operation (C)

NOTE
Before beginning test operations, make sure that the circuit breaker is filled to its rated density, the closing
spring indicator shows "Charged” and the supply voltage is at its rated valu e.

1. Perform one (1) close operation.


2. In the commissioning checklist, enter the closing time in “milliseconds” (time from close coil
energization to main contacts closed) for each of the three poles and enter the maximum deviation
(difference between lower and greater).
I
I
--------➔--------- ------~----- - - ------- ~--------r-------1- - ----- ~--------•--------
Close Coil Close
1 I

Energized Command

..
I I I I I I I
- - - - - - - - - t -· - - ·- - - - --------~----- - -➔------- ~ --------~-------➔------- ~ --------•--------
1 I ' I I I I I I
I I I I I I I I
L _ _ _ _ _ _ _ ..1 ______ _ --------L------- ~-------J__ Breaker
L------- ~-------J is Closed
________ L_______ _
X7
I
I
I
:
I
: +---+•
I I
-------: ------- :------- :-------- :--------
I I I I

~-------4------- '
--------~-------4----L_L ~-------~-------4------· ~
I I I I I I I I
-------~-------- I

~-------~------- --------~-------~----~- ~--------~------- -------~--------~-------·


I
I
I j I
I
I I I
- - - - - - _ _ ,J._, __ __ _ _ _
I I --------~-------1----r r~--------~-------1------- ~--------t--------
I
I _______
I
J ________________
I
I
I
-------.l---- I 1 I I j I I

- - _,_ - - - - - - - I - - - - - - - .l - - - - - - - 1_ - - - - - - - J. - - - - - - - •
Close Time
1 I I I
I I I I I : : : : :
I I I I I I I I I
r -------,------- , --------r-------,------- , --------r--------
I Travel
I I I I I I I

------- ➔ ------- --------~------- ➔ --


: Curve
: :
--- i~--------
I :
r•------ ~: -------~--------~-------·
: : :
~-------1------- --------~------ ----- r~--------~-------1------- ~--------t--------
________ JI ________________ IL ______________
• I
Contact just beings to
I J I ________ IL _______ JI _ _ ____ . JI _______ 1I _______ _
: : I I : occur
: in the: interrupter
: !
: ---~ ------- I - • - -
~:: :: : : : ; : : : : :: : :: : : : ::: ~::: :- • i -• --- -'}Z t -- -- -- -•
,_______ j______ :r ~--------[_______ }_______ l________[_______ _
- - - -:- - - - - - - -

,
Breaker is Opened
I I I I I

...._,,
Main Contact Current
Figure 14: Timing: Closing (C) Operation

IB-DT15-F3-COM
Page 23 of 26
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Commissioning Instructions
Fo r Type DT1-362 F3 Circuit Break ers

7.5 Trip Operation (O)


1. Perform one (1) opening operation.
2. In the commissioning checklist, enter the opening time in “milliseconds” (time from trip coil
energization to main contacts opened) for each of the three poles and enter the maximum deviation
(difference between lower and greater).
3. Repeat the above procedure using the second (backup) trip coil.

f:::Trip :(::::: J{:__


: :: Coil
Energized
Trip :::f-:::: ::(:::::!: ::: :::: f:::: :: :(::::: ~::::: ::: f::::: :::
••
:------- :-- , r-----:-\-----:--------:--------:-------
I
Command
I _______ ~ _
:------- :--------:--------
J ~ : _ ~ _ ~ : ~
I I I I I I • I
I I J I I I I I I
►------- ➔---------------- ►------- ➔-------~-------- ►------- ➔------- ~ -------- ►--------
1 I I I I I I I
I I I I I I I I

ih - ' 1
L-------~-------~--------~-------
Breaker is Closed
~-----~------+-----~ ~--------1-------- L-------~-------~-------- L-------•
I I I I I I I
I I J I I I I I I
I _______ I _______ ~ - - - - - - - I _______ 1 ________ 1________ 1 _______ 1 _______ 1________ 1 _______ _

f------ -i------- ----- --\j-r--i------ --!---- ----f------ -i------ ~ ---- ---f-------


X7

f::: : :: : ;:: ::::: ::::::=Thr--j:::::: ::!:::: :::: f::: : ::: ;:: ::::: ~:::::::: f:::::: ::
Trip Time Travel
: • -- - - - • :- - - - - - - • -1- ------·:·
Curve-- -----:·-----·:-------·:--------:·-------
~ I \ ~- - -
~ ------_i _______ ----- ---r:-\/ -- -t-------~ ------ -i------- i-------- ~----- ---
► --- - ---➔- - - - - - - - - - - - - - - - ►, _- - - - -t - - - - - - - -1- - - - - - - - ► --- - -- -➔- - - - - - - -t- - - - - - - - ►-- -- - ---
I
t - - - - - -~- - - - Contact
- - - -:- - - - -has
- - - ~just
I : : I : •
~ - - - - - - -1- - - - --- - -1 - - - - - - - - - -- ~ - - - - - - -1- - - - --- - ~- - - - --- - - ~ - - - - - - - -•
I
L _______ I
_! ________________
I I
L _______ I
_! separated
I
________ I________ inIL the
_______ _tI _______ Il ________ LI _______ _
I
I I
I
I
I
I
I interrupter I I I I I
I
I I I I I I I I I I
r-------,------- --------r----- -,- ----,--------r-------,------ ,--------r--------
1 I I I I I I I I

~------- ~- ------ ~--------~ · ----- - - - - - - - -1- - - - - - - - t- - - - - - - - ~ - - - - - - - --- - - - - - - - t- - - - - - - - -

: : : I I I
I
I Breaker
I is Opened
I I
L-------~------- --------~ f - - - - .J. - - - - - - - -1 -- - - - - - - - L - - - - - - - - .J. _ - - - - -- - - ' - - - - - - - - L - - - - - - - .•
I

·-·
■ -u
I I
r I
l
I
L
I
J
I
L
I

I••-
Main Contact Current
··- .,._ ..... _ UlN-
-·-
Figure 15: Timing: Opening (O) Operation

IB-DT15-F3-COM
Page 24 of 26
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Commissioning Instructions

7.6 Short Circuit Time (CO, or Trip-Free Time)


1. Perform a Close-Open operation.
2. In the commissioning checklist, enter the timing value in “milliseconds” from main contacts closed to
main contacts opened for each of the three poles and the maximum deviation (difference between
lower and greater).

- ...
____ .,. ___________ ----------- ,-------
I
I
I

Close
L--- Coil
·- -------
Close
----------- ____ J______
Trip~--- ______ J _ _ _ _ _ _ _ _ _ _ _ J _ _ _ _ _ _ _ _ _ _ _ _, _ _ _ _ _ _ _ _ _ _ _
1
Energized Command Command
----------- ----f------i---------- !----------- !----------- !-----------
I

i ---- ----\

:::: :::::::~-----------~---------+---------:---------- -i-----------1


■,

I
r--- ·- -------

-:::_::--::::::: i:::: :::::::1:::::-:::::t::: : :::·


1

:::::::::::!:::::a
I

L. -----------
1
I
I-----------
I Breaker is Closed
I
Momentarily
r----------- -----------r--- ~ ------r -- 1 ------,----------- , -----------,-----------
1
I
1
I
r--·-- ·- -- -- --- -----------~---
1
. I
I
------~---
1
f I
I
------ ~- I
I
I
I
I
----------~-----------~-----------
I I I
IL __________ _ I I I I I I

I--- ·- ------- -----------~ -- :. : .K____ ) ___________ ~ __________ ) __________ _


Trip-Free Time
I ' I
Travel I
I
• • • • - - • • • - • r-
I
I · · - · · -.- · - I
I
I I
I
I
· · -.- - · · - - · · · - · -.- · · - - · · - • · ·-. · · - · · · - · · · - ·
I
Curve I I I I I
I
I
I
1------------
1
I , · r 1 ---- ◄ ----------- ◄-----------~-----------

L----------- - - - - - - - - - - - :_ - - _I_ - - - - - _:_ - - - Contact has just


l - - - - - J_ - - - - - - - - - - _, - - - - - - - - - - - _, - - - - - - - - - - -

:---+------l --- ~ -- separated in the


-+----------~-----------~
1
LContact just begins to
I __________ _

Ioccur in the interrupter


I --- ~----------
interrupter
r-----------
I I I
r----~ ------r--- r --- --,
I I
---------,-----------,-----------,
I

I '
I I
r-----------
Breaker is Opened
1
I
I :- I -1-----------1-----------1-----------1
I I
~ --------- --------·
,---

• Mr11 .. ,..... Current


Main Contact
.......
Figure 16: Timing: Trip-Free (CO) Operation

7.7 Counter Reading at Test End


Enter the operation counter reading at test end in the commissioning checklist.

7.8 Other Tests Performed


Note all other tests performed and described, with comments if necessary.

IB-DT15-F3-COM
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is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Commissioning Instructions
Fo r Type DT1-362 F3 Circuit Break ers

  DANGER
Under no circumstance, perform any test that circulates primary current while the secondary is open.
Circulating primary current while the secondary is open will produce dangerously high voltages.
Take care to prevent unintentional core magnetism during field -testing. Do not use any source of DC
current on a current transformer since certain types of DC instruments will severely mag netize the core and
drastically increase its exciting current characteristics. When using a variable voltage source always run the
voltage down to zero volts before turning it off; failure to do so will result in core magnetism.

  DANGER
DO NOT perform Hi-Pot dielectric tests on this circuit breaker with a DC voltage!
International standards, such as IEC 62271-203, recommend not to perform DC voltage tests on metal-
enclosed switchgear. This circuit breaker contains internal solid insulation made with fiber/cloth reinforced
vacuum-impregnated epoxy. This insulation is used in interrupter line-to-ground supports, operating rods
and gap insulators. Epoxy insulation is susceptible to strong polarization under a DC voltage. The
application of a DC voltage will generate charge separation which will enhance the voltage stress of these
components. This is very likely to cause a dielectric failure and permanent damage to the insulation during
the DC test or during final energization of the circuit breaker under AC voltage. Nevertheless, megger
testing in the range of 10-20 kV is acceptable. Tests above these values should not be performed under a
DC voltage. Performing any hi-pot tests above this value will void the circuit breaker warranty; GE Grid
Solutions is not responsible for any damage caused by such a test.

8.0 Comments
Briefly describe work performed and if customer expectations were met. Describe all other tests performed.
Note all remarks and nonconformance. Comment on desirable improvements. Comment on the general
appearance of the substation or plant and overall condition.

9.0 Commissioning Engineer Certification


After completing the commissioning process, the commissioning engineer must sign and date the
commissioning checklist. Return one copy to:

GE Grid Solutions Inc.*, Attention: QA,


One Power Lane,
Charleroi, PA 15022, USA.
(*Previously AREVA T&D Inc.)

IB-DT15-F3-COM
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© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance
Maintenance and Troubleshooting
Contents
1.0 General ................................................................................................................................................ 6
2.0 Recommended Maintenance Schedule ....................................................................................... 7
2.1 MA1 – Maintenance every 15 Years ................................................................................ 8
2.2 MA2 – Maintenance every 30 Years ................................................................................ 9
2.3 MA3 – Maintenance after 10,000 Mechanical C-O Operations ............................... 9
2.4 MA4 – Maintenance after Reaching the Electrical Wear Limit ................................ 9
2.5 Using Circuit Breakers in Special Applications .......................................................... 11
2.5.1 Shunt Capacitor Bank Switching ....................................................................... 11
2.5.2 Shunt Reactor Switching ..................................................................................... 11
2.5.3 Suggested Increased Maintenance for Shunt Capacitor Bank and Shunt
Reactor Switching .............................................................................................................. 11
2.5.4 Generator Synchronization ................................................................................. 12
3.0 Maintenance Procedures (Referenced in Table 1)................................................................. 13
3.1 Check the Operations Counter ....................................................................................... 13
3.2 Check the General Condition of Equipment ............................................................... 13
3.2.1 Repairing Hot-dipped Galvanized Parts .......................................................... 13
3.2.2 Repairing Painted Parts ....................................................................................... 13
3.3 Check the Density Monitor and Top off with Gas if Necessary ............................. 13
3.4 Check the Air Vents and Anti-Condensation Heaters ............................................. 14
3.5 Check External Hardware Tightness ............................................................................. 14
3.6 Check SF 6 Density Monitor Set Points and Gas Quality .......................................... 14
3.7 Check the Resistance of the Main Current Path ....................................................... 15
3.8 Check the Bushing Insulators ......................................................................................... 15
3.8.1 Porcelain Insulators .............................................................................................. 15
3.8.2 Composite Insulators ........................................................................................... 15
3.8.3 Cleaning after Handling ....................................................................................... 15
3.9 Perform Timing Tests on the Circuit Breaker ............................................................. 16
3.10 Cleaning the inside of the tank. ..................................................................................... 16
3.11 Replacing the Adsorption Filter (Molecular Sieve/ Desiccant) .............................. 18
3.12 Replacement of Seals/ Reapplication of Greases and Lubricants ........................ 18
IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

3.13 Cabinet Seals ...................................................................................................................... 24


3.14 Replacing the operating Mechanism ............................................................................ 24
3.15 Replacing the Interrupter after the Electrical Wear Limit has been Reached . 24
4.0 Additional Optional Maintenance Procedures ....................................................................... 25
4.1 Replacing the Close and Trip Coils ............................................................................... 25
4.1.1 Replacing the Trip Coil(s) .................................................................................... 25
4.1.2 Replacing the Close Coil(s) ................................................................................. 28
4.2 Replacing the Motor .......................................................................................................... 30
4.3 Replacing the Current Transformers (CT’s) ................................................................ 30
4.4 Replacing Anti-Condensation Heaters ........................................................................ 34
4.5 Cold Weather Tank Heaters ........................................................................................... 36
4.6 Replacing the Pressure-Relief Device (PRD) .............................................................. 40

• IB-DT15-F3-MAINT
Page 2 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance
List of Figures
Figure 1: Permissible Number of C-O Operations .............................................................................. 10
Figure 2: RTV Weather/ Mastic Seal ...................................................................................................... 15
Figure 3: Tank Vacuum Cleaner ............................................................................................................... 17
Figure 4: Cleaning of Tank ........................................................................................................................ 17
Figure 5: Vacuuming Filter Acceptance Levels ................................................................................... 17
Figure 6: Exploded View of Pole .............................................................................................................. 19
Figure 7: End-Plate Side ............................................................................................................................ 20
Figure 8: Desiccant Cover Assembly ...................................................................................................... 21
Figure 9: Bell-Crank Side (Requires removing the Interrupter) ...................................................... 21
Figure 10: Pressure Relief Device & Linkage Shaft ............................................................................ 22
Figure 11: Bushing Top Flange ................................................................................................................. 22
Figure 12: Bushing Lower Flange and Adapter Plate......................................................................... 23
Figure 13: Cabinet Seals ............................................................................................................................ 24
Figure 14: Trip Coil Location .................................................................................................................... 25
Figure 15: Trip Coil Detail ......................................................................................................................... 26
Figure 16: Removing Magnetic Segment ............................................................................................... 26
Figure 17: Removing the Trip Coil ........................................................................................................... 27
Figure 18: Location of Close Coil (Viewed from Top of Mechanism) ............................................. 28
Figure 19: Close Coil ................................................................................................................................... 29
Figure 20: Replacing the Motor ............................................................................................................... 30
Figure 21: CT-Removal ............................................................................................................................... 31
Figure 22: Shim Placement ....................................................................................................................... 32
Figure 23: CT Orientation.......................................................................................................................... 32
Figure 24: CT Wiring ................................................................................................................................... 33
Figure 25: Anti-condensation Heater Cover ........................................................................................ 34
Figure 26: Disconnecting the Wires ....................................................................................................... 34
Figure 27: Removing the Cover ............................................................................................................... 35
Figure 28: Removing the Clamp Hardware........................................................................................... 35
Figure 29: Glue-on Heater Pad ................................................................................................................ 37
Figure 30: Applying RTV Adhesive to Heater Pad ............................................................................... 37
Figure 31: Attaching Heater Pad to Tank (Example only) ................................................................ 38
IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

Figure 32: Applying RTV Adhesive to Heater Pad Perimeter (Example Only) ............................ 38
Figure 33: Supporting the Heater Pad with Duct Tape (Example Only) ...................................... 39
Figure 34: PRD Removal/ Assembly ....................................................................................................... 40
Figure 35: PRD Installation and Torque Pattern ................................................................................ 41

List of Tables
Table 1: Recommended Maintenance Schedule ................................................................................... 8
Table 2: Example of manual calculation of electrical wear ............................................................. 10
Table 3: Tank Cleaning Acceptance Criteria ........................................................................................ 17
Table 4: List of Replacement Seals ........................................................................................................ 19
Table 5: List of Lubricants and Greases ............................................................................................... 20

• IB-DT15-F3-MAINT
Page 4 of 42
© General Electric 2019. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance
Revision History
Revision Record Description Revised by Date
0 Original issued document SG 08/20/2012
1 Updated section 3.8.2 Composite Insulators AB 11/07/2013
2 Added caution note in section 2.0 L.W. 06/29/2015
3 Changed format from Alstom to GE L.W. 02/12/2016
Updated sections 1.0 and 2.0 and updated table 1 and
4 L.W. 09/24/2019
table 2
IB-DT15-F3-MAINT
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© General Electric 2019. All rights reserved. Information contained in this document is provided without liability for information purposes only and is


subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

1.0 General
These maintenance directives incorporate measures for avoiding the hazards involved in the application of
SF6 gas to switchgear. Such directives are protective measures and recommendations for the user of SF6
switchgear.

NOTE
The maintenance schedule described in this document is only a recommendation and local rules or
substation plans or regulations may take precedence over the guidelines provided herein.

Any personnel performing maintenance or inspection on SF6 switchgear should read this section and comply
with these instructions as well as the safety precautions prescribed by their employer. Failure to observe the
safety precautions described herein, and those defined by the employer, may result in injury or death.

IMPORTANT
GE Grid Solutions recommends increasing the inspection and maintenance frequency of circuit breakers in
service under extreme service conditions, which may include:
x continuously high ambient temperatures.
x presence of abrasive dust or grit.
x heavy dust accumulation.
x continuously high humidity.
x salty environment.
x presence of aggressive gases or vapors.
special applications such as shunt capacitor bank switching, shunt reactor switching and duties involving
synchronization of a generating unit.

IMPORTANT
Maintenance is to be carried out by GE Grid Solutions service technicians or by trained personnel.

 CAUTION
During maintenance operations, take all safety precautions to protect personnel working on the equipment;
particularly read IB-INTRO and IB-SF6.

 DANGER
Follow all regional and operator-specified safety precautions. In addition, observe the following instructions:
x Isolate the breaker (de-energize the circuit breaker)
x Ground the breaker.
x Disconnect the supply and motor voltages.

• IB-DT15-F3-MAINT
Page 6 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

 CAUTION
Porcelain insulators under pressures greater than 3-5 psi may pose a pressure/explosion hazard. Reducing
the pressure to safe levels when commencing work on pressurized insulators is strongly recommended to
prevent injury or property damage.

 DANGER
GE Grid Solutions recommends discharging the closing and tripping springs when carrying out maintenance
work on the circuit breaker for reasons of personal safety. Verify the following conditions:
x Circuit breaker in closed position
x Closing spring charged
Then proceed as follows:
FINISH
1. Interrupt the motor supply voltage; START & SAFE
2. Carry out one opening operation;
3. Carry out one closing operation;
4. Carry out one opening operation.
At the end of this sequence, the closing and tripping springs are discharged such that no further operations
are possible. For more information, refer to IB-DISP-MECH-STD 4.1 Figure 1.

2.0 Recommended Maintenance Schedule


Circuit breakers, using SF6 as a quenching medium, need very little maintenance. The decisive influencing
factors that affect the condition of the circuit breaker are the years in service, the number of mechanical
operations, the number of load and short-circuit current interruptions and environmental conditions.
Under normal service conditions, the GE Grid Solutions recommended maintenance program can be
summarized as follows:

IB-DT15-F3-MAINT
Page 7 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

x MA1: Maintenance every 15 years


x MA2: Maintenance every 30 years
x MA3: Maintenance after 10,000 Mechanical C-O Operations
x MA4: Maintenance after Electrical Wear Limit is reached

MA1 Maintenance every 15 years


MA2 Maintenance every 30 years
MA3 Maintenance after 10,000 cycles
MA4 Maintenance after Electrical Wear Limit is reached
§# Action
3.1 9 9 9 9 Read and record the operating counter figures.
3.2 9 9 9 9 Check the general visual appearance of switchgear:
(corrosion, paint, door gaskets, etc.).
3.3 9 9 9 9 Check SF6 pressure on density monitor.
3.4 9 9 9 9 Check the condition of air vents and heater operation.
3.5 9 9 9 9 Verify tightness of all external hardware with a calibrated
torque wrench according to TS-00007.
3.6 9 9 9 9 Check the switch points of the SF6 density monitor
3.7 9 9 9 9 Check the resistance of the main current path.
3.8 9 9 9 9 Inspect the bushing insulators.
3.9 9 9 9 9 Measure the operating times of poles and auxiliary contacts,
at rated voltage and pressure.
3.6 9 9 9 9 Check the SF6 gas quality
3.10 9 9 Open for inspecting and cleaning as needed
3.11 9 9 Replace desiccant (molecular sieve)
3.12 9 Change seals, reapply greases and lubricants.
3.13 9 Replace cabinet seals.
3.14 9 Replace the operating mechanism
3.15 9 Call GE to check the condition of the interrupter unit.
Table 1: Recommended Maintenance Schedule

2.1 MA1 – Maintenance every 15 Years


MA1 maintenance shall be performed every 15 years. These maintenance actions are essential to ensure
proper equipment function and reliability. Perform an external visual inspection of the overall circuit breaker
condition.
x Confirm that the condition inside the cabinet is adequate.
x Verify the torque of all external hardware.
x Test the set-points of the SF6 gas density gauge contacts for alarm and lockout levels.
x Measure the resistance in the main current path of each circuit breaker pole.
x Perform detailed inspection of the bushing condition.
x Measure the operating times of the poles and auxiliary contacts.

• IB-DT15-F3-MAINT
Page 8 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance
x Check the SF6 gas quality.
Due to the nature of these actions, it is necessary to de-energize and isolate the circuit breaker from the
network.
2.2 MA2 – Maintenance every 30 Years
MA2 maintenance shall be performed after 30 years of service. To ensure proper equipment function and
reliability, the actions described for MA1 maintenance should be performed as well as the following:
1. Open each phase and inspect; clean out any particulate build-up on the bottom of the tank as needed.
2. Replace the desiccant (molecular sieve) in each phase.
3. Replace gas seals and reapply greases and lubricants.
4. Replace cabinet seals.
2.3 MA3 – Maintenance after 10,000 Mechanical C-O Operations
The DT1-362kV has been tested up to ten thousand mechanical operations, which qualifies it as an M2 class
circuit breaker for mechanical endurance. This mechanism should be replaced if the number of Close-Open
operations reaches 10,000 cycles. Only GE Grid Solutions service technicians may perform a mechanism
replacement. Call GE Grid Solutions for assistance if your circuit breaker has reached the limit of its
mechanical endurance.
2.4 MA4 – Maintenance after Reaching the Electrical Wear Limit
Replacement of the interrupter may be necessary if the circuit breaker reaches a total number of
interruptions defined for each current level by the graph in Figure 1. Contact GE Grid Solutions when the
circuit breaker has reached the electrical wear limit.
The number of operations at each current level can be calculated by applying the following equation:
N = 39223·I-1.709 for 4 kA < I < 63 kA
Each pole unit of the DT1-362-F3 has a cumulative electrical endurance of at least 678 kA2∙s. A simplified
estimation can be made of the cumulative electrical wear of each phase by adding the square of the effective
(rms) value of all of the short-circuit currents interrupted by a pole and multiplying each by the associated
arcing time, using the following equation:
2
¦ Arms ˜ t arc
If arcing times are not known, an average of 20 ms can be used for tarc for the purposes of estimation. The
result for each pole can then be compared with the electrical endurance limit indicated above.
IB-DT15-F3-MAINT
Page 9 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

electrical life, 3 phase breaker


10000

- ....._
Ill,,.

"II~
~
1000
--
--.
--.
' ~
~~
z 100
----.
"""
'
10
'

10 100
lsc

Figure 1: Permissible Number of C-O Operations


Versus Breaking Current in kA without Maintenance of the Arcing Contacts
For example, assume that a circuit breaker has interrupted a combination of a single, two-phase and three-
phase faults as shown in the first three columns Table 2. The square of the current on each phase is
multiplied by an average arcing time for each short circuit interruption for each pole. The total accumulated
electrical wear (kA2 s) can be estimated by adding the result of each event and comparing to the electrical
wear limit established above.

Interrupted Current (kA) Electrical Wear: I2*t (kA2s)


Phase A Phase B Phase C Phase A Phase B Phase C
Interruption #1 38.8 0 0 30.1 0.0 0.0
Interruption #2 0 16 16 0.0 5.1 5.1
Interruption #3 27.5 0 0 15.1 0.0 0.0
Interruption #4 34.1 34.1 0 23.3 23.3 0.0
Interruption #5 13.6 13.6 13.6 3.7 3.7 3.7
Accumulated Electrical Wear (kA2s) 72.2 32.1 8.8
Accumulated Electrical Wear (%) 10.6% 4.7% 1.3%
*Electrical wear calculated assuming an arcing time of 20ms
Table 2: Example of manual calculation of electrical wear

• IB-DT15-F3-MAINT
Page 10 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance
2.5 Using Circuit Breakers in Special Applications
Special applications; such as shunt capacitor bank, shunt reactor switching, and generator synchronization
are usually not covered by the electrical endurance curves or by the limit in kA2 s. Please contact GE Grid
Solutions if you require an estimation of the maintenance interval or the expected endurance in applications
involving shunt capacitor bank and shunt reactor switching,
2.5.1 Shunt Capacitor Bank Switching
Shunt capacitor bank switching involves closing operations with high frequency inrush currents and opening
operations of a load current up to a few hundred amperes. Therefore, most of the contact erosion occurs
during closing operations. The magnitude of the inrush current depends on whether it is a single bank (with
no energized bank in its proximity) or a back-to-back energization case (bank energized in the proximity of
one or more banks that have been already been energized). The erosion pattern in the arcing contacts is also
different in the case of inrush currents. Due to the short distance between the pin and the tulip at the start of
the inrush current, the pin erosion is more concentrated around the perimeter of the pin. In addition, for
single bank switching, the magnitude and frequency of the inrush current is dependent on the three-phase
short-circuit current at the location of the circuit breaker, the size of the bank (MVAr), the series inductance
of the connection between the circuit breaker and the shunt capacitor bank, the rated voltage and frequency.
For back-to-back switching, the magnitude and frequency of the inrush current depends on the size of the
associated banks (MVAr), the series inductance of the connection between the banks, the rated voltage and
frequency. GE Grid Solutions can provide you with a format to enter all pertaining information and assist in
the estimation of the associated energization currents and the impact on electrical endurance.
2.5.2 Shunt Reactor Switching
Shunt reactor switching is another special application with regards to a circuit breaker electrical endurance.
The circuit breaker has an associated chopping current when switching such loads. This leads to high
frequency transient recovery voltages (TRV) across the circuit breaker. Each circuit breaker has a reignition
and a reignition-free arcing window. Arcing times within the reignition window lead to cycles of interruption
and reignition of the electric arc across the contacts. As a result, random opening operations lead to
accelerated erosion of the arcing contacts. The reignition-free window is associated with arcing times
sufficiently long to hold the fast TRV. Usually, reactor switching requires special measures such as the use of a
controlled opening, the use of a circuit breaker with a maximum voltage rating higher than the network and
the use of surge arrestors in parallel interrupter and/or line to ground on the shunt reactor. Please consult GE
Grid Solutions for this type of applications.
2.5.3 Suggested Increased Maintenance for Shunt Capacitor Bank and Shunt
Reactor Switching
The applications, shunt capacitor switching and shunt reactor switching, require external verification of the
condition of the circuit breaker in intervals typically in the range of 2000 to 3000 operations. The following
actions must be taken for condition assessment after reaching the GE-recommended interval which depends
on specifics of the application:
x Measurement of the resistance in the main current path of each circuit breaker pole.
x SF6 quality assessment including purity, moisture content and acidity.
x Measurement of circuit breaker travel characteristics.
Contact GE Grid Solutions with the results of these measurements. If all measurements are within specified
ranges, then the circuit breaker can continue its operation until the interval is reached again.
IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

2.5.4 Generator Synchronization

In the case of generation synchronization duties with a high-voltage circuit breaker, the severity of the
application depends on the type of generating station, namely base, intermediate or peaking units. The type
of generating station is associated with the frequency of synchronizing operations, circuit breaker operation
causes mechanical wear and the interruption of currents produces arcing contact erosion which degrades the
withstand across the interrupter gaps.

Prior to a closing operation and after closing the associated disconnect switches, the interrupter gaps will be
subjected to voltage on both sides with similar magnitude, at or near the system’s frequency and with a
phase displacement between them. It is important to minimize the time exposure of the gaps to this voltage
difference. It is recommended to avoid exposing the circuit breaker to long duration voltage differences
across the interrupter gap during generator wind-down. In this condition, one side of the circuit breaker
experiences voltage at the system’s rated frequency of 50 or 60 Hz and the other side will experience a
voltage with frequency that is gradually decreasing. The sum of these components leads to a voltage with
sub-synchronous beats that reaches maximum values in the range of 2.0 per unit.
Please consult GE Grid Solutions in case the circuit breaker is used for generation synchronizing duties.

• IB-DT15-F3-MAINT
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General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

3.0 Maintenance Procedures (Referenced in Table 1 )

3.1 Check the Operations Counter


Read the counter(s) and note these figures on the maintenance inspection card.

3.2 Check the General Condition of Equipment


Visually inspect the equipment. If patches of corrosion are found, begin reconditioning the affected parts
(matching surface finish and protection).

3.2.1 Repairing Hot-dipped Galvanized Parts


x Thoroughly brush any oxidized areas,
x Thoroughly degrease the area with a solvent,
x Apply a coat of zinc paint (cold-galvanizing spray or equivalent).

3.2.2 Repairing Painted Parts


a. With light scratches:
x Thoroughly degrease the area with a solvent,
x Apply a coat of polyurethane lacquer, using a brush.
b. With deep scratches or flaking:
x Scour the surface with A400 emery paper until clean and smooth,
x Thoroughly degrease the area with a solvent,
x Apply a coat of primer and allow it to dry for 24 hours,
x Apply a coat of polyurethane lacquer, using a brush.

3.3 Check the Density Monitor and Top off with Gas if Necessary
Check the SF6 pressure on the density monitor (the SF6 density monitor must indicate in the green zone on
the WIKA® gauge, ideally on the black dot). For a more accurate reading of the gas density, measure the
pressure with a digital pressure gauge and compare with the SF6 density curve with respect to the ambient
temperature. Top off with gas if necessary, according to the procedure in IB-FILL-SF6.

 CAUTION
Never top off with gas while the circuit breaker is energized.

 CAUTION
Do not check the density set points unless the circuit breaker is de-energized.

IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
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Maintenance
For Type DT1-362 F3 Circuit Breakers

3.4 Check the Air Vents and Anti-Condensation Heaters


x Air vents should be clean, free of dust, and unobstructed. If necessary, clean using a solvent.
x Check the function of the anti-condensation heaters: turn the heaters on and allow time for them to
heat up. Verify the heaters have gotten warm and then shut them off. Make sure that there are no
overheating marks.
o For thermally controlled heaters (if applicable), verify that the heaters turn on and off at the
preset temperatures. If necessary, change any heaters found to be defective.

3.5 Check External Hardware Tightness


Use a calibrated torque wrench to check and adjust the tightness of all accessible bolt connections including
tank and bushing hardware. Refer to GE Grid Solutions Specification TS-00007 for acceptable torque values
depending on the size. Check in the following locations:
x Structure Hardware
x Tank Hardware
x Bushing Hardware (if accessible)

 CAUTION
For porcelain bushings, be extremely careful to no damage the porcelain with tools or abrupt movement
when checking for hardware tightness.
x Terminal Pad Hardware
x Mechanism to Structure Hardware

IMPORTANT
Under no circumstances should any hardware be checked inside the operating mechanism, even if it is
discharged. It is maintenance free until the mechanical operation limit has been reached in which case the
entire mechanism should be replaced.

3.6 Check SF6 Density Monitor Set Points and Gas Quality
x De-energize the breaker.
x Check the SF6 density monitor set points by following the procedure in the commissioning
instructions. If you find the values are outside required tolerances replace the density monitor as an
entire unit.

 CAUTION
x The breaker will operate when testing for lockout pressure.

x Check the moisture content of the breaker; it should not exceed 500 ppmv. Typical values are less
than 100 ppmv.
x Check the acidity content of the SF6 gas; it should not exceed 10 ppmv.

• IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance
NOTE
If the moisture or acidity content exceeds the maximum rating then:
x Reclaim the gas.
x Replace the desiccant bags.
o For high acidity content, clean the inside of the tank for particles and SF6 by-products.
x Pull Vacuum.
x Refill with SF6 gas that meets GE Grid Solution’s purity criteria according to IB-SF6.
3.7 Check the Resistance of the Main Current Path
Measure the resistance of the main current path by following the procedure in the commissioning document.
3.8 Check the Bushing Insulators
3.8.1 Porcelain Insulators
Check the condition of the bushing insulators to assure that they are free from impact marks, splintering,
cracks, dust deposits, pollution etc. If you discover any dirt or dust, clean with a dry rag. Check that the mastic
seal between the aluminum flanges and the insulator is still in good condition (not eroding). If you find any
abnormalities, contact GE Grid Solutions Customer Service in order to change the defective parts.
Figure 2: RTV Weather/ Mastic Seal
3.8.2 Composite Insulators
One of the advantages of composite insulators is the hydrophobic stability (capability of permanent surface
recovery) and transfer of hydrophobicity into the contaminated areas. These unique behaviors of silicone
rubber ensure that the rubber keeps its water repellent properties even when aged and heavily polluted.
Therefore, typically no in-service cleaning is necessary for composite insulators. However, in rare cases, mold
or other biological growths can appear on the silicone sheds. If this contamination is found to be excessive, it
can be removed using high-pressure water and de-natured alcohol followed by spraying with de-ionized
water.
3.8.3 Cleaning after Handling
For insulators which have been contaminated during handling (greasy fingerprints) cleaning can be
performed with a 5% watery solution of detergent. Cleaning is performed by wetting a cotton cloth with the
solution and wiping the insulator with it. Even though the cleaning may be performed as described, we
generally recommend no cleaning.
IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

3.9 Perform Timing Tests on the Circuit Breaker


Measure the operating times of the poles and auxiliary contacts at rated voltage and pressure. Perform
operations using a circuit breaker analyzer to measure the contact operating times. A procedure for
measuring interrupter travel is outlined in the commissioning document.

 CAUTION
Never operate the breaker with a gas density at or below the lockout value. Damage to the mechanism or
interrupter may result.

Ensure the values correspond to those given in the routine test reports within the tolerances specified in the
specifications document. If the values measured are outside the specified values, contact GE Grid Solutions
Customer Service.

NOTE
The opening time is the time from energizing the trip coil to separation of the main contacts.
The closing time is the time from energizing the close coil to contact touch.

3.10 Cleaning the inside of the tank.

NOTE
This procedure must be performed by an GE Grid Solutions service technician.

NOTE
The bushings and interrupter must be removed to allow room for cleaning inside the tank.

NOTE
For each flange connection that is opened:
x Clean and lubricate each flange surface before sealing back up.
x Replace, clean and lubricate the new seal.

1. Clean the inside of the tank with a designated vacuum cleaner filtered with an inline filter for inspection
of collected material. Coffee filter placed at hose connection on vacuum provides adequate filtration.

• IB-DT15-F3-MAINT
Page 16 of 42
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particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

Designated Vacuum Filter Placement Coffee Filter Utilization


Cleaner
Figure 3: Tank Vacuum Cleaner

Figure 4: Cleaning of Tank


2. Use one filter for each tank end section. Inspect each filter with the following inspection criteria:

Figure 5: Vacuuming Filter Acceptance Levels


If the particles on one of the filters is less than or equal to sample 1
1 Acceptable level of particles then the tank is acceptable.
If the particles on one of the filters is more than sample 1 then the
2 Unacceptable level of particles tank must be re-vacuumed and rechecked by site personnel until
the contamination falls within acceptable limits.
Table 3: Tank Cleaning Acceptance Criteria

IB-DT15-F3-MAINT
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particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

3. Clean and apply new lubricant to all opened flanges and replace affected seals according to section 3.12.
4. Clean the interrupter with denatured alcohol and lint-free wipes.

IMPORTANT
After cleaning, do not touch the solid insulation with fingers or a flashover may result.
5. Reinstall the bushings according to the procedures given in the assembly chapter.

3.11 Replacing the Adsorption Filter (Molecular Sieve/ Desiccant)


Follow the adsorption filter replacement procedure outlined in IB-DT15-F3-ASSY section 4.3. Contact GE Grid
Solutions Grid USC Charleroi to purchase replacement molecular sieve.

3.12 Replacement of Seals/ Reapplication of Greases and Lubricants

NOTE
This procedure must be performed by an GE Grid Solutions service technician.

NOTE
For each flange connection that is opened:
x Clean and lubricate each flange surface before sealing back up.
x Replace, clean and lubricate the seal.

GE Grid Solutions recommends replacing the seals, greases and lubricants after 30 years in service.
Reapplying seals, greases and lubricants must be done by an GE Grid Solutions service technician because
this step requires the disassembly of many major components for which special tools and procedures are
required.
Contact GE Grid Solutions to discuss reconditioning the breaker and to order replacement parts, lubricants
and greases.

• IB-DT15-F3-MAINT
Page 18 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance
.. •··········•.
/" ..\
...-
.. Figure 11
.. .
....

········
/ .......... '-'------------------.,._~

Figure 12
. .
{. . /
Figure 7& Figure
. ...........
8
.. Figure 10

Figure 6: Exploded View of Pole

No. Seals
S1 □ Bushing top flange seal
S2 □ Bushing bottom flange seal
S3 □ Tank nozzle seal (if adapter plate is used)
S4 □ End-cover seal
S5 □ Bell-crank seal
S6 □ PRD seal
S8 □ Desiccant Cover Seal
Table 4: List of Replacement Seals

IB-DT15-F3-MAINT
Page 19 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

No. Lubricant Application


L1 □ Dow® 111 grease Flange Protection
Lubricating gaskets and seals
HV Terminal Pads
L2 □ Fomblin® UT-18 Grease Tip of center conductor
L3 □ Approved “No-Ox” grease Current carrying connections
L4 □ Molykote PG54 Bell Crank Dynamic Seal
L5 □ Anti-seize for Stainless Steel Threaded hardware
fasteners
L6 □ Loctite® 242 Threaded hardware
L7 □ Loctite® 262/263 Threaded hardware
L8 □ Mobil Grease 28® Strongly stressed sliding and bearing surfaces

Table 5: List of Lubricants and Greases

L5

L1 S4

L1

Figure 7: End-Plate Side

• IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance
S8 L1
L5
L5 S8 L1
Figure 8: Desiccant Cover Assembly
L1
L1
Figure 9: Bell-Crank Side (Requires removing the Interrupter)
IB-DT15-F3-MAINT
Page 21 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

L1

L5 L4
L1

Figure 10: Pressure Relief Device & Linkage Shaft

L5

L1 S1 L1

L1

Figure 11: Bushing Top Flange

• IB-DT15-F3-MAINT
Page 22 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

L1 S2

L5
L1 S3

L2
L5

Figure 12: Bushing Lower Flange and Adapter Plate

IB-DT15-F3-MAINT
Page 23 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

3.13 Cabinet Seals


Check the condition of the cabinet seals and replace them if they have eroded significantly or have become
brittle.

Cabinet Seal

Figure 13: Cabinet Seals

3.14 Replacing the operating Mechanism

NOTE
This procedure must be performed by an GE Grid Solutions service technician.

3.15 Replacing the Interrupter after the Electrical Wear Limit has been Reached

NOTE
This procedure must be performed by an GE Grid Solutions service technician.

• IB-DT15-F3-MAINT
Page 24 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

4.0 Additional Optional Maintenance Procedures

4.1 Replacing the Close and Trip Coils


It may be necessary to replace the close and trip coils as part of maintenance. To perform this maintenance,
use the following procedure:

 CAUTION
Ensure that the breaker mechanism is completely discharged, and all supply voltage has been removed
before performing this work.

4.1.1 Replacing the Trip Coil(s)


1. Remove the breaker from service.
2. To identify / locate the trip coil(s), look into the rear of the mechanism from the right side.

Trip Coils Units

Figure 14: Trip Coil Location

IB-DT15-F3-MAINT
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particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers
3. Each coil has one (1) retainer clip. Remove the coil’s retainer clip by pressing in at the bottom and
sliding the clip upward. The retainer is made out of spring steel and will not function properly if it is
bent; use care when handling.
Press here and Retainer Clip
slide up
Press here
Figure 15: Trip Coil Detail
4. Remove the magnet segment that holds the coil in place.
Magnet
Segment
Figure 16: Removing Magnetic Segment
5. Remove the coil. Detach the wire leads. Replace the coil with a factory authorized replacement part.
Reattach the wire leads. Reinstall the coil by reversing the removal procedure.
• IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

Coil

Figure 17: Removing the Trip Coil

IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

4.1.2 Replacing the Close Coil(s)


1. Remove the breaker from service.
2. Locate the close coil(s). The coil(s) may be accessed from the top of the mechanism.

Close Coil Unit

Figure 18: Location of Close Coil (Viewed from Top of Mechanism)


3. Use the same procedure listed in Section 4.1.1, “Replacing the Trip Coil(s),” to replace the close coil(s).

• IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

Figure 19: Close Coil

IB-DT15-F3-MAINT
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particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

4.2 Replacing the Motor

 CAUTION
Ensure that the breaker mechanism is completely discharged, and all supply voltage has been removed
before performing this work.

It may be necessary to replace the motor as part of maintenance. Follow the instructions below:
1. Remove the breaker from service.
2. Open the mechanism cabinet door and remove the left side panel. The motor is located on the left
side of the mechanism. The motor is secured in place by three (3) bolts on the backside of the
mechanism structure panel. The standard motor may be removed without removing the mechanism
panel. If the motor is unable to be removed due to interference with the mechanism panel, contact
GE Grid Solutions Service for assistance with removing the mechanism panel.

Motor
Hardware

Motor Unit
Figure 20: Replacing the Motor
3. Remove the wire leads at the auxiliary contacts that connect the motor to the contacts.
4. Remove the bolts that secure the motor in place while holding the motor to ensure that it does not
fall after the bolts are removed.
5. Replace the motor with a factory authorized replacement part. Reinstall the motor by reversing the
removal procedure.

NOTE
Some motors have jumper bars at the terminal block. These jumpers must be in the proper orientation for
proper operation of the motor.

4.3 Replacing the Current Transformers (CT’s)


Contact GE Grid Solutions Customer Service for suitable replacement parts:

• IB-DT15-F3-MAINT
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General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

x Current Transformer(s)
x Current Transformer Shim Materials
x Nozzle Flange Seal
x Bushing Flange Seal
x Desiccant
1. Remove the circuit breaker from service.
2. Disconnect the CT wiring from the terminal blocks for all the current transformers on the bushing.
3. Remove the wiring from the conduit. Some disassembly of the conduit may be necessary.
4. Remove the CT cover.
5. Remove the bushing by reversing the bushing assembly instructions given in IB-DT15-F3-ASSY.

IMPORTANT
Cover all vessel and bushing insulator openings after disassembly to assure no materials, debris, or
contaminants are introduced. Take extreme care to avoid dropping bolts, washers, and tools into the
interrupter enclosure.
6. Lift the current transformer from the tank nozzle of the breaker.

Current Transformers

Figure 21: CT-Removal


7. Once the old CT’s are removed, apply RTV silicone to the “L” shaped shims. Install rubber shims
between the CT and the tank casting rib to fill in any gap and prevent the CT’s from moving around.
When there are multiple stacked CT’s, install rubber shims between each CT. Secure the support
block into position by applying RTV Silicone between the support block and the CT. Make sure not to
damage the CT.

IB-DT15-F3-MAINT
Page 31 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

Shims

L-Shaped Shims

Figure 22: Shim Placement


8. Sit the current transformer(s) onto the tanks’ nozzle taking care to ensure proper polarity according
to customer specific requirements. Standard orientation is when the black marking is on top as
shown in the following picture. Make sure that the wiring is close to the conduit hole. Fasten wiring
together with several zip-ties.

Black marking is
on top

Figure 23: CT Orientation


9. Install four (4) rubber shims between the CT and the tank casting rib to fill in any gap and prevent the
CT’s from moving around. When there are multiple stacked CT’s, install four (4) rubber shims between
the CT. Secure the support block into position by applying RTV Silicone between the support block
and the CT. Make sure not to damage the CT.

• IB-DT15-F3-MAINT
Page 32 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

10. Pull the CT wiring through the conduit (make sure the plastic bushing material is in place to protect
the wire insulation) and reconnect at the CT terminal blocks according to the CT wiring diagram on
the nameplate or according to new customer’s requirements.

Terminal Block
CT Wiring Grounding Bar

Plastic
bushing
material

Conduit

Figure 24: CT Wiring


11. Reassemble the bushing assembly according to the procedure in IB-DT15-F3-ASSY. Always use new
seals.

 DANGER
Under no circumstance, perform any test that circulates primary current (current through the circuit
breaker) while the secondary (current through the current transformer) is open. Circulating primary current
while the secondary is open will produce dangerously high voltages in the CT. To close the CT current path
and allow for safe testing make sure that the CT terminals are grounded with the terminal grounding bar
and that it must be screwed on over the CT terminal wires as shown in Figure 24. In normal service, the
grounding bar can be removed if it is replaced by a burden for monitoring purposes, assembled by the
customer.

 DANGER
Take care to prevent unintentional core magnetism during field-testing. Do not use any source of DC current
on a current transformer since certain types of DC instruments will severely magnetize the core and
drastically increase its exciting current characteristics. When using a variable voltage source always run the
voltage down to zero volts before turning it off, failure to do so will result in core magnetism.

IB-DT15-F3-MAINT
Page 33 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

4.4 Replacing Anti-Condensation Heaters


It may be necessary to replace the anti-condensation heater(s) as part of maintenance. The number and
location of anti-condensation heaters may vary.

 CAUTION
Ensure that the breaker mechanism is completely discharged, all supply voltage has been removed, and the
heater(s) and cover(s) have cooled, before performing this work.

1. Remove the breaker from service.


2. Locate the anti-condensation heater cover.

Figure 25: Anti-condensation Heater Cover


3. Disconnect the heater wires at the terminal block.

Anti-condensation
Heater Wires

Figure 26: Disconnecting the Wires

• IB-DT15-F3-MAINT
Page 34 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

4. Remove the bolts that secure the cover in place and then remove the cover.

Securing Bolts

Figure 27: Removing the Cover


5. Remove the hardware on each clamp that secures the heater in place.

Clamp
Hardware

Anti-Condensation
Heaters

Figure 28: Removing the Clamp Hardware


6. Remove and replace the anti-condensation heater with a factory authorized replacement part.
Reverse the removal procedure to install the new anti-condensation heater.

IB-DT15-F3-MAINT
Page 35 of 42
© General Electric 2019. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

4.5 Cold Weather Tank Heaters

NOTE
Tank heaters are required only when the circuit breaker is rated for below -30°C temperature.
Refer to contact drawing schematics for respective wattages.

The heater circuit is designed to turn on the tank heaters depending on the ambient temperature. The
thermostat measuring the ambient temperature is adjustable but has been set for proper operation by the
factory. Do not adjust!
Preliminary troubleshooting of this circuit may be performed by checking the circuit protection and the circuit
wiring.

 WARNING
Refer to the IB-SAFE document for general safety precautions.

In Case of a Heater failure:


1. Remove the breaker from service.
2. Turn the tank heater power off.
3. Determine which heater has failed by checking the resistance of the elements at the respective
terminal blocks. An open circuit would indicate a failed heater blanket.
4. Replace the failed heater using the following procedure:
a. Remove the breaker from service.
b. Contact GE Grid Solutions Customer Service to obtain replacement parts and material.
c. Disconnect the failed heater’s wires in the mechanism cabinet.
d. Disassemble the flexible conduit from the heater shield.
e. Remove the failed heater’s wires from the conduit.
f. Move the heater shield away from the failed tank heater.
g. Observe how the heater and wires are oriented on the tank.
h. Remove the tank heater that has malfunctioned.
i. Clean off the remaining adhesive compound on the tank down to the aluminum of the tank.

• IB-DT15-F3-MAINT
Page 36 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

j. Clean the front of the heater pad with alcohol as shown in Figure 29.

Figure 29: Glue-on Heater Pad


k. Apply a thin layer of GE RTV106 Silicone Rubber Adhesive to the front of the heater pad. Refer
to Figure 30. Be sure not to damage the wire leads or intermeshed element of the heater pad.

Figure 30: Applying RTV Adhesive to Heater Pad

IB-DT15-F3-MAINT
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

l. Place the heater onto the tank. Ensure the leads of the heater are on the opposite side of the
mechanism cabinet.
m. Rub the heater surface by hand in order to remove any air pockets. Ensure the entire surface
of the heater is in contact with the tank.

Figure 31: Attaching Heater Pad to Tank (Example only)


n. Apply a small amount of GE RTV106 Silicone Rubber Adhesive around the perimeter of the
heater pad to seal the edge. This is done to prevent water from seeping into the heater pad
through the edge. Refer to Figure 32.

Figure 32: Applying RTV Adhesive to Heater Pad Perimeter (Example Only)

• IB-DT15-F3-MAINT
Page 38 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

o. Use duct tape to hold the heater pad tightly against the tank while the adhesive sets. It is
acceptable, as necessary, to place duct tape onto other heaters that are already adhered to
the tank.

Figure 33: Supporting the Heater Pad with Duct Tape (Example Only)
p. Remove the duct tape after the adhesive has had time to set (approximately 24 hours).
q. Place the heater shield over the heaters such that the seam is at the bottom of the tank and
will line up with the conduit.
r. Route the new heater’s wires through the conduit attachment point on the heater shield,
through the conduit, and into the mechanism cabinet.
s. Assemble the heater shield hardware. Apply Loctite® 242 to the hardware prior to installation.

IMPORTANT
The cover fastener flanges should be parallel after assembly. Be sure that the cover is secure and that there
are no visible gaps.

t. Attach the conduit to the heater shield.


u. Connect the tank heater wiring in the mechanism cabinet.
v. Turn on the tank heater power and test the circuit. Ensure that the test values are the same
as what is listed in the contract documents located in the IB-REP section of the instruction
book. If they do not, contact GE Grid Solutions Customer Service.

IB-DT15-F3-MAINT
Page 39 of 42
© General Electric 2019. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

4.6 Replacing the Pressure-Relief Device (PRD)


1. Ensure that the breaker has been removed from service and that all gas has been removed from the
circuit breaker.
2. Remove the bolts holding the PRD (pressure relief device) burst covers and the PRD retainer. Retain
hardware for reuse.

1 x Apply Bostik Never Seez®


for Stainless Steel

2 4
5
x Replace old with new 3
x Clean with alcohol
x Apply Dow Corning 111

x Clean with alcohol


6
x Apply Dow Corning 111

x Replace old with new


x Handle new one with care

Figure 34: PRD Removal/ Assembly

11 II_
==I
1 Bellcrank 2 PRD Seal
3 PRD Rupture Disk 4 PRD Retainer
5 PRD Hardware 6 PRD Burst Cover
3. Carefully separate the PRD assembly from the bellcrank.
4. Remove and discard the PRD Seal (a new replacement seal is supplied with the rupture disk).
5. Clean the flange surfaces and PRD seal with denatured alcohol and lint-free wipes and lubricate with
Dow 111 grease (as depicted in the IB-FLANGE document).
6. Prepare bolts with Bostik Never Seez® for Stainless Steel (or the equivalent).
7. Fit the new PRD seal into the groove.
8. Reassemble the PRD assembly using a NEW PRD burst disk, supplied with the circuit breaker.
a. Handle the rupture disk with great care, making sure not to scratch, dent, or otherwise
damage it. Do not touch the hemispherical surface. Handle the tag area only.
b. Carefully place the rupture disk onto the bellcrank. Ensure that the rupture disk fits exactly
into the corresponding recessed area of the bellcrank with the tag facing outward.

• IB-DT15-F3-MAINT
Page 40 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Maintenance

IMPORTANT
Do NOT touch the PRD burst disk on or near the convex portion. Do not allow the convex portion (bulge) to
touch the bellcrank during assembly or to be touched by the installer. The convex side (bulge) points
towards the pressure. This region is extremely sensitive and it will not operate properly in service if touched.
The only portion of the burst disk which may be handled is the tag.

Handle Here

Do Not Touch!

8 7
1 3

6
5

4 2

Figure 35: PRD Installation and Torque Pattern


c. Secure the rupture disk and covers with the hardware that was removed.
d. Tighten and torque the bolts according to GE Grid Solutions Specification TS-00007 using a
cross or star pattern sequence. (This is especially important to avoid deformation of the
burst disc).
9. Change the desiccant.
10. Immediately begin the vacuum on the breaker and then refill with gas according to IB-FILL-SF6.
Commission if necessary or if it is a first-time installment according to IB-DT15-F3-COM.

IB-DT15-F3-MAINT
Page 41 of 42
© General Electric 2019. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Maintenance
For Type DT1-362 F3 Circuit Breakers

INTENTIONALLY LEFT BLANK

• IB-DT15-F3-MAINT
Page 42 of 42
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Recommended Spare Parts

Recommended Spare Parts


Contents
1.0 Spare Parts and Service Policy........................................................................................... 3
2.0 Ordering Accessories and Spare Parts .............................................................................. 3
3.0 Suggested Accessories for Commissioning and Maintenance ....................................... 3
4.0 Suggested Emergency Spare Parts.................................................................................... 3
5.0 Spare Parts and Service Contacts ..................................................................................... 4

IB-DT15-F3-SPR-PRTS
Page 1 of 4
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Recommended Spare Parts
Fo r Type DT1-362 F3 Circuit Break ers

Revision History
Revision Record Description Revised by Date

0 Original issued document WH 08/23/2012


1 Changed format from Alstom to GE L.W. 02/12/2016

IB-DT15-F3-SPR-PRTS
Page 2 of 4
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Recommended Spare Parts

1.0 Spare Parts and Service Policy


Thanks to the advanced technology used in the manufacturing of GE Grid Solutions circuit breakers, a very
limited amount of spare parts and service is required during the normal life of the equipment.
Due to the large number of specialty parts in the equipment, it is recommended that replacement parts be
purchased from GE Grid Solutions.
When ordering replacement or renewal parts contact GE Grid Solutions Customer Service. Have the circuit
breaker serial number available for information purposes. The breaker nameplate, which is mounted on the
outside of the control cabinet door, shows the serial number. Also, furnish a complete description of each
part as outlined, the quantity required and, if possible, the n umber of the purchase order from which the
breaker was originally furnished.
All spare parts should be stored in a clean, dry location and out of the sunlight for maximum life expectancy.
Depending on the geographical location of the equipment, a Service Contract may be available from GE Grid
Solutions. For more information, contact the local GE Grid Solutions representative.

2.0 Ordering Accessories and Spare Parts


Please provide the following details when ordering:
x Type, specification of breaker
x Serial number of breaker (see nameplate)
x Number of instruction book (see cover sheet)
x Part number or order number
x Description
x Quantity

3.0 Suggested Accessories for Commissioning and Maintenance


x SF6 gas regulator
x SF6 gas filling tool
x Halogen gas leak detector
x Micro ohmmeter with an output of 100A DC minimum
x Circuit breaker analyzer
x Travel transducer mounting kit (may vary with the type of transducer used)

4.0 Suggested Emergency Spare Parts


x Trip coil
x Close coil
x Charging motor
x Anti-condensation heater
x Auxiliary switch
x Density Monitor
x Operations Counter

IB-DT15-F3-SPR-PRTS
Page 3 of 4
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Recommended Spare Parts
Fo r Type DT1-362 F3 Circuit Break ers

5.0 Spare Parts and Service Contacts


GE Grid Solutions Inc.
One Power Lane
Charleroi, PA 15022, U.S.A.
+1 877-257-8664 (24/7 Hotline)
+1 877-257-8661 or +1 724-483-7308 (USC)
+1 724-483-7771 (Fax)

IB-DT15-F3-SPR-PRTS
Page 4 of 4
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Circuit Breaker Decommissioning and Disposal

Circuit Breaker Decommissioning and


Disposal
Contents
1.0 End of Life Procedures ........................................................................................................ 3
2.0 Decommissioning the Circuit Breaker ............................................................................... 3
2.1 Removal from the Power System............................................................................ 3
2.2 Grounding the Circuit Breaker to Earth.................................................................. 3
2.3 Disconnecting the Control and Supple Voltages................................................... 3
2.4 Decommissioning and Disposal of the Mechanism .............................................. 3
2.5 Evacuation of the Circuit Breaker........................................................................... 3
3.0 Disposal of SF 6 Gas.............................................................................................................. 3
4.0 Disposal of Decomposition Products................................................................................. 4
5.0 Circuit Breaker Disassembly ............................................................................................... 4
6.0 Circuit Breaker Disposal...................................................................................................... 5

List of Tables
Table 1: End-of-life Treatment for Metals .................................................................................... 5
Table 2: End-of-life Treatment for Organic Materials ................................................................. 5
Table 3: End-of-life Treatment for Ceramic-Based Materials .................................................... 6
Table 4: End-of-life Treatment for Oils and Greases ................................................................... 6
Table 5: End-of-life Treatment for Cements and Mastics ........................................................... 6

IB-DT15-F3-DISP
Page 1 of 6
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Circuit Breaker Decommissioning and Disposal
Fo r Type DT1-362 F3 Circuit Break ers

Revision History
Revision Record Description Revised by Date
0 Original issued document WH 08/23/2012
1 Changed format from Alstom to GE L.W. 02/12/2016

IB-DT15-F3-DISP
Page 2 of 6
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Circuit Breaker Decommissioning and Disposal

1.0 End of Life Procedures


Refer to IB-SAFE and IB-SF6 for safety procedures.

2.0 Decommissioning the Circuit Breaker


This section covers the decommissioning of the circuit breaker.

2.1 Removal from the Power System


Open disconnect switches on both sides of the circuit breaker. Disconn ect the high voltage lines from the
terminals.

2.2 Grounding the Circuit Breaker to Earth


Fully ground the circuit breaker to the earth.

2.3 Disconnecting the Control and Supple Voltages


Disconnect all control and supply voltages.

2.4 Decommissioning and Disposal of the Mechanism


Decommission and dispose of the operating mechanism per the instructions stated in IB-DISP-MECH-STD.

2.5 Evacuation of the Circuit Breaker


Evacuate the circuit breaker:
1. Remove the WIKA® density monitor using the quick-connect fitting.
2. Evacuate the circuit breaker pole unit using a gas reclaimer with filtering capability by connecting the
gas reclaimer to the fill port – DILO® DN8.
3. Pull a vacuum to less than 0.5 mm Hg for a minimum of 2 hours.
4. Turn off the gas reclaimer.
5. Remove the hose from the fill port on the pole and seal the port.
6. Refill the circuit breaker tank, if possible, with nitrogen or dry compressed air to the rated pressure
and subsequently discharge (flush) the gas outdoors through an adsorbent filter.

3.0 Disposal of SF 6 Gas


Recycle or dispose of the SF6 gas per local, state, and federal regulations.

Take every measure to not dissipate SF 6 in the air. Did you know that
1g of SF6 has the same global warming impact as 24 kg of CO 2, and it
dwells in the atmosphere 2000 times longer!

IB-DT15-F3-DISP
Page 3 of 6
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Circuit Breaker Decommissioning and Disposal
Fo r Type DT1-362 F3 Circuit Break ers

4.0 Disposal of Decomposition Products


Under the influence of an arc, SF 6 decomposes into products, which have varying toxicities. They may irritate
mucous membranes, respiratory tracts, or other unprotected skin. Even the smallest amounts of gaseous
decomposition products may be recognized almost immediately by their strongly pungent, sulfurous odor,
generally before the danger of contamination arises.
It is necessary for maintenance personnel to follow these safety precautions in addition to all safety
regulations prescribed by their employer.
1. Do not unnecessarily agitate SF 6 decomposition by-products.
2. Remove SF6 decomposition by-products immediately after opening the breaker (pole) to prevent
moisture combining with the by-products.
3. Use a suitable vacuum cleaner with dust filter, and wipe off the remaining decomposition by -
products with a piece of lint free cloth.
4. To neutralize SF6 by-products on desiccant and used cleaning cloths, soak them in a 3% soda
solution for 24 hours, or dispose of them as hazardous materials.

5.0 Circuit Breaker Disassembly


While dissembling the circuit breaker, sort the disassembled components if to the following categories:
metals, organic materials and resins, and ceramics.
1. Remove the bushing insulators and current transformers
2. Disassemble the bushing insulator.
a. Remove the center conductor from the bushing.
b. Remove the throat shield.
c. Remove the nozzle flange seal.
d. Remove the high voltage terminal.
3. Remove the adsorption filter (desiccant).
4. Remove all conduit used for connecting the current transformers to the mechanism cabinet.
5. Remove the WIKA® density monitor using the quick-connect fitting.
6. Disassemble the tank from the support structure.

IB-DT15-F3-DISP
Page 4 of 6
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers
Type DT1-362 F3 Circuit Breaker Decommissioning and Disposal

6.0 Circuit Breaker Disposal


Below are tables that define the methods of component recycling / disposa l.
Table 1: End-of-life Treatment for Metals
Composition Utilization Suggested treatment

Aluminum alloys
'-I AlMgSi1, Frame parts, Metal recycling
AlMgSi7, transmissions
AlMgSiI0
-Steels
Standard Steels All, Load bearing Metal recycling
Chromium-plated Steels CrNi 18/8 “
Copper alloys
Copper Cu Conductor Metal recycling
Brass Cu + Zn “
Ordinary Bronze Cu + Sn Spring elements
Beryllium Bronze Cu + Be "
Chromium Copper Cu + Cr Contact elements
Contact materials (Sintered) Metal recycling
Tungsten/Silver Ag + W Contacts for electrical arc
Tungsten/Copper Cu + W

Aluminum alloy is the predominant material used in the circuit breaker.


The aluminum alloys used in our circuit breakers are readily separated
and recycled to a very high degree of purity.

Galvanized steel, used in the circuit breaker’s supportive structure is easy


and cheap to recycle. It does not pose a problem in terms of the quality of
the recycled steel; however it has to be dealt with as dust emission.

Table 2: End-of-life Treatment for Organic Materials


Symbol/ Utilization Suggested treatment

Thermosetting resins
I Composition (1)

Epoxy Resin EP Insulating parts Thermal recovery


Glass-fiber Reinforced Epoxy EP - GF Insulating tubes "
Resin
Organic-fiber Reinforced Epoxy EP - PET " "
Resin EP - PA " "
Phenolic Resin PF Insulating parts "
Polyester Resin UP " "

IB-DT15-F3-DISP
Page 5 of 6
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Circuit Breaker Decommissioning and Disposal
Fo r Type DT1-362 F3 Circuit Break ers
-1
-
I Thermoplastics T I

Polyamide
- PA (-GF) Insulation material Plastic recycling
Polyethylene PE Packaging "
Polypropylene PP (-GF) "
Polyvinyldene Fluoride PVDF Polar parts "
Polyvinyl Chloride PVC Cable insulation "
Polycarbonate PC (-GF) Insulating material "
Polyethylene-terephtalate PET Ins. adsorb. bags "
Polybutylene-terephthalate PBT “
Polytetrafluoroethylene PTFE Insulating nozzle Discharge as dangerous wastes (2)
-
-Elastomers -
Propylene ethylene EPDM, EPR Seals Thermal recovery
Nitrile rubber NBR " "
Silicone VMQ, Q " "
L Fluorinated rubber I FEP I" I Discharge for dangerous wastes (2) J
(1) As per standards ISO 1043-1 (2001) and 1043-2 (2000)
(2) Description as per the Official Gazette of the European Communities (93, 8 No. C212)

Table 3: End-of-life Treatment for Ceramic-Based Materials


Symbol/ Utilization Suggested treatment
Composition

Porcelain IP Insulators Discharge for inert wastes (2)


Silicon Carbide SiC Resistors “
Zinc Oxide ZnO For lightning arresters “
Molecular Sieve MS Adsorbent (After decontamination with 5 % soda solution)

Table 4: End-of-life Treatment for Oils and Greases


Utilization Suggested treatment

Insulating Oil Circuit breaker/condenser Thermal recovery


Oil for Hydraulic Control Mechanism Hydraulically controlled Thermal recovery
Circuit breaker "
Mineral Grease Lubrication "
Synthetic Grease Lubrication "
Silicone Grease Lubrication "
Grease Containing Fluorine Contact grease in SF6 Discharge for dangerous wastes (2)

Table 5: End-of-life Treatment for Cements and Mastics


Utilization Suggested treatment

Portland Cement Sealing Discharge for inert wastes (2)


Sulphur Cement (Bazolit) Sealing Recycling after remelting
Silicone Mastic Covering sealant Thermal recovery

IB-DT15-F3-DISP
Page 6 of 6
© General Electric 2016. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Decommissioning and Disposal of FK3-X
General Electric Grid Solutions Circuit Breakers Mechanisms

Decommissioning and Disposal of FK3-


X Mechanisms
Contents
1.0 Introduction.......................................................................................................................... 3
2.0 Safety3
2.1 Necessary Conditions for Removal of the Operating Mechanism from
Switchgear ................................................................................................................ 3
3.0 Mounting and configuration versions ............................................................................... 4
4.0 Preparation for Removing the Operating Mechanism from Switchgear ....................... 5
4.1 Discharging of the Springs ...................................................................................... 5
4.2 Preparation of the Cabinet ...................................................................................... 6
5.0 Removal of the Operating Mechanism from Switchgear ................................................ 7
5.1 Immobilization of the Operating Mechanism ........................................................ 7
5.2 Detachment of the Operating Mechanism from Switchgear ............................... 7
6.0 Removal of the Pre -load from the Springs........................................................................ 8
7.0 Disassembly of the Operating Mechanism into Separate Parts ..................................... 8
7.1 Dismantling the Operating Mechanism ................................................................. 8
7.2 Disposal of the Dashpot Oil According to Regulations ......................................... 8
7.3 Listing of Materials Used in Accordance with ISO 14001..................................... 9

List of Figures
Figure 1: Position Indicators .......................................................................................................... 5
Figure 2: Removing Side Panel ...................................................................................................... 6
Figure 3: Immobilizing the Mechanism ......................................................................................... 7
Figure 4: Dashpot Locking Ring ................................................................................................ ..... 8

IB-DISP-MECH-STD
Page 1 of 10

© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Decommissioning and Disposal of FK3-X Mechanisms
Revision History
Revision Record Description Revised by Date
0 Original issued document MM 03/07
1 Updated contact information WH 09/08
2 Changed from ALSTOM to GE Grid Solutions L.W. 12/02/2015
IB-DISP-MECH-STD
Page 2 of 10


© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Decommissioning and Disposal of FK3-X
General Electric Grid Solutions Circuit Breakers Mechanisms

1.0 Introduction
This document describes preparatory steps and presents materials lists for the disposal of individual parts at
the end of the life cycle of the motor-wound spring operating mechanism, models: FK3-06, FK3-1/131, FK3-1,
FK3-2, FK3-3, FK3-4, and FK3-5.

2.0 Safety
Refer to IB-SAFE and IB-SF6 for general safety procedures.
These spring operating mechanisms feature state-of-the-art design and high operational reliability. They can
nevertheless pose a hazard if used improperly.
The switchgear operator must therefore ensure that assigned personnel:
x Are familiar with locally and nationally-applicable safety and accident prevention regulations,
particularly to high voltage switchgear and other high voltage equipment,
x Are aware of and comply with the contents of these instructions,
x Have received technical training on switchgears, including operating mechanisms.
Manipulations not in compliance with these instructions pose hazards for the personnel involved as well as
for the motor-wound spring operating mechanism.
Manipulations on the motor-wound spring operating mechanism that do not comply with the FK 3-X
instructions create a danger of death or injury to the person performing them. Damage to the motor -wound
spring operating mechanism may also result.

  DANGER
Perform only manipulations that comply with the instructions for FK 3-X motor-wound spring operating
mechanisms.

If the gas pressure of the switchgear is lower than the minimum value for mechanical switching operation
(listed on the warning plate in the spring operating mechanism), an excessively high energy is released inside
the spring operating mechanism.
Damage to the switchgear and the spring operating mechanism may result.

  CAUTION
Operate the spring operating mechanism only with a switchgear having a gas pressure higher than the
minimum value for mechanical switching operatio n.

2.1 Necessary Conditions for Removal of the Operating Mechanism from Switchgear
x The switchgear is in the open position.
x The switchgear is grounded on both sides.
x The control voltage is disconnected.

IB-DISP-MECH-STD
Page 3 of 10

© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Decommissioning and Disposal of FK3-X Mechanisms

3.0 Mounting and configuration versions


Horizontal rear
panel mounting

Four attachment
· p oints
.
in rear panel

Vertical rear
panel mounting

Fou~ attachm ent p .


in rear p
anel
o1nts
/
Rear panel

Vertical bottom
mounting

4 attachment points in the bottom


(2x2) (2x2)
IB-DISP-MECH-STD
Page 4 of 10
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Decommissioning and Disposal of FK3-X
General Electric Grid Solutions Circuit Breakers Mechanisms

4.0 Preparation for Removing the Operating Mechanism from Switchgear

4.1 Discharging of the Springs


Discharge the springs by using the manual releases to perform opening -closing-opening operations. Refer to
the manual operation procedure in the maintenance section (IB-xxx-MAINT) of the instruction book.

a) Mechanism in closed position with the closing b) Breaker opens upon activation of the trip release
spring charged (motor must be disconnected) latch. Closing spring remains charged.

c) Breaker closes and the closing spring discharges d) Breaker opens upon activation of the trip release
upon activation of the closing release latch. latch.

Figure 1: Position Indicators

IMPORTANT
If this sequence is not observed or if the closing spring is recharged, the motor is not disconnected.
Disconnect the supply power to the motor and revisit these steps in full.

Both the trip and close springs are now discharged.

  CAUTION
A pre-load remains on both springs as, even in the discharged state, they are not in their respective free
length conditions.

NOTE
The previous sequence depicted (Figure 1) details the extent of manual operations required to discharge the
trip and close springs. The number of required steps may vary depending on the initial state (status of the
closing spring and position of the breaker) of the respective equipment. However, the correct final state for
assurance of both springs being discahrged is displayed in Figure 1, View d.

IB-DISP-MECH-STD
Page 5 of 10

© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Decommissioning and Disposal of FK3-X Mechanisms

4.2 Preparation of the Cabinet


1. Remove the Side Panel Lock Nuts (78.20). Swing the Side Panels (78.01) outward and pull down.
2. Remove the Screws (78.18) and lift off the Roof (78.02).
3. Remove Cover Plates (78.19) (for bottom mounting only).
4. Disconnect control cable.

78.18

78.02
78.01 (2 sides)

78.19 (2 sides)

78.20 (2 sides)

Figure 2: Removing Side Panel


78.01 Side Panel 78.19 Cover Plates
78.02 Roof 78.20 Side Panel Lock Nuts
I I78.18 Roof Bolts I I I

IB-DISP-MECH-STD
Page 6 of 10
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Decommissioning and Disposal of FK3-X
General Electric Grid Solutions Circuit Breakers Mechanisms

5.0 Removal of the Operating Mechanism from Switchgear

5.1 Immobilization of the Operating Mechanism


Use a suitable hoist to immobilize the operating mechanism before loosening the mounting screws.

  CAUTION
Use cloth slings when lifting the operating mechanism. Wire or chain may cause damage to the cabinet.

Immobilization with
slings:
Hmin = 1.64 ft. (0.5m)
Ø = 0.787 in. (20 mm)

78.07

Figure 3: Immobilizing the Mechanism


78.07 Lifting lugs

5.2 Detachment of the Operating Mechanism from Switchgear


1. Loosen connections between the immobilized operating mechanism and the switchgear.
2. Decouple the mechanism unit from the pole by pulling the unit parallel to the horizontal axis of the
drive shaft. See Figure 3.

IB-DISP-MECH-STD
Page 7 of 10

© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Decommissioning and Disposal of FK3-X Mechanisms

6.0 Removal of the Pre-load from the Springs

  DANGER
Improperly attempting to remove a spring pre-load could result in severe injury or death.

DO NOT attempt to remove the pre-load for the springs. A GE Grid Solutions Service technician must be
present to perform this procedure. Contact GE Grid Solutions Service at:

+1 877-257-8664 (24/7 Hotline)


+1 877-257-8661 or +1 724-483-7308 (USC)
+1 724-483-7771 (Fax)

7.0 Disassembly of the Operating Mechanism into Separate Parts

7.1 Dismantling the Operating Mechanism


Once the pre-stress of the closing and trip springs has been relieved and the springs are free, the operating
mechanism may be disassembled into its separate parts. The materials used are enumerated in the
materials list in Section 7.3, “Listing of Materials Used in Accordance with ISO 14001.”

7.2 Disposal of the Dashpot Oil According to Regulations


1. Remove the locking ring in order to open the dashpot.
2. The cover with piston rod and dashpot piston may then be withdrawn.
3. Dispose of dashpot oil according to local regulations.

Locking ring
Figure 4: Dashpot Locking Ring

IB-DISP-MECH-STD
Page 8 of 10
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Decommissioning and Disposal of FK3-X
General Electric Grid Solutions Circuit Breakers Mechanisms

7.3 Listing of Materials Used in Accordance with ISO 14001


1) This list does not include parts of the electrical equipment such as motors, auxiliary switch, terminals,
wiring, etc., because these parts are installed as ordered by the customer.

Materials List Suggested Method


FK 3-06 Material Weight1) Parts
of Disposal
Plates, shafts, springs,
Steel 80kg screws, etc.
As scrap metal

Aluminium 16 kg Cabinet parts, roller lever As scrap metal


Stainless steel 0.8 kg Various small parts As scrap metal
Bronze, brass,
0.2 kg Various small parts As scrap metal
copper
Various
0.6 kg Various small parts Incineration
thermoplastics
Oil 0.05 kg Dashpot oil As used oil

Materials List Suggested Method


FK 3-1/131 Material Weight1) Parts
of Disposal
Plates, shafts, springs,
Steel 90kg As scrap metal
screws, etc.
Aluminium 15 kg Cabinet parts, roller lever As scrap metal
Stainless steel 0.8 kg Various small parts As scrap metal
Bronze, brass,
0.2 kg Various small parts As scrap metal
copper
Various
0.6 kg Various small parts Incineration
thermoplastics
Oil 0.05 kg Dashpot oil As used oil

Materials List Suggested Method


FK 3-1 Material Weight1) Parts
of Disposal
Plates, shafts, springs,
Steel 79kg As scrap metal
screws, etc.
Aluminium 15 kg Cabinet parts, roller lever As scrap metal
Nodular cast
12.5 kg Crank flywheel As scrap metal
iron
Stainless steel 0.8 kg Various small parts As scrap metal
Bronze, brass,
0.2 kg Various small parts As scrap metal
copper
Various
thermoplastics 0.6 kg Various small parts Incineration

Oil 0.05 kg Dashpot oil As used oil

IB-DISP-MECH-STD
Page 9 of 10

© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and
is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Decommissioning and Disposal of FK3-X Mechanisms
Materials List Suggested Method
FK 3-2, 3-3 Material Weight1) Parts
of Disposal
Plates, shafts, springs,
Steel 133kg As scrap metal
screws, etc.
Aluminium 27 kg Cabinet parts, roller lever As scrap metal
Nodular cast
20.5 kg Crank flywheel As scrap metal
iron
Stainless steel 1.2 kg Various small parts As scrap metal
Bronze, brass,
0.3 kg Various small parts As scrap metal
copper
Various
0.9 kg Various small parts Incineration
thermoplastics
Oil 0.15 kg Dashpot oil As used oil
Materials List Suggested Method
FK 3-4, 3-5 Material Weight1) Parts
of Disposal
Plates, shafts, springs,
Steel 198kg As scrap metal
screws, etc.
Aluminium 40 kg Cabinet parts, roller lever As scrap metal
Nodular cast
33 kg Crank flywheel As scrap metal
iron
Stainless steel 1.8 kg Various small parts As scrap metal
Bronze, brass,
copper 3.4 kg Various small parts As scrap metal
Various
thermoplastics 1.4 kg Various small parts Incineration
Oil 0.19 kg Dashpot oil As used oil
IB-DISP-MECH-STD
Page 10 of 10


© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers Failure Reporting
Failure Reporting
Contents
1.0 Utilization of Failure Reports .............................................................................................. 3
1.1 Failure Reporting Form ....................................................................................................... 3
IB-FAIL
Page 1 of 4
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and


is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Failure Reporting

Revision History
Revision Record Description Revised by Date
0 Original issued document MM 03/07
1 Changed from AREVA to ALSTOM WH 07/20/2010
2 Updated IEEE standard from IEEE 1325 to IEEE C37.10 AB 08/08/2012
3 Changed from ALSTOM to GE Grid Solutions L.W. 11/10/2015

IB-FAIL
Page 2 of 4
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers Failure Reporting
1.0 Utilization of Failure Reports
Per IEEE C37.10, the customer and manufacturer may utilize failure reports for multiple purposes. The
primary reason is to provide data of a failure to the manufacturer in a manner that the manufacturer may
quickly quantify the information. The manufacturer will analyze failures and spot trends across a product line
using this data. This reporting will enable good communication to the manufacturer of problems that require
technical assistance.
Proper reporting of field failures may result in quality and design improvements of a product as well as better
shipping, installation, and maintenance procedures.
As stated in IEEE C37.10: “It is very important that each user carefully review all failure reports and send
reports to the manufacturer that show serious or repetitive failures. By sending only selected reports to the
manufacturer, the volume of reports is kept at a minimum and allows time for analysis of all problems.
Generally, the newer the equipment, the larger the percentage of failure reports that should be sent to the
manufacturer. Failures of older equipment are much more difficult to analyze as long -term maintenance
records may not be available.”
1.1 Failure Reporting Form
The form in document IB-FAIL-FRM is the document recommended by GE Grid Solutions to be used when
reporting a field failure to the manufacturer.
IB-FAIL
Page 3 of 4
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and


is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Failure Reporting

INTENTIONALLY LEFT BLANK

IB-FAIL
Page 4 of 4
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subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers Failure Reporting Form
Failure Reporting Form
IB-FAIL-FRM
Page 1 of 4
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and


is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Failure Reporting Form

Revision History
Revision Record Description Revised by Date

0 Original issued document MM 03/07


1 Changed from AREVA to ALSTOM WH 07/20/2010
2 Changed from ALSTOM to GE Grid Solutions L.W. 11/10/2015

• IB-FAIL-FRM
Page 2 of 4
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers Failure Reporting Form
USER REPORT NO.____________
FAILURE REPORTING FORM FOR GENERAL ELECTRIC GRID SOLUTIONS CIRCUIT BREAKERS
Check all appropriate blocks and provide information indicated. For major trouble, provide additional information requested on the back of this
page, supplementing with additional pages if necessary.
EQUIPMENT:
Station User Ident. Of Breaker
Equipment Mfgr. GENERAL ELECTRIC Type Serial #
Nameplate
kV Short-circuit Current Continuous Current BIL
Brkr Background Shipped Installed Maintained Modernized Trouble Date
(Mo/Yr) (Mo/Yr) (Mo/Yr) (Mo/Yr) (Mo/Day/Yr)
Operational Counter Reading
Location: Indoor Outdoor Enclosure: Non-metal Clad Metal Clad GIS
Interrupter: Air Blast Air Magnetic Oil SF Vacuum Other _____________________________________
ENVIRONMENT:
General: Industrial Urban Suburban Rural Sea Coast Above 3000 ft High Contamination
Other
Weather Conditions: Dry Rain Lightning in the Area Snow Fog Freezing Rain Frost Condensation
Temp. Trend – Rising Falling Steady Extreme Cold Temperature °C
Wind – Calm Light Strong-Steady Strong-Gusty
External Mechanical Stress Involved: Normal Earthquake Wind Abnormal terminal loading
Other _________________________________ Nominal System Voltage _____________________________________
TROUBLE:
When discovered: Installation In Service Maintenance Test Other
Breaker mode at time of trouble: De-energized Closed Open Tripping Closing Reclosing
Fault Interruption Load Switching Line Switching
Breaker response at time of trouble: Not called upon to operate Performed as intended
Unsatisfactory operation Failed to operate
Subsystem in trouble: External insulation to ground Internal insulation to ground Insulating medium
Isolating Contact Bushing Interrupter Seal-Gaskets Air System SF6 system C.T.
Resistor sw or aux. int. Voltage grading dev. Line terminals Compressor Heater Electrical Controls
Wiring Operating mechanism Mechanical linkage Other
State specifically what failed (with instr. Book ref.):
Has it occurred before on this breaker? No Yes How many times
State how problem was corrected:
_______________________________________________________________________________________________________________
POSSIBLE CAUSE: Design/Manufacture Shipping Storage Installation Maintenance
Wear/Aging Animal/Birds Other Not Obvious
Comments and Suggestions:
_______________________________________________________________________________________________________________
EFFECT:
Breaker Down Time: No interruption 30 min or less 1 hr 2 hr 6 hr 12 hr 24 hr Other
Repair Time: Less then 30 min 1 hr 2 hr 6 hr 1 day 2 days 3 days 1 week Other
Breaker Outage Status: Immediate forced outage Outage within 20 min Required subsequent outage
Repair deferred until regular maintenance No outage for repair
User person completing report Date
User approval name Date
User contact name Telephone Number
User company ___________________________________________________________
(This form may be copied)
IB-FAIL-FRM
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© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and


is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Failure Reporting Form

ADDITIONAL INFORMATION FOR ANALYSIS OF MAJOR OR


SYSTEM RELATED FAILURE
(USE ADDITIONAL PAGES AS NECESSARY)

(1) Single line station diagram showing involved breakers.

(2) Operation and timing sequence (including all alarms) of this and related breakers from the last
time that conditions were definitely normal.

(3) Line conditions before, during, and after failure.

(4) Oscillograms– attach with explanation and interpretation.


(5) Attach a description of the exact position of all mechanical components for the control solenoid
through all interrupter contacts as applicable (photograph each detail before any cleanup or
post-failure mechanism movement; supply copies of photos with the report.
(6) Attach a description of arc damage and location of arc products relative to valve seals.
(Photograph each in detail before any cleanup or post-failure mechanism movement; supply
copies of the photos with the report.)

(This form may be copied)

• IB-FAIL-FRM
Page 4 of 4
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
General Electric Grid Solutions Circuit Breakers Reference Drawings
Reference Drawings
IB-REF-DWG
Page 1 of 2
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and


is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Reference Drawings

Revision History
Revision Record Description Revised by Date
0 Original issued document M.M. 03/23//07
1 Updated headers and footers W.H. 02/04/10
2 Changed from AREVA to ALSTOM WH 07/16/2010
3 Changed from ALSTOM to GE Grid Solutions L.W. 11/10/2015

IB-REF-DWG
Page 2 of 2
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Contract Drawings, CT Curves, Test Reports, &
General Electric Grid Solutions Circuit Breakers Cut Sheets
Contract Drawings, CT Curves, Test Reports, &
Cut Sheets
IB-REP
Page 1 of 2
© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and


is subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for
any particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
Contract Drawings, CT Curves, Test Reports, & Cut Sheets
Revision History
Revision Record Description Revised by Date
0 Original issued document M.M. 03/23//07
1 Updated headers and footers W.H. 02/04/10
2 Changed from AREVA to ALSTOM WH 07/16/2010
3 Changed from ALSTOM to GE Grid Solutions L.W. 11/10/2015
IB-REP
Page 2 of 2


© General Electric 2015. All rights reserved. Information contained in this document is provided without liability for information purposes only and is
subject to change without notice. No representation or warranty is given or to be implied as to the completeness of information or fitness for any
particular purpose. Reproduction, use or disclosure to third parties, without express written authority, is strictly prohibited.
EXHIBIT C
GE
Grid Solutions

DT1-362
Dead Tank Circuit Breakers for 362 kV Options
The DT1-362 can be supplied with many
Thanks to its robust design, the DT1-362 is a highly reliable circuit breaker even under the most customized options such as:
severe operating conditions and is tested to meet or exceed IEEE/ANSI and IEC standards, including
the more difficult aspects of the IEEE/ANSI 2009 standards. Pre-Insertion Resistors
Point-On-Wave controller relay
Unique Performance Parallel surge arresters for reactor
The DT1-362 is suitable for applications up to nameplate ratings, including definite purpose ratings switching
and is qualified under the latest IEEE/ANSI and IEC standards as C2 class for capacitor switching (very
Composite or porcelain bushing insulators
low restrike probability) and reactor switching applications. Our spring-spring-operated mechanism
and extensive mechanical design testing to 10,000 operations and class M2 certification ensure On-line condition monitoring
trouble-free operation for the lifetime of the circuit breaker.
Wide phase spacing

Certified Quality
GE designs, manufactures, tests and delivers its circuit breakers in accordance with IEEE/ANSI and IEC
Main Characteristics
standards, maintaining a quality assurance system according to IS0-9001 and IS0-14001. The Advanced self-blast interrupters
competence center for dead tank circuit breakers is located in Charleroi, PA (USA). Leak resistant single-piece cast
aluminum enclosures
Leading Gas Testing Durable low energy
Every DT1-362 breaker produced by GE is subjected to a rigorous SF6 gas tightness testing protocol. spring/spring-operated mechanisms
0ur state-of-the-art testing system validates the gas integrity of every circuit breaker in the as
More than 100,000 circuit breakers
shipped condition with bushings installed. This proprietary system provides quantifiable evidence of
our <0.5% guaranteed leak rate in the exact configuration in which the breaker is delivered to you.
with self-blast interrupters and FK
spring/spring-operated mechanisms in
service since 1989
Enhanced Transportation, Installation and Maintenance
The circuit breaker design is optimized for quick and easy installation at site. Where truck shipments
are possible, individual poles are shipped with bushings and the operating mechanism assembled. In
Key Benefits
this case, site work involves installing the poles on the common supporting frame and making the SF6 gas tightness guarantee
necessary low voltage electrical connections. Each phase is factory set to the proper position,
eliminating the need for complex rigging at site. High performance ratings
Reliability under the most severe
The DT1-362 is factory tested and adjusted. It does not need any special tools for installation. The conditions
option of slip-over bushing current transformers is also available. Thanks to the low-energy
mechanism and lifetime lubricants, every circuit breaker in the DT1 series is virtually Design customization
maintenance-free. Virtually maintenance free
The DT1-362 is qualified for controlled switching of shunt capacitors, shunt reactors, Easy to install
transformers and unloaded lines with the addition of a point-on-wave controller relay. The DT1-362
can also be equipped with Pre-Insertion Resistors (PIR) and parallel surge arresters for reactor
switching.

Imagination at work
Technical Data

Value Units Value Units


SF, pressure 94/0.65 psig/Mpa Seismic capability* up to 1.0 g
Motor 1,600 Watt Creepage distance* 230/5.940 inches/mm
Close coil/Trip coil 440/440 Watt Weight (without CTs) 15,000/6,804 lb/kg
Ambient temperature range* -30 to +40 degrees C Weight of SF, 420/191 lb/kg
* Optional values available on request.
Ratings
IEEE/ANSI IEC Value Units

Rated maximum voltage Rated voltage 362 kV


Rated power frequency Rated frequency 50/60 Hz
Rated dielectric withstand capability: Rated insulation level
- dry withstand - at power frequency, dry 555 kV
Rated lightning impulse withstand voltage - at lightning impulse 1,300 kV
Rated chopped wave impulse voltage 2us 1,680 kV
Rated switching impulse 900 kV
Rated continuous current Rated normal current 3,000/4,000/5,000 A
Rated short-circuit current Rated short-circuit breaking current 40/50/63 kA
Rated closing, latching and short time carrying current 170 kA
Rated short-circuit making current 170 kA
Rated capacitance switching* 500 A
Rated single capacitor bank breaking current 500 A
Rated interrupting time 2 cycles
Rated break time 33 ms
Rated standard operating duty Rated operating sequence O-0.3s-CO-15s-CO
* Ratings available upon request.
** Contact GE for special purpose, operating voltage, generator synchronizing, high TRV, high X/R or other ratings requirements.

GEGridSolutions.com
For more information please contact
GE and the GE monogram are trademarks of General Electric Company.
GE
Grid Solutions GE reserves the right to make changes to specifications of products described at any time without
notice and without obligation to notify any person of such changes.

Worldwide Contact Center DT1_362-Brochure-EN-2019-11-Grid-AIS-0120 © Copyright 2019, General Electric Company.


All Rights Reserved.
Web: www.GEGridSolutions.com/contact
Phone: +44 (0) 1785 250 070

Imagination at work
NEW YORK STATE
PUBLIC SERVICE COMMISSION
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In the Matter of: :
:
ALLE-CATT WIND ENERGY LLC :
: Case 21-T-0059
Application for a Certificate of Environmental :
Compatibility and Public Need Pursuant to Article :
VII of the Public Service Law. :
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ALLE-CATT WIND ENERGY LLC


INTERROGATORY/DOCUMENT REQUEST ACWE-DEC-1

Date of Request: October 31, 2022

Request No.: ACWE-DEC-3

Requested of: Applicant- Alle-Catt Wind Energy, LLC

Subject: Sulfur hexafluoride (SF6)- Green House Gas Emissions

1. Provide the manufacturer, product name, and model of all gas-insulated equipment.

RESPONSE: See Alle-Catt Wind Energy’s responses to DEC IR 1 and 2.

2. Provide the manufacturer specification sheets for all gas-insulated equipment.

RESPONSE: See Alle-Catt Wind Energy’s responses to DEC IR 1 and 2.

3. Provide documentation, including manufacturer certification, that gas-insulated


equipment to be utilized is hermetically sealed and provide the seal type.

RESPONSE: See Alle-Catt Wind Energy’s responses to DEC IR 1 and 2.

Name of Person(s)
Preparing Response: John W. Dax Date: November 9, 2022
APRIL 21, 2022 MEMORANDUM IN RESPONSE TO NYSHPO VISUAL IMPACT REQUEST
EDR
Memorandum

To: Sara McIvor, Historic Preservation Technical Specialist


New York State Office of Parks, Recreation and Historic Preservation

From: Grant Johnson, EDR

Cc: Rachel Silva, Invenergy

Reference: Alle-Catt Wind Energy Transmission Facility


Towns of Yorkshire and Freedom, Cattaraugus County, New York
NYSHPO Project Review Number 21PR06920

EDR Project No: 18022

Dear Ms. McIvor:

On behalf of Alle-Catt Wind Energy LLC (ACWE), this memorandum has been prepared by
Environmental Design & Research, Landscape Architecture, Engineering, and Environmental Services,
D.P.C. (EDR) to address your inquiry regarding visibility and potential visual impacts associated with
the proposed Alle-Catt Wind Energy Transmission Facility (the Transmission Facility) from vantage
points at four cemeteries determined by NYSHPO to be eligible for listing in the State and/or National
Register of Historic Places (S/NRHP): McKinstry Hollow Cemetery, Elton Cemetery, Delevan
(Maplehurst) Cemetery, and Siloam Cemetery. On February 8, 2022, the New York State Office of Parks,
Recreation and Historic Preservation (NYSHPO) issued a letter requesting the following additional
documentation to assess potential impacts to these cemeteries:

1. Viewshed Analysis: Within the viewshed analysis, please include a Visual Impact Assessment, Line-of-
Sight Analysis, Visual Simulations of the proposed transmission facility at each historic resource
location, and proposed Mitigation Planting Plan to provide screening/buffers between the proposed
transmission facility and each historic resource location.

In response to NYSHPO’s request for additional documentation regarding these resources, EDR is
providing the following clarifying points regarding potential Transmission Facility visibility.

EDR 217 Montgomery Street, Suite 1100, Syracuse, New York 13202 315.471.0688 www.edrdpc.com
Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Viewshed Analysis
A Visual Impact Assessment (VIA; EDR, 2021) was completed for the Transmission Facility and provided
to NYSHPO on February 10, 2021, as Appendix 4f of the Article VII Application filing.1 The VIA included
a viewshed analysis and inventory of visually sensitive resources (VSRs) within a three-mile visual study
area, as well as visual simulations at seven locations that are considered representative of potential
impacts to VSRs within the viewshed (see Tables 2 and 3, and Appendices B and D of Article VII
Appendix 4f). In accordance with the New York State Department of Public Service (DPS) Article VII
regulations (16 CRR-NY 85-2.9), the area within 3-miles on either side of the proposed transmission
line is defined as the visual study area. A description of the viewshed analysis conducted as part of the
Article VII Application is included below.

As part of preparation of the Article VII Application for the Transmission Facility, viewshed maps for
the Transmission Facility were prepared using 10-meter digital elevation model (DEM) data, forest
cover from the 2011 U.S. Geological Survey National Land Cover Data (NLCD), the location and height
of the tallest proposed station component (tower structures), and ESRI ArcGIS® software with the
Spatial Analyst extension. Based on standard visual assessment practice, the mapped locations of the
forest land were assigned an assumed height of 40 feet and added to the DEM. Areas of proposed
clearing associated with the transmission line (a 150-foot cleared right-of-way [ROW]) were accounted
for by assigning the bare earth elevations to the NLCD forest vegetation layer where clearing would
occur. Additionally, clearing associated with the proposed wind facilities of Alle-Catt Wind Energy
(Wind Facility) was also included in the modification of the NLCD layer. The ArcGIS program defines
the viewshed by reading every cell of the DEM data and assigning a value based upon the existence
of a direct, unobstructed line of sight to the proposed Transmission Facility location/elevation
coordinates from observation points throughout the VSA (defined by 10-meter square grid cells
covering the entire VSA). The resulting viewshed defines the maximum area from which any portion of
the completed Transmission Facility could potentially be seen within the VSA based on a direct line of
sight.

Because it accounts for the screening provided by mapped forest stands, the vegetation viewshed is a
much more accurate representation of potential Transmission Facility visibility. However, it is important
to note that because screening provided by buildings and smaller stands of trees (hedgerows,
street/yard trees, etc.) as well as characteristics of the proposed Transmission Facility that influence
visibility (color, narrow profile, distance from viewer, etc.), are not taken into consideration in the
viewshed analyses, the vegetation viewshed is a conservative representation of actual Transmission
Facility visibility.

1
The Article VII Application was manually uploaded to the Cultural Resource Information System (CRIS) by
NYSHPO on March 24, 2021, under the project record for the Wind Facility (NYSHPO project number
17PR06180).

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
The following discussion details the anticipated visibility of the Transmission Facility from within each
cemetery, including figures demonstrating potential visibility of the Transmission Facility based on
topography and forest vegetation.

McKinstry Hollow Cemetery (USN 00933.000031)

Potential Transmission Facility visibility from the McKinstry Hollow Cemetery is indicated in Figure 1.
Due to existing vegetation no Transmission Facility visibility is anticipated from this property.

Figure 1. McKinstry Cemetery – Potential Transmission Facility Visibility

-
D
• Transmission Structure
Transmission Line
POI Substation
Potentia l Transmission Structure
Visibility Based on Topography
and Forest Vegetation
Potential Substation 0 250 500
0 1,000
D Cemetery Boundary c:J Visibility Based on Topography Feet
and Forest Vegetation
Basemap: NYSDOP ·2020· orthoimagery ma p service

Delevan Cemetery (USN 00933.000030)

Potential Transmission Facility visibility from the Delevan Cemetery is indicated in Figure 2. The nearest
Transmission Facility structure is approximately 3,700 feet (0.7 mile) from the cemetery. Based on field
review conducted on February 9, 2022, potential Transmission Facility visibility indicated by the

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
viewshed is overstated since it does not consider screening of roadside vegetation that helps to
breakup views to the south and west.

Figure 2. Delevan Cemetery – Potential Transmission Facility Visibility

-
• Transmission Structure
Transmission Line
Potential Transmission Structure
Visibi lity Based on Topography
and Forest Vegetation 0 500 1,000
0 2,000
D Cemetery Boundary
Feet

Basemap: USDA NAIP '2019 New York 60cm' orthoimagery map service

Elton Cemetery (USN 00912.000167)

Potential Transmission Facility visibility from the Elton Cemetery is indicated in Figure 3. Field review
confirmed that there are very few obstructions between the cemetery and Transmission Facility that
would obscure views towards the Transmission Facility from the south and east. The nearest structure
is approximately 325 feet to the southwest. However, views of this structure will be obscured by
existing vegetation. The nearest structure with unobscured views is approximately 800 feet to the
southeast.

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Figure 3. Elton Cemetery – Potential Transmission Facility Visibility

-
• Transmission Structure
Transmission Line
Potential Transmission Structure
Visibility Based on Topography
and Forest Vegetation 0 250 500
0 1,000
D Cemetery Boundary
Feet

Basemap: NYSDOP ·2020· orrhoimagery ma p service

Siloam Cemetery (USN 00912.000156)

Potential Transmission Facility visibility from the Siloam Cemetery is indicated in Figure 4. The
Transmission Facility will be visible from most angles within the cemetery. Within Siloam Cemetery
some existing large evergreen trees will obstruct visibility that is not accounted for within the viewshed
analysis due to resolution of the NLCD layer and would prevent a 360-degree view of the Transmission
Facility from some vantage points. The nearest structure to the cemetery is approximately 850 feet
north along County Road 22. However, the larger more distinguishable turning structure,
approximately 1,200 feet to the northeast, was simulated.

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Figure 4. Siloam Cemetery – Potential Transmission Facility Visibility

-
• Transmission Structure
Transmission Line
Potential Transmission Structure
Visibi lity Based on Topography
and Forest Vegetation 0 250 500
0 1,000
D Cemetery Boundary
Feet

Basemap: NYSDOP ·2020· orrhoimagery map service

Line-of-Sight Analyses
In addition to the findings presented in the VIA, and to further address the extent of potential
Transmission Facility visibility, EDR is providing line-of-sight (LOS) cross-sections illustrating the
potential degree of visibility of the Transmission Facility, and existing structures along a single line
“cut” through the landscape. These LOS analyses indicate that:

• Visibility from the McKinstry Hollow Cemetery will be completely screened by existing
vegetation;
• Views from the Delevan Cemetery towards the Transmission Facility will be substantially
screened by intervening vegetation; and,
• Views from Elton and Siloam Cemeteries towards the Transmission Facility will be largely
unobstructed.

These conditions are illustrated in the LOS cross sections shown below for McKinstry Cemetery as
Section A-A’ (see Figures 5 and 9), Delevan Cemetery as Section B-B’ (see Figures 6 and 10), Elton

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Cemetery as Section C-C’ (see Figures 7 and 11), and Siloam Cemetery as Section D-D’ (see Figures 8
and 12).

Figure 5. McKinstry Cemetery – Line-of-Sight Cross Section

- - • Line of Sight Cross Section

c:J Cemetery Boundary -


• Transmission Structure

Transmission Line
0 250 500
0 1,000
D POI Substation
Feet

Basemap: NYSDOP "2020" orthoimagery map service

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Figure 6. Delevan Cemetery – Line-of-Sight Cross Section

0
------------
- - • Line of Sight Cross Section • Transmiss ion Structure

D Cemetery Boundary - Transmission Line 0 500 1,000 2,000

Feet

Basemap: USDA NAIP "?019 New York 60cm' orthoimagery map service

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Figure 7. Elton Cemetery – Line-of-Sight Cross Section

- - • Line of Sight Cross Section


c:J Cemetery Boundary -
• Transmission Structure
Transmission Line 0 250 500
0 1,000

Feet

Basem ap : NYS DO P "2020" o rthoim agery map service

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022

Figure 8. Siloam Cemetery – Line-of-Sight Cross Section

- - • Line of Sight Cross Section


D Cemetery Boundary -
• Transmission Structure
Transmission Line 0 250 500
0 1,000

Feet

Basemap: NYSDOP "2020" orthoimagery map service

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Figure 9. McKinstry Cemetery – Section A-A’

1875 ft ----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------- -
Viewpoint Location
s,,:f'',,-
,o"'✓
\,.,('ie,,,,,.,
1750 ft __________ ,.,, ___________
/ ____ ___________ __ ________ ___ ________ _

1625 ft _____________ _____ McKinstry Cemetery ______________________________________________________________________________________________________________________________________________________________ _

500 ft 1000 ft 1500 ft 2000 ft 2500 ft 3000 ft 3500 ft 4382 ft


Vertical scale includes a 3x exaggeration

Figure 10. Delevan Cemetery – Section B-B’

Transmission Pole -~s·--- ----"'=----- - - ---,


-.
1625 ft ----------------------------------------------------------------------------------------------------------- ----- ---
Delevan Elton
Road

1500 ft

L__Delevan Cemetery

500 ft 1000 ft 1500 ft 2000 ft 2500 ft 3000 ft 3857 ft


VertJcal scale includes a 3x exaggeration

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Figure 11. Elton Cemetery – Section C-C’

Transmission Pole - 100'

,,,. .
f:::
,. .,~·:-: _._._._._·_-·_·_·-_·_-·_·_·.,.~~-, ,_ . ==~·~·~~-~] - /' ·1vr•.• \ .
Cleared : \ ::

1700 ft

,.,,. , : ,. .,_, '

1650 ft
' - - - -- Elton Cemetery

250 ft 500 ft 750 ft 1000 ft 1250 ft 1500 ft 1750ft 2000 ft 2238 ft


Vertteal scale includes a 3,c exaggeration

Figure 12. Siloam Cemetery – Section D-D’

1900 ft -- --------- -- ------- ------- -- -- ------- -- ------- ----------- -------- ----------- -- --- -- -- ----- ---- ----- -- ------- -- -- --- ---- -- ------- -- ----- -- ------------ -- ----- ---

1850 ft
Transmission Pole - 100'

1800 ft

1750 ft
Viewpoint Location
_ _ _ _ _ _ _ _ _ _ Line-of-Sight _ _ _ _ _ ►

1700 ft

1650 ft
' - - - --Siloam Cemetery

500 ft 1000 ft 1500 ft 2000 ft 2664 ft


Verucal scale includes a 3x exaggeration

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Visual Simulations
To show anticipated visual changes associated with the proposed Transmission Facility, EDR used high-
resolution computer-enhanced image processing to create realistic photographic simulations of views
from each cemetery looking toward the Transmission Facility. The photographic simulations were
developed using Autodesk 3ds Max Design® software to create a simulated perspective (camera view)
to match the location, bearing, and focal length of each existing conditions photograph. Views from
each cemetery were chosen to demonstrate a representative view looking toward the proposed
Transmission Facility and to show any potential visual impacts. Existing elements in the view from each
cemetery (e.g., topography, buildings, roads, existing turbines) were modeled based on aerial
photographs and DEM data. Wireframe renderings were prepared from two selected viewpoints that
demonstrated a lack of visibility during the simulation alignment process. These wireframe renderings
are used to illustrate the screening effect of topography and vegetation in the photographs.

For the McKinstry Cemetery and Delevan Cemetery, wireframe renderings are used to show the
transmission structures and substation (where visible) screened by existing vegetation (Figures 13 and
14). For the Elton Cemetery and Siloam Cemetery, Figures 15 and 17, respectively, provide existing
conditions photography from each cemetery, along with a simulation of the proposed transmission
structures (Figures 16 and 18). Due to the height of the proposed transmission structures, mitigation
plantings would not have a significant effect on Transmission Facility visibility, and as such are not
included in the below simulations. However, views of the transmission structures from the four
cemeteries include substantial existing vegetative screening present in the VSA. It is worth noting that
the photographs used for the simulations were taken in leaf-off conditions and show the most
conservative visibility potential.

McKinstry Hollow Cemetery and Delevan Cemetery

Due to existing topography, structures, and vegetative screening views of the proposed Transmission
Facility from McKinstry and Delevan cemeteries, it was determined that wireframe renderings were
sufficient as opposed to full simulations. To demonstrate the screening effects of existing topography
and vegetation, the areas where the proposed structures and substation will be screened are identified
within the existing conditions photographs and rendered in a bright green color (transmission
structures) or pink (substation). These Transmission Facility components are shown in the correct
geographic position, assuming the obstructing feature was not in the view. The wireframe renderings
are presented in Figures 13 and 14 below.

Based on the viewshed analysis, LOS cross sections, and wireframe renderings, the Transmission Facility
will not be visible from the McKinstry Hollow or Delevan cemeteries; therefore, these cemeteries are
not anticipated to be adversely impacted by the Transmission Facility.

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Figure 13. McKinstry Hollow Cemetery Wireframe Rendering

• t ••- •
---
Figure 14. Delevan Cemetery Wireframe Rendering

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Elton Cemetery

Existing View

The viewpoint depicted in Figures 15 and 16 is located on County Route 21 in the Town of Freedom
south of the intersection with Cheeseman Hill Road. This viewpoint is approximately 320 feet from
transmission line and structures. This viewpoint is located centrally within the Transmission Facility and
is representative of views available to local residents and through travelers. The existing view in this
direction features a cemetery setting in the foreground that gives way to a rural setting of a patchwork
of open fields in a winter setting. In the background, multiple forest patches cover the slopping hillsides
that extend from the immediate foreground to the background. The open fields slope gently and are
broken up by low hedgerows and fence lines. Several existing overhead utility poles and a large quarry
pile are prominent focal points that draw the viewer’s eye towards them. However, the variability in
landform and vegetation and the availability of long-distance views across the valley, results in
relatively high scenic quality.

Figure 15. Existing View Southwest from Elton Cemetery towards the Transmission Facility

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Proposed View

With the proposed Transmission Facility in place, numerous Wind Facility turbines can be seen
extending into the sky above the hilltop on the horizon. Due to the varying distances between turbines
and the viewer, there is variability in the perceived size and degree to which each turbine is screened
by the intervening hilltop. Along with the turbines, a row of new transmission structures can also be
seen in the foreground. The transmission line now extends across the full field of view, with multiple
structures now visible in the open fields. Due to its proximity to Elton Cemetery, the new transmission
line appears large and represents a prominent new focal point in the view. The effects of ROW clearing
are relatively minimal given the patchy nature of the existing woody vegetation. The introduction of
this new, utilitarian feature into the landscape transitions the view from Elton Cemetery from fully rural
to busier in character. The effect created by the variable mix of Transmission Facility components has
an adverse effect on overall scenic quality at this viewpoint, and therefore a potential adverse impact
on Elton Cemetery.

Figure 16. Simulated View Looking West from Elton Cemetery towards the Transmission Facility and
Wind Facility

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Siloam Cemetery

Existing View

The viewpoint depicted in Figures 17 and 18 is located on County Route 22 in the Town of Freedom
north of the intersection with County Route 21. This viewpoint is approximately 860 feet from
transmission line and structures. This viewpoint is located centrally within the Transmission Facility and
is representative of views available to local residents and through travelers. This existing view is
characterized by gently sloping fields during the winter with woodlots on the horizon. The view is
largely devoid of man-made structures, except for an existing overhead utility line that crosses the
field in the center of the view. Due to its light color and man-made form, this existing overhead line is
a strong focal point in the view. The rolling topography and general lack of built structures give the
existing view a strong rural character and moderate scenic quality.

Figure 17. Existing View East from Siloam Cemetery towards the Transmission Facility

j r- r

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
Proposed View

With the proposed Transmission Facility in place, a new overhead transmission line now appears on
the horizon in front of the viewer. The new transmission structures are taller than other features of the
landscape and extend into the sky well above the tree line. Due to its proximity, the new line represents
a prominent new focal point in the view. However, it is consistent in line and character with the existing
overhead utility poles already present in the view, and due to the lack of existing woody vegetation on
the hillside, the effects of ROW clearing are relatively minimal. The new transmission structure does
become a focal point, and the structure and overhead conductors add visual clutter and a utilitarian
character to the view. The overall effect of the Transmission Facility on perceived land use and scenic
quality is moderate. Due to the presence of existing transmission infrastructure in the view from the
cemetery, the proposed Facility is not anticipated to adversely impact Siloam Cemetery.

Figure 18. Simulated View East from Siloam Cemetery towards the Transmission Facility

j r- T

Mitigation
As part of consultation associated with the Wind Facility Article 10 Application, ACWE prepared a
Cultural Resources Mitigation Plan that was submitted to NYSHPO in May 2021, a copy of which is
attached herein (see Attachment A). This plan was prepared following coordination with local

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Ms. Sara McIvor
NYSHPO Project Number 21PR06920
April 21, 2022
stakeholders to identify various off-set projects based on cultural and historic resource needs in the
towns and communities where the Wind Facility is located. Over $500,000 of projects will be funded
by ACWE to provide benefits to the communities’ cultural resources, historic properties, and/or the
public’s appreciation of historic resources to mitigate potential visual impacts to historic properties as
a result of the Wind Facility. The plan, which includes funding for cemetery restoration projects at 18
cemeteries, can be expanded to include funding for work at Elton Cemetery to account for visual
impacts of the Transmission Facility.

A mitigation planting plan was requested by NYSHPO as part of the February 8, 2022, correspondence.
In this case, screening and planting mitigation would not be a feasible option due to ACWE’s lack of
land control over the properties within the line of sight of the historic resources. Correspondence with
local stakeholders as part of the preparation of the Wind Facility mitigation plan did not identify
plantings as a community need. As a result, a planting plan is not being proposed as part of the
proposed Transmission Facility.

Conclusion
EDR has provided this memorandum in response to NYSHPO’s request for additional documentation
regarding potential visual impacts of the proposed Alle-Catt Wind Transmission Facility to McKinstry
Hollow Cemetery, Delevan Cemetery, Elton Cemetery, and Siloam Cemetery. Based on a review of the
viewshed and LOS analyses, as well the visual simulations included herein, the presence of the
Transmission Facility is not anticipated to adversely impact McKinstry Hollow, Delevan, or Siloam
Cemeteries. However, due to the increase in visual clutter resulting from the introduction of the
Transmission Facility to the view from Elton Cemetery, as well as the lack of available screening, the
Transmission Facility may have a potential adverse impact on Elton Cemetery.

If you have any questions/concerns or would like to discuss the information described herein, please
contact Grant Johnson at gjohnson@edrdpc.com.

Copies to: NYSHPO CRIS distribution list.

Page 19
Cultural Resources Mitigation Plan

Alle-Catt Wind Project

Towns of Arcade, Centerville, Farmersville, Freedom, and Rushford


Allegany, Cattaraugus, and Wyoming Counties, New York

May 2021

Invenergy
Management Summary

SHPO Project Review Number: 17PR06180

New York State Department of Public Service Case Number: 17-F-0282

Involved State and Federal Agencies: New York State Department of Public Service
(DPS), New York State
Department of Environmental Conservation (NYSDEC), New York State
Office of Parks, Recreation and Historic Preservation (NYSOPRHP),
(Article 10 of the Public Service Law)
NYSOPRHP (Section 14.09 of the New York State Parks, Recreation
and Historic Preservation Law)
United States Army Corps of Engineers (USACE) (Section 106 of the
National Historic Preservation Act)

Phase of Survey: Cultural Resources Mitigation Plan

Location Information: Towns of Arcade, Centerville, Farmersville, Freedom, and


Rushford. Allegany, Cattaraugus, and Wyoming Counties, New York

Report Authors: Marguerite Wells, Sean Perry

Date of Report: May 2021

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 2


Table of Contents

1.0 Introduction 4
1.1 Summary of Cultural Resources Surveys 4
2.0 Cultural Resources Mitigation 5
2.1 Off-set Funding 5
2.2 Mitigation Projects 5
3.0 Summary 10
3.1 Summary of Proposed Cultural Resource Mitigation 10
4.0 References 12
Appendix: Town Correspondence 13
Summary of Town Correspondence 14

Appendix A: Town of Rushford Correspondence

Appendix B: Town of Farmersville Correspondence

Appendix C: Town of Centerville Correspondence

Appendix D: Town of Arcade Correspondence

Appendix E: Wyoming County Historian Correspondence

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 3


1.0 INTRODUCTION

1.1 Summary of Cultural Resources Surveys


On behalf of Alle-Catt Wind LLC, Panamerican Consultants, Inc. (PCI) prepared
cultural resources surveys for the proposed Alle-Catt Wind Project (or the Project),
located in the Towns of Arcade, Centerville, Farmersville, Freedom, and Rushford –
Allegany, Cattaraugus, and Wyoming counties, New York. The cultural resources
surveys were prepared as part of review of the Project under Article 10 (Certification of
Major Electrical Generating Facilities) of the New York State Public Service Law.

The information and recommendations included in this report are intended to assist the
New York State Department of Public Service (NYSDPS), the New York State Office of
Parks, Recreation and Historic Preservation (NYSOPRHP), the U.S. Army Corps of
Engineers (USACE), and other New York state and/or federal agencies in their review of
the Project under Article 10 of the New York State Public Service Law, Section 14.09 of
the New York State Parks, Recreation, and Historic Preservation Law, and/or Section 106
of the National Historic Preservation Act, as applicable.

All cultural resources studies undertaken by PCI in association with the Project have been
conducted by professionals who satisfy the qualifications criteria per the Secretary of the
Interior’s Standards for Historic Preservation (36 CFR 61). The historic architectural
resources survey (EDR, 2016a) and the Phase 1B archaeological survey report (EDR,
2016b) were prepared in accordance with the New York State Historic Preservation Office
Guidelines for Wind Farm Development Cultural Resources Survey Work (the SHPO
Wind Guidelines; NYSOPRHP, 2006) and applicable portions of NYSOPRHP’s Phase 1
Archeological Report Format Requirements (NYSOPRHP, 2005).

PCI previously prepared a historic architectural resources survey report for the Alle-Catt
Wind Project (PCI, 2018a). NYSOPRHP/SHPO indicated that mitigation would be
necessary to offset potential visual impacts to historic properties. NYSOPRHP/SHPO
also indicated concurrence with the recommendations of the Phase 1B archaeological
survey report. No further mitigation was proposed or requested related to archaeological
resources; therefore, all mitigation projects discussed herein are related to historic
architectural resources only.

Mitigation options (relative to historic properties) for wind projects are limited, given the
nature of the Facility and its siting criteria (very tall structures generally located at the
highest locally available elevations). Thus, for previous wind energy projects in New
York, the NYSOPRHP has approved mitigation plans for impacts to historic properties
consisting of “off-set” projects that provide benefits to the overall community’s cultural
resources and/or historic properties and/or the public’s appreciation of historic resources.
The purpose of these offset mitigation projects is to offset potential visual impacts to

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 4


historic properties. Many properties listed were identified in the SHPO Phase 1A-B
reports that PCI prepared for Alle-Catt Wind in 2017 and 2018.

2.0 CULTURAL RESOURCES MITIGATION

2.1 Offset funding


The total amount of offset funding for cultural mitigation projects is generally proposed
by the applicant on a per-megawatt basis based on consultations with host communities,
NYSOPRP, and other applicable agencies. The per megawatt rate reflects the degree to
which there is adverse visual impact on historic resources in the APE. Alle-Catt Wind
Energy LLC proposes for the distribution of funds at a rate of $1,700.00 per megawatt
produced within the project area, totaling $578,000.00 in cultural resources offset
funding. This amount is consistent with other wind generation projects in New York
State.

2.2 Mitigation Projects

Mitigation projects that have been proposed for other wind energy projects in New York
State have included activities such as additional historic resources surveys, National
Register of Historic Places (NRHP) nominations, monetary contributions to historic
property restoration causes, development of heritage tourism promotional materials,
development of educational materials and lesson plans, and development of public history
materials, such as roadside markers. As part of the Article 10 review process, the
Applicant has consulted with local municipalities and stakeholders to determine what are
the most appropriate and realistic projects to undertake within the Towns of Arcade,
Centerville, Eagle, Farmersville, Freedom, Pike, and Rushford.

Town of Arcade

• Arcade & Attica Railroad – The A&A Railroad is a short line railroad that runs
from Arcade to Attica, Wyoming county. Completed in 1895, it connected
Western New York’s agricultural economy with the cities of Buffalo and
Pittsburgh. In 1957, severe washouts led to the abandonment of the line between
Attica and North Java. PCI identified the rail line and station as a S/NRE resource
within the project area.
• Restoration of Steam Engine #18 (est. $30,000)
• Arcade Free Library – The Arcade Free Library is the largest public library within
the project area and provides access to many historical resources.
• Restoration of artifacts and items on front porch. (est. $15,000)
• Arcade Center Farm – PCI and Town officials have identified the Arcade Center
Farm as a site of historic significance within the visual APE.
• Repairs to foundation and roof of auxiliary barn. (est. $11,250)
• Arcade Historical Society – The town historical society is the leading organization
for historic education in Arcade.

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 5


• Speakers and projection system to provide educational programs in the old
fire hall. (est. $7,500)
• Clock repairs to make historic clocks on building exterior operable again
$7,000
• Cemetery Restoration – PCI and Town officials have identified the following
cemetery in need of rehabilitation. (est. $11,250)
• Arcade Rural Cemetery (Park St)

Alle-Catt Wind Energy LLC proposes that at least $82,000 be provided to fund cultural
mitigation projects in the town of Arcade.

Town of Centerville

• Centerville Town Hall Restoration – The Town Hall of Centerville, New York is
a Greek Revival structure which has been listed on the National Register of
Historic Places as of March 2009. The building, completed in 1859, has been used
for several purposes throughout its lifetime, and has served as the Town Hall
since 1927. Town officials believe that the restoration of this structure would be
beneficial to preserving Centerville’s history.
• Foundation repair, ceiling repair, window replacement, HVAC and
electrical updates, insulation installation, floor repair and refinishing,
interior and exterior paint, plumbing repairs, shutter replacement,
miscellaneous internal repairs. (est. $150,000)
• Cemetery Restoration – PCI and Town officials have identified the following
cemeteries in need of rehabilitation. (est. $35,000)
• Bates Cemetery (Bates Rd)
• Cadwell Corners Cemetery (County Line Rd)
• Centerville Cemetery (CR 3)
• County Line Cemetery (Findlay Rd)
• Rogers Cemetery (Rogers Rd)

Alle-Catt Wind Energy LLC proposes that $185,000.00 be provided to fund cultural
mitigation projects in the town of Centerville.

Town of Eagle

• Cemetery Restoration – Wyoming County officials have identified the following


cemeteries in need of rehabilitation. (est. $7,000)
• Eagle Cemetery (Genesee Rd)

Alle-Catt Wind Energy LLC proposes that $7,000.00 be provided to fund cultural
mitigation projects in the town of Eagle.

Town of Farmersville

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 6


• Historical Markers – Town officials in Farmersville wish for NYSOPRHP
plaques to be placed at two historic sites identified by PCI – the old Farmersville
post office (c. 1891) on Back Street and the Farmersville Grange on Church Street
in Farmersville Station. Additionally, on route 98 near Bush Hill Road and the
village of Farmersville is a natural spring used by the Founding Fathers of the
town of Farmersville. Since 1821 the spring, which flows both North and South
(into Mud and Harwood Lakes, respectively), has been used for drinking water
from residents and horses used for agriculture and transportation. The town
previously commissioned a plaque commemorating the history of the spring in
1993, and wishes to update with a new historical marker, as well as a sitting area,
and parking arrangements. While not identified by PCI, this is a historic site of
local importance to which Invenergy recommends project funding. (est. $15,000)
• Cemetery Restoration – PCI and town officials identified the following historic
cemeteries in need of rehabilitation. (est. $35,000)
• Ten Broeck Cemetery (NY 16)
• Farmersville Cemetery (NY 98)

Alle-Catt Wind Energy LLC proposes that $50,000.00 be provided to fund cultural
mitigation projects in the town of Farmersville.

Town of Freedom

The following four Churches in the Town of Freedom were identified by PCI, and town
officials as historic churches in need of repair. Salem Church has been listed on the
NRHP, and the remaining have been listed as eligible historic resources. The town feels
the restoration of these churches is a worthy undertaking for preserving the history of
Freedom, NY.
• Elton Church – 10331 Marble Springs (est. $35,500)
• Shingles/roof repair
• Window replacement
• Freedom Church – 438 Freedom Rd, c. 1896, (est. $19,000)
• Residing and repainting exterior
• Fixing roof leaks
• Salem Church – 11141 NY-98, c. 1855, (est. $20,000)
• Exterior priming and painting
• Sandusky Church – 11481 NY-98, c. 1850, (est. $41,130)
• Re-roof steeple
• Roof Parsonage
• Replace windows
• Add handicap accessibility
• Replace main carrier and interior repairs
• Village Green – The Freedom Village Green, or Commons, is a historic parcel of
land at 11482 NY-98 in Sandusky. The parcel, which stretches 65x105, was
designated green space for community use since 1945. The parcel has sat vacant

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 7


for the last several years, and the town would like to develop the space into an
area for recreation and historical education – including a walking path, gazebo,
and large historical board detailing the history of the town. While not identified by
PCI, this is a historic site of local importance that Invenergy recommends project
funding. (est. $5,000)
• Veterans Memorial – Town officials wish to dedicate a memorial marker or
plaque to the veterans of U.S. wars from Freedom, NY. It would be placed in the
Freedom Town Park on NY-98 in Sandusky. (est. $5,000)
• Freedom School Bell – Freedom would like to construct an outdoor base to
display their historic school bell outside of the town hall on Eagle Street. (est.
$2,000)
• Cemetery Restoration – PCI and town officials identified the following historic
cemeteries in need of restoration and maintenance – (est. $40,000)
• Siloam Cemetery (CR-22)
• Maple Grove Cemetery (CR-22)
• Salem Cemetery (NY-98)
• Sandusky Cemetery (Cemetery Rd)
• Freedom Cemetery (Freedom/Osmun Rd)

Alle-Catt Wind Energy LLC proposes that $167,000.00 be provided to fund cultural
mitigation projects in the town of Freedom.

Town of Pike

• Mill House (Wyoming County Fair Museum) – PCI and Wyoming County
officials have identified the Mill Hse. as a NRHP eligible site of historic and
cultural value. (est. $12,000)
• Roof replacement and exterior renovations

Alle-Catt Wind Energy LLC proposes that $12,000.00 be provided to fund cultural
mitigation projects in the town of Pike.

Town of Rushford

• Historic Building Repair – Town officials in Rushford wish to dedicate cultural


resource mitigation funds towards the repair and restoration of the following
historic structures. This will be used for painting, foundation repair, re-siding
work, improving handicap accessibility, and moving the Blacksmith Shop due to
encroaching erosion from Indian Creek. (est. $60,000)
• Blacksmith Shop – The Rushford Blacksmith Shop, c. 1908, was used by
local blacksmith and training apprentices.
• Rushford Historical Museum – The historical museum holds several
artifacts from Rushford’s settlement era. The building, built in the 1860s,
is maintained by the Rushford Historical Society and uses it to promote
education on the history of the town.

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 8


• Gothic School House – The first framed schoolhouse in Allegany County
resides at 9024 Lewellen St in the village of Rushford. Build in the 1830s,
it serves as an educational site utilized by local school and tour groups.
• Grange Building – The Rushford Grange, built in 1842, originated as a
local Presbyterian church and was in service until 1980, when it was
converted to a Grange and used as a meeting place for the Rushford
Agricultural Society. The building is now used as a meeting venue
downstairs with a full auditorium upstairs for church services and other
events.
• Cemetery Restoration – PCI and the town historical society identified the
following historic cemeteries in need of restoration or rehabilitation – (est.
$15,000)
• Podonque Cemetery (CR-23)
• Hardy’s Corners Cemetery (CR-7B)
• Rushford Cemetery (Lewellen St)
• White Cemetery (NY-243)
• McCall Cemetery (CR-23)
• First Burying Ground Cemetery (Brooks Ave)

Alle-Catt Wind Energy LLC proposes that $75,000.00 be provided to fund cultural
mitigation projects in the town of Rushford.

3.0 SUMMARY

3.1 Summary of Proposed Cultural Resource Mitigation

Funding of cemetery repairs and stabilization has been proposed for numerous previous
wind energy projects in New York. In correspondence with the host communities, the
majority of the towns considered cemetery repair and restoration to be a worthy
endeavor for preserving the historical significance of the area. Establishment of a
cemetery stabilization fund for repairs to fences and damaged gravestones, or
development of identifying signage for rural cemeteries that are either unmarked or
difficult to locate in the Arcade, Centerville, Farmersville, Freedom, and Rushford.
Several cemeteries identified in the historic architectural survey were determined by
NYSOPRHP to be NRHP-eligible, including active and inactive cemeteries whose repair
and stabilization could help promote the heritage of the Arcade, Centerville,
Farmersville, Freedom, and Rushford. While additional conversations with the
communities will be necessary to determine the ability of the municipalities to undertake
the cemetery stabilization using historically appropriate methods, we fully expect the
municipalities to conduct minor self-performed tasks and contract larger or more
culturally/historically sensitive projects out to persons or firms who have a breadth of

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 9


knowledge and experience in said projects. The Applicant will continue to explore these
potential projects and propose that the majority of cultural mitigation funding be used for
these potential projects.

• Additional projects in the towns are proposed to foster access and appreciation
the historic resources in each town. It is proposed that mitigation funding for the
Alle-Catt Wind Project be fixed at $1,700 per megawatt, for a total funding
amount of $578,000.
• ACWE proposes that the individual host communities be provided the
mitigation funds, and that they will coordinate their distribution to the various
restoration efforts, and provide reporting on the expenditures and work
performed to ACWE and OPRHP.
• It is proposed and expected that the remainder of the funding for each host
community be used to fund cemetery restoration and rehabilitation
• Below is a summary of table of the proposed funding allocations –

Town Preservation Effort Funding Allocation


Arcade A&A Railroad, Arcade $82,000.00
Library, Arcade Center
Farm renovations,
Historical society, and
cemetery restoration
Centerville Town Hall renovations, $185,000.00
Cemetery restoration
Farmersville Spring upgrades, Cemetery $50,000.00
restoration
Freedom Church repair, Village $167,000.00
Common upgrades,
Cemetery restoration
Rushford Historical building repair, $75,000.00
Cemetery restoration
Eagle Cemetery restoration $7,000.00
Pike Historical Building repair $12,000.00
Total $578,000

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 10


4.0 REFERENCES

Allegany County Cemetery List


https://www.alleganyhistory.org/index.php/research/cemeteries

Cattaraugus County Cemetery List http://nycattar.org/cemetery.htm

Robert T. Englert (August 2008). "National Register of Historic Places Registration:


Centerville Town Hall". New York State Office of Parks, Recreation and Historic
Preservation.

Historic Path of Cattaraugus County http://historicpath.com/

PCI. 2017b. Phase 1A Cultural Resources Investigation for the Proposed Alle-Catt Wind
Farm, Towns of Centerville and Rushford, Allegany County, Towns of Farmersville,
Freedom, and Yorkshire, Cattaraugus County, and Town of Arcade, Wyoming County,
New York. Panamerican Consultants, Inc., Buffalo, NY

PCI. 2018b. Five-Mile Visual APE Architectural Resource Survey for the Proposed Alle-
Catt Wind Farm, Towns of Centerville and Rushford, Allegany County, Towns of
Farmersville, Freedom, and Yorkshire, Cattaraugus County, and Town of Arcade,
Wyoming County, New York. Panamerican Consultants, Inc., Buffalo, NY

New York State Office of Parks, Recreation, and Historic Preservation (NYSOPRHP).
2005. New York State Historic Preservation Office (SHPO) Phase 1 Archaeological
Report Format Requirements. New York State Office of Parks, Recreation, and Historic
Preservation, Waterford, NY.

NYSOPRHP. 2006. New York State Historic Preservation Office Guidelines for Wind
Farm Development Cultural Resources Survey Work. New York State Office of Parks,
Recreation, and Historic Preservation, Waterford, NY.

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 11


Appendices:
Town Correspondence
Summary of Town Correspondence

ACWE consulted with primarily with town boards of individual host communities to
gather suggestions for potential mitigation projects. The town boards, working in tandem
with their respective town historians, provided their desired mitigation projects proposed
in their municipalities.

Correspondence between ACWE and the town of Freedom was done via telephone and at
town board meetings, respectfully. Freedom conducted historic committee meetings
between January and March of 2021, which were attended by Invenergy representatives
Sean Perry and Marguerite Wells. Freedom officials additionally consulted with their
board and town historian at public meetings, and are confident that their selections will
contribute to the historical preservation of their municipality.

Correspondence between ACWE and the towns of Eagle and Pike was conducted via
telephone, and supplemented with assistance from Wyoming County historian Cynthia
Amrhein.

Additionally, included is correspondence from the following entities:

• Arcade
• Centerville
• Farmersville
• Rushford
• Wyoming County

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 12


Point, of Local Interest
Rushford Historical Sodet}' Rushford
Mossl.akt Historical Society
The Rushford H.istori<".,l Sadery ts i ncorpcmttd ulllkr -.i-eo.._.
lM N~ Yoril Sc.ate OeJ)Mtmt.nl o( &h.1co1DOII, which
ha 11•1'1Cf'd a provisional <:m1tt r 10 t he,Sociffy.
The Rushford Historical Soci~ w.1s fom\ed in IIC)5$
or
•fi~ tht TOWfl. RushfoNI 1,oth ,..., 1.nnhwwry. nw:
Sodery works doi;dy wi1h l ht Town Hiscoriul co help
p mtt"V'C' ltu1hlmd hiK01y And buhagc:'-.
Rushrofd Concert Band
U. Rudkfo rd Hi61.orko1l Society own, the MU&otuin .ait
898l. Main S4'rett it\ Rushford, lai a.dditiQn ii 0-1<•ns and July- AuguR.
,'nainta5M t h• Golhlc School~ M 90M 1.c"""'lt:n
Sottt, Ru$hfoni, IUttnlty lt was gi,·m the Bbcbmlth Ubor l)ayCt.ltbr.1tion
Sl,ap o11 IM 4 c;wn C"n ln Ruthford_
Hf.Id annually since M)08 over Labor Day Wetkttld..
The Ru11hfotd Crangt" doni:c..d iU building a.t 8898 Main
Strffl, 16 'llw: Rwhbd Hittotlc.tl Socltcy in JOU, luill
Effl'1U u• he4cl • 1 ~ P•ric. W tt1, Br-.ich Ro.ti,d,
Ruthfoni
in cirt, lf<ii M a Pmbyt""1n O urcil. CurttntJy tht
building Is being ttNrb~ , nd pbaM are to h¥e it
uwd for RMny comm,;m lly .,_n'1ionf Giant pau.dl:11110..,oAMori Labor o.y Rushford Museum
1ltc ~ Y mtetJ: on tht fim Frid.ly of Nell month at
7-:y, P.M. It\ tbt Rushford Town Hall. All mttd np • re
8982. Main Street
The ltushfotd H:iswrka.l Socl«yis a mnnbc:r ofdte
C'.lfllll to tht: $111blk A progn.m ol loal intdf!Sl. MuXl.lm Awt;w;blion or N ew Yorlc and t ht U"p111,m1 Rushford, NY
pmcnted by local peopk, higN.ightt, t Kh monc:hiy Hl:Wlt)'AJlimeo<,
l'l'lfftlJ\i- Mtmbfflhip • uN o( Jj.00 pt'1' r- i1
Hourt: ao:oo-Hoon
u 1couro1gcd.
6»o PM - 8»oPM
Tile R.u,hford Hlstorlcal Sodfty ii .a c:twe.rruaenl
recognized, }OK), w mplilnt non-prolit OJlini-u,aiQn. Eve:,yS,niMWy, Memori,d 0.ythreuch l...abor ~ -
Donatioo1 ;,.lw..1ys grxefuU, .ccirptird,
For lnlofmilOOn Othc:r times by ;,ippoitt11nMt.
c..11 or m.,,.11 fttr m ore Ulform.ation•
(s8s) 4)?-'1)40

Phone: (58,) ,137-1340


The Rushford Historical Society
Mission:
jah nA.J,-ap
PO Uox133
Ht.lf.fll.ewil Preserving local history for the futu.-e
Rushford, NY 14m ge.oerat:lons of Rushfo rd .u,d the sut•
rounding u ~a.

Blacksmith Shop The Rushford Museum The Gothic School Hou•e

9024 Lewellen Su~• i!i th~ si1.. of t ht: s. Frame


The Mu-,eum Building v.es originally b uilt in the School Hou:M:: in Allegany Coooty. Bu.ilt in the
~ ·, .,,a store: .ind livine ,qu.an:• r,, Prior ,o bi:com- 1330's, th@ bulldlns hu N ~n r~s,o~ to t&x>
The: B~dcsmith shop w~, built in 1908. It wx In con.•
ins the ITIIJM':Um in 1950, tht building was home to condition when it wu used as• select Khool for
tinuou-li opeirdticx, until 1002,
the Town Hall .ind Fire Departme.nL The Tcwn boys. Loe~ted In ORE! wing is the li,ing q~ n,rs
in 'J.0071 th~ Society cot11plt-tt-J)' n!"nOW1ttd the Olack- m'!'t!li11g room ~ml Cr.urt room are sriJl intact, with wed by the .)('.ho-o-1 Muter. The bu:i.!din@ is open
imith Shop to its 0 riginal d Lmtnsion of 1908. TilE! all fixlur••· to the public by appointment. The l".Jcilit)' is
origin~ forge and t00ls a.re all int.iii;t and op~.rac.ional. wed by hc>me school children as part of their
The museum currently hoose:s many artifac-u from
The Blacbmith Shc>p is used by sCl'Crol loc.:,l bl>ck- study tripl. .l\nangementt: can be made Cor
1he ea.rly Rushford l'.l"a. Additionitl d isplay rooms
f.rn.Uhl 1.nd for training new blaclomlth.s. Through- g roup tours with guides in period dothing and
include n living room1 a kitchen, .i band room, an
oul the year various schools tour the $hop and Wiltch childrtn in a classroom citu,i;tion.
•iricultur.al room. and a carri.-!ge room. An 1Boo':s
demonGtrations. TI,e building Is open for majo r holi-
Brougham and Band Wagon are on displ~y -1nd u~ed
t1a,,, aod by requeitl from ,roups..
in local parades:. Cl;oi;sroum in the Gothic School
Grange Building
Living Room in Museum

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 13


----Original Message----
From: townsupervisor@townofrushford.com
Sent: Thursday, March 18, 2021 12:14pm
To: "Perry Sean" <SPerry@invenergy.com>
Subject: RE: SHPO Funding - Rushford

Hi Sean,

The Town would like to apportion


the funds as follows:

1. $15,0000 to the 5 cemeteries ($3,000 each for maintenance


& repairs;

2. $60,0000 for the 4 historical buildings (Grange, Museum ,


Schoolhouse & Blacksmith Shop for painting, re-siding,
stair replacement (handicapped accessibility), foundation
work, and moving the Blackmsith Shop which is in danger
of collapsing due to erosion from Indian Creek.

Thanks,
Cal Champlin

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 14


Re: [EXTERNAL] Historical funds
Pete Lounsbury <farmersvil letownsupervisor@gmail.com >
f,; 3/26/2021 2.49 PM
To: Peny Sean <SPerry@invenergy.com>; Pam Tilton <pamelajo924@aoLcom>; Waverly Pond Farm <waveflypondfarm@9mail.com>: Donna Vickman
<donnvi@aol.com>: Richard westfall <dwstfall 1@peoplepc.com>: Pete Lounsbury <farmersvilletowl\Supervisor@gmaiLcom>

M r. Perry,

Thank you for you r patience.


Here is a list of the Historical areas and o r places in the town that we would like to be able to use these funds:

1. The founding fathers spring we are considering anywhere from a new larger historical marker to added parking and improvements to
accessibility and the spring output area itself anywhere from 5-50,000

2. Two Cemeteries within the town. The current town cemetery on Rte 98 across from the aforementioned spring and the Ten Broeck
cemetery on Rte 16. Funds would be used for marker preservation, signs, maintenance, landscaping, and general upkeep. There is quite
a bit of history to both cemeteries with war dead buried there back to the civil war. $20,000 to $60,000 as available

3.The original town post office build ing located on Back St in Farmersville Station and the original Grange Build ing. We would like to
add historical markers to one or both buildings approximately $5000 each

I hope this demonstrates ou r need for however much funding will be available to the Town o f Farmersville and that we can use it
appropriately as deemed by the town board and residents o f the town.

If you need any further info or clarification regarding this matter please contact me

Pete Lounsbury
Supervisor
Town of Farmersville

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 15


October 20, 2020

To: Sean Perry


Invenergy

As per our conversation on October 19 I am sending you the list of necessary Centerville, NY
T~wn Hall repairs/renovations as well as the listing on the National Historical Preservation
site.

Kevin Margerum. as our code enforcement officer aod a historic preservationist with 25 years
of experience in that field.has made recommendations as to priorities conceming the
town hall.

The issue has been brought up about cemeterits in the township. There is a need
for some attention there. How do we address that issue? Would any fuods for those come out
of the total allotted to the town? Would any allocation for the town hall have to be used
totally for that project or would approval from the state be needed to assign some monies for
cemetery repair?

Kevin Margerum's cell is 585-808-2892

Thank you for your help.

Carol Bliss
Centerville Historian

Ctntetvll!. NY H ~ RMCW.;tion ~

lentP,vlla Town HAIi • Ndliunil Reg1st~r of t-5storic Place~ o, of Maret- 25, 2009

Needs: ~• ordor of pio,itr)

Fo1.1ndation 4nd OutSide stflf)(

C..illng repair

Vli-idows

1-leating c11ld eltttrical uprt:u,i.s

Insulation

Fofe< tCpeir (floe,)

Gack walVlean tO/shed ,.,,.,,

In1e,or/Pxteric:Y paint

Ftumbing rq>ei"s

Shutters

AoorreMShWVJ

Bad ,to,e rWrnjvoset

Fron office
St~gc b.lck dro;, curttin rep,ir

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 16


November 9, 2020
TO: Arcade Town Board
FROM: Jeff Mason, Town Historian
RE: Money from Invenergy
I have spoken with representatives from five places in the town and
discussed these with the officers and trustees of the Arcade Historical
Society. Since we don’t know exactly how much money the town will
receive from the Alle-Catt project, we have listed them by percentages, as
follows:

Arcade & Attica Railroad (listed on State and National Historic Registers)—
40%--for restoration of steam engine #18

Arcade Free Library—20%--for repairs/restoration of multiple items on


front porch

Arcade Center Farm (listed on State and National Historic Registers)—15%--


for repairs/restoration of foundation and roof on smaller barn next to the
house on the north side of Route 98

Arcade Rural Cemetery—15%--for repairs to retaining wall and correction


of drainage problem under the historic Graves monument

Arcade Historical Society—10%--for sound/projection system in upstairs


main room at Old Fire Hall (air conditioning and soundproofing to be
installed in spring 2021)

Please let me know if you have questions or comments, and let me


know how to proceed.

Jeff Mason

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 17


[EXTERNAL] RE: Comments from Wyoming County Historian ...... update
Cynthia Amrhein <CAmrhein@wyomingco.net>
Mon 4/19/2021 3:24 PM
To: Perry Sean <SPerry@invenergy.com>
Sean,

Working on this as fast as I can. I also did a shout out to the supervisors, historians, as well as the library.
This is what I suggested to them all

Here are my thoughts for Pike:


12146.000003 PIKE BAPTIST CHURCH, 1881 72 WEST MAIN STREET Pike (V), Pike Wyoming
Listed:12NR06321
12146.000005 NEWCOMB BUGGY FACTORY (PIKE LIBRARY) 65 MAIN STREET Pike (V), Pike Wyoming
Eligible
12146.000009 MILL HSE (Y/Y. CO. FAIR MUSEUM) MAIN STREET Pike (V), Pike Wyoming Eligible

This is what they have listed for Eagle:


12106.000011 Eagle Valley Lodge, ca. 1880 3415 Liberty Street Eagle (h), Eagle Wyoming Eligible (Is this still
vacant?)
12106.00002 Eagle Cemetery, ca. 1830 - Genesee Rd., Eagle. (What I see on my SHPO list says Eligible, but isn't on
your report)
12106.00002 Reynolds House, ca. 1880/1914-NY 362, Eagle NY (What I see on my SHPO list says Eligible, but isn't
on your report and I can't remember what you said about private residences, or if it is or not even.)

I have the last two on a list I printed off of SHPO CRIS site last year. Today I am having trouble with their site and can't seem to get
any points to show up.

Wyoming C,ermty Hist.orian


26 Linwood Avenue
Warsaw, NY 14569
(585) 786-8818
camrhein@wyomingco.net
httgs://www.facebook.com/Wv.omingCoun1Y.HistoriansOffice

From: Perry Sean [mailto:SPerry@invenergy.com]


Sent: Tuesday, April 13, 2021 2:38 PM
To: Cynthia Amrhein
Subject: Comments from Wyoming County Historian

ATTENTION: This email came from an external source. Do not open attachments or click on links from
unknown senders or unex ected emails.
Hi Cindy,

I appreciate your time on the phone this afternoon. To aid in the completion of Alie-Catt W ind's SHPO Cultural
Mitigation Plan, lnvenergy is requesting comments from the office of the County Historian on potential funding
opportunities.

Below is our SHPO Phase lA report which details the extent of the project area, including several historic resources
within. In Wyoming County, the 5-mile Survey includes Arcade, Eagle, and Pike. Wyoming County resources begin on
page 51.
httgs://www.drogbox.com/s/rej1bjdsi11eokw/acwe 20a SHPO Phase lA.gdf?dl=O

Cultural Resources Mitigation Plan – Alle-Catt Wind Project 18


MAY 18, 2022 NYSHPO RESPONSE TO MEMORANDUM REGARDING VISUAL IMPACT REQUEST
4 wvoRK Parks, Recreation,
TEOF
oRTUNITY. and Historic Preservation

KATHY HOCHUL ERIK KULLESEID


Governor Commissioner

May 18, 2022

Douglas Pippin
Project Manager
EDR
274 North Goodman Street
suite b260
Rochester, NY 14607

Re: PSC
Alle-Catt Wind Energy Transmission Facility
Freedom, Machias & Yorkshire, Cattaraugus County
21PR06920

Dear Douglas Pippin:

Thank you for continuing to consult with the Division for Historic Preservation of the Office of
Parks, Recreation and Historic Preservation (OPRHP). We have reviewed the submitted
materials in accordance with the New York State Historic Preservation Act of 1980 (section
14.09 of the New York Parks, Recreation and Historic Preservation Law). These comments are
those of the Division for Historic Preservation and relate only to Historic/Cultural resources.

We have reviewed the response memorandum which includes a viewshed analysis, line-of-sight
cross sections, visual simulations, and a cultural resource mitigation plan to analyze potential
visual impacts to the McKinstry Hollow Cemetery, Delevan Cemetery, Elton Cemetery, and
Siloam Cemetery, dated April 21, 2022. Based upon our review, it is the opinion of the OPRHP
that the proposed project will have No Adverse Impact on historic and archaeological resources.
Please see further comments from the Archaeology Unit below:

1. The Archaeology Unit has reviewed the Memorandum prepared by EDR (Pippin,
February 22, 2022) noting that Alle-Catt Wind Energy, LLC has committed to avoiding
the Indigenous Archaeological Sites identified during the Phase IB investigation as
18022-001 (USN 00912.000175) and 18022-002 (USN 00912.000176). The eligibility of
both sites for the State and National Registers of Historic Places has yet to be
determined by OPRHP. The potential for significant data and research pertinent to the
understanding of regional history should not be ruled out. Should the project designs be
changed OPRHP recommends further consultation with this office.

2. It is the Archaeology Unit’s opinion that through their assurance to implement the site
avoidance and preservation measures noted in the above-noted document, Alle-Catt has
committed to avoiding Indigenous Sites 18022-001 (USN 00912.000175) and 18022-002
(USN 00912.000176), and there will be no adverse effects to these archaeological sites.
The Archaeology Unit, therefore, has no further archaeological concerns, and no further
archaeological investigations are warranted.

New York State Office of Parks, Recreation and Historic Preservation


Division for Historic Preservation, Peebles Island, PO Box 189, Waterford, New York 12188-0189
(518) 237-8643 • https://parks.ny.gov/shpo
If you have any questions, please feel free to reach out via email.

Sincerely,

Sara McIvor
Historic Preservation Technical Specialist
E-mail: sara.mcivor@parks.ny.gov

cc: A. Page – Berkley Williams


G. Johnson – EDR
K. McKormic – Invenergy
C. Reuben – Ton. Sen. Nat.
J. Runner – EDR
J. Sabino – EDR
R. Silva - Invenergy
J. Stahlman – Sen. Nat.
J. Veazie – Invenergy

New York State Office of Parks, Recreation and Historic Preservation


Division for Historic Preservation, Peebles Island, PO Box 189, Waterford, New York 12188-0189
(518) 237-8643 • https://parks.ny.gov/shpo
FEBRUARY 6, 2023 TRANSMISSION LINE HISTORIC RESOURCE UPDATE MEMO & FIGURES

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