Fire Test

MFPA Leipzig GmbH
Testing, Inspection and Certification Authority for

Construction Products and Construction Types
Center for Innovation and Calculation
Dr.-Ing. Susanne Reichel
Work Group - FEM
Dr.-Ing. Susanne Reichel

Telefon +49 (0) 341-6582-106
s.reichel@mfpa-leipzig.de
Advisory Opinion No. GS 6.1/21-003-2

05.02.2021
Translation of the original German document GS 6.1/21-003-2
Object: Assessment of the load bearing behaviour of bonded fasteners with

injection system Hilti HIT-RE 500 V4 under one-sided fire load-
ing according to the standard-time-temperature-curve – abbreviated
version
Client: Hilti Corporation

Feldkircherstrasse 100
9494 Schaan
Liechtenstein
Prepared by: Dr.-Ing. Susanne Reichel
This document covers 18 pages, including 0 appendices.
This document may only be reproduced in its unabbreviated form. All publication, even in excerpts, requires the
prior written permission of MFPA Leipzig GmbH. The legal binding form is the written German form with the
original signatures and original stamp of the authorized signatory / signatories. General terms and conditions of
MFPA Leipzig GmbH are valid.
Gesellschaft für Materialforschung und Prüfungsanstalt für das Bau-

wesen Leipzig mbH (MFPA Leipzig GmbH)
Head Office: Hans-Weigel-Str. 2b – 04319 Leipzig/Germany

Managing Director: Dr.-Ing. habil. Jörg Schmidt
Comm. Register: Local Court Leipzig HRB 17719
VAT-ID: DE 813200649
Tel.: +49 (0) 341-6582-0
Fax: +49 (0) 341-6582-135
Verfasser: MFPA Leipzig GmbH - Center for Innovation and Calculation
Hans-Weigel-Str 2b • 04319 Leipzig, Germany • +49 (0) 341-6582-106
Programm: Proj.-Nr.: GS 6.1/21-003-2
Bauwerk: Advisory Opinion ASB-Nr.: Date: 05.02.2021
Contents
I Objective and request 3
1 Description of the construction . . . . . . . . . . . . . 3
II References 6
1 Utilized guidelines, rules and standards . . . . . . . . . 6
2 Reference documents . . . . . . . . . . . . . . . . . . 6
2.1 ETAs and Verifications of applicability . . . . . . 6
2.2 Assessment and test reports . . . . . . . . . . . 7
III Assessment of the performance 8

1 Design concept . . . . . . . . . . . . . . . . . . . . . 8
2 Steel failure . . . . . . . . . . . . . . . . . . . . . . . 8
3 Pull-out failure . . . . . . . . . . . . . . . . . . . . . . 9
4 Concrete cone failure . . . . . . . . . . . . . . . . . . 15
IV Special notes/Limits of application 17
Bauteil: Table of contents Archiv-Nr.:
Block: Page: 2
Vorgang:
I Objective and request

MFPA Leipzig GmbH was ordered by Hilti Corporation to assess the load
bearing behaviour of bonded fasteners with injection system Hilti
HIT-RE 500 V4 under one-sided fire loading according to the standard-
time-temperature-curve according to [N1]. The assessment and associated
determination of the characteristic tensile load bearing capacities includes
the failure modes ”steel failure”, ”pull-out failure” and ”concrete cone
failure”.
The document at hand summarizes the design concept in case of fire and
the corresponding characteristic load bearing capacities. For the detailed
derivation of the values, please see [G1].
1 Description of the construction

The injection system Hilti HIT-RE 500 V4 is a bonded fastener consist-
ing of a foil pack with injection mortar Hilti HIT-RE 500 V4 and a steel
element. The steel element is placed in a drilled hole filled with injection
mortar and anchored by the bond between the mortar, metal part and
concrete. With [P1] a European Technical Assessment is available for the
injection system Hilti HIT-RE 500 V4.
For the steel element, according to [P1]
• threaded rods Hilti HAS-U, Hilti HIT-V, Hilti meter rod AM 8.8 or
commercial threaded rods with washer and hexagon nut in the range
of M8 to M30,
• rebars in the range of ∅ 8 to ∅ 32,
• Hilti Tension Anchors HZA in the range of M12 to M27 or HZA-R

in the range of M12 to M24,
• internal threaded sleeves HIS-(R)N in the range M8 to M20
may be utilized. The use of the injection system Hilti HIT-RE 500 V4 is
permitted under static, quasi-static and seismic loading in reinforced and
unreinforced, cracked and non-cracked normal weight concrete of strength
class of at least C20/25 and at most C50/60 according to [N2].
The required diameter of the drilled hole as well as the required drilled hole
depth and the minimum component thickness are given for each anchor
type in [P1]. The geometry of the bonded fasteners is shown in Figure 1.
Bauteil: I Objective and request Archiv-Nr.:
Block: 1 Description of the construction Page: 3
Vorgang:
Figure 1: Injection system Hilti HIT-RE 500 V4: Principle sketches of the
geometry in the installed condition, see [P1]
Vorgang:
Figure 2 shows the installation parameters using the example of threaded

rods. In the course of installation of the bonded fasteners, the manufac-
turers’ instructions according to [P1] have to be obeyed.
Figure 2: Injection system Hilti HIT-RE 500 V4: Installation parameters

for threaded rods, see [P1]
For a detailed product description and further information on the field of

application, please see [P1].
The advisory opinion at hand covers the injection system Hilti
HIT-RE 500 V4 with threaded rods of sizes M8 to M30.
Vorgang:
II References
1 Utilized guidelines, rules and standards
The analyses are based on the following guidelines, rules and standards:
[N1] DIN EN 1363-1:2012-10: Fire resistance tests - Part 1: General

requirements; German version EN 1363-1:2012
[N2] DIN EN 206:2017-01: Concrete - Specification, performance, pro-

duction and conformity; German version EN 206:2013+A1:2016
[N3] DIN EN 1992-4:2019-04: Eurocode 2 - Design of concrete struc-

tures - Part 4: Design of fastenings for use in concrete; German
version EN 1992-4:2018
[N4] TR 020: Evaluation of Anchorages in Concrete concerning Resis-

tance to Fire; 05/2004
[N6] DIN EN 1992-1-2:2010-12: Eurocode 2: Design of concrete struc-

tures - Part 1-2: General rules - Structural fire design; German
version EN 1992-1-2:2004 + AC:2008
2 Reference documents
The analyses are based on the following additional documents:
2.1 ETAs and Verifications of applicability
[P1] ETA-20/0541: Injection system Hilti HIT-RE 500 V4, Bonded

fastener with threaded rods, rebar, internally threaded sleeve HIS-
(R)N and Hilti tension anchor HZA(-R) for use in concrete. –
Centre Scientifique et Technique du Bâtiment, 21.11.2020
Bauteil: II References Archiv-Nr.:
Block: 2 Reference documents Page: 6
Vorgang: 2.1 ETAs and Verifications of applicability

2.2 Assessment and test reports
[G1] Gutachterliche Stellungnahme GS 6.1/21-003-1: Bewertung des

Tragverhaltens von Verbundankern mit Injektionssystem Hilti HIT-
RE 500 V4 unter einseitiger Brandbeanspruchung mit der Einheit-
stemperaturzeitkurve. – MFPA Leipzig GmbH; 03.02.2021
Bauteil: II References Archiv-Nr.:
Block: 2 Reference documents Page: 7
Vorgang: 2.2 Assessment and test reports

III Assessment of the performance

1 Design concept
The characteristic load bearing capacity of a bonded fastener in case of
fire under tension load has to be determined as the minimum value of the
load bearing capacities for the failure modes pull-out failure, steel failure
and concrete cone failure

NRk,f i (t) = mi n NRk,p,f i (t), NRk,s,f i (t), NRk,c,f i (t) . (1)
2 Steel failure
The temperature-dependent load bearing capacity of the steel elements is
limited by the load bearing capacity of the anchor cross-section and the
load bearing capacity of the connection between the anchor and the nut.
Steel failure under fire exposure consequently occurs either in the form of
a breakage of the anchor or in the form of shearing off of the nut.
The characteristic load bearing capacities NRk,s,f i (t) for the injection sys-
tem Hilti HIT-RE 500 V4 under fire loading according to the standard-
time-temperature-curve are summarized in Table 1 for galvanized carbon
steel and in Table 2 for stainless steel. The values given are to be limited
by the load bearing capacity in ambient climate according to the manu-
facturers’ specifications.
NRk,s,f i [kN] for fire duration

size
30min 60min 90min 120min
M8 1.05 0.82 0.59 0.48
M10 1.90 1.50 1.10 0.90
M12 3.10 2.40 1.70 1.30
M16 5.80 4.50 3.20 2.50
M20 9.00 7.00 5.00 4.00
M24 13.00 10.10 7.20 5.80
M27 16.90 13.20 9.40 7.50
M30 20.70 16.10 11.50 9.20
Table 1: Injection system Hilti HIT-RE 500 V4: Characteristic load bearing
capacities NRk,s,f i (t) [kN] for steel failure of galvanized carbon steel of
the strength class ≥ 5.8 exposed to fire according to the standard-time-
temperature-curve
Bauteil: III Assessment of the performance Archiv-Nr.:
Block: 2 Steel failure Page: 8
Vorgang:
NRk,s,f i [kN] for fire duration

size
30min 60min 90min 120min
M8 3.16 2.12 1.09 0.66
M10 6.00 4.00 1.90 1.10
M12 9.50 6.30 3.00 1.70
M16 17.80 11.70 5.60 3.20
M20 27.90 18.30 8.70 5.10
M24 40.10 26.40 12.60 7.30
M27 52.20 34.30 16.40 9.50
M30 63.80 41.90 20.10 11.60
capacities NRk,s,f i (t) [kN] for steel failure of stainless steel A4 exposed
to fire according to the standard-time-temperature-curve
3 Pull-out failure
If the tensile loading of a bonded fastener exceeds the load bearing capac-
ity of the interface between concrete, injection mortar and anchor, pull-out
failure occurs. In this context, a distinction must be made between un-
cracked and cracked concrete structures.
The characteristic load bearing capacities NRk,p,uncr,f i (t) for pull-out from
uncracked concrete under fire loading according to the standard-time-
temperature-curve are shown for galvanized carbon steel in Tables 3 to
5 and for stainless steel in Tables 6 to 8. Linear interpolation is permitted
between the individual values. Extrapolation is not permitted.
For the characteristic load bearing capacities NRk,p,cr,f i (t) for pull-out
from cracked concrete under fire loading according to the standard-time-
temperature-curve, the following applies in all cases
NRk,p,cr,f i = 0,75 · NRk,p,uncr,f i . (2)
Block: 3 Pull-out failure Page: 9
Vorgang:
hef NRk,p,uncr,f i [kN] for fire duration

size
[mm] 30min 60min 90min 120min
60 1.21 0.00 0.00 0.00
65 1.63 0.01 0.00 0.00
70 2.07 0.33 0.00 0.00
M8 80 3.03 1.05 0.00 0.00
100 5.09 2.76 1.39 0.51
120 11.00 4.71 3.10 1.97
160 30.93 13.35 7.08 5.62
60 1.14 0.00 0.00 0.00
70 2.17 0.02 0.00 0.00
80 3.35 0.90 0.00 0.00
90 4.57 1.87 0.42 0.00
M10
100 5.86 2.95 1.29 0.20
125 12.19 5.96 3.93 2.49
150 26.91 9.25 6.96 5.27
200 60.01 35.69 19.86 11.62
70 2.19 0.00 0.00 0.00
80 3.53 0.61 0.00 0.00
85 4.24 1.17 0.00 0.00
90 4.97 1.72 0.01 0.00
95 5.72 2.36 0.53 0.00
M12
100 6.47 2.99 1.05 0.00
110 8.05 4.33 2.18 0.76
120 9.69 5.79 3.45 1.84
150 26.61 10.40 7.69 5.68
240 98.15 67.64 46.45 30.49
capacities NRk,p,uncr,f i (t) [kN] for pull-out failure of threaded rods M8 to
M12 of galvanized carbon steel of the strength class ≥ 5.8 out of uncracked
concrete exposed to fire according to the standard-time-temperature-curve
Vorgang:

size
80 3.63 0.00 0.00 0.00
95 6.41 1.91 0.00 0.00
105 8.42 3.55 0.92 0.00
110 9.44 4.41 1.64 0.00
120 11.53 6.24 3.17 1.16
M16
130 13.67 8.10 4.88 2.61
135 14.74 9.12 5.75 3.41
145 18.32 11.12 7.61 5.07
160 31.38 14.28 10.51 7.79
320 201.83 158.38 128.12 103.60
90 5.65 0.15 0.00 0.00
100 7.99 2.03 0.00 0.00
120 12.94 6.14 2.44 0.00
130 15.59 8.41 4.39 1.70
140 18.27 10.80 6.54 3.57
M20 150 20.99 13.26 8.79 5.60
160 25.42 15.83 11.14 7.78
170 35.95 18.47 13.58 10.05
180 47.46 21.13 16.10 12.41
200 71.81 27.07 21.28 17.35
400 343.33 284.48 245.00 213.05
95 6.20 0.00 0.00 0.00
110 10.24 2.66 0.00 0.00
120 13.09 4.97 0.75 0.00
145 20.82 11.48 6.44 3.00
155 24.03 14.35 9.00 5.28
M24 170 28.90 18.79 13.05 9.01
180 33.55 21.89 15.92 11.66
190 45.21 25.04 18.84 14.45
205 65.96 29.88 23.41 18.74
215 80.31 33.14 26.56 21.73
480 511.01 433.53 384.45 345.69
Vorgang:

size
110 11.09 2.18 0.00 0.00
120 14.35 4.73 0.00 0.00
135 19.41 8.94 3.50 0.00
160 28.35 16.73 10.39 6.03
M27 175 33.88 21.76 15.01 10.24
190 44.94 26.99 19.86 14.80
205 67.95 32.38 24.93 19.58
215 83.87 36.02 28.37 22.88
540 679.10 585.29 526.83 481.26
120 13.90 3.25 0.00 0.00
135 19.32 7.55 1.70 0.00
150 24.98 12.31 5.85 1.53
M30 180 37.08 22.88 15.31 10.11
195 43.27 28.56 20.54 14.95
210 60.52 34.45 25.99 20.09
600 847.98 733.54 665.54 613.79
Vorgang:

size
60 1.66 0.20 0.00 0.00
65 2.12 0.45 0.00 0.00
70 2.57 0.77 0.00 0.00
M8 80 3.57 1.55 0.46 0.00
100 9.18 3.31 1.89 0.96
120 18.46 5.31 3.66 2.48
160 39.59 19.78 8.48 6.18
60 1.82 0.02 0.00 0.00
70 2.95 0.70 0.00 0.00
80 4.19 1.62 0.33 0.00
90 5.55 2.69 1.13 0.15
M10
100 9.72 3.82 2.07 0.92
125 24.06 6.93 4.82 3.30
150 40.41 17.28 7.92 6.16
200 74.63 48.02 29.83 17.18
70 3.26 0.56 0.00 0.00
80 4.70 1.62 0.08 0.00
85 5.47 2.21 0.54 0.00
90 6.23 2.85 1.02 0.00
95 7.24 3.50 1.52 0.31
M12
100 9.61 4.20 2.09 0.77
110 15.75 5.62 3.34 1.78
120 22.62 7.12 4.66 2.94
150 45.66 18.52 9.04 6.93
240 119.74 87.28 63.51 45.14
capacities NRk,p,uncr,f i (t) [kN] for pull-out failure of threaded rods M8
to M12 of stainless steel A4 out of uncracked concrete exposed to fire
according to the standard-time-temperature-curve
Vorgang:

size
80 5.47 1.40 0.00 0.00
95 8.50 3.76 1.26 0.00
105 11.71 5.55 2.71 0.88
110 15.46 6.50 3.50 1.51
120 23.94 8.44 5.18 2.96
M16
130 33.32 10.47 7.03 4.54
135 38.22 11.51 7.96 5.44
145 48.40 15.23 9.92 7.20
160 64.25 27.10 12.98 10.04
320 240.40 196.47 163.69 136.49
90 8.47 2.76 0.01 0.00
100 11.06 4.78 1.47 0.00
120 23.30 9.33 5.33 2.58
130 34.28 11.80 7.48 4.48
140 46.23 14.39 9.83 6.60
M20 150 58.83 17.62 12.27 8.78
160 71.83 26.28 14.80 11.13
170 85.12 36.70 17.39 13.56
180 98.59 48.03 21.00 16.07
200 125.85 72.49 39.93 21.32
400 402.03 345.52 304.34 269.93
95 10.21 2.99 0.00 0.00
110 14.76 6.60 2.42 0.00
120 18.65 9.31 4.60 1.61
145 49.59 16.71 11.05 7.19
155 64.21 19.85 13.93 9.82
M24 170 87.26 30.91 18.45 13.92
180 103.10 43.19 21.55 16.84
190 119.18 56.54 25.26 19.86
205 143.59 78.10 40.69 24.50
215 159.98 93.17 53.2 28.63
480 599.14 528.53 479.05 438.18
Vorgang:

size
110 16.36 6.81 2.03 0.00
120 20.04 9.85 4.47 1.06
135 37.56 14.59 8.57 4.52
160 77.50 23.29 16.43 11.59
M27 175 103.65 36.53 21.52 16.29
190 130.60 58.01 26.81 21.20
205 158.00 81.71 39.94 26.41
215 176.41 98.45 53.58 29.96
540 782.37 699.43 642.39 595.70
120 20.67 9.14 3.38 0.05
135 31.88 14.22 7.69 3.41
150 55.91 19.76 12.53 7.61
M30 180 111.52 35.42 23.37 17.48
195 141.24 57.94 29.22 22.94
210 171.49 83.41 38.57 28.68
600 978.98 881.50 817.03 765.10
4 Concrete cone failure

Concrete cone failure in conjunction with tension loaded bonded fasteners
occurs, when the tensile strength of the concrete is locally exceeded.
0
The characteristic tensile load bearing capacity NRk,c,f i (t) for concrete
cone failure is calculated in accordance with [N4], Chapter 2.2.1.3 (Sim-
plified design method for the determination of the duration of the fire
resistance of anchorages) and [N3], Appendix D.4.2.2 for a fire duration
up to 90 minutes
0 hef 0 0
NRk,c,f i(90) = · NRk,c ≤ NRk,c (3)
200
and for a fire duration between 90 minutes and 120 minutes
0 hef 0 0
NRk,c,f i(120) = 0,8 · · NRk,c ≤ NRk,c (4)
200
0
with NRk,c : characteristic resistance to concrete cone failure of a sin-
gle bonded fastener in cracked concrete C20/25 under ambient climate
Block: 4 Concrete cone failure Page: 15
Vorgang:
according to [P1], hef : effective embedment depth. The characteristic

load bearing capacity NRk,c,f i to be considered in the framework of the
design has to be determined for each specific construction capturing the
influences of neighbouring anchors and the edge distance. In this context,
reference is given to [N3], Chapter 7.2.1.4 and Appendix D.4.2.2.
The given equations are applicable provided that the characteristic spacing
scr,f i and characteristic edge distance ccr,f i according to [N3], Appendix
D.4.2.2 are met
scr,f i = 4 · hef , (5)
ccr,f i = 2 · hef . (6)
Block: 4 Concrete cone failure Page: 16
Vorgang:
IV Special notes/Limits of application

The advisory opinion at hand applies to bonded fasteners with injection sys-
tem Hilti HIT-RE 500 V4 manufactured by Hilti Corporation with threaded
rods M8 to M30, which are installed in compliance with the installation
instructions described in [P1]. The mechanical loading must not exceed
the load bearing capacity under ambient climate specified in [P1].
The load bearing capacities specified in the framework of the document at

hand were determined for one-sided fire loading according to the standard-
time-temperature-curve according to [N1]. Following [N4], , Chapter 2.1
and [N3], Appendix D.1(5) the values may also be applied to multi-sided
fire loading, provided that c ≥ 300mm and c ≥ 2 · hef apply to the edge
distance of the anchor.

hand apply to threaded rods made of galvanized carbon steel of strength
class ≥ 5.8 and to threaded rods made of stainless steel A4.
The load bearing capacities for steel failure specified in the framework
of the document at hand were determined for centric tensile loading in the
longitudinal direction of the anchor. According to [N3], Appendix D.4.3.1,
on the safe side a transfer to tensile loads without lever arm perpendicular
and diagonal to the anchor axis is possible.
The determination of the characteristic load bearing capacities for con-

crete pry-out failure and concrete edge failure may be performed in accor-
dance with [N3], Appendix D.4.3.2 and Appendix D.4.3.3.
The assessment at hand is valid for constructions of reinforced or un-

reinforced normal weight concrete of the strength class ≥ C20/25 and ≤
C50/60 according to [N2], which exhibit at least the same fire resistance
class as the utilized bonded fastener. The design of the concrete con-
struction has to be carried out according to [N6].

hand are determined assuming that no explosive concrete spalling occurs
and are only valid under this condition. Evidence on the prevention of
explosive concrete spalling is given in [N6], Chapter 4.5.
Bauteil: IV Special notes/Limits of application Archiv-Nr.:
Block: Page: 17
Vorgang:

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MFPA Leipzig GmbH

Testing, Inspection and Certification Authority for

Work Group - FEM

Dr.-Ing. Susanne Reichel

Advisory Opinion No. GS 6.1/21-003-2

Translation of the original German document GS 6.1/21-003-2

Object: Assessment of the load bearing behaviour of bonded fasteners with

Client: Hilti Corporation

Prepared by: Dr.-Ing. Susanne Reichel

This document covers 18 pages, including 0 appendices.

Gesellschaft für Materialforschung und Prüfungsanstalt für das Bau-

Head Office: Hans-Weigel-Str. 2b – 04319 Leipzig/Germany

Bauwerk: Advisory Opinion ASB-Nr.: Date: 05.02.2021

III Assessment of the performance 8

IV Special notes/Limits of application 17

Bauteil: Table of contents Archiv-Nr.:

Bauwerk: Advisory Opinion ASB-Nr.: Date: 05.02.2021

I Objective and request

1 Description of the construction

• rebars in the range of ∅ 8 to ∅ 32,

• Hilti Tension Anchors HZA in the range of M12 to M27 or HZA-R

• internal threaded sleeves HIS-(R)N in the range M8 to M20

Bauteil: I Objective and request Archiv-Nr.:

Block: 1 Description of the construction Page: 3

Bauwerk: Advisory Opinion ASB-Nr.: Date: 05.02.2021

Bauteil: I Objective and request Archiv-Nr.:

Block: 1 Description of the construction Page: 4

Bauwerk: Advisory Opinion ASB-Nr.: Date: 05.02.2021

Figure 2 shows the installation parameters using the example of threaded

Figure 2: Injection system Hilti HIT-RE 500 V4: Installation parameters

For a detailed product description and further information on the field of

Bauteil: I Objective and request Archiv-Nr.:

Block: 1 Description of the construction Page: 5

Bauwerk: Advisory Opinion ASB-Nr.: Date: 05.02.2021

[N1] DIN EN 1363-1:2012-10: Fire resistance tests - Part 1: General

[N2] DIN EN 206:2017-01: Concrete - Specification, performance, pro-

[N3] DIN EN 1992-4:2019-04: Eurocode 2 - Design of concrete struc-

[N4] TR 020: Evaluation of Anchorages in Concrete concerning Resis-

[N6] DIN EN 1992-1-2:2010-12: Eurocode 2: Design of concrete struc-

2.1 ETAs and Verifications of applicability

[P1] ETA-20/0541: Injection system Hilti HIT-RE 500 V4, Bonded

Bauteil: II References Archiv-Nr.:

Block: 2 Reference documents Page: 6

Vorgang: 2.1 ETAs and Verifications of applicability

Bauwerk: Advisory Opinion ASB-Nr.: Date: 05.02.2021

2.2 Assessment and test reports

[G1] Gutachterliche Stellungnahme GS 6.1/21-003-1: Bewertung des

Bauteil: II References Archiv-Nr.:

Block: 2 Reference documents Page: 7

Vorgang: 2.2 Assessment and test reports

Bauwerk: Advisory Opinion ASB-Nr.: Date: 05.02.2021

III Assessment of the performance

NRk,s,f i [kN] for fire duration

Bauteil: III Assessment of the performance Archiv-Nr.:

Block: 2 Steel failure Page: 8

Bauwerk: Advisory Opinion ASB-Nr.: Date: 05.02.2021

NRk,s,f i [kN] for fire duration

NRk,p,cr,f i = 0,75 · NRk,p,uncr,f i . (2)

Bauteil: III Assessment of the performance Archiv-Nr.:

Block: 3 Pull-out failure Page: 9

Bauwerk: Advisory Opinion ASB-Nr.: Date: 05.02.2021

hef NRk,p,uncr,f i [kN] for fire duration