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Design Me
Design Me
0 Introduction
Concrete is the basic engineering material used in most of the civil engineering structures.
Its popularity as basic building material in construction is because of, its economy of use, good
durability and ease with which it can be manufactured at site. The ability to mould it into any
shape and size, because of its plasticity in green stage and its subsequent hardening to achieve
strength, is particularly useful.
Concrete like other engineering materials needs to be designed for properties like strength,
durability, workability and cohesion.
c) Other merits:
Mix design can help us to achieve form finishes, high early strengths for early days, concrete
with better flexural strengths, and concrete with lower densities.
Grade of concrete
Types of cement and its strength
Desired workability of concrete
Maximum nominal size of aggregate
Minimum cement content and Maximum cement- ratio to satisfy durability requirement
The method of concrete mix design applied here is in accordance to the method published
by the Department of Environment, United Kingdom (in year 1988).
The design involves; selection of the water/cement ratio appropriate for the required target mean
strength from the code after which the free water content is selected relative to specified slump
value.
The ratio of the free water content to the water/cement ratio gives the cement content.
Subtracting the sum of free water content and cement content all in kg/cm from the concrete
density gives the aggregate content. A derived standard code provides the proportion of fine
aggregate for different water/cement ratios.
With this proportion the quantity of fine aggregates is estimated from the total aggregate content
and the coarse aggregate content is also gotten from the difference between the aggregate content
and fine aggregate content. (Aginam et al, 2013)
2.2 Required Design Mix Data and Test
Find the target mean strength from the specified characteristic strength
Target mean strength = (specified characteristic strength + standard deviation * risk factor)
The constant k is derived from the mathematics of the normal distribution and increases as the
proportion of defectives is decreased, thus:
K for 10% defectives = 1.28
K for 5% defectives = 1.64
K for 2.5% defectives = 1.96
K for 1% defectives = 2.33
For the 5% defective level specified in BS 5328, k = 1.64 and thus f m = f + 1.64s. (Marsh,
1997) design of normal concrete mixes
Calculate the water cement ratio
For a particular cement and aggregate type, the concrete strength at a given age is assumed to be
governed by the free water: cement ratio only. The first step is to obtain a value of strength at
water: cement ratio of 0.5 according to the 1988 British method.
Next decide water content for the required workability, expressed in terms of slump or vebe
time, taking into consideration the size of aggregate and its type from required BS 1988
table.
Find the cement content by simply dividing the known water content by the water/cement
ratio.
Determination of FA based on aggregate size, w/c and grading zone of sand from curves
acquired from a BS table. Then finally coarse aggregate content when fine aggregate volume
is deducted from the total aggregate content.
3.0 How British Mix design can be used to determine the various constituent of concrete
and how a mixed proportion can be batched from the result using it to construct a stair of
ten flights.
Steps:
Water cement ratio for 55.6 MPa can achieve from the BS table below.
Table source, (Marsh, 1997)
Cc = 170/0.46 = 369.6
This can be achieved from table below base on 0.46 w/c and 2.7 specific density of aggregate.
From table = 2490 kg/m3
VI. Finding Total volume of aggregate = Wet density – Cc – FWR
= 2500 – 369.6 – 170 = 1960.4
VII. Determination of volume of FA based on aggregate size 20mm, w/c 0.46 and grading zone
of sand (40% passing through 600 micron sieve) from curves acquired from a BS table below.
Procedure
Batching : using a weighing hopper with the help of a gauge box to acquire a 1:2:4 mix
Meaning 1bag of cement which is weights 1440kg/m3 requires 2*1440kg/m3 of sand and a
1440kg/m3 * 4 for coarse aggregate
There for total of concrete (8m3) in stair needs a total weight of;
Since all weight of materials cannot be mix at once, mixing with the drum would be done in
sections.
Mode of transporting
Transportation of concrete is an important activity in the production of concrete. The time taken
in transit would be a design parameter as it depends on the initial setting time as well as the
requirement of workability.
Concrete pump would be used to transport concrete to staircase formwork, since using head pan
or wheel barrow might be inefficient and time consuming.
Placing
Placing is the process of positioning the concrete in the formwork, these operations employs
precautions which includes;
3. Since stair is sloppy in nature placing would start from the lower end of the form work.
Compacting
Compaction is the process of removing voids and air bubbles in concrete paste.
Mechanical compaction mode (internal vibrator) would be adopted in this construction and the
following precautions would be adhered;
Curing
Curing is a procedure of promoting the hydration of cement for development of concrete strength
and controlling the temperature. As a result of curing, higher strength can be achieved and
permeability would be reduced which is very vital for the long term strength or durability.
Method of curing includes the combination of saturated coverings (jute bag) and water
sprinkling.
Suggestions
5.0 Conclusion
References