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JSA Excavation Chipping Work 03
JSA Excavation Chipping Work 03
BARAUNI REFINERY
JOB SAFETY ANALYSIS
PART-A :EPCM 25 A Work Permit No: JSA No. 03/JSA/24 Date: 12/01/2024 Pages: 1 of 9
Unit:- EPCM 25 A Area: NEAR TANK NO. Work Permit Type: Cold Location: NEAR TANK NO. 733-C-03 West of TPS ( FO Tank
733-C-03 West of TPS and Hot Work, Vehicle area )
( FO Tank area ) Movement., Work at
height, Excavation.
JSA Done By:
Job Title: Survey, Scaffolding Erection, Cutting, Grinding, Demolition of wall, SN Name & Designation Signature
Excavation, Reinforcement, foam, Concrete Back filling work. 1 Mr.Sarvesh sirvasta civil lead EPCM 25
2 Mr.Abhijit parashar HSE lead EPCM 25
3 Mr.Manoj singh HSE ,Toyo
4 Mr.D.Ravichandran,HSE Manager ,Toyo
5 Mr. J Majhi-Civil Engineer ,Toyo
6 Mr. Ashok Hingmire –Area Manager,Toyo
Job to be Executed By : 7 Nitish Bindal PJ Eng
PJ PMC Contractor 8 Mr. Vipul Sijoria SPJM,IOCL
IOCL TOYO NRP Projects 9 Fire & Safety
10
JSA Reviewed By (HOD’s Name Designation Department Signature
Name & Designation)
RCM of PMC Mr. Malay Verma /
RCM /Dy. RCM TEIPL (PMC)
Mr. Ashok Parmar
HOD of receiving (Executing) Mr.G.S Sibilal DGM-PJ PJ
Department
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# Activities Hazards Recommended Actions / Compliance Status Checked By
Procedures & Control Measures (Complied/ Not Name of IOCL
complied) Officer/PMC Engineer
with Sign. Date & time
Mobilization of Unauthorized access IOCL valid Permit to work must be in place
Manpower, tools & Defective equipment, Ensure job specific PPEs
Equipment vehicles Activity shall be carried out under competent supervision
Lack of awareness Covid19 infection prevention protocol (i.e. safe
Unauthorized entry of distancing, use of nose mask all the time, use of hand
locals and others sanitizer, good hygienic practice health monitoring)
Fatigue shall be maintained
Area specific work supervisor shall be deployed.
Project orientation / Induction shall be conducted to all
the workers
1.
All the tools & equipment shall be inspected and shall be
in good condition
Tool & equipment shall be colour coded.
All the workers & equipment’s shall hold valid gate pass
TBT shall be conducted prior to start of activity daily/shift
Entry of unauthorized persons shall be restricted by
barricading’s or fence or provision of security or any
other means of measures
Job rotation & frequent brake as per work load shall be
endured
Survey and marking of Slip trip fall Permit shall be obtained prior to start the activity
coordinates Manual handling Site inspection shall be and footsteps shall be watched
Damaged hand tools carefully
Insects, scorpions/ While working nearby roads traffic shall be checked and
snakes. adequate signs shall be displayed
Safe manual handling techniques shall be
Adult man 55 kg
2. Adult woman 30 kg
Adolescent male 30 kg
Adolescent 20 kg
female
Hand tools shall be inspected and shall be in good
condition
Area shall be inspected daily prior to start of work for
insect, scorpions or snakes.
3. Erection of Scaffold Approved scaffolding drawing shall be referred and
Ground Soil clearance shall be taken from Client / PMC and it shall
Condition-uneven be done under proper supervision.
surface or loose soil. Barricading along with caution signages shall be provide.
All the control measures mentioned in the permit shall be
Missing components
ensured
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Improper Access/ Ground Compacted, levelled & made firm.
Work platform in Scaffold is not erected near to excavation area and vice
scaffold versa.
Experienced personnel are engaged.
Haphazard lifting
Scaffolding are erected as per scheme drawing.
pattern
Supervision is ensured.
Loose materials at Scaf tag system is implemented.
workplace. Towers are connected with 2 lock pins.
Working when Hoist / Scaffold erected as per our standard & Inspected by Form
poor lighting Work Dept.
Scaffold Collapse Trained Scaffold gang is deployed.
Lateral supports at every 6 metres intervals
Slip,trip,fall hazards
Verticality of scaffold is ensured to the norm of tolerance
1mm per meter
Person erecting the materials with pulley & rope is
allowed stay away from the erection area to safe
guard from fall of materials.
Working Platform made with 600 mm width & Secured
both sides, with handrails
Use of Full body Harness with Double lanyard is ensured
No loose material is allowed to keep at top. Hand
tools shall be secured so that it will not even if
missed.
Beneath height work is cordoned and deployed
one person to ensure no one entries the height
work area.
No work on scaffold is allowed to carry out during
raining or immediate after rain.
Adequate illumination of 150lux is ensured at
workplace.
Manually shifting Of DA Uneven Ground Ground Should be Levelled & compacted and same is
& Oxygen cylinder with checked to prior of start work by Supervisor.
Trolley at Designated
Area
Obstructed Access 1-To be Provide the obstruction free access for safe
movement
2- Ensure access shall be even.
Damaged cylinder Trolley 1- Inspect the Gas cylinder trolley before shifting the
cylinder
Unauthorized Gas Cutter 1- Only experienced Gas Cutter Should is deputed for
Welding Work.
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Gas Cutting Activity Defective and damaged or 1-Soap solution test should be carried out before start of
leak in the cylinder. the activity.
Damaged Hose 1-Visual inspected the hoses before start of the activity.
2-Soap test should be carried out.
Flash Back 1-Trained and experienced gas cutter should be deployed
for the activity.
2-Close and continuous supervision.
3-Provision of NRV at both cylinder regulators.
Hot sparks 1-Prior to start Hot work Permit should be taken
2- Area should be Barricaded.
Grinding and Injury due to flying 1-M/C shall be secured from three side to prevent the
Cutting / drilling particles / Burns flying object and spark (as applicable)
Machine
2- Avoid excess force on the grinding wheel / drilling beat
while grinding / drilling.
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all the tripping of limit switches by operator.
Verifying the weight of an object to be lifted against
the crane SWL (Safe Working Load) with respect to
boom length and horizontal angle by referring
manufacturer chart.
Load chart will be available in crane operator cabin.
Ensure Close supervision
Reflective jacket will be worn by signal man & use of
mobile phone is strictly prohibited.
Ensuring work in regular shift.
Trained & experience signal man will be deployed.
Trained Signal man will be deployed.
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Blocking of access/egress
and equipment’s Safe access shall be made for free
movement of vehicle.
Proper stairway, ladder or ramps to be
arranged in the excavated trench/pits
Fall of excavated material. 1-Remove all the excavated materials from edge of
Dust pollution.Interruption excavated pit.
of live lines (Electrical 2-All personnel to use dust mask and goggles as well as
Utility) appropriate PPE’s must be used.
3-Work Permit shall be provided before work
commencement & Strictly follow the PTW system.
4-Trial pit/pilot cutting to be carried out prior to start
excavation.
5-Direct supervision shall be ensured by supervisor.
6-Flag man to be deployed and reverse horn must be
functioning.
Skilled operator to be engaged.
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Applying shuttering oil Land pollution / Oiling work will be done by placing material in drip
Skin Infection tray.
Spillage of Hand gloves & other proper PPE will be worn.
shuttering oil Waste shuttering oil is collected in waste oil drum &
6 then will be disposed.
Use spillage kit.
Keep shuttering oil container away from work site
7 Fixing & removal of Fall of men / Provision of proper working platform with the help
wall, slab & shuttering materials ( Nails / of brackets / scaffolding materials.
Mivan pin / Clamp ) Full body harness, safety goggle & other PPE will be
Physical Injury, eye worn.
injury Provision of vertical safety netting before starting
Fall of shuttering shuttering Provision catching safety netting
before starting shuttering.
Daily housekeeping before & after shuttering.
Wooden boxes are used for temporary storage of
nails & bucket for pins.
Cut outs will be closed with the help of steel mesh,
wooden ply & safety net.Provision of access with
the help of ladder.
Training to the workmen for working at height.
Use tested and certified lifting tools & tackles.
Check physical condition of tools and tackles.
Provision of proper working platform with the help
of brackets / scaffolding materials.
Full body harness, safety goggle & other PPE will be
worn.
Provision of vertical safety netting before starting
shuttering if required.
Housekeeping before & after De - shuttering.
Wooden boxes are used for collection of loose
materials like pin shuttering clamps, nails, etc.
Cut outs will be closed with the help of steel mesh,
wooden ply & safety net. Provision
of access with the help of ladder. Ensured sufficient
and trained workmen to be engaged.
Provision catching safety netting before starting
shuttering.
De - shuttering will be done from outside to inside.
Removing shuttering simultaneously with the
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removal of its supports.
Cordoned off the Work area.
Only authorized person allowed in work area.
Ensure steel rope life line / anchoring points at
required locations.
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Height work Men and Proper Working platform should be made with
materials falling scaffolding
from height. Toe board, handrail & proper access or use
mobile scaffolding
Use Of PPE'S like Safety Helmet,
11 Shoes, Hand gloves, goggles, Dust Mask & Full
Body Harness.
Inclement weather High Wind speed Lifting activities should not be done during heavy winds
Heavy rain fall Work shall be avoided during rain appropriate PPE’s
Low visibility should be used during rainfall.
Lighting Adequate lighting should be provided at site. If visibility is
less than 100 meters at most care should taken
12 Where ever possible boom of the crane should be
lowered or earthling should be provided for cranes
during lightings.
13 Working at night Poor Illumination Applicable Permit to work validation shall be ensured &
Poor access emergency response preparedness shall be in pace
Workers resting in Applicable precaution as listed in Night Permissibility
dark areas matrix available in HSE plan shall be ensured
Unidentified/un Adequate illumination shall be arranged for work area
authorized and access area
pedestrian walk Workers shall be issued and use clear glasses during night
ways shifts
Walkway Hindrance Minimum 10 ft candles should be arranged at work
Lack of sleep locations and 5 ft candles for access
lone worker Damaged lights shall be replaced immediately
Tripping hazards All the road/route access shall be identified and strictly
Poor caution restricted to it
signage’s Access shall be clear and free of hindrances
Unidentified rebar’s Access/ walk ways shall be identified and marked clearly
Use of unidentified Materials shall not be left on the work platform or
walkways walkways to avoid hindrances
All the workers should have adequate sleep and be fit for
night works
No lone worker shall be deployed or allowed
No worker shall rest in dark areas and supervisor should
ensure the same
Adequate signage's shall be displayed throughout the
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work area warning and cautioning the workers and for
awareness
All the rebar's shall be protected by caps or other means
of protection
TBT should include not resting in dark areas not using
unidentified unauthorized walkways
Note:
1. To make JSA process effective, the defined job shall be broken down into sequential steps. Actions / activities for each steps shall be logical & linked with previous & forward action
steps. All possible hazards associated with each job step shall be deliberated among team members and recorded carefully. JSA r ecommendations / control measures for each hazard /
job step should be validated by team members & recorded in the Part-A of JSA sheet. Use additional JSA sheets as per requirements.
2. Review of JSA shall be done by HODs of respective Operation & Executing Departments. After review respective HODs to put their signature with name & date.
3. The Job shall be carried out with safety precautions as per JSA recommendations. In order to ensure that job is being executed as per JSA recommendations, the job shall be audited
by the JSA Team Members while the job is in progress and recorded in the Part-B of JSA Sheet with compliance status, name, signature, date & time of audit by the Officers. HODs &
higher management personnel may also check compliance of JSA recommendations while doing 3H visit & checking of hot jobs during schedule visit to the unit / area.
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