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INDIAN OIL CORPORATION LIMITED

BARAUNI REFINERY

JOB SAFETY ANALYSIS

PART-A: JSA No.: TEIL Work Permit No: Date:30.11.2022 Pages: 9
/28093270/BR /01
Unit: CDSP Area: CDSP Location: IOCL, Barauni Refinery Work Permit Type:

Job Title: CDSP Project, Coker B: Pilling activity. JSA done by:
SN. Name & Designation Signature
1. Velpuri Balasubrahmanyam, SM- TEIL
2. Angad Prasad, Civil Engineer-TEIL
3. Bhupendra K Singh, HSE-TEIL
Job to be Executed By: 4. Rakesh Kumar, Engineer-EIL
PJ Consultant Contractor 5. A L Tondan, HSE Mgr-EIL
Shailesh Kumar, Rakesh Kumar, Angad, Engineer, M/s 6. Shailesh Kumar, AM PJ
AM PJ M/s EIL TEIL 7. Arvind Kumar, SPJM PJ
8. Kunal Kishore, (F&S)
9.
10.
11.
JSA Reviewed By (HOD’s Name & Name Designation Department Signature
Designation)
RCM of Consultant Mr. Manash Sarkar RCM EIL(Consultant)
HOD of receiving (Executing) Department Mr. M K Sahu DGM-PJ PJ

Sl. Activities Hazards Recommended Actions / Compliance StatusChecked By

No. Procedures & Control Measures (Complied/ NotName of IOCL
complied) Officer/Consult
ant Engineer
with Sign. date
& time
 Use Spray of anti-dose like-Carbolic
acid. All mandatory PPEs like Safety
 Biological
helmet, safety shoe, Gum booth, Safety
hazards & poor
goggles Hand gloves, Dust mask shall
housekeeping.
Area survey for be used. First aid facilities must be
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bore hole available on site.
 Proper illumination to be maintained.
Work area to be watched properly
 Slip/trip and fall.
during working.
 Good housekeeping to be maintained.
Safety goggles, chemical hand gloves,
Marking of Chemical hazards
2 Nose mask to be used. MSDS of chemical
Surveyed area (Lime power)
to be followed for details information.
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 Prepare the ground level and firm.

 Toppling of Rig  Use timbers pieces if required to
 Finger may get maintain the ground level.
trapped between Clear the workmen around the rig.
Marching and the wire rope Provide Mandatory PPE’s along with
Positioning the and the pulley Task Specific PPE’s
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Hydraulic Rig. and get injured.  Deploy only trained workmen
 Workmen may Ensure proper signaling and adequate
get injure due to supervision.
rotary gears.  Appropriate guards for moving
machinery parts shall be fixed and shall
not be removed.
 Failure of  Ensure TPI should be available for crane
equipment’s & All Lifting accessories like D shackle,
tools & tackles. Wire rope / Web sling. Quarterly color
coding to be done. Use only good
condition, tested & appropriate lifting
Assembly of
4 tools and tackles. Sling angle is to be
pilling rig.
maintained beyond the safe limit.
 Improper  Experienced & skilled signal man shall
signaling during be engaged. Training shall be provided.
rigging. Effective supervision shall be ensured.

 Toppling of rig Proper installation and maintenance of

causing injury or the piling mat & installation as per the
death to persons piling platform design.
in the working
area.
 Damage to Mat to be visually inspected before work
nearby daily. Inspection to be recorded.
structures/buildi
ngs.
General Piling /  Falling due to All live services to be clearly marked
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setting up / Boring trip hazards from and diverted if necessary.
uneven surface
causing injuries.
 Piling rig Barriers or Bunting to be in place to
meeting buried reduce the possibility of the piling rig
or overhead getting to close to overhead lines.
cables relating in
serious injury or
death.

6 Bringing  General public  All deliveries/concrete to be always

deliveries / and site bought onto and out of site accompanied
Concrete mixture personnel being by Slinger Signaler.
into and out of site struck / crushed
by moving
plants possibly
causing  Deliveries to enter site in accordance
fatalities. with the traffic management plan.
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 Vehicles being  Place traffic management plan and gate

struck by persons if necessary.
moving plant

 Use cotton hand gloves while material

 Pinch point. handling. Use hand tools or any
alternative arrangement to avoid any
pinch point hazard.
 Rolling of cage.  Use suitable & adequate support to
Making of protect from rolling of reinforcement
7 reinforcement
cage. Effective supervision shall be
cage
ensured. Training shall be provided.
 Sharp edges of  Use a rebar cap or any other suitable
rebar. arrangement to protect from any cut
injury. Rebar edges area to be
barricaded.
 Slip/trip on  Area housekeeping shall be maintained
ground during properly. Shifting areas must be free
shifting of cage. from any obstruction. Rig movement
path shall be checked by concerned
 Failure of rig operator/ supervisor.
machine, lifting
tools/ tackles  TPI certificate required for rig machine,
during lifting tools and tackles. Daily Checklist
placement inside for rig to be maintained. Experienced
hole. person to be engaged for the job.

Shifting and  Hit by rebar cage  Adequate PPE’s to be used.

placement of during shifting.
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reinforcement
cage into pile hole.  Fall of person  Safety harness to be used while working
into the pile near open bore holes. Only trained
borehole while people shall be deploying for that job.
checking the Ensure anchoring of Full body harness
depth of the with strength support.
bore.

 Pinching of  Ensure the workmen if their hands / legs

leg /hands while away from pinching points.
handling the
rebar cage.

9 Concreting of pile/  Rotating part of  Provide and maintain guard for rotating
Pouring and the machine. parts of equipment. Engage experience
pumping concrete operator. Don't allow personnel with
 Skin diseases loose clothes.
with chemical/  Use appropriate hand gloves during
cement. cement/ concrete handling.
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 Tag line shall be used for elephant hose.

 Bodily injury
Workmen shall be kept away from
due to hit by
discharge end of the concrete hose.
elephant hose of
boom placer.  Inspected and fit equipment to be used
 Fire & slip due site.
to Oils spillage.  Ensure job specific PPE’s. Use dust
 Dust and other mask & Goggles while cement handling.
particles hazard. Water sprinkling shall be done if
required.
 Failure of tools  TPI certificate required for lifting tools
& tackles. and tackles. Physical inspection of tools
10 Casing removal and tackles to be done before use.
 Struck by casing.  Prohibition of Un-authorized entry shall
be ensured.
Toppling of rig. Safe distance shall be maintained on bed
Shifting of pilling
Mast due to cross during shifting of rig as cross travel
11 rig for another
travel of rig on protection. Any stopper or marking can be
bore.
shifting bed. provided.
 Gas cylinders should be kept in upright
condition. Cylinder always kept in
cylinder trolley with proper chaining.
 Fire & explosion
Cylinder to be stored in well ventilated
due to improper
place.
storage.
 Permit to work system to be followed if
required. Providing Flash back arrestor
 Fire during gas
each side of gas cutting set. Provide fire
cutting.
Gas cutting / extinguisher. Use standard hose,
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welding regulators, and torch. Using fire blanket
to arrest the hot spatter wherever
required. Leak check of gas cylinders to
be done before start of work.
Experienced gas cutter to be deployed.
 Welding Cables shall not be laid along
 Electrocution
with other power cables. Proper cable
management shall be ensured. Use of
joint cable to be avoided.
13 Bentonite  Electrocution  All electrical connection shall be made
stacking; use &  Slip; trip & fall through 30mA ELCB
mixing  Health hazard  Standard wearing of electrical cable to
 Falling down be followed.
bentonite mixing  Nose mask to be used.
container or pit  MSDS of bentonite to be followed.
 Waste /  Standard stacking of bentonites bag
contaminated procedure followed. (Not more than 1.5
bentonite slurry height)
 Dried sediments  Safe access with standard guard rail /
and muck in handrail to be ensured.
fluid stage.  Safety harness to be used.
 Unwanted/waster soil to be removed
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from site on regular basis at designated.

 Waste bentonite slurry will be removed
& disposed safely at selected dumping
yards.
 Dried Sediments are disposed of by
dumpers in designated areas and the
muck in fluid stage shall be disposed at
designated places by tankers. The semi-
solid muck out of borehole shall be
mixed with dry soil and disposed at
designated dump yard.
 MSDS of bentonite & cement to be
followed.
 Respiratory protection must be used if
air contamination exceeds an acceptable
level. Dust filter P3 (especially for fine
 Health hazards.
dust/powder).
Handling &  Irritation of
 Hand protection must be used to avoid
Exposure of respiratory
14 repeated direct skin contact. (i.e., Rubber
Bentonite and system or lungs.
or plastic gloves).
cement.  Irritation of skin
 Wear dust resistant safety goggles for
& eye.
eye protection. If required, an eye wash
station to be provided.
 Other protection like wear appropriate
clothing to prevent repeated or
prolonged skin contact.
15 Assemble of  Uneven &  The movement path of crane should be
Platforms and uncompacted pre-determined & leveled. Soil
Plates for Load soil. compaction shall be checked. Crane/
Test hydra movement path shall be checked
by concerned supervisor. Ensure proper
leveling of ground surface before
shifting equipment.
 Failure of  Ensure TPI should be available for crane
equipment and & All Lifting accessories like D shackle,
tools & tackles. Wire rope / Web sling. Quarterly color
 Improper coding to be done. Check visually before
signaling during use of any Lifting equipment’s /gears/
rigging. tools & tackles.
 Swing of load  Experienced & skilled signal man shall
during crane be engaged. Ensure proper
operation. communication between operator &
signal man.
 Use tag line with adequate length & joint
 Unauthorized free. Nobody should be allowed nearby
Operation of swing rea of lifted load. Lifting area
Crane. shall be barricaded properly & one
dedicated person must be available to
ensure lifting area free from
unauthorized person.
 Medically Fit operators shall be
deployed. Only safe driving permits and
licensed operators are allowed to operate
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the crane/hydra. Provide Key system.

 Ensure hand break is applied by the
 Improper vehicle driver. Wheel choke should be applied
condition. after parking of vehicle.
 Work area housekeeping to be
maintained properly. Proper & suitable
 Poor access should be ensured for the
housekeeping. platform. Training shall be provided to
improve awareness. Ensure area should
be free from any tripping hazards.
 Improper access  Ensure a suitable ladder shall be
for kentledge. provided for safe access to kentledge.
The ladder must be tied / fixed properly.
Ensure access ladder to be free from any
Loading of
obstruction. Ensure only one person to
16 Concrete block on
be allowed for ascending & descending
platform.  Dust. from ladder.
 Use dust mask & Goggles. Ensure
 Improper posture mandatory PPE'S should be used at site.
& overloading.  Proper posture to be ensured & ensure
person shall not be lifted more than 55kg
for materials shifting from one place to
 Improper another place. Ensure to deploy
communication medically fit persons to work.
& coordination  Ensure proper communication &
between working coordination between working crew
crew. while engaged multiple persons to work.
Training shall be provided to improve
communication skill.
 Restricting unauthorized entry. Work
platform should be adequately supported
 Fall of person/ & hard barricaded. Peoples should be
Materials from used full body harness in case of
platform. platform height more than 2 m or work
at edge of platform. Ensure no loose
Arrangement of materials to be kept at edges of platform.
testing. (Jack
17  Check condition of jack before use.
alignment with  Failure of
Pressure gauge) Proper fixing of Jack to be ensured.
Hydraulic jack /
Ensure TPI certificate of Hydraulic jack
Clutch &
shall be available. Proper condition &
turnbuckle.
fixing of Clutch, Hydraulic jack & turn
buckle shall be ensured. Training shall
be provided. Effective supervision shall
be ensured.
18 Load Testing  Failure of  Check hose should be as per
(Vertical) pressure hose. requirement. Proper connection of hose
to be ensured. Condition and joint of
pressure hose must be checked in a
 Failure of certain interval.
 Suitable gauge shall be use as per
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pressure. Calibration of gauge should be

ensured. Gauge reading monitoring
pressure gauge. properly. Effective supervision shall be

 Poor ensured.
illumination.  Adequate illumination shall be ensured
at work area. Proper lighting
arrangement to be available at work
area. Illumination level to be checked by
 Improper slope
lux meter.
& loose soil of
 Ensure proper slope of excavated pit. No
excavated pit.
materials kept at edges of excavated pit.
Ensure no undercut of excavation. No
person shall be allowed inside the
excavated pit in case of any chances
observe of soil collapse.
 Improper  Proper access/egress shall be ensured.
access/egress for Ensure access ladder shall be properly
kentledge. secured & free from obstruction. Only
one person to be use access ladder for
access/egress at a time.
19 Load Testing  Noise  Ear plug must be used by working crew.
(Tension)  Pinching of Training shall be provided to working
leg /hands. crew. Ensure all unauthorized workmen
keep away from noisy area.
 Flying objects.  Ensure the workmen if their hands / legs
away from pinching points. Use hand
gloves during material handling. Use
 Vibration any hand tools to avoid direct contact
with pinch point.
 Hammer and other accessories to be
 Inadequate
robust and healthy. Use safety goggles
support.
at work area. Ensure work away from
hammering area. Regular checking to be
 Failure of lifting done before the start of the work. All
arrangements. people must be aware of the assembly
point & Emergency contact no.
 Ensure work away from hammering
area. All fixing to be checked randomly.
 Electrical Ensure work away from hammering
hazards. area.
 Proper support of platform & whole
arrangement to be ensured before start
hammering. Load & jerking to be
considered during providing of support.
 Ensure TPI should be available for all
Lifting accessories like D shackle, Wire
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rope, and sling etc. Quarterly color

coding to be done. Check visually
before use of any Lifting equipment’s
/gears/ tools & tackles.
 Proper cable lying shall be ensuring.
Use of Joint cable should be avoided.
Ensure all connections should be
through RCCB/ELCB. Electricians
should be engaged for electrical work.
Unauthorized person should not be
allowed to any electrical work.
 TPI of all lifting tools & tackles to be
 Failure of ensured. Condition of all lifting tools &
Lifting tools and tackles should be proper. Check visually
tackles. before use of any Lifting equipment’s
/gears/ tools & tackles.
 The movement path of crane/hydra
 Tilting & Failure should be proper. TPI of Crane should
of Crane. be available. Authorized operator shall
Remove the be engaged to operate Crane/Hydra.
20 Concrete block Overloading of equipment shall be
and Platform avoided. Crane/ hydra movement path &
loading capacity shall be checked by
concerned supervisor/operator.
 Dust.  Use dust mask & Goggles and all
mandatory PPE'S should be used at site.
 Fall of person/  Sequence of dismantling to be followed
Materials. during removal of platform. Area to be
properly barricaded during removal of
platform.
 Advance intimation of earthquake &
other climatic changes to be regularly
checked/ monitoring from forecast &
necessary communication also to be
Heavy wind, passed to all concerned.
water logging,  Ensure crane hook must be lowered
Adverse weather Falling of Crane
21 down in case of heavy wind.
condition. boom/ hook,
Falling of roof  Ensure proper drainage at the
sheets etc. workplace. Use gum shoes in case of
water logging / muddy soil. Ensure all
sheds to be properly secured.
Emergency response system training to
be provided to all persons.
22 Emergency / Gas leak / Fire  In case of Emergency situation all works
Evacuation must be stopped, equipment’s to be
switched off and all personnel must
report to the nearest assembly point
considering wind direction.
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 All people to be carried valid IOCL gate

pass and Company ID.
Note:

1. To make JSA process effective, the defined job shall be broken down into sequential
steps. Actions / activities for each step shall be logical & linked with previous & forward
action steps. All possible hazards associated with each job step shall be deliberated
among team members and recorded carefully. JSA recommendations / control measures
for each hazard / job step should be validated by team members & recorded in the Part-A
of JSA sheet. Use additional JSA sheets as per requirements.

2. Review of JSA shall be done by HOD of respective Operation Department and HOD of
Concerned Department. After review, respective HOD to put his signature with name &
date.

3. The Job shall be carried out with safety precautions as per JSA recommendations. HODs/
Fire & Safety & higher management personnel may also check compliance of JSA
recommendations while doing visit & checking of hot jobs during schedule visit to the
unit / area.