ACU - 04 Air Compressor Atlas Copco XAMS.355Md Cap. 750 CFM

PT.
GUNANUSA UTAMA FABRICATORS

YARD FACILITY DEPARTMENT
APPROVAL SHEET
ISO 9001
PLANNED MAINTENANCE SYSTEM
EQUIPMENT : AIR COMPRESSOR

MAKER : ATLAS COPCO
TAG NO. : ACU - 04
SERIAL NO. : 900703
CAPACITY : 750 CFM
TYPE : XAMS.355 Md
YEAR :
ENGINE : MERCEDES BENZ

TYPE : OM 366 - LA
SERIAL NO. : 366.901-501-237141
RPM : 201 HP / 2600 RPM
YEAR : 1991
Date : Date : Date :

Prepared by. : Checked by. : Approved by. :
EKO SUNANTO PUTRO TARYANTO PENDI

YF. OFFICER YF. COORDINATOR YARD MANAGER
PT. GUNANUSA UTAMA FABRICATORS
ISO 9001
Technical Account Numbering System
ACU - 04 AIR COMPRESSOR UNIT
104.00 Air Compressor Atlas Copco XMAS.355Md Cap. 750 CFM SPECIFICATION
104.01 COMPRESSOR WITH UNIT

104.02 AIR INLET SYSTEM
01 Gasket 22 04 12 000
02 Duct, Air Filter to Airend 03 03 47 150
03 Duct, Air Filter 03 03 37 030
04 Gasket 03 04 3702 0
05 Air Filter Assy, 600 CFM B 47 46 03
06 Pre Cleaner, 153 ID B 55 46 03
104.03 CONTROL SYSTEM
01 Moisture Filter with Auto Drain,1/4" B442501
104.04 DISCHARGE SYSTEM
01 Separator Element 01 04 52250
104.05 COOLING SYSTEM
01 Oil Cooler 03 02 47 300
02 Fan belt J. 8611670
104.06 LUBRICATION SYSTEM

01 Oil Injection Pipe , OSV to Airend 03 04 47180
02 Oil Stop valve Assy, 1" 22 03 1031A
03 Filter Head 01 03 40350
04 Spin on Filter , 170 LPM 01 03 4039 0
05 Element, Thermal Valve , 125 deg F 22 03 10800
104.07 TROLLEY SYSTEM
104.08 CANOPY SYSTEM
104.21 COMPRESSOR ENGINE SYSTEM
01 Lubricating
01 Oil Heater
02 Hydraulic Governor
03 Flow Filter
02 Cooling
01 Radiator Air Restriction
02 Coolant Heater
03 Belt
04 Water Pump
05 Heat Exchanger Zinc Anode Plugs
06 Motor
07 Water Filter
08 Water Separator
03 Air Intake
01 Air Cleaner
ISO 9001
Technical Account Numbering System
ACU - 04 AIR COMPRESSOR UNIT
104.00 Air Compressor Atlas Copco XMAS.355Md Cap. 750 CFM SPECIFICATION
02 Crankcase breather
03 Air Cleaner Element
04 Fuel
01 Governor
02 Transfer Pump
03 Fuel Filter
04 Float Tank Breather
05 Exhaust
01 Exhaust Restriction
02 Condensate trap
06 Electrical
01 Battery
02 Electrolyte
UNIT FORM
Code No.
Description of Unit : COMPRESSOR WITH UNIT 104.01
Manufacture, Type, Data, Specification No :
Maker : ATLAS COPCO

Type : XAMS.355 Md
Serial No. : 900703
Capacity : 750 CFM
Year :
No No. of
Job Instruction
No Description of Work Reference Interval Of Men Man-hours
(M) (M x H)
A ROUTINE MAINTENANCE ( DAILY ) 1H
Periksa : - Level oil pada Receiver Tank, tambahkan jika diperlukan
- Fungsi kerja setiap instrument gauges
- Kondisi Engine
B ROUTINE MAINTENANCE ( 2000 JAM ) 1T

Periksa semua aksesoris-aksesoris, ganti jika diperlukan
C ROUTINE MAINTENANCE ( 10000 JAM ) 5T

Overhaul Compressor
Buka semua komponen Compressor, bersihkan, periksa dan ukur pada bagian-bagian
yang bergerak, pastikan apakah masih baik, rusak, atau perlu diganti
UNIT FORM
Code No.
Description of Unit : AIR INLET SYSTEM 104.02
Maker : ATLAS COPCO

Type : XAMS.355 Md
Serial No. : 900703
Capacity : 750 CFM
Year :
No No. of
Job Instruction
(M) (M x H)
A ROUTINE MAINTENANCE ( 500 JAM ) 3B
Periksa : - Inlet Air Filter
B ROUTINE MAINTENANCE ( 1000 JAM ) 6B

Ganti : - Inlet Air Filter Element
UNIT FORM
Code No.
Description of Unit : CONTROL SYSTEM 104.03
Maker : ATLAS COPCO

Type : XAMS.355 Md
Serial No. : 900703
Capacity : 750 CFM
Year :
No No. of
Job Instruction
(M) (M x H)
Periksa : - Control System
Blow Down Valve Assy, 3/4"
Moisture Filter with Auto Drain,1/4"
Pressure Regulator, 1/4"
Pipe - Pulse Line to BDV
Muffler, Air Ejector 1/8"
Pressure, Relief Valve 1"
Actuator Assy
B LIHAT ROUTINE MAINTENANCE PADA 111.01 B

UNIT FORM
Code No.
Description of Unit : DISCHARGE SYSTEM 104.04
Maker : ATLAS COPCO

Type : XAMS.355 Md
Serial No. : 900703
Capacity : 750 CFM
Year :
No No. of
Job Instruction
(M) (M x H)
Periksa : - Pressure Relief Valve

Ganti : - Separator Element
C LIHAT ROUTINE MAINTENANCE PADA 111.01 B

UNIT FORM
Code No.
Description of Unit : COOLING SYSTEM 104.05
Maker : ATLAS COPCO

Type : XAMS.355 Md
Serial No. : 900703
Capacity : 750 CFM
Year :
No No. of
Job Instruction
(M) (M x H)
A ROUTINE MAINTENANCE ( 100 JAM ) 2M
Periksa : - Fan Belt tension

Bersihkan : - Radiator dan air pada Radiator
UNIT FORM
Code No.
Description of Unit : LUBRICATION SYSTEM 104.06
Maker : ATLAS COPCO

Type : XAMS.355 Md
Serial No. : 900703
Capacity : 750 CFM
Year :
No No. of
Job Instruction
(M) (M x H)
Ganti : - Oil Filter Kit
B LIHAT ROUTINE MAINTENANCE PADA 111.01 B

UNIT FORM
Code No.
Description of Unit : TROLLEY SYSTEM 104.07
Maker : ATLAS COPCO

Type : XAMS.355 Md
Serial No. : 900703
Capacity : 750 CFM
Year :
No No. of
Job Instruction
(M) (M x H)
UNIT FORM
Code No.
Description of Unit : CANOPY SYSTEM 104.08
Maker : ATLAS COPCO

Type : XAMS.355 Md
Serial No. : 900703
Capacity : 750 CFM
Year :
No No. of
Job Instruction
(M) (M x H)
UNIT FORM
Code No.
Description of Unit : COMPRESSOR ENGINE SYSTEM 104.21
Maker : MERCEDES BENZ

Type : OM 366 - LA
Serial No. : 366.901-501-237141
Capacity : 201 HP / 2600 RPM
Year : 1991
No No. of
Job Instruction
(M) (M x H)
A ROUTINE MAINTENANCE ( DAILY ) 1H
Periksa : - Engine Oil Level
- Kondisi semua belt
- Engine Coolant Level
Bersihkan : - Kotoran pada Fuel tank / Fuel Filter / Water Separator
B ROUTINE MAINTENANCE ( 50 JAM ) 1M

Periksa : - Air Cleaner
- Inlet Air Restriction
Bersihkan : - Air Cleaner Element, ganti jika diperlukan
C ROUTINE MAINTENANCE ( 500 JAM ) 3B

Periksa : - Hydraulic Governor Oil Level
- Konsentrasi Coolant
- Tutup Heat Exchanger Zinc
- Fungsi dari gas
- Pipa-pipa dan selang udara
- Battery Electrolyte Level
- Fan Hub Drive Pulley dan Water Pump
Ganti : - Engine Oil
- Oil Filter Element, By Pass Filter, Full Flow Filter
- Fuel Filter Element
- Water Filter
Bersihkan : - Crankcase Breather, ganti jika diperlukan
- Fuel tank Breather

UNIT FORM
Code No.
Description of Unit : COMPRESSOR ENGINE SYSTEM 104.21
Maker : MERCEDES BENZ

Type : OM 366 - LA
Serial No. : 366.901-501-237141
Capacity : 201 HP / 2600 RPM
Year : 1991
No No. of
Job Instruction
(M) (M x H)
D ROUTINE MAINTENANCE ( 2000 JAM ) 1T
Periksa : - Exhaust Restriction
- Fungsi kerja Oil Heater
- Fungsi kerja Coolant Heater
- Heat Exchanger Zinc Anode Plugs
- Kondisi Crangshaft, lihat dari fungsi kerjanya
Bersihkan : - Cooling System

Adjust : - Injector dan Valve-valve
E ROUTINE MAINTENANCE ( 4000 JAM ) 2T

Periksa : - Turbocharger Bearing
- kekencangan baut Exhaust Manifold dan Turbocharger
- Vibration Damper / peredam getaran
- Battery Charging System
Calibrasi : - Injector
- Fuel Pump
Bersihkan : - Turbocharger Compressor
F ROUTINE MAINTENANCE ( 5000 JAM ) 5T

Overhaul
WORK ORDER SHEET
ISO 9001
NAMA ALAT : Air Compressor Altas Copco XAMS.355Md Cap. 750 CFM
KODE ALAT : ACU - 04 HOUR METER : …………………
INTERVAL : DAILY TANGGAL : …………………
KODE
KONDISI
STOP
OPR.
MAN
JAM
NO. SPARE URAIAN PEKERJAAN KETERANGAN
PART BAGUS RUSAK
104.01 Periksa : - Level oil pada Receiver Tank, tambahkan jika diperlukan
- Fungsi kerja setiap instrument gauges
- Kondisi Engine
104.21 Periksa : - Engine Oil Level

- Kondisi semua belt
- Engine Coolant Level
Bersihkan : - Kotoran pada Fuel tank / Fuel Filter / Water Separator
Saran perbaikan : Grenyang, ……………………….

Mengetahui : Dilaporkan oleh :
Supervisor Petugas Perawatan
PT. GUNANUSA UTAMA FABRICATORS WORK ORDER SHEET

ISO 9001
KODE ALAT : ACU - 04
INTERVAL : 50 JAM TANGGAL : …………………
KODE
KONDISI
STOP
OPR.
MAN
JAM
PART BAGUS RUSAK
104.21 Periksa : - Air Cleaner
- Inlet Air Restriction
Bersihkan : - Air Cleaner Element, ganti jika diperlukan


ISO 9001
KODE
KONDISI
STOP
OPR.
MAN
JAM
PART BAGUS RUSAK
104.05 Periksa : - Fan Belt / V-Belt tension ( ketegangan )

ISO 9001
KODE
KONDISI
STOP
OPR.
MAN
JAM
PART BAGUS RUSAK
104.02 Periksa : - Inlet Air Filter
104.03 Periksa : - Control System

Blow Down Valve Assy, 3/4"
Moisture Filter with Auto Drain,1/4"
Pressure Regulator, 1/4"
Pipe - Pulse Line to BDV
Muffler, Air Ejector 1/8"
Pressure, Relief Valve 1"
104.04 Periksa : - Pressure Relief Valve
104.06 Ganti : - Oil Filter Kit
104.21 Periksa : -
Hydraulic Governor Oil Level
-
Konsentrasi Coolant
-
Tutup Heat Exchanger Zinc
-
Fungsi dari gas
-
Pipa-pipa dan selang udara
-
Battery Electrolyte Level
-
Fan Hub Drive Pulley dan Water Pump
Ganti : -
Engine Oil
-
Oil Filter Element, By Pass Filter, Full Flow Filter
-
Fuel Filter Element
-
Water Filter
Bersihkan : - Crankcase Breather, ganti jika diperlukan
- Fuel tank Breather
Grease : - Fan Pillow Block Bearing

WORK ORDER SHEET
ISO 9001
KODE
KONDISI
STOP
OPR.
MAN
JAM
PART BAGUS RUSAK
104.02 Ganti : - Inlet Air Filter Element
104.05 Bersihkan : - Radiator dan air pada Radiator


WORK ORDER SHEET
ISO 9001
KODE
KONDISI
STOP
OPR.
MAN
JAM
PART BAGUS RUSAK
104.04 Ganti : - Separator Element

ISO 9001
KODE
KONDISI
STOP
OPR.
MAN
JAM
PART BAGUS RUSAK
104.01 Periksa semua aksesoris-aksesoris, ganti jika diperlukan
104.03
104.04
104.06
104.21 Periksa : - Exhaust Restriction

- Fungsi kerja Oil Heater
- Fungsi kerja Coolant Heater
- Heat Exchanger Zinc Anode Plugs
- Kondisi Crangshaft, lihat dari fungsi kerjanya
Bersihkan : - Cooling System

Adjust : - Injector dan Valve-valve

WORK ORDER SHEET
ISO 9001
KODE
KONDISI
STOP
OPR.
MAN
JAM
PART BAGUS RUSAK
104.21 Periksa : -Turbocharger Bearing
-
kekencangan baut Exhaust Manifold dan Turbocharger
-
Vibration Damper / peredam getaran
-
Battery Charging System
Calibrasi : - Injector
- Fuel Pump
Bersihkan : - Turbocharger Compressor

ISO 9001
KODE
KONDISI
STOP
OPR.
MAN
JAM
PART BAGUS RUSAK
104.21 Overhaul Engine

EQUIPMENT CONSUMABLE
ISO 9001
TYPE : Air Compressor
NO SUBJECT QTY SPEC. MAINT. SCHEDULE
1 - Oil Filter Kit

2 - Compressor Oil
3 - Oil Filter Kit
4 - Engine Oil
5 - Oil Filter Element, By Pass Filter, Full Flow Filter
6 - Fuel Filter Element
7 - Water Filter
8 - Inlet Air Filter Element
9 - Separator Element
NOTE : Acknowledge by, Prepared by,
Yard. Coordinator Yard Officer

ISO 9001
CORRECTIVE ACTION PLAN

EQUIPMENT :
TAG NO. :
TYPE :
CAPACITY :
PART & CONS. REQ'D MAN HOUR TIME

NO DESCRIPTION REMARK
NAME QTY. UNIT POSITION QTY. ESTIMATE
Note : Grenyang,………………...
Acknowledged by : Approved by. : Prepared by. :
YF. Coordinator Maint. Supervisor YF. Officer

REMARK
ang,………………...
JADWAL AKTUAL PERBAIKAN
ISO 9001 MECHANIC MAINTENANCE
EQUIPMENT :
TAG NO. :
MONTH : TYPE :
KONDISI TANGGAL PERBAIKAN
NO DESCRIPTION PROJECT
AKHIR 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Memeriksa : Disiapkan :
ISO 9001
LAPORAN PERBAIKAN ALAT

EQUIPMENT :
TAG NO. :
TYPE :
TANGGAL SPARE PART

NO
RUSAK REPAIR FINISH JENIS KERUSAKAN LANGKAH PERBAIKAN NAMA JML KETERANGAN
Code No.
MAINTENANCE RECORD
Date Men Man Job Cause
Hours
Description of Units :
MAINTENANCE RECORD
Comments / Description of Work
Code No.
MAINTENANCE RECORD
Hours
MAINTENANCE RECORD
Code No.
MAINTENANCE RECORD
Hours
MAINTENANCE RECORD
Code No.
MAINTENANCE RECORD
Hours
MAINTENANCE RECORD
Code No.
MAINTENANCE RECORD
Hours
MAINTENANCE RECORD
Code No.
MAINTENANCE RECORD
Hours
MAINTENANCE RECORD
Code No.
MAINTENANCE RECORD
Hours
MAINTENANCE RECORD
Code No.
MAINTENANCE RECORD
Hours
MAINTENANCE RECORD
Code No.
MAINTENANCE RECORD
Hours
MAINTENANCE RECORD

ACU - 04 Air Compressor Atlas Copco XAMS.355Md Cap. 750 CFM

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ACU - 04 Air Compressor Atlas Copco XAMS.355Md Cap. 750 CFM

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PT.

GUNANUSA UTAMA FABRICATORS

PLANNED MAINTENANCE SYSTEM

EQUIPMENT : AIR COMPRESSOR

ENGINE : MERCEDES BENZ

Date : Date : Date :

EKO SUNANTO PUTRO TARYANTO PENDI

Technical Account Numbering System

ACU - 04 AIR COMPRESSOR UNIT

104.01 COMPRESSOR WITH UNIT

104.06 LUBRICATION SYSTEM

Technical Account Numbering System

ACU - 04 AIR COMPRESSOR UNIT

Manufacture, Type, Data, Specification No :

Maker : ATLAS COPCO

B ROUTINE MAINTENANCE ( 2000 JAM ) 1T

C ROUTINE MAINTENANCE ( 10000 JAM ) 5T

Manufacture, Type, Data, Specification No :

Maker : ATLAS COPCO

B ROUTINE MAINTENANCE ( 1000 JAM ) 6B

Manufacture, Type, Data, Specification No :

Maker : ATLAS COPCO

B LIHAT ROUTINE MAINTENANCE PADA 111.01 B

Manufacture, Type, Data, Specification No :

Maker : ATLAS COPCO

B ROUTINE MAINTENANCE ( 1500 JAM ) 8B

C LIHAT ROUTINE MAINTENANCE PADA 111.01 B

Manufacture, Type, Data, Specification No :

Maker : ATLAS COPCO

B ROUTINE MAINTENANCE ( 1000 JAM ) 6B

Manufacture, Type, Data, Specification No :

Maker : ATLAS COPCO

B LIHAT ROUTINE MAINTENANCE PADA 111.01 B

Manufacture, Type, Data, Specification No :

Maker : ATLAS COPCO

Manufacture, Type, Data, Specification No :

Maker : ATLAS COPCO

Manufacture, Type, Data, Specification No :

Maker : MERCEDES BENZ

B ROUTINE MAINTENANCE ( 50 JAM ) 1M

C ROUTINE MAINTENANCE ( 500 JAM ) 3B

PT. GUNANUSA UTAMA FABRICATORS

Manufacture, Type, Data, Specification No :

Maker : MERCEDES BENZ

Bersihkan : - Cooling System

E ROUTINE MAINTENANCE ( 4000 JAM ) 2T

F ROUTINE MAINTENANCE ( 5000 JAM ) 5T

104.21 Periksa : - Engine Oil Level

Saran perbaikan : Grenyang, ……………………….

PT. GUNANUSA UTAMA FABRICATORS WORK ORDER SHEET

Bersihkan : - Air Cleaner Element, ganti jika diperlukan

Saran perbaikan : Grenyang, ……………………….

Supervisor Petugas Perawatan

PT. GUNANUSA UTAMA FABRICATORS WORK ORDER SHEET

Supervisor Petugas Perawatan

PT. GUNANUSA UTAMA FABRICATORS WORK ORDER SHEET

104.03 Periksa : - Control System

104.04 Periksa : - Pressure Relief Valve

104.06 Ganti : - Oil Filter Kit

Supervisor Petugas Perawatan

PT. GUNANUSA UTAMA FABRICATORS

104.05 Bersihkan : - Radiator dan air pada Radiator

Supervisor Petugas Perawatan

PT. GUNANUSA UTAMA FABRICATORS