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BX/BL Pull Cord Switch User Manual

● BX5700 Auto Reset Type

● BX5800 Manual Reset Type

● BX5900 Manual Reset Type with visual


Indicator

Wuhan Phisher Control Technology Co., Ltd


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Content
STO 1 Safety instruction …………………………………………………………………5
1.1 Intended Application………………………………………………………………....5
1.2 Symbols...…………………….…………………………………………………………5
2 Tr a n s p o r t , Pa c k i n g , S t o r a g e , a n d D i s p o s a l … 6
2.1 Transport and Packing………………………………….…………………..………6
2.2 Storage…….……………………………………………………………….……….……..6
2.3 Disposal………………………………………………………………….…………..……..6
3 Design and Function …………………………….……………………………..7
3.1 BX5700 …………………………………………………………………….…………………8
3.2 BX5800 ……….…..……………………………………………………….…………………9
3.3 BX5900 …………………………………………………………………….……………….10
3.4 Function ….………………………………………………………….…………………….11
4 Technical Data …….………………………………………………………..12
4.1 Accessories………………………………………………………….…………………….13
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5 Mounting, Dismounting and Adjustment …….…….14
5.1 Scope of Delivery …….………………………………………….………………….14
5.2 Mounting………………………………………………………………………………..14
5.2.1 Important Mounting Pointers …………………………………………………14
5.2.2 Caution before Mounting ……………………………………………………….15
5.2.3 Mounting………………………………………………………………………………..16
5.2.4 Form the Loop ……………………………………………………………………….17
5.3 Dismounting ……………………………………………………………………....19
5.4 Adjustment …..………………………………………………………………………..20
6 Electrical Connection ….………………………………………………….21
7 Maintenance …………………….…………………………………………….22
8 Contact Information …..…………………………….………..…… 23

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STOP
1 Safety Instruction
1.1 Intended Application Only qualified personnel that are familiar
BX Pull Cord Switch is used for emergency with the safety regulations and standards,
stop conveying equipment. It comply are allowed to work on the device.
with industrial safety regulations, which It will ensure to protect person and avoid
requires safety device can instantly stop damage to the device。
conveyor in order to secure personal 1.2 Symbols
safety. Please pay particular attention to the text
Applications other than specified and passages that are marked with the following
unauthorized modifications to the device symbols:
or its components may lead to injury to Danger!
STOP
persons and damage to the device for Information for person safety
which the manufacturer is not liable.
Any work performed with the device or ! Attention!
on the device must be carried out in Information for avoiding device
accordance with User Manual. damage

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2 Transports, Packing, Storage, and Disposal
2.1 Transport and Packing
Choose a suitable packing in order to The permissible storage temperature is
prevent damage to the device during between -25°C to +70°C.
transport or when sending devices or
components to manufacturer for 2.3 Disposal
repair. Take great care that the device If possible, reuse the packing material
is protected against shocks and or dispose of it in an environmentally
humidity. Thus, damage due to friendly way.
transport is prevented, for which the Send defective devices and
manufacturer is not liable. components to manufacturer for
2.2 Storage correct recycling or disposal
Avoid significant variations in
temperature that may cause the
formation of condensation water, as
this might damage the device.

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Pull Cord Switch User Manual
3 Designs and Function

BX Pull cord switches are use on conveyor systems as emergency power off switches
for continuous conveyors.
The devices are designed for long term service in extreme environmental conditions.

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3.1 BX5700 Design

Release lever① is at vertical position


when no active. When the cord is
pulled, release lever , due to the
return Spring④ twisting force ,
release lever① will return to original
vertical position。
There are two high quality
micro-switches⑥ inside the device
Due to factory setting, when the
operating lever① is tilted to 20 ° ,
cam ⑤ can be action and touch micro
switch contacts.

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3.2 BX5800 Design

Release lever① is at vertical position


when no active. When the cord is
pulled, release lever① inclines
(Max75°). By pull down the reset
图:3-1
lever⑨, release lever① will return to
original vertical position。
There are two high quality
micro-switches⑥ inside the device.
Due to factory setting, when the
operating lever① is tilted to 20°, cam
⑤ can be action and touch micro
switch contacts.

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3.3 BX5900 Design

5900 type is equipped visual indicator by


means of red plate.
Release lever① is at vertical position
when no active. When the cord is pulled,
release lever① inclines (Max75°). Visual 图:3-2
indicator with red plate will lift up. By pull
down the reset lever⑨, release lever①
will return to original vertical position。
There are two high quality
micro-switches⑥ inside the device. Due
to the factory setting, release lever①
inclines 20°, the cam⑤ will turn and trig
the micro-switches.

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3.4 Function
The pull cord switch release lever① is operated by a pull cord③ which is mounted
along the conveyor system. The length of the pull rope③ is dependent upon the
locality but should not be longer than 30 meters.

STOP Danger: After activating and before resetting the pull cord switch the system
must be checked along the total length of the release wire, in order to
determine the reason for activating of the pull rope switch.

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4 Technical Data

Contact Quantity 2
Tension of Cord 49±10N (5±1kgf)
Cable Size 6~12mm
Ambient Temperature -20°C ~ +60°C

Humility ≤ 80%
Housing Protection IP67

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4.1 Accessories

PVC coated steel wire Φ3 ,Φ4 red 100M for each device
Tension spring 140mm*20mm*3mm 2 pcs for each device

Wire clamp Galvanized steel 8 pcs for each device


turn buckle steel/ SUS304 2 pcs for each device
both end are ring

Cord anchor hook Q235 32 pcs for each device


mounting support Q235 1 pcs for each device

Pull Cord Switch User Manual


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5 Mounting and Dismounting

5.1 Scope of Delivery In case of deviating conditions you have


Pull cord switches are delivered ready for to consult manufacturer
operation and without accessories.
! Attention:
The cable enclosure header must be
locked for delivery. Must use original cable gland
supplied by manufacturer
5.2 Mounting Only us PHISHER accessories for the
5.2.1 Important Mounting Pointers mounting.
By all means the pointers given below Device operation ambience temperature
are to be considered during the is -20°C ~ +60°C
mounting to ensure correct operation The emergency cord switch has to be
mounted concentrically between the
fastening points.
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Deviation of up to maximum 3 % of
the distance between the emergency 5.2.2 Caution before Mounting
cord switch and the fastening point is Danger: Power off and secure
permitted. machine will not start.
● The fastening points of the pull cord Danger: pull cord should be
MUST be mechanically stable tightened along the conveyor system
! in such a way that its whole length
installed.
can be seen.
● It is not allowed that the distance Attention: Pull rope switches can
between the eyebolts exceeds 3 m only be used in control circuits

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5.2.3 Mounting
1. Switch off power of the conveyor, and 5. Stick one end of the pull cord through
prevent it being switched on again. the eyelet of the tension spring. Pull the
2. Fasten the pull cord switch cord approximately 450 to 500 mm
concentrically between the fastening through the eyelet so that you can form a
points to the conveyor belt construction. loop from the end.
The pull cord switch release lever must
face the belt. Fasten the pull rope switch
with two screws through the elongated
holes.
! The fastening points MUST be
mechanically stable structural
parts, which cannot be tore out
when the pull cord is actuated.
3. Attach the end hook to fasten point.
4. Hang the tension spring into the end
hook.

Pull Cord Switch User Manual


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6. Fasten the pull cord with an oval 5.2.4 Form the loops
clamp to the tension spring. Proceed in the following way:
7. Mount the eyebolts on the conveyor (1) Place the part of the pull cord
belt structure to guide the pull rope. provided for the loop along the
8. Pull the pull rope through the tension spring
eyebolts. (2) From a fastening loop with the end
of the loop, which ends
approximately 50 mm from the end
of the tension spring.
(3) Fasten the loop to the end hook with
an oval clamp.

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5.3 Dismounting

: Power to the conveyor belt 5. Loosen the two screws, and remove
! system must be disconnected
before dismounting. Ensure that the device
power cannot be switched on
! again.
: Open the cover only under the
condition of device complete
power off.
1. Disconnect the conveyor system from
the power supply, and prevent it being
switched on again.
2. Open the cover by loosening the
screws.
3. Loose the cable gland.
4. Separate the electrical connections

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5.4 Adjustment
The pull cord switch has been adjusted
the activate position before out from Micro-switch
manufacture. Normally no adjustment
required. In case of necessary, adjust it in Tighten Hex key
following ways:
1. Loose the screw by Hex Key,let Cam
can move freely.
loosen
2. Adjust the Cam to expected position,
tighten the screw.
screw
3 . Turn the Cam and confirm switch
activate at expected position. Cam
Turn

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6 Electrical Connections

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7 Maintenance
Regularly check the pull cord switch
(normally once in 3 months). Ensure it
perform well and in good conditions
Danger Warn:Broken pull cord switch
! or components (Gland, bolts, sealing
etc.) cannot be used. It has to be
replaced immediately.

Repairing
Defect pull cord switch or component can
be sent to manufacture for replacement.

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8. Company Contact Information
If you need more product information, please find us by following ways:
Tel:+86-27-86644772 +86-27-86644773
Fax: +86-27-86644770
Email:info@fischerct.com
If you need technical support, after sale service or any feedback, please contact:
E-mail:service@fischerct.com
We serve you at 24*7 days.
Customer support is very import to us. You any valuable suggestion r feedback will help
us to improve our product quality and service
More Phisher information, Please check our company website.
www.phisher-ct.com

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Wuhan Phisher Control Technology Co., Ltd
Address: Block 7 of Sun Town of high new 4 rode of new technology
development zone in Wuhan City of Hubei Province of China.
Tel: +86-27-86644770 +86-27-86644772
Fax:+86-27-86644773
Website: www.phisher-ct.com

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