rau High Pressure Internal Gear Pumps Series QR.H Contents 1 General description 1 2 Design features 1 3 Technical data 2 4 Performance graphs 3 5 Dimensions 6 6 Ordering code for single pumpe 7 7 Multiple pumps: 8 8 Fluid quality 13 9 Note 13 10 Accessories 13 1 The decisive features ‘The BUCHER-OR . H series represents anew develop- ‘ment in pressure-balanced, single-stage high pressure internal gear pumps. In comparison with similar designs, they display several outstanding features. * extremely low noise levels + low-pulsation flow * particularly good inlet characteristics * Volumetric efficiencies to better than 97% thanks to clearance compensation * Low sensitivity to temperature changes * High resistance to cavitation 2 Design features The high pressure pump consists of just a small number of main components: heusing, pinion, internal gear ring, crescent and pressure plate The hydraulic forces acting on the pinion and shaft are supported in plain bearings by means of hydrodynamic. lift. The outer eurface of the ring gear is supported both, hydrodynamically and hydrostatically ‘The straightforward pump design, together with the use of carefully matched materials, guarantees good wear resistance and hence operating safety and long service life. Pogoite cage G. 41500-02Db 3 Technical data 3.4 General data Recommended fluid |Contamination level Viacosity range 2 Fluid temperature range Inlet pressure [Technical data installation attitude any Mounting method oval 2-hole flange ISO 3019/1 Direction of rotation (viewed from shaft end) clockwise Pump drive by means of fexible coupling |Volumetric efficiency ny to better than 97% max. Class 10 toNAS 1638 10.300 mmo max. 80 °C (HFC max 50°C) (0.8.1.5 bar (abe) HLP mineral ail to DIN §1 624 Part 2, HFC 1) Other nuias - contact Bucher 2) Other value ~ contact Bucher 3.2. Main characteristics Framesze | type | Daplace- | 9 Shak Pressure range Toque] Power ment speed | scom 9 Poak requirement pressure pressure emir «in bar bar Nm aKw QR2H-003 3 315 15 23 QR2H-004 4 315 20 31 2 QR2H-005 5 700-3600 315 345 25 38 QR2H-006 | 63 300 30 46 QR2H-008 8 280 36 54 QR3H-010 10 315 345 50 78 3 GRSH-012 | 125 | 650-3400 | 300 330 60 3 GAH-018 | 16 280 a5 R " QR4H-020 20 315 348 100 16 4 QR4H-025 25 600-3000 300 330 120 18 QR4H-032 a5 280 318 140 a QRSH-040 | 40 300 330 191 29 5 QRS5H-050 50 550-2500 280 315 223 34 QRS5H-063 63 265 300 266 40 areH-080 | 80 280 35 356 54 6 QR6H-100 | 100 | $50-1800 | 265 300, 422 64 QR6H-125 125 260 280 500 16 8). Speeds for continuous duty with min. viscosity 1Omm? /x; for intermittent duty at lower speeds, contact Bucher 4) When using HEC tiuds, these pressures must be reduced by 20% 5) When staring the pump, the outlet pressure must not exceed 20 par 18) Maximum 20 see. In any one minute, but not more than 10% of he duty cycle 7), Theoretical vale at continuous pressure rating 18) Typical value at continuous pressure rating and shaft speed = 1450r/min G. 415.00 - 02 (03.98 PooOTie4 Performance graphs 41 Noise levels Loa 70 z Le onet-i25 3 65 AFL onsti-ves 3 eb ORSH-082 BF ToS b= oRGH-016 2 =~ onat-o08 55 Pan 0 50 100 «180 «20025000 P Operating pressure in bar Measured in lw-reverberation sound measurement chamber in accordance with DIN 4569S part 26; measuring distance 1 m wth vscosty = 46 mm/s shaft speed = 1500 min 4.2 Flow Of nee 125 | ==> disp. 08 _ 10 Z === dis. 06 Eis © 5 ==+ disp. 05 Eel ==+" disp. 04 = — HH disp. 03 i pS 50 100 150 200 250 300 80 —p (Operating pressure in bar Measures with: Viseoslly = 46 mm/s Motor shaft speed = 1600 rma sold line = continuous pressure dashed fine = peak pressure Pogoite cage G. 41500- 02‘RSH 5 Flow in | min’ ORaH 50 40 30 Flow in | min? 20 RSH 400. bo Operating pressure in bar 20050 300 S50 ip —_—_}+—_{_-| --}.., 22 oo == isp 25 50 ib C180 (Operating pressure n bar ==+ disp. 20 250 do 50 p 80 60 Flow in | min 40 ‘ORGH 200 160 120 Flow in| min? 80 Tice Sy ee st icp. 50 ae RF chop. 40 bo ‘Operating pressure in bar cal 20050 S00 S50 ip 0 = tbo s150 Operating pressure in bar Measured wih: Viscosity = 42 mm/s solid ne = continucus pressure 20050 S00 S50 pp Moter shat speed = 1500 r/min clashed line = peak pressure G. 415.00- 02 03/98 POOOT Ie4.3 Operation with variable speed drives, 4.3.1 Volumetric efficiency at diferent speeds 4 100. ve 1800 rin 1500 min = a0 1200 rin B os 900 rin 2 (600 min £ 0 § eet ______________ 2 50 100 180 250 300, = pressure p (bar) — a= pump: OR4H-032 measured with: Viscosity 42 mm2/s 4.3.2 Overall efficiency 94 1800 min 3600 min ~ }001min }— 9001min 1 socrimin 8. Overall efficiency in % 85. 0 100 80 200 250 300 pressure p (bar) ae pump: QR4H-032 measured with: Viscosity 42mm@%e 4.3.3 Minimum speed as determined by pressure 2007 250. Intermittent duty - contact Bucher 8 150. Pressure p (bar) pe woo Continuous duty so. ° 100 20 00 400 500 00 Minimum speed n (r/min) = — = pump: GR4H-032 measured with: Viscoaity 42 mm2/s Pogoite cave G. 41500- 02B 5 Dimensions Suction pot Frame sve Displacement Suction port [SAE J818 Siandard Pressure por [SAE JS18 Standard ‘Mounting oval 2-hole fan e Parallel shat 1SOR775 19 Housing Weight 9) Pott threads 01802779, 10) For other shaft ends, contact Bucher 1) For 3000S! tlange dimensions, soe section 106 Ordering code for single pumps 0.4 0}/ NI >| rm High pressure pump Displacement in emir = 003 to 125 Parallel shaft to ISO R775 =Z Mounting method: oval 2-hole flange dimensions to ISO 3019/1 (SAE) Code for single pump Special features (to ingerted by the factory) - see 6.1 Order example: Required: Single pump Displacement 40 cm3ir continuous pressure 280 bar Parallel shaft and ‘oval 2-hole flange to SAE gives: (QRSH-040-2AE 6.1 Special features [29 = for HEC fluids Other special features - contact Bucher Pogoite cave G. 41500- 027 Multiple pumps 7.4 Double pumps QR double pumps consist oftwo single pumps connec- select adouble pump, use the table below. The wicth'W" ted together by an intermediate flange and a coupling _of the intermediate flange is shown at the intersection Each pump has its own suction port point ofthe two pumps. Ifthere is no number at an inter- “The larger pump is located at the shaft end (the crive Seton. then thet pump combination is not possible. side) ofthe combination andis known as'Pump 1'.When The maximum permissible shaft torque is shown in the both pumps are the same frame size, then the pump with _ table, The sum ofthe actual torques must nt exceedthis the larger displacement is located at the drive side. To value 7.A.1. Selection table 88/8) 8) sie) s 8/8) 3/8/88) 2) ele. 6/6/85] 8/6) 8 8/818 /8/8 8/8] 8 [s82 tee | 0 [190 | 207 eve 261 | 271 | 288 | tn For an example see 71.27.2. Dimensions Pump length = L1+W+L2 (for L1, W and L2 see sect. 71.1) Example Length of a QRSH-040/4H-020/ZA* Lt =... 195 mm Ww 32 mm L2= |. 186mm ‘Total length = 383 mm Fr all ther pumo dimensions ‘soe section 7.1.3. Ordering code for double pumps pump 1 ! pump 2 / Q\RIS5]H)-[0,4,0]/ [4]H]-[0,2 0] / [ZJA]*] / | Series | Frame size 2134/56 High pressure pump H | Displacement in em3irev 0030 125 Frame size High pressure pump Displacement in em@/rev. = 0030 125 | Perle shalt to SOR775 «2 Mounting method: oval 2-hole flange dimensions to ISO 3019/1 (SAE) | Special features (tobe inserted by the factory) - see 6.1 Order example: double pump: pump 1 with displacement 40 em®rev. continuous pressure 300 bar pump 2 with dioplacement 20 cmiirev continuous pressure 315 bar (Order coda: ORSH-040/4H-020/ZA* Pogoite cage G. 41500- 027.2 Triple pumps ‘The wicth 'W' of the intermediate flange is shown at the intersection of the pumps. 7.2.1 Selection table Pump 2 ef 272] 2/2/28] 218]s] spel e/2 2] 22s els rot sl BIETE/E/E/ElE/ E1212) £|£/2/ 2/2] 2/2) se? G}/G/G/G/ao/5}/G}/a/a)a G/G6/6/G6/6/}6) 6/9 Tei 5 [on | 4 | 0 ve a vn [|e [10 | ts | 20 [ave ann [ane | 274 9 ae +103| GR2H-004) » a 29 [oslenar-oo Tian Toc cra al eraraner ora » ora rer an example sce 122 eral waerarae a % 2 2» [felon reson eral ora or a a oro Te oreran % . 2» [ieloneront rrojorste ar ors 0 & & 2 onar-ar a Era ® [amore SUE oro oreo] 0 2 3 2 ® ores |e fore «perenne alae EEE rar nol » » » “ * eral For the max. permissible torque on the shaft end, see section 7.1.17.22 Dimensions e © @ ie q & & is ie > Pump length = Lt +W+L2+W+L3 (for L1, W, L2 and Ld see sect. 71.1) Example Length of a QRSH-040/4H-025/2H-003/ZA* 195 mm 32mm 159 mm 25 mm (00 mm Total length = 511. mm For all other pump dimensions see section 5 Pogoite cage G. 41500-02D 7.2.3 Ordering code for tiple pumps pump 1 J pump 2 1 pump 3 Q,R/5/H)-(0.4 0}/[4]H)-[0.2.5]/[2|H]-[0,0.3 | Series | Frame size 2/3/4/5/6 High pressure pump = H| Displacement in cmrov. [Frame size 2/3/4/5/6 [Displacement in em/rev. Frame size 2/9/4/5/6 Hi =H fh presoure pum; Displacement in omSirev | Parallel shaft to ISO R775=Z | Mounting method: oval 2-hole flange dimensions to ISO 3019/1 (SAE) Special features (to be inserted by the factory) Order example: Triple pump: pump 1 with displacement 40 om®rev. continuous pressure 300 bar Pump 2 with displacement 25 em*ev. continuous pressure 35 bar Pump 3 with cisplacement 3 mie continuous pressure 315 bar ‘Order code: GREH-040/4H-025/2H-003/ZA* G. 415.00 - 02 (0398 Poors8 Fluid quality For QR products, the oil contamination level must net ex- ceed NAS 1638 contamination class 10, which can be achieved with a filtration level: Bas = 75. To ensure a long service life, the fluid quality should equal or better NAS 1638 contamination class 9, which canbe achieved with afitrtion level: Bao = 75, 9 Note This catalogue is intended for users with specialist know- ledge. In order to quarartee that all ofthe conditions ne- cossary for the safety and the proper functioning ofthe system are fulfilled, the user must check the suitability of 10 Accessories In cur experience, this fuid quality can be achieved with a pressure filter with a pore size of 10m nominal (or f- nner) or 20qn absolute (or finer). This additional informa- tion on the filter to be used must be regarded ae a sugg- ection only. the equipment described here, Please consult us if you have any doubts or questions concerning the use of these pumps, 10.1 Pipe flange (heavy duty) - SAE 3000 pattern - designed for up to 420 bar Retaining serews Threaded pipe flanges are spet-faced for DIN 2353 tube fittings Material: ST37 Viton models - contact Bucher ia Dose G | OJE]FI|A]L TA ]X |Y | _ Oxng | Ret screws Torque no in sosnore® | OIN 912) (Nm) os7000 RF OI-ROB| Giz [725] 16 | a7 [19 | se | 23 [175] 98 | zozex2e2 | wexa0 | 2 os7or0 |rFo2-R10| Gau- | 20 | 18 | 30 | 12 | 65 | 26 |222|476| 269x262 | M10x30 | 48 os7c20 |pFos-A11| G1 | 25 | 20 | 94 | 19 | 70 | 20 |262|s24| se90x262 | Mioxs5 | 48 os7os0 |RFot-Ai2}G11s"| 32 | 22 | 38 | 14 | €0 | 36 |902/586] 4086x353 | Mi0x40 | 48 oa7040 |AFos-A13|G112| 96 | 24 | 41 | 19 | 94 | 41 [957] 70 | 4408x953 | Mizx45 | 80 037050 |rFos-A14| Gz | 50 | 26 | 45 | 20 | 102 | 48 |42.9|77,8| 592x353 | Mi2x50 | & oss470! |RFor-nt6 G22 | 63 | 30 | 50 | 18 |114| 57 |508| €9 | 7262x959 | mizxss | 00 12) Type FF-07 is limited to 210 bar max Pogoite cave GD 10.2 Low pressure model to 16 bar - SAE 3000 pattern Dimensions eh Material 135 Conn. tube ne 062450 07-S]2 1/2" | 63 | 75. 14 | 120 | 57 | 51 | 89 [M12/69,44x 3.53] M12x 30 | 75 moves lele| | fedelelelercslmeele | sn so na a a | me | pa 1) We recommend the use of eeamises precision deel tube to DIN 2391 G. 415.00-02 09/98 POOOT Ie10.3 Couplings and Bell Housings for series QRH pumps Coupling, series KB 20 rors [061920 |Ka2200-012003 | 066320 yoo, 12M Prosco [osssz0 |Kesc00-os0008 |” ys2m, 1323[PT05s0 [023850 |kBu200-058008 |” 7601, 160M (KB4200-o69003 |” Pro620 | 043990 Tsou, 180M KeAe00-068008 |” sem. 1325[PToss1 [66070 |kB4200-0551108 |" 7601, 160. iKRazSS-o75008 |” Provo |oss420 Coupling, seies KF. 7201, 180M KR4255-076009 |» consi [2000 PToas0 [058870 [KAs255-085008 |” 225m 2258 [Pros |oxs460 [KAse60-005003 |* 250M KRSSTO-0S108 |” priest |ose190 280 M2805 (KROS7S-106108 |” * Id. - contact Bucher For dimensions, see Brochure PO0050‘Our policy is one of continuous research an development; we therefore reserve the right to change tectrical specifications. Bucher Klettgau GmbH Postfach D-79770 Kietigau BUCHER HYDRAULIK ‘Bucher Kietigau GmbH Postfach -79770 Klttgay Tet: +49 7742 8520 Fax: 48977427116 cher Hiarerma SpA Via. Covetta, 5 [42100 Reggie Emila- Tat: 4990822 978 411 Fax: 4990522513 211 Bennger Hyaraulik AG Industiestasse 15 CH-6345 Neuheim Tel +41 41 757 09.99 Fax: 041.41 755 16.49, presented by 7] Tyaratechnik Faigen AG Schwandstrasse 25 CH-2714 Frutigan Tal: 441936726111 Fax: +41 33 67261 03 G. 415.00- 02 09/98 POOOT Ie