SAUDI ARAMCO ID/PID FORM REV 8 - 30-June-14 Rev 8 COS 06/30/2014

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 31-Dec-14 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.0 DOCUMENT REVIEW

1.1 Review WPS, PQR (New, Existing) SAIC-W-2001 SAIC-W-2001 RH RH

SAIC-W-2035 SAIC-W-2035
Welder/Welding Operator Certs Review Use SATR-W-2003
1.2 RH R
and Issuance of JCC

Weld Repair Procedure and WPS to be

1.3 SAIC-W-2002 SAIC-W-2002 RH RH
used including specific instructions

Procedure for Weld ID, Traceability,

1.4 Tracking & Status Reporting (SAEP- SAIC-W-2008 SAIC-W-2008 RH RH Requirements of SAEP-1160 Sect 6 are incorporated.
1160*)

Post Weld Heat Treatment (PWHT)

1.5 SAIC-W-2003 SAIC-W-2003 RH RH
Procedure & Equipment Package

Weld Hardness Testing Procedure &

1.6 SAIC-W-2012 SAIC-W-2012 RH RH
Proposed M&TE Equipment Records

Gap Control Procedure & Inspection of SAIC-W-2037 SAIC-W-2037

1.7 RH RH
Welded Socket & Threaded Joints

Positive Material Identification Procedure

1.8 SAIC-L-2004 SAIC-L-2004 RH RH
(Alloy Verification)

Refer to respective SATIP for NDE. (SATIP-NDE-UT-01,

1.9 Non-Destructive Testing Procedure See Remarks See Remarks
LPT-01 MPT-01, RT-01)

Procedure for Control of Welding

1.10 SAIC-W-2009 SAIC-W-2009 RH RH
Consumables

Welding Overlays & Clad Materials*

1.11 See Remarks See Remarks Refer to SATIP-W-014-01(*Rare application)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID FORM REV 8 - 30-June-14 Rev 8 COS 06/30/2014

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 31-Dec-14 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

1.12 Welding Strip Linings* (As Required) See Remarks See Remarks Refer to SATIP-W-015-01 (*Rare application)

Welding Special* Corrosion-Resistant

1.13 Materials (As Required) See Remarks See Remarks Refer to SATIP- W-016-01 (*Rare application)

2.0 MATERIAL RECEIVING

Receiving Inspection & Verification of

SA shall verify and inspect first delivered batch of
Welding Consumable Controls in Place SAIC-W-2010
2.1 SAIC-W-2010 H W consumables & check for compliance to approved control
(Properties, type, source, segregation, SATR-W-2009
procedures with random checks thereafter
storage, Issue, Handling, etc.)

SAIC-W-2011 First Calibration witnessed, Random witnessing by SA

2.2 Verify Welding Equipment Calibration SAIC-W-2011 H W
SATR-W-2011 thereafter.

Verify Positive Material Identification of SAIC-L-2010

Refer to Note 1 General Notes for SA Inspection
2.3 Low Alloy, Stainless Steel, Nickel & SAIC-L-2010 SATR-L-2012 H W
responsibility.
Copper Based Materials (As Required) SATR-L-2013

3.0 INSTALLATION

3.1 Welding Overlays & Clad Materials See Remarks See Remarks See SATIP-W-014-01 (As Required)

3.2 Welding Strip Linings See Remarks See Remarks See SATIP-W-015-01, etc. (As required)

3.3 Welding Special* Corr-Resistant Mat'ls See Remarks See Remarks See SATIP-W-016-01 (As Required)

Welding Consumable Control (Storage, SAIC-W-2032

3.4 SAIC-W-2032 H W Refer to Note 1 (General)
Handling, Issue & Conditioning) SATR-W-2010

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID FORM REV 8 - 30-June-14 Rev 8 COS 06/30/2014

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 31-Dec-14 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

S Aramco's responsibilities varies as follows:

SAIC-W-2033 a) "W" -for build-up thickness not exceeding 1/3 of the
3.5 Buttering or Weld Build-Up of Joints SAIC-W-2033 SATR-W-2006 H W/H metal thickness or 10mm whichever is less.
b) "H" - for build-up thickness exceeding the above and
requiring CSD's approval.

S. Aramco's responsibilities varies as follows:

a) "W" - for Welding on normal services at normal
W/H
Pre-Welding & Weld Joint Fit-Up SAIC-W-2005 conditions, refer to Note 1 of the General Notes.
3.6 SAIC-W-2005 H See
Inspection SATR-W-2006 b) "H" - for critical welds, i.e..; Tie-Ins, buttering, Hot
remarks
Taps, NDE-In-Lieu of Hydro & others as determined by
project requirements.

S. Aramco's responsibilities varies as follows:

a) "S" - Generally is a surveillance activity for Saudi
S/W Aramco, except in welding of stainless steel piping and
SAIC-W-2006
3.7 In-Process Weld Inspection SAIC-W-2006 W See piping in low temp service.
SATR-W-2007
Remarks b) "W" - S. Aramco inspects and verifies Heat Input at
random or on routine basis for low temp service and for
stainless steel welding.

Inspect Welds for Socket Joints and Seal

3.8 SAIC-W-2037 SAIC-W-2037 H W
Welded Thread Jts. - Gap Control

SAIC-W-2007
3.9 Post-Welding Visual Inspection SAIC-W-2007 H W
SATR-W-2007

Repair of Weld Joints or Base Metal by

3.10 SAIC-W-2013 SAIC-W-2013 W S
Welding (Prior to Weld Acceptance)

Selection of Weld Joints for NDE*

SAIC-W-2015 SA Participates in selection Process daily.
3.11 (Follow NDE Process Control SAIC-W-2015 H W
Proc.)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID FORM REV 8 - 30-June-14 Rev 8 COS 06/30/2014

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 31-Dec-14 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

Verify NDE Method Application and *Refer to the respective NDE SATIP
3.12 Evaluation, Documentation & Reporting of See Remarks See Remarks W / RH* W / R* (SATIP-NDE-UT-01, LPT-01, MPT-01, RT-01,
Results* etc.):

Database Reporting (per SAEP-1160)

a) Production Weld Status,
SAIC-W-2016
b) Welder & Project Repair Rate
SATR-W-2013, Data tracking system(s) shall be maintained & kept
3.13 c) Welder's Individual Repair Rate SAIC-W-2016 H R
SATR-W-2018, current & available for SA review at all times.
d) NDE & backlog of welds &
SATR-W-2019
status e) Special
Process* status per weld

SAIC-W-2004
3.14 Post Weld Heat Treatment Inspection SAIC-W-2004 H W&R Refer to Note 1 of the General Notes
SATR-W-2005

Verification of Hardness Testing SAIC-W-2014

3.15 SAIC-W-2014 H W&R Refer to Note 1 of the General Notes
Application and Results SATR-W-2012

Positive Material Identification (PMI) of SAIC-L-2010

3.16 Deposited Weld for alloyed materials SAIC-L-2010 SATR-A-2012 H W&R Refer to Note 1 of the General Notes
within the scope of SAES-A-206. SATR-A-2013

Modification or Re-Work After Weld SAIC-W-2036 SAIC-W-2036

3.17 H H
Acceptance (Use with SAIC-W-2013)

4.0 PRE-COMMISSIONING

Final Welding Insp & Documentation a) Refer to SATIP for Pressure Testing.
4.1 (Database Report, Welding Summary/ SATR-W-2008 H R b) Verify SAEP-1160 Database Requirements are
Record & Weld Map) per SAEP-1160 complied.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PID FORM REV 8 - 30-June-14 Rev 8 COS 06/30/2014

SAUDI ARAMCO TYPICAL INSPECTION PLAN SATIP No. APPROVED DATE DISCIPLINE:

Welding of On-Plot Piping SATIP-W-011-01 31-Dec-14 MECHANICAL

PROJECT TITLE: WBS/BI/JO/NO. CONTRACTOR/SUBCONTRACTOR

INSPECTION RESPONSIBILITY
ITEM QUALITY QUALITY ASSIGNMENTS
PROJECT PHASE TASK / ACTIVITY REMARKS
NO. PROCEDURE RECORD SAUDI
CNTRCTR
ARAMCO

GENERAL NOTES

The first three incidents of each Inspection or testing activity listed as "W' require 100 % participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the
1
levels of Saudi Aramco participation based upon the Contractor’s performance.
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization
Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC
3
organization representative is not present.
Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization
4
representative in attendance.
5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
H Hold Point for QC Inspection/ Test R Review of Documents
W Witness Inspection/Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection

Saudi Aramco: Company General Use

 DISCIPLINE:

MECHANICAL
CONTRACTOR/SUBCONTRACTOR

REMARKS

Use SATR-W-2003

Requirements of SAEP-1160 Sect 6 are incorporated.

Refer to respective SATIP for NDE. (SATIP-NDE-UT-01,

LPT-01 MPT-01, RT-01)

Refer to SATIP-W-014-01(*Rare application)

Saudi Aramco: Company General Use

 DISCIPLINE:

MECHANICAL
CONTRACTOR/SUBCONTRACTOR

REMARKS

Refer to SATIP-W-015-01 (*Rare application)

Refer to SATIP- W-016-01 (*Rare application)

SA shall verify and inspect first delivered batch of

consumables & check for compliance to approved control
procedures with random checks thereafter

First Calibration witnessed, Random witnessing by SA

thereafter.

Refer to Note 1 General Notes for SA Inspection

responsibility.

See SATIP-W-014-01 (As Required)

See SATIP-W-015-01, etc. (As required)

See SATIP-W-016-01 (As Required)

Refer to Note 1 (General)

Saudi Aramco: Company General Use

 DISCIPLINE:

MECHANICAL
CONTRACTOR/SUBCONTRACTOR

REMARKS

S Aramco's responsibilities varies as follows:

a) "W" -for build-up thickness not exceeding 1/3 of the
metal thickness or 10mm whichever is less.
b) "H" - for build-up thickness exceeding the above and
requiring CSD's approval.

S. Aramco's responsibilities varies as follows:

a) "W" - for Welding on normal services at normal
conditions, refer to Note 1 of the General Notes.
b) "H" - for critical welds, i.e..; Tie-Ins, buttering, Hot
Taps, NDE-In-Lieu of Hydro & others as determined by
project requirements.

S. Aramco's responsibilities varies as follows:

a) "S" - Generally is a surveillance activity for Saudi
Aramco, except in welding of stainless steel piping and
piping in low temp service.
b) "W" - S. Aramco inspects and verifies Heat Input at
random or on routine basis for low temp service and for
stainless steel welding.

SA Participates in selection Process daily.

Saudi Aramco: Company General Use

 DISCIPLINE:

MECHANICAL
CONTRACTOR/SUBCONTRACTOR

REMARKS

*Refer to the respective NDE SATIP

(SATIP-NDE-UT-01, LPT-01, MPT-01, RT-01,
etc.):

Data tracking system(s) shall be maintained & kept

current & available for SA review at all times.

Refer to Note 1 of the General Notes

Refer to Note 1 of the General Notes

Refer to Note 1 of the General Notes

a) Refer to SATIP for Pressure Testing.

b) Verify SAEP-1160 Database Requirements are
complied.

Saudi Aramco: Company General Use

 DISCIPLINE:

MECHANICAL
CONTRACTOR/SUBCONTRACTOR

REMARKS

GENERAL NOTES

participation by Saudi Aramco Site Inspection Personnel. After this period, Saudi Aramco Inspection may adjust the

truction Organization
dvance. However, the inspection or test shall be performed as scheduled if the QA/QC

dvance. Inspection or test shall not be carried out without the QA/QC organization

e Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco.

LEGEND
Review of Documents
Review and Approval of Documents
100% Contractor Inspection

Saudi Aramco: Company General Use